CN105460658B - Winder and its control method - Google Patents
Winder and its control method Download PDFInfo
- Publication number
- CN105460658B CN105460658B CN201511015647.2A CN201511015647A CN105460658B CN 105460658 B CN105460658 B CN 105460658B CN 201511015647 A CN201511015647 A CN 201511015647A CN 105460658 B CN105460658 B CN 105460658B
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- Prior art keywords
- wind
- carrying roller
- light transmittance
- controller
- rotary shaft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/419—Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means
- B65H2301/4193—Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means for handling continuous material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/15—Roller assembly, particular roller arrangement
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- Treatment Of Fiber Materials (AREA)
Abstract
The embodiments of the invention provide a kind of winder and its control method, improves the processing to strip-shaped thin material, processing and winding in the prior art and belongs to different disposal flow so that be finally completed winding it is less efficient the problem of.The winder, including controller, power set, winding platform, multiple carrying rollers and multiple wind-up rolls, multiple carrying rollers and multiple wind-up rolls are arranged on winding platform, multiple carrying rollers and multiple wind-up rolls are connected with power set, wind the dyeing apparatus and color-fixing device for being also equipped with being connected with controller on platform；Dyeing apparatus, which is coated with, inhales color material and the rotary shaft parallel with carrying roller, dyestuff storage tank is provided with below rotary shaft, rotary shaft bottom is located in dyestuff storage tank, and rotary shaft is connected with motor, motor and power set are connected with controller, and controller is connected with light transmittance measuring instrument.Using the winder, the efficiency of winding, application easy to spread can be improved.
Description
Technical field
The present invention relates to machining technology field, in particular to a kind of winding wound to strip-shaped thin material
Machine and its control method.
Background technology
The rewinding part of coiled strip machining production line, all it is often to pass through machine by after the completion of raw material disposal, then raw material
Tool mode is wound into coiled strip.In the prior art, it is that raw material are wound into by coiled strip by winder mostly.
Winder is widely used on the machining production line of paper roll, yardage roll, coiled plastic material etc..Now, winder is mostly
Winding strip-shaped thin material, processing, processing to strip-shaped thin material etc. is only used for be both needed to separately set place and equipment completion.Complete strip-shaped thin material
Processing, place is larger needed for processing and winding entirety, due to the processing to strip-shaped thin material, processing and winding to strip-shaped thin material
Belong to different disposal flow so that be finally completed the less efficient of winding.
The content of the invention
In view of this, the purpose of the embodiment of the present invention is to provide a kind of winder and its control method, above-mentioned to improve
The problem of.
To achieve these goals, the technical scheme that the embodiment of the present invention uses is as follows：
In a first aspect, the embodiments of the invention provide a kind of winder, including it is controller, power set, winding platform, more
Individual carrying roller and multiple wind-up rolls, the multiple carrying roller and multiple wind-up rolls are arranged on the winding platform, the multiple carrying roller
It is connected with multiple wind-up rolls with the power set, the dyeing dress being connected with the controller is also equipped with the winding platform
Put and color-fixing device, the dyeing apparatus and color-fixing device are located between two adjacent carrying rollers；
The dyeing apparatus, which is coated with, inhales color material and the rotary shaft parallel with the carrying roller, below the rotary shaft
Provided with dyestuff storage tank, the rotary shaft bottom is located in the dyestuff storage tank, and the rotary shaft is connected with motor, institute
State motor and power set with the controller to be connected, the controller is connected with light transmittance measuring instrument；
The controller is used to send control instruction to the power set, the power set is driven the multiple support
Roller and multiple wind-up rolls are turned in the same direction by the first pre-set velocity, and strip-shaped thin material is wound；And for described
Motor sends control instruction, the motor is driven the rotary shaft by the second pre-set velocity court and the wind-up roll
The opposite direction of rotation direction rotate, to being dyed by the strip-shaped thin material of the rotary shaft, first pre-set velocity
More than second pre-set velocity.
