CN109279440A - The mobile device and method of control automatic winding displacement head in a kind of automatic winding displacement control system - Google Patents
The mobile device and method of control automatic winding displacement head in a kind of automatic winding displacement control system Download PDFInfo
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- CN109279440A CN109279440A CN201710590070.0A CN201710590070A CN109279440A CN 109279440 A CN109279440 A CN 109279440A CN 201710590070 A CN201710590070 A CN 201710590070A CN 109279440 A CN109279440 A CN 109279440A
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- Prior art keywords
- winding displacement
- automatic winding
- cable
- displacement head
- head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2884—Microprocessor-controlled traversing devices in so far the control is not special to one of the traversing devices of groups B65H54/2803 - B65H54/325 or group B65H54/38
- B65H54/2887—Microprocessor-controlled traversing devices in so far the control is not special to one of the traversing devices of groups B65H54/2803 - B65H54/325 or group B65H54/38 detecting the position of the yarn guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/20—Sensing or detecting means using electric elements
- B65H2553/24—Inductive detectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The present invention relates to the mobile device and method of automatic winding displacement head is controlled in a kind of automatic winding displacement control system, it is suitable for cable manufacturing field.The mobile device of control automatic winding displacement head (1) is made of longitudinal axis (2) and lateral shaft (3)；The lateral shaft (3) is fixedly mounted on the crossbeam of bracket, the upper end suspension of longitudinal axis (2) is mounted on the lateral shaft (3), lower end is connected with a mechanical arm, and at right angle, the front end of mechanical arm is equipped with the automatic winding displacement head (1) for mechanical arm and longitudinal axis (2)；Longitudinal axis (2) moves left and right in the horizontal direction along lateral shaft (3), moves up and down in vertical direction, to control automatic winding displacement head (1) the moving left and right, commutating during winding displacement；When the automatic winding displacement head (1), which is moved to cable wheel side wall (10), starts commutation, the longitudinal axis (2) rises a scheduled height, so that cable wheel shaft (9) remains that preset size is constant in the angle that the tangent line of point of penetration is formed with cable (8)；Wherein, the point of penetration is the intersection point of the cable (8) and the cable wheel shaft (9) during automatic winding displacement.The technical solution provided through the invention can be realized moving horizontally, being vertically moved up or down for automatic winding displacement head (1), reduce the labor intensity of worker, improves production efficiency, while solve the problems, such as reeler around loose, commutation not in time.
Description
Technical field
The invention belongs to control automatic winding displacement in cable fabrication technical field more particularly to a kind of automatic winding displacement control system
The mobile device and method of head.
Background technique
In cable fabrication industry, need by the longer cable of length successively, fitly receive be wound on cable wheel.Winding displacement at present
It can be realized by manual or automatic two ways, but no matter which kind of mode be used, existing wire arranging method all has the following problems:
If carrying out winding displacement using artificial, needs worker putting on wear-resisting gloves on hand, hold cable, cable wheel is fixed
On the bracket that can be moved left and right, bracket moves left and right driven by the motor, and worker controls the cable that cable coils layer by layer with hand
On wheel.One winding displacement production line at least needs a worker, can expend a large amount of human resources in this way, simultaneously because for a long time
Work, can exist worker's fatigue operation the case where, will increase in this way work security risk, while the precision of manual routing and
Quality is difficult to ensure.
If often replacing worker using a fixed device in the prior art using wire laying mode is automatically controlled
Manual work, but there is still a need for cable wheels to move left and right driven by the motor, and winding displacement head be it is fixed, will not left and right water
Translation is dynamic, or vertically moves as needed, in this way, winding displacement head is fixed and cable wheel moves left and right that have commutation too late
When, reeler is around loose problem.
Summary of the invention
The object of the present invention is to provide controlled in a kind of automatic winding displacement control system the mobile device of automatic winding displacement head and
Method can be realized moving horizontally, being vertically moved up or down for automatic winding displacement head (1), to reduce the labor intensity of worker, improve production
Efficiency, while solving the problems, such as reeler around loose, commutation not in time.
To achieve the above object, the present invention provides control automatic winding displacement head (1) in a kind of automatic winding displacement control system
Mobile device, the system comprises automatic winding displacement head (1), longitudinal axis (2), lateral shaft (3), control cabinet (4) and brackets；
It is characterized by:
The mobile device of control automatic winding displacement head (1) is made of longitudinal axis (2) and lateral shaft (3)；
The lateral shaft (3) is fixedly mounted on the crossbeam of bracket, and the upper end suspension of longitudinal axis (2) is mounted on the lateral shaft
(3) on, lower end is connected with a mechanical arm, and mechanical arm can be at an angle with longitudinal axis (2), preferably right angle, can also be it
His angle, the front end of mechanical arm is equipped with the automatic winding displacement head (1)；
Longitudinal axis (2) moves left and right in the horizontal direction along lateral shaft (3), moves up and down in vertical direction, to control
Automatic winding displacement head (1) the moving left and right, commutating during winding displacement；
When the automatic winding displacement head (1), which is moved to cable wheel side wall (10), starts commutation, the longitudinal axis (2) rises one in advance
Fixed height, so that cable wheel shaft (9) remains preset size not in the angle that the tangent line of point of penetration and cable (8) are formed
Become；Wherein, the point of penetration is the intersection point of the cable (8) and the cable wheel shaft (9) during automatic winding displacement.
