CN109279929B - Device and method for preparing microbial organic fertilizer by fermenting sugar-making wastes - Google Patents
Device and method for preparing microbial organic fertilizer by fermenting sugar-making wastes Download PDFInfo
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- CN109279929B CN109279929B CN201811358120.3A CN201811358120A CN109279929B CN 109279929 B CN109279929 B CN 109279929B CN 201811358120 A CN201811358120 A CN 201811358120A CN 109279929 B CN109279929 B CN 109279929B
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Abstract
The invention relates to the field of microbial organic fertilizer preparation, in particular to a device and a method for preparing a microbial organic fertilizer by fermenting sugar-making wastes. A device for preparing a microbial organic fertilizer by fermenting sugar-making wastes comprises a feeding box, a driving mechanism, an upper conveying pipe, a feeding grinding assembly, a fermentation tank, a fermentation stirring assembly, a bacterial liquid adding mechanism, a lower conveying pipe, a material turning spiral body, a transfer box, a material returning pipe, a transmission wheel assembly and a base plate, wherein the feeding box, the upper conveying pipe, the fermentation tank, the lower conveying pipe and the transfer box are sequentially and fixedly connected and communicated from top to bottom; according to the invention, the raw materials entering the feeding box can be effectively ground and crushed, so that the raw materials can be uniformly stirred and mixed by the fermentation stirring assembly in the fermentation tank, and the bacterial liquid in the bacterial liquid adding mechanism in the fermentation tank flows into the raw materials through the fermentation stirring assembly when the fermentation stirring assembly stirs the raw materials, so that the raw materials can be fully mixed, and the fermentation efficiency and the fermentation effect are improved.
Description
Technical Field
The invention relates to the field of microbial organic fertilizer preparation, in particular to a device and a method for preparing a microbial organic fertilizer by fermenting sugar-making wastes.
Background
With the development of the pig industry, the number of stockings and the number of sales of pigs are obviously increased. With a corresponding increase in pig excrement, pig manure. The pig manure is a very good organic fertilizer, contains a large amount of nitrogen, phosphorus and potassium which are necessary for the growth of plants, can promote the growth of the plants and can increase the yield of grain crops. The innocent treatment equipment for the guan-type pig manure obtains breakthrough achievements on the research of the reduction, the reutilization and the resource courses of the pig manure, the pig manure compost is used for fermenting the bio-organic fertilizer, the production cost is reduced, and the chronic diseases that the pig manure is difficult to recycle and seriously pollutes the environment are solved.
Disclosure of Invention
The invention aims to provide a device and a method for preparing a microbial organic fertilizer by fermenting sugar-making wastes, wherein a feeding grinding assembly is arranged in the device, so that raw materials entering a feeding box can be effectively ground and crushed, the raw materials can be uniformly stirred and mixed by a fermentation stirring assembly in a fermentation tank, a bacterial liquid adding mechanism is arranged in the device, and bacterial liquid in the bacterial liquid adding mechanism flows into the raw materials through the fermentation stirring assembly when the fermentation stirring assembly stirs the raw materials, so that the full mixing with the raw materials can be realized, and the fermentation efficiency and the fermentation effect are improved.
The purpose of the invention is realized by the following technical scheme:
a device for preparing a microbial organic fertilizer by fermenting sugar-making wastes comprises a feeding box, a driving mechanism, an upper conveying pipe, a feeding grinding assembly, a fermentation tank, a fermentation stirring assembly, a bacterial liquid adding mechanism, a lower conveying pipe, a material turning spiral body, a transfer box, a material returning pipe, a transmission wheel assembly and a base plate, wherein the feeding box, the upper conveying pipe, the fermentation tank, the lower conveying pipe and the transfer box are sequentially and fixedly connected and communicated from top to bottom; the two ends of the transfer box are respectively and fixedly connected with the lower ends of the two material return pipes, and the upper ends of the two material return pipes are respectively and fixedly connected with the left end and the right end of the feeding box; the bacterial liquid adding mechanism is fixedly connected to the top end of the fermentation tank; the bottom end of the transfer box is fixedly connected to the base plate; the driving mechanism is fixedly connected to the feeding box and is in transmission connection with the feeding grinding assembly; the feeding grinding assembly is rotatably connected to the feeding box; the feeding grinding assembly is in transmission connection with the transmission wheel assembly; the driving wheel assembly is fixedly connected to the fermentation tank; the transmission wheel assembly is in transmission connection with the bacterial liquid adding mechanism and the turning spiral body; the lower end of the bacterial liquid adding mechanism is inserted into the fermentation tank, the bottom end of the bacterial liquid adding mechanism is fixedly connected with a fermentation stirring assembly, and the fermentation stirring assembly is connected into the fermentation tank in a rotating fit manner; the material turning spiral body is connected in the fermentation tank, the lower conveying pipe and the transfer box in a rotating and matching mode from top to bottom, and the lower end of the material turning spiral body is connected to the bottom surface of the transfer box in a rotating mode.
The driving mechanism comprises a driving motor, a driving shaft and a driving belt wheel; an output shaft of the driving motor is connected with a driving shaft through a coupling; and the driving shaft is fixedly connected with a driving belt wheel.