With reference in a first aspect, the embodiments of the invention provide the possible embodiment of the first of first aspect, wherein, institute
Stating winder includes multiple dyeing apparatuses, multiple color-fixing devices and multiple light transmittance measuring instruments, the multiple
In carrying roller, a dyeing apparatus, color-fixing device and light transmittance measuring instrument, the dye are respectively equipped between adjacent carrying roller two-by-two
Color device, color-fixing device and light transmittance measuring instrument are connected with the controller respectively.
With reference to the first possible embodiment of first aspect, the embodiments of the invention provide second of first aspect
Possible embodiment, wherein, in addition to the shearing device and timer being connected with the controller, the shearing device installation
In with the wind-up roll adjacent position；
The shearing device includes chopping block, force fit plate and cutting knife, and the chopping block, which is provided with, to be available between the cutting knife passes through
Gap, the force fit plate are located above the chopping block, and the handle of a knife of the cutting knife is arranged on the force fit plate, the edge of a knife is towards the anvil
Gap on plate, the force fit plate are connected with the chopping block by mechanical arm, and the mechanical arm is connected with the power set；
The controller is used for when the timing time of the timer reaches prefixed time interval, controls the power to fill
Put stopping and drive the multiple carrying roller and multiple wind-up rolls, and control the power set to provide power to the mechanical arm, make
The mechanical arm drives the force fit plate and the chopping block relative motion, cuts off strip-shaped thin material.
With reference to second of possible embodiment of first aspect, the embodiments of the invention provide the third of first aspect
Possible embodiment, wherein, the multiple carrying roller and multiple wind-up rolls are parallel to each other, the multiple carrying roller and multiple wind-up rolls
It is staggered installation of from top to bottom on the winding platform, the carrying roller is located above the wind-up roll.
With reference to the third possible embodiment of first aspect, the embodiments of the invention provide the 4th of first aspect kind
Possible embodiment, wherein, after under the drive of the mechanical arm relative motion occurs for the force fit plate and the chopping block
Bonding position is parallel to each other with the wind-up roll, and the bonding position be located at the wind-up roll and with the wind-up roll longitudinal direction
In plane that the strip-shaped thin material passes through that what closest carrying roller was formed be available for.
With reference in a first aspect, the embodiments of the invention provide the possible embodiment of the 5th of first aspect kind, wherein, also
Including the equal closing device and range sensor being connected with the controller, the closing device is installed on and the wind-up roll phase
Adjacent opening position；
The closing device includes the first clamping plate and second clamping plate that processor is connected with by linking arm, first folder
Electric heater is installed, the electric heater is connected with the processor, the processor and the control in plate and second clamping plate
Device processed is connected, and the linking arm is connected with the power set, is separately installed with the first clamping plate and second clamping plate and institute
State the connected METAL HEATING PROCESS piece of electric heater, the METAL HEATING PROCESS piece in the first clamping plate adds with the metal in the second clamping plate
Backing can be bonded to each other under the drive of the linking arm；
The strip-shaped thin material transmitting range that the controller is used to monitor to obtain in the range sensor reaches predetermined threshold value
When, control the power set to stop driving the multiple carrying roller and multiple wind-up rolls, and control the power set to described
Linking arm provides power, the linking arm is driven the first clamping plate and second clamping plate relative motion, and strip-shaped thin material is carried out
Sealing.
With reference to the 5th kind of possible embodiment of first aspect, the embodiments of the invention provide the 6th of first aspect kind
Possible embodiment, wherein, zigzag cutting knife, the zigzag cutting knife are also equipped with the first clamping plate and second clamping plate
Positioned at the METAL HEATING PROCESS piece adjacent position.
With reference in a first aspect, or first aspect the first~the 6th kind of any one possible embodiment, the present invention
Embodiment provides the 7th kind of possible embodiment of first aspect, wherein, the color-fixing device is dryer.