According to another embodiment of the invention, described vertical during the initial alignment of the automatic winding displacement head (1)
The automatic winding displacement head (1) is driven to move from top to down to axis (2), when automatic winding displacement head (1) is moved down into its laser
When the red laser of locator sending is irradiated at the highest point of cable wheel shaft, the longitudinal axis (2) stops decline, and completion is described certainly
The initial alignment of dynamic winding displacement head (1).
According to another embodiment of the invention, when the automatic winding displacement head (1) is moved horizontally to the cable wheel shaft (9)
Predetermined position when, the mechanical arm of longitudinal axis (2) lower end installation controls the water that the automatic winding displacement head (1) makees 180 degree
Flat overturning, so that two pressure sensors direction of commutation detection device (5) is opposite with forward cable wheel side wall is changed after overturning
Another side wall.
According to another embodiment of the invention, when the automatic winding displacement head (1) is moved horizontally to cable wheel side wall (10)
When, commutation detection device (5) detects the pressure from the cable wheel side wall (10), the controller in the control cabinet (4)
Signal is issued, the controller controls the longitudinal axis (2) and the automatic winding displacement head (1) is driven to commutate in the horizontal direction.
The present invention also provides automatic winding displacement head (1) mobile method, institute are controlled in a kind of automatic winding displacement control system
State method the following steps are included:
If the automatic winding displacement head (1) starts to commutate, longitudinal axis (2) drives the automatic winding displacement head (1) to rise upwards
One scheduled height, the angle for forming the cable wheel shaft (9) with the cable (8) in the tangent line of point of penetration remain pre-
If size it is constant；Wherein, the point of penetration is the intersection point of the cable (8) and the cable wheel shaft (9) during automatic winding displacement；
Controller judges whether the automatic winding displacement head (1) is moved to another side wall of cable wheel and starts to commutate；If so,
Longitudinal axis (2) drives the automatic winding displacement head (1) to rise a scheduled height again up, and the cable wheel shaft (9) is made to exist
The angle that the tangent line of point of penetration is formed with the cable (8) remains that preset size is constant, then proceeds by automatic row
Line；
It repeats the above steps until automatic winding displacement process terminates.
According to another embodiment of the invention, described vertical during the initial alignment of the automatic winding displacement head (1)
The automatic winding displacement head (1) is driven to move from top to down to axis (2), when automatic winding displacement head (1) is moved down into its laser
When the red laser of locator sending is irradiated at the highest point of cable wheel shaft, the longitudinal axis (2) stops decline, and completion is described certainly
The initial alignment of dynamic winding displacement head (1).
According to another embodiment of the invention, when the automatic winding displacement head (1) is moved horizontally to the cable wheel shaft (9)
Predetermined position when, the mechanical arm of longitudinal axis (2) lower end installation controls the water that the automatic winding displacement head (1) makees 180 degree
Flat overturning, so that two pressure sensors direction of commutation detection device (5) is opposite with forward cable wheel side wall is changed after overturning
Another side wall.
According to another embodiment of the invention, when the automatic winding displacement head (1) is moved horizontally to cable wheel side wall (10)
When, commutation detection device (5) detects the pressure from the cable wheel side wall (10), the controller in the control cabinet (4)
Signal is issued, the controller controls the longitudinal axis (2) and the automatic winding displacement head (1) is driven to commutate in the horizontal direction.
The beneficial effects of the present invention are:
The technical solution provided through the invention can be realized moving horizontally, being vertically moved up or down for automatic winding displacement head (1), reduce
The labor intensity of worker, improves production efficiency, while solving the problems, such as reeler around loose, commutation not in time.
Detailed description of the invention
Fig. 1 is the schematic diagram of the control system of automatic winding displacement of the present invention；
Fig. 2 is the partial structural diagram of automatic winding displacement head of the present invention；
Fig. 3 is the winding displacement schematic diagram of automatic winding displacement head of the present invention in the running；
Fig. 4 is the partial structural diagram of the another embodiment of automatic winding displacement head of the present invention and the automatic winding displacement signal after commutation
Figure；
Fig. 5 is the local structure top view of automatic winding displacement head of the present invention；
Fig. 6 is the partial structurtes front view of automatic winding displacement head of the present invention；
Fig. 7 is the schematic diagram of the build-out metering device of automatic Arrange-line System of the present invention；
Fig. 8 is the panel construction schematic diagram of control cabinet of the present invention.
Description of symbols: (1)-automatic winding displacement head, (2)-longitudinal axis, (3)-lateral shaft, (4)-control cabinet, (5)-is changed
To detection device, (6)-cable clamping device, (7)-bulge detection device, (8)-cable, (9)-cable wheel shaft, (10)-cable wheel side
Wall, (11)-head inceptive positioning device, (12)-front end cable limiting device, (13)-build-out metering device, (14,15)-
Rear end cable limiting device, (16)-display instrument, (17)-operation button.