The feeding grinding assembly comprises a driven belt wheel, a driven shaft, a driving roll shaft, a first spring piece, a driving roller, a driving gear, a driven roll shaft, a second spring piece, a driven roller and a worm; the driving belt wheel is connected with a driven belt wheel through belt transmission, the driven belt wheel is fixedly connected to a driven shaft, the front end and the rear end of a driving roll shaft are respectively and fixedly connected with the driven shaft and a driving gear, the driving roll shaft is connected to the front end and the rear end of a feeding box in a rotating fit mode, the middle end of the driving roll shaft is uniformly and fixedly connected with the inner sides of a plurality of first spring pieces in a surrounding mode, and the outer sides of the first spring pieces are uniformly and fixedly connected to the inner side face of a driving roller in a surrounding mode; the driving gear is in meshing transmission connection with the driven gear; the driven gear and the worm are fixedly connected to the front end and the rear end of the driven roll shaft respectively, the driven roll shaft is connected to the front end and the rear end of the feeding box in a rotating fit mode, the middle end of the driven roll shaft is uniformly and fixedly connected with the inner sides of the second spring pieces in a surrounding mode, and the outer sides of the second spring pieces are uniformly and fixedly connected to the inner side face of the driven roller in a surrounding mode; the driving roller and the driven roller are respectively connected to two ends of the inner side of the feeding box in a rotating fit manner; the worm is in meshed transmission connection with the transmission wheel assembly.
The transmission wheel assembly comprises a worm wheel, a transmission shaft, a transmission chain wheel, a shaft frame plate and an incomplete gear; the worm is in meshed transmission connection with the worm wheel; the worm wheel, the transmission chain wheel and the incomplete gear are fixedly connected to the transmission shaft from top to bottom; the transmission shaft is connected to the shaft frame plate in a rotating fit manner; the shaft bracket plate is fixedly connected to the fermentation tank; the transmission chain wheel is connected with the bacterial liquid adding mechanism through chain transmission; the incomplete gear is in meshing transmission connection with the material turning spiral body.
The bacteria liquid adding mechanism comprises a bacteria liquid adding box, a support column, a rotary infusion tube and a driven chain wheel; the bacterial liquid adding box is fixedly connected to the fermentation tank through a support column; the upper end of the rotary infusion tube is hermetically and rotatably connected to the bottom end of the bacteria liquid adding box, a driven chain wheel is fixedly connected to the rotary infusion tube, and the transmission chain wheel is in transmission connection with the driven chain wheel through a chain; the middle end of the rotary infusion tube is hermetically and rotatably connected to the top surface of the fermentation tank, and the lower end of the rotary infusion tube is inserted into the fermentation tank; the lower end of the rotary infusion tube is fixedly connected and communicated with the fermentation stirring component.
The fermentation stirring component comprises a stirring liquid conveying pipe, a liquid separating cylinder, a bent stirring pipe, a linkage gear and a stirring plate; the top end of the stirring infusion tube is fixedly connected with the lower end of the rotating infusion tube; the bottom end of the stirring infusion tube is fixedly connected with a liquid separation barrel; two ends of the liquid separation cylinder are fixedly connected with a bent stirring pipe respectively, and the upper ends of the two bent stirring pipes are fixedly connected with a linkage gear respectively; the bottom surface of the linkage gear is fixedly connected with a stirring plate; an inner gear ring is fixedly connected to the inner wall of the fermentation tank; the linkage gear is in meshed connection with the inner gear ring.
The turning spiral body comprises a spiral body, a central shaft and a rotary gear; the spiral body is fixedly connected to the upper end of the central shaft, and the lower end of the central shaft is fixedly connected with the rotary gear; the spiral body is connected in the fermentation tank, the lower conveying pipe and the middle transfer box in a rotating fit manner; the central shaft is hermetically and rotatably connected to the bottom surface of the transfer box; the incomplete gear is in meshing transmission connection with the rotating gear.
The bottom surface of the transfer box is fixedly connected with a discharge door; and the outer side surface of the transfer box is fixedly connected with an electric heating plate.
And a bacterium liquid outlet is formed in the tube surface of the bent stirring tube.
The method for preparing the microbial organic fertilizer by adopting the device for preparing the microbial organic fertilizer by fermenting the sugar-making wastes comprises the following steps:
step one, throwing sugar-making waste into a feeding box, grinding and crushing the sugar-making waste in the feeding box through a feeding grinding component, and dropping the ground sugar-making waste into a fermentation tank through an upper conveying pipe for fermentation;
step two, stirring and homogenizing the milled and crushed sugar-making waste through a fermentation stirring assembly in the fermentation process, meanwhile, adding a bacterial liquid into a bacterial liquid adding mechanism, enabling the bacterial liquid to flow into the fermentation stirring assembly through the bacterial liquid adding mechanism, enabling the bacterial liquid to flow out through the fermentation stirring assembly and mixing with the sugar-making waste under the action of the fermentation stirring assembly to obtain a fermentation mixture;
step three, the fermentation mixture enters the interior of the transfer box under the action of the material turning spiral body, enters the interior of the material returning pipe through the transfer box, enters the interior of the feeding box through the material returning pipe, is milled again through the feeding milling assembly and then returns to the interior of the fermentation tank through the upper material conveying pipe for fermentation; and (4) obtaining a microbial organic fertilizer sample after fermentation.