Second aspect, the embodiments of the invention provide a kind of control method of winder, applied to winder, the winding
Machine includes controller, power set, winding platform, multiple carrying rollers and multiple wind-up rolls, the multiple carrying roller and multiple wind-up rolls
On the winding platform, the multiple carrying roller and multiple wind-up rolls are connected with the power set, the winding platform
On be also equipped with the dyeing apparatus and color-fixing device that are connected with the controller, the dyeing apparatus and color-fixing device are located at two
Between adjacent carrying roller；The dyeing apparatus, which is coated with, inhales color material and the rotary shaft parallel with the carrying roller, the rotation
Dyestuff storage tank is provided with below rotating shaft, the rotary shaft bottom is located in the dyestuff storage tank, and the rotary shaft is connected with drive
Dynamic motor, the motor and power set are connected with the controller, and the controller is connected with light transmittance measuring instrument, institute
The method of stating includes：
The controller sends the control instruction rotated forward by the first pre-set velocity to the power set, makes described dynamic
Power apparatus drives the multiple carrying roller and multiple wind-up rolls to be rotated forward by the first pre-set velocity, and strip-shaped thin material is carried out to continue biography
Send and wind；And for being sent to the motor by the counter-rotational control instruction of the second pre-set velocity, make the drive
Dynamic motor drives the rotary shaft to be rotated by the second pre-set velocity towards the direction opposite with the rotation direction of the wind-up roll, to logical
The strip-shaped thin material for crossing the rotary shaft is dyed, wherein, first pre-set velocity is more than second pre-set velocity；To institute
The control instruction that color-fixing device sends start-up operation is stated, the color-fixing device is carried out fixation to dyed strip-shaped thin material；
Receive the light transmittance of the strip-shaped thin material after the dyed and fixation that the light transmittance measuring instrument measurement obtains；
Judge whether the obtained light transmittance of measurement reaches default light transmittance threshold value, if measurement obtain it is described
Light rate is not up to default light transmittance threshold value, and the controller sends to the power set and rotated backward by the first pre-set velocity
Control instruction, make the power set drive the multiple carrying roller and multiple wind-up rolls to be rotated backward by the first pre-set velocity；
The control instruction rotated forward by the second pre-set velocity is sent to the motor, the motor is driven the rotation
Axle is rotated, to the banding by the rotary shaft by the second pre-set velocity towards the direction opposite with the rotation direction of the wind-up roll
Thin material is dyed again.
With reference to second aspect, the embodiments of the invention provide the possible embodiment of the first of second aspect, wherein, when
When judgement show that the light transmittance that measurement obtains is not up to default light transmittance threshold value, methods described also includes：
Being sent to the power set reduces the control instruction of the multiple carrying roller and multiple wind-up roll rotating speeds；
Or the control instruction for improving the rotary shaft rotating speed is sent to the motor；
Or the control instruction for reducing the multiple carrying roller and multiple wind-up roll rotating speeds is sent to the power set, and
The control instruction for improving the rotary shaft rotating speed is sent to the motor.
Winder and its control method provided in the embodiment of the present invention, winder is in the prior art abandoned and has been only used for
Strip-shaped thin material winding is carried out, before strip-shaped thin material winding is carried out, place need to be separately set and equipment is completed the processing of strip-shaped thin material, added
The thinking limitation of work.Dyeing apparatus, color-fixing device are integrated in winder, synchronous using power set is carrying roller and wind-up roll
There is provided power so that wind-up roll and carrying roller are turned in the same direction by the first pre-set velocity.The use of motor is dyeing apparatus
In rotary shaft provide power so that rotary shaft by the second pre-set velocity towards and wind-up roll opposite direction rotate, to the band of process
The thin material dyeing of shape.It is arranged such, the dyeing to banding cloth, fixation treatment and winding processing is integrated together, during implementation,
Without separately set dyeing, fixation place and equipment, strip-shaped thin material can be completed to dye on winder by once transmission, fixation and
Winding, effectively reduces shared place, improves treatment effeciency.
To enable the above objects, features and advantages of the present invention to become apparent, preferred embodiment cited below particularly, and coordinate
Appended accompanying drawing, is described in detail below.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 shows a kind of overall structure diagram for winder that the embodiment of the present invention is provided.
Fig. 2 shows the structural representation of the dyeing apparatus in a kind of Fig. 1 that the embodiment of the present invention is provided.
Fig. 3 shows a kind of control block diagram for winder that the embodiment of the present invention is provided.
Fig. 4 shows the control block diagram for another winder that the embodiment of the present invention is provided.