Specific embodiment
Combined with specific embodiments below and attached drawing, the present invention is further explained.It should be understood that these embodiments are merely to illustrate
The present invention rather than limit the scope of the invention.In addition, it should also be understood that, after having read the content of the invention lectured, this field skill
Art personnel can make various changes or modification to the present invention, and such equivalent forms equally fall within the application range claimed
Within.
Embodiment one:
As shown in Figure 1, according to one embodiment of present invention, the control system of cable automatic winding displacement provided by the invention includes certainly
Dynamic winding displacement head (1), longitudinal axis (2), lateral shaft (3), control cabinet (4) and bracket.The lateral shaft (3) is fixedly mounted on branch
On the crossbeam of frame, the upper end suspension of longitudinal axis (2) is mounted on the lateral shaft (3), and lower end is connected with a mechanical arm, mechanical arm
Can be at an angle with longitudinal axis (2), preferably right angle can also be other angles, the front end of mechanical arm is equipped with automatic row
Line head (1).
As shown in Fig. 2, Fig. 4 and Fig. 7, automatic winding displacement head (1) includes the commutation detection of head body, installation on the body
Device (5), cable clamping device (6), bulge detection device (7), head inceptive positioning device (11), front end cable limiting device
(12), rear end cable limiting device (14,15), build-out metering device (13).
As shown in Fig. 2, automatic winding displacement head (1) includes ontology, the side of ontology be equipped with commutation detection device (5),
Cable clamping device (6) and bulge detection device (7).It commutates detection device (5), cable clamping device (6) and bulge detection fill
It sets (7) to be made of identical two components of shape, cable (8) is successively from bulge detection device (7), cable clamping device (6)
It is passed through among two components of commutation detection device (5), wherein commutation detection device (5), cable clamping device (6) and bulge
Two components that detection device (7) respectively includes are in be symmetrically installed up and down about cable (8).
As shown in fig. 6, in a preferred embodiment, cable clamping device (6) and bulge detection device (7) include two
Component shape is identical, and the driving wheel that can be pivoted is provided in the front end of each component, and two feature bottoms are nibbled by the gear teeth
It closes, and is fixed respectively by the ontology of connector and automatic winding displacement head (1), and can be rotated around connector.It is not right in the present invention
Connector is limited in any way, and can be the rivet of no silk.
On the wheel body for two driving wheels on two components that cable clamping device (6) and bulge detection device (7) include
Open up fluted, when two driving wheels are opposite, the groove of two driving wheels forms an approximate circle hollow space, can hold
Cable of receiving passes through, while playing the role of clamping cable.
Two components that commutation detection device (5) includes specifically can be implemented as two pressure sensors.As shown in figure 3,
With the rotation of cable wheel, automatic winding displacement head (1) level is moved to the left, and is realized to the automatic coiling of cable, is worked as automatic line arranging machine
When head (1) is moved horizontally to the Far Left of cable wheel and close cable wheel side wall (10), cable wheel side wall (10) is to commutation detection device (5)
Two pressure sensors formed pressure, after pressure sensor collects the pressure of cable wheel side wall (10), generate signal be transferred to
Controller in control cabinet (4), controller control automatic winding displacement head (1) commutation moves horizontally to the right, in this way, automatic line arranging machine
Head (1) just coils to the right cable since the Far Left of cable wheel.When automatic winding displacement head (1) is moved horizontally to the right cable wheel shaft
(9) when middle position, the flip horizontal of 180 degree is made in controller control automatic winding displacement head (1) to the left, so that commutating after overturning
Right side wall of two pressure sensors of detection device (5) towards cable wheel.
Fig. 4 shows the schematic diagram for carrying out winding displacement after automatic winding displacement head (1) flip horizontal to the right.When automatic winding displacement head
(1) when being moved to the right side wall of cable wheel horizontally to the right, two pressure sensor shapes of the cable wheel right side wall to commutation detection device (5)
At pressure, after pressure sensor collects the pressure of cable wheel right side wall, generates signal and is transferred to the controller in control cabinet (4),
Controller control automatic winding displacement head (1) commutation moves horizontally to the left, in this way, automatic winding displacement head (1) is just from the most right of cable wheel
While starting to coil cable to the left.
When automatic winding displacement head (1) is moved horizontally to the middle position of cable wheel shaft (9) to the left, the automatic row of controller control
Line head (1) makees to the right the flip horizontal of 180 degree so that overturning after commutate detection device (5) two pressure sensor directions
The left side wall of cable wheel continues automatic coiling cable to the left.
In this way, the automatic coiling to cable is realized in left and right horizontal commutation, the overturning by control automatic winding displacement head (1),
Without moving left and right for cable wheel, until reaching scheduled reeler around length, the labor intensity of worker is not only reduced in this way, is saved
Human-saving resource improves production efficiency, while solving the problems, such as that reeler can not be timely around commutation.