The invention has the beneficial effects that: according to the device and the method for preparing the microbial organic fertilizer by fermenting the sugar-making wastes, the feeding grinding assembly is arranged in the device, so that the raw materials entering the feeding box can be effectively ground and crushed, the raw materials can be uniformly stirred and mixed by the fermentation stirring assembly in the fermentation tank, the bacteria liquid adding mechanism is arranged in the device, the bacteria liquid in the bacteria liquid adding mechanism flows into the raw materials through the fermentation stirring assembly when the fermentation stirring assembly stirs the raw materials, the full mixing with the raw materials can be realized, and the fermentation efficiency and the fermentation effect are improved; the fermentation raw material stirring device is characterized in that a material turning spiral body is arranged in the fermentation tank, so that the raw materials can be circularly conveyed in a feeding box, an upper conveying pipe, a fermentation tank, a lower conveying pipe, a transfer box and a material returning pipe, the stirring of the fermentation raw materials is realized, the fermentation raw materials are fully contacted with oxygen, the oxygen enters an aerobic state, and organic matters are decomposed under the action of aerobic bacteria serving as a main body to form a high-efficiency microbial organic fertilizer; the feeding grinding component, the fermentation stirring component and the turning spiral body are driven and controlled by the same motor, so that the continuity is good, the energy is saved, the environment is protected, and the occupied area is small; the method for preparing the microbial organic fertilizer by using the device for preparing the microbial organic fertilizer by fermenting the sugar-making wastes has the advantages of superior process, wide raw material source, easiness in processing and manufacturing and suitability for batch production.
Drawings
FIG. 1 is a first general structural diagram of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a partial cross-sectional structural view of the present invention;
FIG. 4 is a schematic view of the internal drive mechanism of the present invention;
FIG. 5 is a schematic view of the internal feed grinding assembly of the present invention;
FIG. 6 is a second schematic structural view of the internal feed grinding assembly of the present invention;
FIG. 7 is a schematic view of a partial structure in the internal fermentation tank of the present invention;
FIG. 8 is a schematic view of the construction of the internal fermentation stirring assembly of the present invention;
FIG. 9 is a schematic structural view of an internal bacteria liquid adding mechanism according to the present invention;
FIG. 10 is a schematic structural view of the internal upender screw of the present invention;
fig. 11 is a schematic structural view of the internal drive wheel assembly of the present invention.
In the figure: a feeding box 1; a drive mechanism 2; a driving motor 2-1; a drive shaft 2-2; a driving pulley 2-3; an upper feed delivery pipe 3; a feed mill assembly 4; a driven pulley 4-1; 4-2 of a driven shaft; a driving roll shaft 4-3; 4-4 of a first spring piece; 4-5 of an active roller; 4-6 of a driving gear; 4-7 parts of driven gear; 4-8 parts of driven roll shaft; 4-9 parts of a second spring piece; 4-10 parts of a driven roller; 4-11 parts of worm; a fermentation tank 5; 5-1 of an inner gear ring; a fermentation stirring component 6; 6-1 of a stirring infusion tube; 6-2 of a liquid separation cylinder; bending the stirring pipe 6-3; 6-4 of a linkage gear; 6-5 parts of a stirring plate; a bacterial liquid adding mechanism 7; a bacterial liquid adding box 7-1; a support column 7-2; 7-3 of a rotary infusion tube; a driven sprocket 7-4; a lower feed delivery pipe 8; a material turning spiral body 9; 9-1 of a spiral body; a central shaft 9-2; a rotary gear 9-3; a transfer case 10; a feed back pipe 11; a drive wheel assembly 12; a worm wheel 12-1; a drive shaft 12-2; a transmission chain wheel 12-3; a pedestal plate 12-4; incomplete gear 12-5; a base plate 13.
Detailed Description
The invention is described in further detail below with reference to fig. 1-11.