Fig. 5 shows a kind of structural representation for shearing device that the embodiment of the present invention is provided.
Fig. 6 shows the control block diagram for another winder that the embodiment of the present invention is provided.
Fig. 7 shows a kind of structural representation for closing device that the embodiment of the present invention is provided.
Fig. 8 shows the top view of the closing device inner splint shown in a kind of Fig. 7 that the embodiment of the present invention is provided.
Fig. 9 shows a kind of schematic flow sheet for winder control method that the embodiment of the present invention is provided.
Each reference is entitled in accompanying drawing：
Strip-shaped thin material 100, winding platform 101, carrying roller 102, wind-up roll 103, rotary shaft 104, dyestuff storage tank 105, Gu
Color device 106；
Controller 201, power set 202, motor 203, light transmittance measuring instrument 204, timer 2 06, Distance-sensing
Device 207；
Shearing device 300, chopping block 301, force fit plate 302, cutting knife 303, mechanical arm 304；
Closing device 400, first clamping plate 401, second clamping plate 402, METAL HEATING PROCESS piece 403, linking arm 404, zigzag is cut
Knife 405.
Embodiment
Below in conjunction with accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Ground describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Generally exist
The component of the embodiment of the present invention described and illustrated in accompanying drawing can be configured to arrange and design with a variety of herein.Cause
This, the detailed description of the embodiments of the invention to providing in the accompanying drawings is not intended to limit claimed invention below
Scope, but it is merely representative of the selected embodiment of the present invention.Based on embodiments of the invention, those skilled in the art are not doing
The every other embodiment obtained on the premise of going out creative work, belongs to the scope of protection of the invention.
It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
In the description of the invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ",
The orientation or position relationship of the instruction such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, or should
Invention product using when the orientation usually put or position relationship, be for only for ease of the description present invention and simplify description, without
It is instruction or implies that signified device or element there must be specific orientation, with specific azimuth configuration and operation, therefore not
It is understood that as limitation of the present invention.In addition, term " first ", " second ", " the 3rd " etc. are only used for distinguishing description, and can not manage
Solve to indicate or implying relative importance.
In addition, the term such as term " level ", " vertical ", " pendency " is not offered as requiring part abswolute level or pendency, and
It is to be slightly tilted.Such as " level " only refers to that its direction is more horizontal with respect to for " vertical ", is not to represent the structure
Must be fully horizontal, but can be slightly tilted.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one
Connect body；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirect by intermediary
It is connected, can is the connection of two element internals.For the ordinary skill in the art, on being understood with concrete condition
State the concrete meaning of term in the present invention.
Embodiment 1
As shown in figure 1, the embodiments of the invention provide a kind of winder, including winding platform 101, the and of multiple carrying rollers 102
Multiple wind-up rolls 103.The multiple carrying roller 102 and multiple wind-up rolls 103 are arranged on the winding platform 101.
In order to ensure the reliability that wind-up roll 103 is wound, in the present embodiment, preferably by the multiple carrying roller 102 and more
Individual wind-up roll 103 is arranged in parallel, and the multiple carrying roller 102 and multiple wind-up rolls 103 are staggered installation of described from top to bottom
Wind on platform 101, the carrying roller 102 is positioned at the top of wind-up roll 103.
Wherein, multiple carrying rollers 102 and multiple wind-up rolls 103, which are parallel to each other, refers to multiple carrying rollers 102 and multiple wind-up rolls 103
It is parallel to each other in solid space, and the multiple carrying rollers 102 of non-limiting finger and multiple wind-up rolls 103 are parallel to each other in same plane.
Multiple carrying rollers 102 and multiple wind-up rolls 103 are staggered installation of on winding platform 101 from top to bottom, it can be understood as multiple carrying rollers
102 arrange on winding platform 101 in " it " font, and each lower section of carrying roller 102 on winding platform 101 of wind-up roll 103.Such as
This is set so that strip-shaped thin material 100 can be sent to wind-up roll 103 from top to bottom along the carrying roller 102 that " it " font arranges and complete
The winding of strip-shaped thin material 100." it " font transmits the transfer rate that both can have reliably controlled strip-shaped thin material 100, can show again
The total length for the strip-shaped thin material 100 that can transmit on the winding platform 101 for improve level altitude is write, can also effectively ensure to be transmitted
Strip-shaped thin material 100 rate of tension.