As shown in figure 8, being provided with display instrument (16) on the panel of the control cabinet (4) of automatic winding displacement control system of the invention
With multiple operation buttons (17).The inside of control cabinet (4) includes multiple controller (not shown)s, controls longitudinal axis respectively
(2) the moving left and right of horizontal direction, the moving up and down of vertical direction, the overturning commutation of automatic winding displacement head (1), bulge detection dress
Set the sound-light alarm etc. of (7).The display instrument (16) of control cabinet (4) can show the parameters and of automatic winding displacement control system
The state etc. of the cable of coiling, for example, the length of cable has been coiled, the diameter etc. of bulge cable.Multiple operation buttons (17) are used
In before the start-up operation of automatic winding displacement control system, the starting, stopping, automatic winding displacement head of automatic Arrange-line System are manually controlled
(1) initial alignment, automatic winding displacement head up and down, move left and right and overturn and commutate etc., while can also be to automatic winding displacement
The parameters of system are configured, modify.For example, each operation button may be implemented to manually adjust automatic winding displacement head
(1) move to left, move to right, moving up, moving down anticlockwise, right rotation, returns the functions such as origin, while can realize automatic winding displacement control
The automatic starting of system.
Embodiment through the invention not only reduces the labor intensity of worker, saves human resources, improves production effect
Rate, while solving the problems, such as that reeler can not be timely around commutation.
Embodiment two:
Such as Fig. 4, according to another embodiment of the present invention, the front end of automatic winding displacement head (1) is also equipped with head initial alignment dress
Set (11) and front end cable limiting device (12).
The inceptive positioning device (11) includes laser locator, and during automatic winding displacement, laser locator is sent out always
Red laser out, in the rotation coiling process of cable wheel, the red laser that laser locator issues is radiated at cable wheel shaft always
At highest point.Before automatic winding displacement control system brings into operation, need automatic winding displacement head (1) being initially positioned at suitable position
Set, at this time control automatic winding displacement head (1) supreme and lower movement under the drive of longitudinal axis (2), when automatic winding displacement head (1) to
The red laser of its laser locator sending is moved to when being irradiated at the highest point of cable wheel shaft, automatic winding displacement head (1) stops
Only decline, completes the initial alignment of automatic winding displacement head (1).
One end of the front end cable limiting device (12) is protruded into ontology from the front end of automatic winding displacement head (1) ontology
Portion is fixed by connector and ontology, and can be rotated by a small margin around connector, and the middle part of front end cable limiting device (12) is in
Curved shape, the U-shaped shape of the other end are provided with a rotatable driving wheel at U-shaped shaped opening, and driving wheel is tangent with cable,
When cable wheel rotating disc advances around cable, cable is using described in its frictional force drive between the driving wheel at the U-shaped mouth
Driving wheel rotation.
As shown in figure 3, due to reeler around when, the point of penetration of cable (8) and cable wheel shaft (9) to cable clamping device (6)
Between have a certain distance, when automatic winding displacement head (1) is mobile towards another side wall far from cable wheel side wall (10) and does not carry out
When 180 degree flip horizontal, under the action of cable limiting device (12) of front end, cable (8) be bordering on cable wheel shaft (9) it is vertical, such as
Fruit does not have front end cable limiting device (12), and cable (8) is under the drive of cable clamping device (6), cable (8) and cable wheel shaft
(9) angle can be greater than 90 degree, and lax situation occurs in the cable that will lead to coiling in this way, be mounted with front end cable limit dress
After setting (12), it is ensured that winding displacement effect is more neat, close.
It in the present embodiment, can by installing head inceptive positioning device (11) in the front end of automatic winding displacement head (1)
Realize the accurate positionin of automatic winding displacement head (1)；By installing front end cable limiting device in the front end of automatic winding displacement head (1)
(12), it is ensured that winding displacement effect is more neat, close, overcomes the lax problem of winding displacement in the prior art.
Embodiment three:
As Fig. 2 is equipped with bulge detection device on the ontology of automatic winding displacement head (1) according to another embodiment of the present invention
(7), can be realized the real time monitoring to cable parameter, when cable is because heating, sealing modeling and bulge occur, can quickly, it is accurately fixed
Position, which goes out in cable, there is the place of bulge, guarantees quality when cable factory.
Fig. 6 is the partial structurtes front view (figure being rotated by 90 ° by front view) of automatic winding displacement head of the present invention,
In Fig. 6, bulge detection device (7) is made of identical two components of shape, two from bulge detection device (7) of cable (8)
It is passed through among component, two of them component is in be symmetrically installed up and down about cable (8).In a preferred embodiment, bulge detects
The front end of each component of device (7) is provided with the driving wheel that can be pivoted, and two feature bottoms are divided by gear teeth meshing
It is not fixed, and can be rotated around connector by the ontology of connector and automatic winding displacement head (1).
In two components of bulge detection device (7), the rotary shaft of the driving wheel on each component and the connection of the component
Part respectively has a binding site respectively with the component, and two basic change point is connected forms straight line on the components, two portions
In an angle, this angle is that two components of bulge detection device (7) are formed to the two straight line intersection shapes formed on part
Angle.