The first embodiment is as follows:
as shown in fig. 1-11, an apparatus for preparing microbial organic fertilizer by fermentation of sugar-making waste comprises a feeding box 1, a driving mechanism 2, an upper feeding pipe 3, a feeding grinding component 4, a fermentation tank 5, a fermentation stirring component 6, a bacteria liquid adding mechanism 7, a lower feeding pipe 8, a material turning spiral body 9, a transfer box 10, a material returning pipe 11, a driving wheel component 12 and a base plate 13, wherein the feeding box 1, the upper feeding pipe 3, the fermentation tank 5, the lower feeding pipe 8 and the transfer box 10 are fixedly connected and communicated with each other from top to bottom; two ends of the transit box 10 are respectively and fixedly connected with the lower ends of two material return pipes 11, and the upper ends of the two material return pipes 11 are respectively and fixedly connected with the left end and the right end of the feeding box 1; the bacterial liquid adding mechanism 7 is fixedly connected to the top end of the fermentation tank 5; the bottom end of the transit box 10 is fixedly connected to the base plate 13; the driving mechanism 2 is fixedly connected to the feeding box 1, and the driving mechanism 2 is in transmission connection with the feeding grinding assembly 4; the feeding grinding component 4 is rotationally connected to the feeding box 1; the feeding grinding component 4 is in transmission connection with a transmission wheel component 12; the driving wheel assembly 12 is fixedly connected to the fermentation tank 5; the transmission wheel assembly 12 is in transmission connection with the bacterial liquid adding mechanism 7 and the turning spiral body 9; the lower end of the bacterial liquid adding mechanism 7 is inserted into the fermentation tank 5, the bottom end of the bacterial liquid adding mechanism 7 is fixedly connected with the fermentation stirring component 6, and the fermentation stirring component 6 is connected into the fermentation tank 5 in a rotating fit manner; the material turning spiral body 9 is connected to the fermentation tank 5, the lower conveying pipe 8 and the middle transfer box 10 in a rotating and matching mode from top to bottom, and the lower end of the material turning spiral body 9 is connected to the bottom surface of the middle transfer box 10 in a rotating and matching mode. When the device for preparing the microbial organic fertilizer by fermenting the sugar-making wastes is used, firstly, the driving mechanism 2 is communicated with a power supply and is started through the control switch, the feeding grinding component 4 can be driven to work after the driving mechanism 2 is started, the driving wheel component 12 can be driven to work when the feeding grinding component 4 works, the stirring screw body 9 and the bacterial liquid adding mechanism 7 can be driven to work when the driving wheel component 12 works, and the fermentation stirring component 6 can be driven to work when the bacterial liquid adding mechanism 7 works; then, throwing sugar-making waste into the feeding box 1, grinding and crushing the sugar-making waste in the feeding box 1 through a feeding grinding component 4, and allowing the ground sugar-making waste to fall into a fermentation tank 5 through an upper conveying pipe 3 for fermentation; the sugar-making waste after grinding and crushing is stirred and homogenized through a fermentation stirring assembly 6 in the fermentation process, meanwhile, a bacterial liquid is added into a bacterial liquid adding mechanism 7, the bacterial liquid flows into the fermentation stirring assembly 6 through the bacterial liquid adding mechanism 7, and the bacterial liquid flows out through the fermentation stirring assembly 6 and is mixed with the sugar-making waste under the action of the fermentation stirring assembly 6 to obtain a fermentation mixture; the fermentation mixture enters the interior of the transfer box 10 under the action of the turning spiral body 9, enters the interior of the material return pipe 11 through the transfer box 10, enters the interior of the feeding box 1 through the material return pipe 11, is milled again through the feeding milling component 4, and then returns to the interior of the fermentation tank 5 through the upper material conveying pipe 3 for fermentation; and fermenting for a preset time to obtain a microbial organic fertilizer sample.
The second embodiment is as follows:
as shown in fig. 1-11, the driving mechanism 2 includes a driving motor 2-1, a driving shaft 2-2 and a driving pulley 2-3; an output shaft of the driving motor 2-1 is connected with a driving shaft 2-2 through a coupler; the driving shaft 2-2 is fixedly connected with a driving belt wheel 2-3. When the driving mechanism 2 is used, after the driving motor 2-1 is connected with a power supply and is started, the driving motor 2-1 can drive the driving shaft 2-2 to rotate, the driving shaft 2-2 can drive the driving belt wheel 2-3 to rotate when rotating, and the driving belt wheel 2-3 can drive the feeding grinding assembly 4 to work when rotating.
The third concrete implementation mode:
as shown in fig. 1-11, the feeding grinding assembly 4 comprises a driven pulley 4-1, a driven shaft 4-2, a driving roller shaft 4-3, a first spring plate 4-4, a driving roller 4-5, a driving gear 4-6, a driven gear 4-7, a driven roller shaft 4-8, a second spring plate 4-9, a driven roller 4-10 and a worm 4-11; the driving belt wheel 2-3 is connected with a driven belt wheel 4-1 through belt transmission, the driven belt wheel 4-1 is fixedly connected to a driven shaft 4-2, the front end and the rear end of a driving roll shaft 4-3 are respectively and fixedly connected with the driven shaft 4-2 and a driving gear 4-6, the driving roll shaft 4-3 is connected to the front end and the rear end of the feeding box 1 in a rotating fit manner, the middle end of the driving roll shaft 4-3 is uniformly and fixedly connected with the inner sides of a plurality of first spring pieces 4-4 in a surrounding manner, and the outer sides of the first spring pieces 4-4 are uniformly and fixedly connected to the inner side face of a driving roller 4-5 in a surrounding manner; the driving gear 4-6 is in meshed transmission connection with the driven gear 4-7; the driven gears 4-7 and the worms 4-11 are respectively fixedly connected to the front end and the rear end of the driven roll shafts 4-8, the driven roll shafts 4-8 are connected to the front end and the rear end of the feeding box 1 in a rotating fit manner, the middle ends of the driven roll shafts 4-8 are uniformly and fixedly connected with the inner sides of the second spring pieces 4-9 in a surrounding manner, and the outer sides of the second spring pieces 4-9 are uniformly and fixedly connected to the inner side surfaces of the driven rollers 4-10 in a surrounding manner; the driving roller 4-5 and the driven roller 4-10 are respectively connected with the two ends of the inner side of the feeding box 1 in a rotating fit manner; the worm 4-11 is engaged with and in transmission connection with a transmission wheel assembly 12.