Preset the angle of two components of bulge detection device (7) according to the line footpath of the cable coiled, and according to
The permission variation range of the cable diameter error setting angle of permission.When the diameter of cable be greater than the cable diameter that is normally arranged or
Person is less than the cable diameter that is normally arranged, but diameter error still in allowed limits when, think that cable diameter is normal at this time, phase
Ying Di, since the diameter of cable becomes larger or becomes smaller, the angle of two components of bulge detection device (7) also can be straight with cable
The variation of diameter and become larger or become smaller, if the variation range of angle within pre-set permission variation range, bulge
Detection device (7) thinks that cable diameter is normal, continues to carry out real-time monitoring to cable.If the variation range of angle is beyond preparatory
The permission variation range of setting, such as angle become larger and become smaller greater than the maximum angle or angle allowed and be less than permission
Minimum angle, then bulge detection device (7) thinks that cable diameter is abnormal at this time, and bulge occurs in cable.Then, bulge detection dress
It sets controller of (7) meeting into control cabinet (4) and issues signal, after controller receives signal, send control signal to alarm device,
Control alarm device makes a sound alarm, and blinking light is reminded.Meanwhile controller can control display instrument (16) Display Drum
The position of cable locating for the diameter of packet cable and bulge.Wherein, the diameter of bulge cable is according to the size of angle by changing
It obtains, the position of cable locating for bulge is indicated with bulge to the length for the starting point for having coiled cable, for example, bulge position
Setting is 386 meters, that is, shows bulge counting 386 meters of since the cable head for having coiled cable.
Through this embodiment, bulge detection device (7) are installed on the body, can be realized the real-time prison to cable parameter
Control, when there is bulge in cable, can quickly, be accurately positioned out the place for occurring bulge in cable, when guaranteeing cable factory
Quality.
Example IV:
As Fig. 7 is also equipped with the limit of rear end cable according to another embodiment of the present invention on the ontology of automatic winding displacement head (1)
Device (14,15) and build-out metering device (13).
Rear end cable limiting device (14,15) includes vertically arranged two limiters (14) and a limit being horizontally mounted
Position device (15), in preferred embodiment shown in Fig. 7, limiter can be the driving wheel that can be pivoted.Wherein vertical peace
Two limiters (14) of dress are separately mounted to the two sides of cable (8), and symmetrical about cable.The limiter being horizontally mounted
(15) it is installed in the top of build-out metering device (13), build-out metering device (13) includes one can revolve around axis
The driving wheel turned, opens up on the wheel body of driving wheel fluted, can accommodate cable (8) and pass through, the auxiliary in horizontal limiting stopper (15)
Under, cable (8) passes through the groove on the driving wheel of build-out metering device (13), and is in close contact with driving wheel, works as cable
(8) when advancing under the drive of cable wheel, cable (8) drives the driving wheel rotation of build-out metering device (13).Two vertical
The limiter (14) of installation can swing to avoid cable (8), so that cable (8) passes through build-out metering device always
(13) the groove on driving wheel will not swing and be detached from the groove of driving wheel because of cable (8), to avoid cable long
Degree metering inaccuracy.
When build-out metering device (13) measures the build-out coiled, in a preferred embodiment
In, the build-out metering device (13) further includes and the transmission other than including the driving wheel that can be pivoted
The encoder (not shown) of connection is taken turns, the encoder is electrically connected to the controller in the control cabinet (4).The transmission
The diameter of wheel is fixed value, and after the circumference of the driving wheel passes through, the driving wheel turns an angle cable (8), described
Encoder calculates the length by the cable of the driving wheel by the diameter of the driving wheel and the angle of rotation and will grow
Degree evidence is transmitted to the controller.Then controller controls the length that cable has been coiled in display instrument (16) display.
In another preferred embodiment, the diameter of the driving wheel of build-out metering device (13) is fixed value,
The perimeter of groove on its wheel body is also fixed value, since driving wheel is uniform rotation, in certain period of time rotation
Circle number is fixed and invariable, and build-out metering device (13) can measure the rotation time of driving wheel, be then convert into driving wheel
Turnning circle the length for having coiled cable can be obtained, and length data is transmitted to the control multiplied by the perimeter of groove
Device processed.Then controller controls the length that cable has been coiled in display instrument (16) display.
Through this embodiment, build-out metering device (13) are installed on the ontology of automatic winding displacement head (1), Ke Yishi
Accurate measurement now is carried out to the length for having coiled cable, while by installation rear end cable limiting device (14,15), it can be to avoid
Cable is detached from the groove of the driving wheel of build-out metering device (13), ensure that build-out metering device (13) can be to cable
Line length is correctly measured.
When the length of disk cable reaches preset length, automatic winding displacement control system of the invention can be automatically cut off
Cable stops the operating of automatic winding displacement head, it is of course also possible to be carried out by the operation button (17) on control cabinet (4) manual
It controls to cut off cable, stops automatic winding displacement process.