When the feeding grinding assembly 4 works, the driving belt wheel 2-3 drives the driven belt wheel 4-1 to rotate through belt transmission, the driven belt wheel 4-1 drives the driven shaft 4-2 to rotate around the self axis, the driven shaft 4-2 can drive the driving roller shaft 4-3 to rotate around the self axis when rotating, the driving roller shaft 4-3 can drive the driving roller 4-5 to rotate through the first spring piece 4-4 when rotating, the driving roller shaft 4-3 can also drive the driving gear 4-6 to rotate when rotating, the driving gear 4-6 can drive the driven gear 4-7 to rotate around the self axis when rotating, the driven gear 4-7 can drive the driven roller shaft 4-8 to rotate around the self axis when rotating, and the driven roller shaft 4-8 can drive the driven roller 4-10 to enter through the second spring pieces 4-9 when rotating The driven roller 4-10 and the driving roller 4-5 rotate oppositely to realize the grinding and crushing treatment of the raw materials; the arrangement of the first spring piece 4-4 and the second spring piece 4-9 can prevent the passive roller 4-10 and the active roller 4-5 from jamming when grinding large-volume raw materials or more raw materials, and prevent the passive roller 4-10 and the active roller 4-5 from being damaged; the driven roll shafts 4-8 can drive the worms 4-11 to rotate when rotating, and the worms 4-11 can drive the transmission wheel component 12 to rotate when rotating.
The fourth concrete implementation mode:
as shown in fig. 1-11, the transmission wheel assembly 12 comprises a worm wheel 12-1, a transmission shaft 12-2, a transmission chain wheel 12-3, a shaft frame plate 12-4 and a partial gear 12-5; the worm 4-11 is in meshed transmission connection with a worm wheel 12-1; the worm wheel 12-1, the transmission chain wheel 12-3 and the incomplete gear 12-5 are fixedly connected to the transmission shaft 12-2 from top to bottom; the transmission shaft 12-2 is connected to the shaft frame plate 12-4 in a rotating fit manner; the shaft frame plate 12-4 is fixedly connected to the fermentation tank 5; the transmission chain wheel 12-3 is connected with the bacterial liquid adding mechanism 7 through chain transmission; the incomplete gear 12-5 is in meshed transmission connection with the material turning spiral body 9. When the transmission wheel assembly 12 works, the worm wheel 12-1 can be driven by the worm 4-11 to rotate, the worm wheel 12-1 can drive the transmission shaft 12-2 to rotate around the axis of the worm wheel 12-1, the transmission shaft 12-2 can drive the coaxial transmission chain wheel 12-3 and the incomplete gear 12-5 to rotate, the transmission chain wheel 12-3 can drive the bacteria liquid adding mechanism 7 to work through a chain when rotating, and the bacteria liquid adding mechanism 7 can drive the fermentation stirring assembly 6 to work when working.
The fifth concrete implementation mode:
as shown in fig. 1-11, the bacteria liquid adding mechanism 7 comprises a bacteria liquid adding box 7-1, a support column 7-2, a rotary infusion tube 7-3 and a driven sprocket 7-4; the bacterial liquid adding box 7-1 is fixedly connected to the fermentation tank 5 through a support column 7-2; the upper end of the rotary infusion tube 7-3 is hermetically and rotatably connected to the bottom end of the bacteria liquid adding box 7-1, the rotary infusion tube 7-3 is fixedly connected with a driven chain wheel 7-4, and the transmission chain wheel 12-3 is connected with the driven chain wheel 7-4 through chain transmission; the middle end of the rotary infusion tube 7-3 is hermetically and rotatably connected to the top surface of the fermentation tank 5, and the lower end of the rotary infusion tube 7-3 is inserted into the fermentation tank 5; the lower end of the rotary transfusion pipe 7-3 is fixedly connected and communicated with the fermentation stirring component 6. When the bacterial liquid adding mechanism 7 is used, bacterial liquid can be added into the bacterial liquid adding box 7-1, flows into the rotary liquid conveying pipe 7-3 through the bacterial liquid adding box 7-1, flows into the fermentation stirring component 6 through the rotary liquid conveying pipe 7-3, and flows out through the fermentation stirring component 6 to be mixed with a fermentation mixture; when the transmission chain wheel 12-3 rotates, the driven chain wheel 7-4 can be driven by a chain to rotate around the axis of the driven chain wheel 7-4, the rotating infusion tube 7-3 can be driven to rotate when the driven chain wheel 7-4 rotates, and the fermentation stirring assembly 6 can be driven to stir when the rotating infusion tube 7-3 rotates.
The sixth specific implementation mode:
as shown in fig. 1-11, the fermentation stirring assembly 6 comprises a stirring infusion tube 6-1, a liquid separation cylinder 6-2, a bent stirring tube 6-3, a linkage gear 6-4 and a stirring plate 6-5; the top end of the stirring infusion tube 6-1 is fixedly connected with the lower end of a rotating infusion tube 7-3; the bottom end of the stirring infusion tube 6-1 is fixedly connected with a liquid separation barrel 6-2; two ends of the liquid separation cylinder 6-2 are fixedly connected with a bent stirring pipe 6-3 respectively, and the upper ends of the two bent stirring pipes 6-3 are fixedly connected with a linkage gear 6-4 respectively; the bottom surface of the linkage gear 6-4 is fixedly connected with a stirring plate 6-5; an inner gear ring 5-1 is fixedly connected to the inner wall of the fermentation tank 5; the linkage gear 6-4 is meshed with the inner gear ring 5-1. When the fermentation stirring component 6 is used, the rotating liquid conveying pipe 7-3 can drive the stirring liquid conveying pipe 6-1 to rotate around the axis of the stirring liquid conveying pipe 6-1, the liquid separating cylinder 6-2 can be driven to rotate around the stirring plate 6-5, the two bent stirring pipes 6-3, the linkage gear 6-4 and the stirring plate 6-5 can be driven to do surrounding motion, and the stirring work of a fermentation mixture is realized through the two bent stirring pipes 6-3, the linkage gear 6-4 and the stirring plate 6-5; the linkage gear 6-4 is contacted with different positions of the inner gear ring 5-1 during the surrounding motion, the linkage gear 6-4 can be driven to rotate, and the stirring plate 6-5 can be driven to perform surrounding stirring work when the linkage gear 6-4 rotates; the bacterial liquid flows into the stirring liquid conveying pipe 6-1 through the rotating liquid conveying pipe 7-3, flows into the liquid separating cylinder 6-2 and the bent stirring pipe 6-3 through the stirring liquid conveying pipe 6-1, and finally flows out through a bacterial liquid outlet on the pipe surface of the bent stirring pipe 6-3 to be mixed with the fermentation mixture being stirred, so that the fermentation effect and the fermentation efficiency are improved.
The seventh embodiment:
as shown in fig. 1-11, the turning spiral body 9 comprises a spiral body 9-1, a central shaft 9-2 and a rotary gear 9-3; the spiral body 9-1 is fixedly connected to the upper end of the central shaft 9-2, and the lower end of the central shaft 9-2 is fixedly connected with the rotary gear 9-3; the spiral body 9-1 is connected in the fermentation tank 5, the lower material conveying pipe 8 and the transit box 10 in a rotating and matching way; the central shaft 9-2 is connected to the bottom surface of the transit box 10 in a sealing and rotating manner; the incomplete gear 12-5 is in meshed transmission connection with the rotating gear 9-3. When the material turning spiral body 9 is used, the rotary gear 9-3 can rotate intermittently under the driving of the incomplete gear 12-5, the rotary gear 9-3 can drive the central shaft 9-2 to rotate around the axis of the rotary gear, and the central shaft 9-2 can drive the spiral body 9-1 to rotate when rotating, so that the spiral body 9-1 can drive fermentation mixtures to perform circulating material turning movement on the inner sides of the fermentation tank 5, the lower conveying pipe 8, the middle rotating box 10, the material returning pipe 11, the feeding box 1 and the upper conveying pipe 3, and the fermentation effect is improved conveniently.
A discharge door is fixedly connected to the bottom surface of the transit box 10; and an electric heating plate is fixedly connected to the outer side surface of the transfer box 10. The electric heating plate adopts the electric heating plate purchased in the market, and can heat the fermentation mixture according to the temperature required by actual fermentation.
And a bacterium liquid outlet is formed in the tube surface of the bent stirring tube 6-3.
The method for preparing the microbial organic fertilizer by adopting the device for preparing the microbial organic fertilizer by fermenting the sugar-making wastes comprises the following steps,
step one, throwing sugar-making waste into a feeding box 1, grinding and crushing the sugar-making waste in the feeding box 1 through a feeding grinding component 4, and allowing the ground sugar-making waste to fall into a fermentation tank 5 through an upper conveying pipe 3 for fermentation;
step two, stirring and homogenizing the milled and crushed sugar-making waste through a fermentation stirring component 6 in the fermentation process, simultaneously adding a bacterial liquid into a bacterial liquid adding mechanism 7, enabling the bacterial liquid to flow into the fermentation stirring component 6 through the bacterial liquid adding mechanism 7, enabling the bacterial liquid to flow out through the fermentation stirring component 6 and mixing with the sugar-making waste under the action of the fermentation stirring component 6 to obtain a fermentation mixture;
step three, the fermentation mixture enters the interior of a transfer box 10 under the action of a material turning spiral body 9, enters the interior of a material return pipe 11 through the transfer box 10, enters the interior of a feeding box 1 through the material return pipe 11, is milled again through a feeding milling assembly 4, and then returns to the interior of a fermentation tank 5 through an upper material conveying pipe 3 for fermentation; and (4) obtaining a microbial organic fertilizer sample after fermentation.