Embodiment five:
Such as Fig. 1, according to another embodiment of the present invention, the control system of cable automatic winding displacement provided by the invention further includes longitudinal direction
Axis (2) and lateral shaft (3), the lateral shaft (3) are fixedly mounted on the crossbeam of bracket, the upper end suspension of the longitudinal axis (2)
It is mounted on the lateral shaft (3), lower end is connected with a mechanical arm, and mechanical arm and longitudinal axis (2) are at can be at an angle, preferably
It can also be other angles for right angle, the front end of mechanical arm is equipped with automatic winding displacement head (1).
Longitudinal axis (2) can move up and down, to control automatic winding displacement head (1) in initial alignment process, horizontal direction
It is moved up and down in commutation process, meanwhile, longitudinal axis (2) can be moved left and right along lateral shaft (3) horizontal direction, so that control is certainly
Dynamic winding displacement head (1) moving left and right, commutating during winding displacement.
During automatic winding displacement, there are a point of penetration in cable (8) and cable wheel shaft (9) always, and cable wheel shaft (9) is cut described
The tangent line of access point forms a fixed angle with cable (8) always.When automatic winding displacement head (1) runs to cable wheel side wall (10)
And commutate when starting to coil next layer of cable, since the cable on cable wheel shaft (9) has increased one layer, this results in cable wheel shafts
(9) become smaller in the angle that the tangent line of the point of penetration is formed with cable (8), if automatic winding displacement head (1) be still in it is original
Height continues winding displacement, then when the reeler on cable wheel shaft (9) around it is more and more so that the height of cable wheel shaft (9) be higher than it is automatic
When the height of winding displacement head (1), cable (8) can be made to be detached from the driving wheel of front end cable limiting device (12), or even can touch
To the pressure sensor of commutation detection device (5), the non-pressure from cable side wall (10) is applied with to pressure sensor, is caused
Automatic winding displacement head (1) is mistakenly considered to have been moved to cable wheel side wall (10) and commutate in advance.In order to solve the above technical problems, when automatic
Winding displacement head (1) be moved to cable wheel side wall (10) start commutation when, longitudinal axis (2) can rise a scheduled height, so that cable
Wheel shaft (9) remains that preset size is constant in the angle that the tangent line of the point of penetration is formed with cable (8).
Wherein, the scheduled height that longitudinal axis (2) rises can have been calculated in automatic winding displacement head (1) initial alignment
It is good, and one predetermined altitude is risen to by controller control longitudinal axis (2) during automatic winding displacement.
Through this embodiment, when automatic winding displacement head (1), which is moved to cable wheel side wall (10), starts commutation, longitudinal axis (2)
A scheduled height can be risen, so that cable wheel shaft (9) remains pre- in the angle that the tangent line of point of penetration is formed with cable (8)
If size it is constant.This avoid cables (8) to be applied with the non-pressure from cable side wall (10) to pressure sensor, will not
Automatic winding displacement head (1) is set to be mistakenly considered to have been moved to cable wheel side wall (10) and commutate in advance.
In terms of the control of automatic winding displacement head (1) horizontal velocity, there are many ways to can using, for example, for mark
For quasi- cable wheel, the diameter of wheel shaft be it is known, be in conjunction with data such as the revolving speeds of wheel shaft diameter, cable line footpath and cable wheel
It knows that cable winds with one circuit the required time when winding different layers, can be controlled by controller and wind certain layer (
The number of plies of winding can be calculated by the number of commutation and be learnt) when, winding displacement head is in the time needed for the winding circle of this layer one, water
The distance for translating a dynamic line footpath, to guarantee that cable will not overlap, and can closely arrange.Certainly, those skilled in the art
Other methods can also be taken to carry out the control of winding displacement head horizontal velocity, such as by standardizing the canoe row of acquisition in advance
The movement speed of winding displacement head, forms look-up table when the end of a thread time required when winding different layers calculates winding different layers, when
When winding a certain layer, that is, it is mobile according to movement speed corresponding in look-up table to control it.Or it can be according to the length wound
Degree is calculated and is controlled to correspond to, and which is not described herein again.
Embodiment six:
According to another embodiment of the present invention, the present invention provides a kind of control method of cable automatic winding displacement, the method is answered
In the cable automatic winding displacement control system provided for embodiment one, it the described method comprises the following steps:
Step 11: starting automatic winding displacement control system, the automatic winding displacement head (1) being mounted on longitudinal axis (2) lower mechanical arm
Automatic winding displacement is carried out to cable (8) by moving left and right for horizontal direction；
Step 12: be mounted on the ontology side of the automatic winding displacement head (1) commutation detection device (5) real-time detection whether by
To the pressure for coming from cable wheel side wall (10)；
Step 13: when the automatic winding displacement head (1) is moved horizontally to cable wheel side wall (10), the commutation detection device
(5) pressure for coming from cable wheel side wall (10) is detected, the controller in control cabinet (4) issues signal, the controller
It controls the longitudinal axis (2) and drives automatic winding displacement head (1) commutation, continue automatic winding displacement；
Step 14: whether controller detection automatic winding displacement head (1) is moved horizontally to the predetermined position of cable wheel shaft (9), such as
Fruit is to perform the next step, and otherwise continues automatic winding displacement；
Step 15: the controller controls the flip horizontal that the automatic winding displacement head (1) makees 180 degree, so that the institute after overturning
State the another of the commutation detection device (5) the direction cable wheel opposite with the cable wheel side wall (10) on automatic winding displacement head (1)
One side wall；
Step 16: when the automatic winding displacement head (1) is moved horizontally to the described of the cable wheel opposite with the cable wheel side wall (10)
When another side wall, continue automatic winding displacement after executing switching operation, and execute step 14；
Step 17: the controller controls the flip horizontal that the automatic winding displacement head (1) makees 180 degree, so that the institute after overturning
The commutation detection device (5) on automatic winding displacement head (1) is stated towards the cable wheel side wall (10), then proceedes to arrange automatically
Line.