The invention relates to a device for preparing a microbial organic fertilizer by fermenting sugar-making wastes, which has the working principle that:
when the device is used, the driving mechanism 2 is firstly communicated with a power supply and is started through a control switch, the driving mechanism 2 can drive the feeding grinding component 4 to work after being started, the feeding grinding component 4 can drive the driving wheel component 12 to work when working, the driving wheel component 12 can drive the turning spiral body 9 and the bacterial liquid adding mechanism 7 to work when working, and the bacterial liquid adding mechanism 7 can drive the fermentation stirring component 6 to work when working; then, throwing sugar-making waste into the feeding box 1, grinding and crushing the sugar-making waste in the feeding box 1 through a feeding grinding component 4, and allowing the ground sugar-making waste to fall into a fermentation tank 5 through an upper conveying pipe 3 for fermentation; the sugar-making waste after grinding and crushing is stirred and homogenized through a fermentation stirring assembly 6 in the fermentation process, meanwhile, a bacterial liquid is added into a bacterial liquid adding mechanism 7, the bacterial liquid flows into the fermentation stirring assembly 6 through the bacterial liquid adding mechanism 7, and the bacterial liquid flows out through the fermentation stirring assembly 6 and is mixed with the sugar-making waste under the action of the fermentation stirring assembly 6 to obtain a fermentation mixture; the fermentation mixture enters the interior of the transfer box 10 under the action of the turning spiral body 9, enters the interior of the material return pipe 11 through the transfer box 10, enters the interior of the feeding box 1 through the material return pipe 11, is milled again through the feeding milling component 4, and then returns to the interior of the fermentation tank 5 through the upper material conveying pipe 3 for fermentation; and fermenting for a preset time to obtain a microbial organic fertilizer sample.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (3)
1. The utility model provides an utilize device of sugaring waste fermentation preparation microbial organic fertilizer, includes feeding case (1), actuating mechanism (2), goes up conveying pipeline (3), the feeding subassembly (4) of milling, fermentation cylinder (5), fermentation stirring subassembly (6), fungus liquid add mechanism (7), lower conveying pipeline (8), stirring spirochaeta (9), transfer case (10), feed back pipe (11), drive wheel subassembly (12) and bed plate (13), its characterized in that: the feeding box (1), the upper conveying pipe (3), the fermentation tank (5), the lower conveying pipe (8) and the transfer box (10) are fixedly connected and communicated from top to bottom in sequence; the two ends of the transit box (10) are respectively and fixedly connected with the lower ends of the two material return pipes (11), and the upper ends of the two material return pipes (11) are respectively and fixedly connected with the left end and the right end of the feeding box (1); the bacterial liquid adding mechanism (7) is fixedly connected to the top end of the fermentation tank (5); the bottom end of the transit box (10) is fixedly connected to the base plate (13); the driving mechanism (2) is fixedly connected to the feeding box (1), and the driving mechanism (2) is in transmission connection with the feeding grinding assembly (4); the feeding grinding component (4) is rotationally connected to the feeding box (1); the feeding grinding component (4) is in transmission connection with a transmission wheel component (12); the transmission wheel assembly (12) is fixedly connected to the fermentation tank (5); the transmission wheel assembly (12) is in transmission connection with the bacterial liquid adding mechanism (7) and the turning spiral body (9); the lower end of the bacterial liquid adding mechanism (7) is inserted into the fermentation tank (5), the bottom end of the bacterial liquid adding mechanism (7) is fixedly connected with the fermentation stirring component (6), and the fermentation stirring component (6) is connected into the fermentation tank (5) in a rotating fit manner; the material turning spiral body (9) is sequentially connected in the fermentation tank (5), the lower conveying pipe (8) and the transfer case (10) in a rotating and matching mode from top to bottom, and the lower end of the material turning spiral body (9) is rotatably connected to the bottom surface of the transfer case (10);
the driving mechanism (2) comprises a driving motor (2-1), a driving shaft (2-2) and a driving belt wheel (2-3); an output shaft of the driving motor (2-1) is connected with a driving shaft (2-2) through a coupling; the driving shaft (2-2) is fixedly connected with a driving belt wheel (2-3);
the feeding grinding assembly (4) comprises a driven belt wheel (4-1), a driven shaft (4-2), a driving roll shaft (4-3), a first spring piece (4-4), a driving roller (4-5), a driving gear (4-6), a driven gear (4-7), a driven roll shaft (4-8), a second spring piece (4-9), a driven roller (4-10) and a worm (4-11); the driving belt wheel (2-3) is connected with a driven belt wheel (4-1) through belt transmission, the driven belt wheel (4-1) is fixedly connected to a driven shaft (4-2), the front end and the rear end of a driving roll shaft (4-3) are respectively fixedly connected with the driven shaft (4-2) and a driving gear (4-6), the driving roll shaft (4-3) is rotatably connected to the front end and the rear end of a feeding box (1) in a matched mode, the middle end of the driving roll shaft (4-3) is uniformly and fixedly connected with the inner sides of a plurality of first spring pieces (4-4) in a surrounding mode, and the outer sides of the first spring pieces (4-4) are uniformly and fixedly connected to the inner side face of a driving roller (4-5) in a surrounding mode; the driving gear (4-6) is in meshed transmission connection with the driven gear (4-7); the driven gears (4-7) and the worms (4-11) are respectively fixedly connected to the front end and the rear end of the driven roll shafts (4-8), the driven roll shafts (4-8) are connected to the front end and the rear end of the feeding box (1) in a rotating fit manner, the middle ends of the driven roll shafts (4-8) are uniformly and fixedly connected to the inner sides of the second spring pieces (4-9) in a surrounding manner, and the outer sides of the second spring pieces (4-9) are uniformly and fixedly connected to the inner side faces of the driven rollers (4-10) in a surrounding manner; the driving rollers (4-5) and the driven rollers (4-10) are respectively connected with the two ends of the inner side of the feeding box (1) in a rotating fit manner; the worm (4-11) is in meshed transmission connection with a transmission wheel assembly (12);
the transmission wheel assembly (12) comprises a worm wheel (12-1), a transmission shaft (12-2), a transmission chain wheel (12-3), a shaft frame plate (12-4) and an incomplete gear (12-5); the worm (4-11) is in meshed transmission connection with a worm wheel (12-1); the worm wheel (12-1), the transmission chain wheel (12-3) and the incomplete gear (12-5) are fixedly connected to the transmission shaft (12-2) from top to bottom; the transmission shaft (12-2) is connected to the shaft frame plate (12-4) in a rotating fit manner; the shaft frame plate (12-4) is fixedly connected to the fermentation tank (5); the transmission chain wheel (12-3) is connected with the bacterial liquid adding mechanism (7) through chain transmission; the incomplete gear (12-5) is in meshing transmission connection with the material turning spiral body (9);
the bacterial liquid adding mechanism (7) comprises a bacterial liquid adding box (7-1), a support column (7-2), a rotary infusion tube (7-3) and a driven chain wheel (7-4); the bacterial liquid adding box (7-1) is fixedly connected to the fermentation tank (5) through a support column (7-2); the upper end of the rotary infusion tube (7-3) is hermetically and rotatably connected to the bottom end of the bacteria liquid adding box (7-1), a driven chain wheel (7-4) is fixedly connected to the rotary infusion tube (7-3), and the transmission chain wheel (12-3) is connected with the driven chain wheel (7-4) through chain transmission; the middle end of the rotary infusion tube (7-3) is hermetically and rotatably connected to the top surface of the fermentation tank (5), and the lower end of the rotary infusion tube (7-3) is inserted into the fermentation tank (5); the lower end of the rotary transfusion pipe (7-3) is fixedly connected and communicated with the fermentation stirring component (6);
the fermentation stirring component (6) comprises a stirring liquid conveying pipe (6-1), a liquid separating cylinder (6-2), a bent stirring pipe (6-3), a linkage gear (6-4) and a stirring plate (6-5); the top end of the stirring infusion tube (6-1) is fixedly connected with the lower end of the rotating infusion tube (7-3); the bottom end of the stirring infusion tube (6-1) is fixedly connected with a liquid separation barrel (6-2); two ends of the liquid separation cylinder (6-2) are respectively and fixedly connected with a bent stirring pipe (6-3), and the upper ends of the two bent stirring pipes (6-3) are respectively and fixedly connected with a linkage gear (6-4); the bottom surface of the linkage gear (6-4) is fixedly connected with a stirring plate (6-5); an inner gear ring (5-1) is fixedly connected to the inner wall of the fermentation tank (5); the linkage gear (6-4) is meshed with an inner gear ring (5-1);
the turning spiral body (9) comprises a spiral body (9-1), a central shaft (9-2) and a rotary gear (9-3); the spiral body (9-1) is fixedly connected to the upper end of the central shaft (9-2), and the lower end of the central shaft (9-2) is fixedly connected with the rotary gear (9-3); the spiral body (9-1) is connected in the fermentation tank (5), the lower conveying pipe (8) and the transit box (10) in a rotating and matching way; the central shaft (9-2) is connected to the bottom surface of the transit box (10) in a sealing and rotating way; the incomplete gear (12-5) is in meshing transmission connection with the rotating gear (9-3); and a bacterium liquid outlet is formed in the tube surface of the bent stirring tube (6-3).
2. The device for preparing the microbial organic fertilizer by fermenting the sugar-making wastes according to claim 1, is characterized in that: the bottom surface of the transfer box (10) is fixedly connected with a discharge door; and an electric heating plate is fixedly connected to the outer side surface of the transfer box (10).
3. The method for preparing the microbial organic fertilizer by using the device for preparing the microbial organic fertilizer by fermenting the sugar-making wastes as claimed in claim 1 is characterized in that: the method comprises the following steps of,
step one, throwing sugar-making waste into a feeding box (1), grinding and crushing the sugar-making waste in the feeding box (1) through a feeding grinding component (4), and allowing the ground sugar-making waste to fall into a fermentation tank (5) through an upper conveying pipe (3) for fermentation;
step two, stirring and homogenizing the milled and crushed sugar-making waste through a fermentation stirring component (6) in the fermentation process, simultaneously adding a bacterial liquid into a bacterial liquid adding mechanism (7), enabling the bacterial liquid to flow into the fermentation stirring component (6) through the bacterial liquid adding mechanism (7), enabling the bacterial liquid to flow out through the fermentation stirring component (6) and mixing with the sugar-making waste under the action of the fermentation stirring component (6) to obtain a fermentation mixture;
thirdly, the fermented mixture enters the interior of a transfer box (10) under the action of a material turning spiral body (9), enters the interior of a material returning pipe (11) through the transfer box (10), enters the interior of a material feeding box (1) through the material returning pipe (11), is milled again through a feeding milling assembly (4), and then returns to the interior of a fermentation tank (5) through an upper material conveying pipe (3) for fermentation; and (4) obtaining a microbial organic fertilizer sample after fermentation.
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