Embodiment through the invention not only reduces the labor intensity of worker, saves human resources, improves production effect
Rate, while solving the problems, such as that reeler can not be timely around commutation.
Embodiment seven:
According to another embodiment of the present invention, the present invention provides a kind of automatic winding displacement head (1) initial alignment method, the sides
Method is applied in the cable automatic winding displacement control system that embodiment one provides, and the described method comprises the following steps:
Step 21: before automatic winding displacement control system brings into operation, control longitudinal axis (2) drives automatic winding displacement head (1) by upper
And decline；
Step 22: by being mounted on the inceptive positioning device (11) of automatic winding displacement head (1) ontology front end to automatic winding displacement head
(1) initial alignment is carried out；
Step 32: when the red laser that the laser locator of inceptive positioning device (11) issues is radiated at the highest of cable wheel shaft (9)
When at point, the initial alignment process of the automatic winding displacement head (1) is completed.
It in the present embodiment, can by installing head inceptive positioning device (11) in the front end of automatic winding displacement head (1)
Realize the accurate positionin of automatic winding displacement head (1).
Embodiment eight:
According to another embodiment of the present invention, the present invention provides cable bulge detection method in a kind of cable automatic winding displacement, institutes
It states in the cable automatic winding displacement control system that method is provided applied to embodiment one, the described method comprises the following steps:
Step 31: before automatic winding displacement starts, bulge detection device (7) being preset according to the line footpath of the cable (8) coiled
The angle of two components, and the permission variation range of the angle is set according to the cable diameter error of permission.
Step 32: during automatic winding displacement, described two components of bulge detection device (7) is described described in real-time detection
The variation of angle；
Step 33: judging the variation of the angle whether within the pre-set permission variation range；If so, continue into
Row bulge detection, if it is not, performing the next step；
Step 34: the bulge detection device (7) detects that bulge occurs in cable, and the controller in control cabinet (4) issues electricity
Signal；
Step 35: the controller control alarm device sounds an alarm, and carries out acousto-optic hint, and control display instrument (16) Display Drum
The position of cable locating for the diameter of packet cable and bulge.
Through this embodiment, bulge detection device (7) are installed on the body, can be realized the real-time prison to cable parameter
Control, when there is bulge in cable, can quickly, be accurately positioned out the place for occurring bulge in cable, when guaranteeing cable factory
Quality.
Embodiment nine:
According to another embodiment of the present invention, the present invention provides control automatic winding displacement head (1) in a kind of cable automatic winding displacement
Mobile method, the method be applied to embodiment one provide cable automatic winding displacement control system in, the method includes with
Lower step:
Step 41: during automatic winding displacement, controller judges whether automatic winding displacement head (1) is moved to cable wheel side wall (10) and opens
Begin to commutate；
Step 42: if the automatic winding displacement head (1) starts to commutate, longitudinal axis (2) drive the automatic winding displacement head (1) to
Rise a scheduled height, the angle for forming cable wheel shaft (9) with cable (8) in the tangent line of point of penetration remains default
Size it is constant；Wherein, the point of penetration is the intersection point of cable (8) and cable wheel shaft (9) during winding displacement；
Step 43: controller judges whether the automatic winding displacement head (1) is moved to the cable opposite with the cable wheel side wall (10)
Another side wall of wheel simultaneously starts to commutate；If so, performing the next step, if not, continuing automatic winding displacement；
Step 44: longitudinal axis (2) drives the automatic winding displacement head (1) to rise a scheduled height upwards, makes cable wheel shaft (9)
Remain that preset size is constant in the angle that the tangent line of point of penetration is formed with cable (8).
Step 45: during automatic winding displacement, repeating step 41 to step 45.
Through this embodiment, when automatic winding displacement head (1), which is moved to cable wheel side wall (10), starts commutation, longitudinal axis (2)
A scheduled height can be risen, so that cable wheel shaft (9) remains pre- in the angle that the tangent line of point of penetration is formed with cable (8)
If size it is constant.This avoid cables (8) to be applied with the non-pressure from cable side wall (10) to pressure sensor, will not
Automatic winding displacement head (1) is set to be mistakenly considered to have been moved to cable wheel side wall (10) and commutate in advance.
Mode the above is only the implementation of the present invention is not intended to limit the scope of the invention, all to utilize this
Equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content, it is relevant to be applied directly or indirectly in other
Technical field is included within the scope of the present invention.
Claims (8)
1. controlling automatic winding displacement head (1) mobile device in a kind of automatic winding displacement control system, the system comprises automatic rows
Line head (1), longitudinal axis (2), lateral shaft (3), control cabinet (4) and bracket；It is characterized by:
The mobile device of control automatic winding displacement head (1) is made of longitudinal axis (2) and lateral shaft (3)；
The lateral shaft (3) is used to control and limit the movement of the automatic winding displacement head horizontal direction, and the longitudinal axis is used for
Control and limit the movement in automatic line arranging machine head erect direction；
When the automatic winding displacement head (1) is moved to cable wheel side wall (10), the direction of motion becomes the reversed of the former direction of motion,
Meanwhile the automatic winding displacement head (1) rises a scheduled height, so that tangent line and cable of the cable wheel shaft (9) in point of penetration
(8) angle formed remains that preset size is constant；Wherein, the point of penetration is the cable during automatic winding displacement
(8) with the intersection point of the cable wheel shaft (9).
2. the mobile device of control automatic winding displacement head (1) according to claim 1, it is characterised in that:
During the initial alignment of the automatic winding displacement head (1), the longitudinal axis (2) drives the automatic winding displacement head
(1) it moves from top to down, when the red laser that automatic winding displacement head (1) is moved down into the sending of its laser locator is irradiated to cable
When at the highest point of wheel shaft, the longitudinal axis (2) stops decline, completes the initial alignment of the automatic winding displacement head (1).
3. the mobile device of control automatic winding displacement head (1) according to claim 1, it is characterised in that:
When the automatic winding displacement head (1) is moved horizontally to the predetermined position of the cable wheel shaft (9), under the longitudinal axis (2)
The mechanical arm of end installation controls the flip horizontal that the automatic winding displacement head (1) makees 180 degree, so that the detection device that commutates after overturning
(5) two pressure sensors direction another side wall opposite with forward cable wheel side wall is changed.
4. the mobile device of control automatic winding displacement head (1) according to claim 1, it is characterised in that:
When the automatic winding displacement head (1) is moved horizontally to cable wheel side wall (10), commutation detection device (5) is detected from institute
The pressure for stating cable wheel side wall (10), the controller in the control cabinet (4) issue signal, and the controller controls the longitudinal direction
Axis (2) drives the automatic winding displacement head (1) to commutate in the horizontal direction.
5. controlling automatic winding displacement head (1) mobile method in a kind of automatic winding displacement control system, the method is applied to as weighed
Devices that benefit requires described in any item controls automatic winding displacement head (1) of 1-4 mobile, which is characterized in that the method includes with
Lower step:
If the automatic winding displacement head (1) starts to commutate, longitudinal axis (2) drives the automatic winding displacement head (1) to rise upwards
One scheduled height, the angle for forming the cable wheel shaft (9) with the cable (8) in the tangent line of point of penetration remain pre-
If size it is constant；Wherein, the point of penetration is the intersection point of the cable (8) and the cable wheel shaft (9) during automatic winding displacement；
Controller judges whether the automatic winding displacement head (1) is moved to another side wall of cable wheel and starts to commutate；If so,
Longitudinal axis (2) drives the automatic winding displacement head (1) to rise a scheduled height again up, and the cable wheel shaft (9) is made to exist
The angle that the tangent line of point of penetration is formed with the cable (8) remains that preset size is constant, then proceeds by automatic row
Line；
It repeats the above steps until automatic winding displacement process terminates.
6. the mobile method of control automatic winding displacement head (1) according to claim 5, it is characterised in that:
During the initial alignment of the automatic winding displacement head (1), the longitudinal axis (2) drives the automatic winding displacement head
(1) it moves from top to down, when the red laser that automatic winding displacement head (1) is moved down into the sending of its laser locator is irradiated to cable
When at the highest point of wheel shaft, the longitudinal axis (2) stops decline, completes the initial alignment of the automatic winding displacement head (1).
7. the mobile method of control automatic winding displacement head (1) according to claim 5, it is characterised in that:
When the automatic winding displacement head (1) is moved horizontally to the predetermined position of the cable wheel shaft (9), under the longitudinal axis (2)
The mechanical arm of end installation controls the flip horizontal that the automatic winding displacement head (1) makees 180 degree, so that the detection device that commutates after overturning
(5) two pressure sensors direction another side wall opposite with forward cable wheel side wall is changed.
8. the mobile method of control automatic winding displacement head (1) according to claim 5, it is characterised in that:
When the automatic winding displacement head (1) is moved horizontally to cable wheel side wall (10), commutation detection device (5) is detected from institute
The pressure for stating cable wheel side wall (10), the controller in the control cabinet (4) issue signal, and the controller controls the longitudinal direction
Axis (2) drives the automatic winding displacement head (1) to commutate in the horizontal direction.
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| CN201710590070.0A CN109279440A (en) | 2017-07-21 | 2017-07-21 | The mobile device and method of control automatic winding displacement head in a kind of automatic winding displacement control system |
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| CN201710590070.0A CN109279440A (en) | 2017-07-21 | 2017-07-21 | The mobile device and method of control automatic winding displacement head in a kind of automatic winding displacement control system |
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