In order that obtaining winder while being wound to strip-shaped thin material 100, strip-shaped thin material 100 can also be contaminated
Color, drying and processing, so as to improve processing to strip-shaped thin material 100, winding efficiency.It is also equipped with contaminating on the winding platform 101
Color device and color-fixing device 106, the dyeing apparatus and color-fixing device 106 are between two adjacent carrying rollers 102.
Wherein, the dyeing apparatus, which is coated with, inhales color material and the rotary shaft 104 parallel with the carrying roller 102, institute
State the lower section of rotary shaft 104 and be provided with dyestuff storage tank 105.Refering to Fig. 2, the bottom of rotary shaft 104 is located at the dyestuff storage tank
In 105.
Color-fixing device 106 can be dryer or the device for being filled with color fixing agent.
In order to realize the intelligent control to winder, as shown in figure 3, the winder also includes controller 201, power set
202 and motor 203.The power set 202 and motor 203 are connected with the controller 201, the controller
201 are connected with light transmittance measuring instrument 204.The multiple carrying roller 102 and multiple wind-up rolls 103 are connected with the power set 202,
Driven by the power set 202.The motor 203 is connected with the rotary shaft 104, for driving rotary shaft 104 to enter
Row rotates.
By above-mentioned setting, during implementation, the controller 201 is used to send control instruction to the power set 202, makes
The power set 202 drive the multiple carrying roller 102 and multiple wind-up rolls 103 to turn in the same direction by the first pre-set velocity
It is dynamic, strip-shaped thin material 100 is wound.Controller 201 can also send control instruction to the motor 203, make the drive
Dynamic motor 203 drives the rotary shaft 104 to be rotated, towards with the opposite direction of wind-up roll 103 to passing through by the second pre-set velocity
The strip-shaped thin material 100 of the rotary shaft 104 is dyed, and first pre-set velocity is more than second pre-set velocity.
After in different colours dye to the strip-shaped thin material 100 of unlike material, the light transmittance of strip-shaped thin material 100 is different.
It is different according to the depth of dyeing after the strip-shaped thin material 100 of same material contaminates same color, the light transmittance of the strip-shaped thin material 100
It is different.The band after the dyed and fixation that thus controller 201 is obtained by receiving the measurement of light transmittance measuring instrument 204
The light transmittance of the thin material 100 of shape, both can determine whether Color.
Controller 201 judges whether the light transmittance that measurement obtains reaches default light transmittance threshold value, if measured
To the light transmittance be not up to default light transmittance threshold value, then send control instruction to the power set 202, make described dynamic
Power apparatus 202 drives the multiple carrying roller 102 and multiple wind-up rolls 103 to be rotated backward by the first pre-set velocity.And to the drive
Dynamic motor 203 sends control instruction control motor 203 and rotated forward by the second pre-set velocity, makes the motor 203
Drive the rotary shaft 104 to be rotated by the second pre-set velocity towards the direction opposite with the rotation direction of the wind-up roll 103, so as to
Strip-shaped thin material 100 by the rotary shaft 104 is dyed again.
After dyeing again, the step of detecting light transmittance is repeated, until light transmittance reaches default light transmittance threshold value, from
And ensure the reliability that strip-shaped thin material 100 dyes.
It should be noted that controller 201 controls rotary shaft 104, carrying roller 102, wind-up roll 103 to invert and contaminated again so as to realize
While color, controller 201 can also improve Color by following three kinds of modes.
The first, controller 201 sends control instruction to reduce the multiple He of carrying roller 102 to the power set 202
The rotating speed of multiple wind-up rolls 103.After carrying roller 102 and the rotating speed of wind-up roll 103 reduce, the transfer rate of strip-shaped thin material 100 slows down, single
The number increase that position time inner rotary shaft 104 is dyed to strip-shaped thin material 100, so as to improve Color.
Second, controller 201 sends control instruction to improve turning for the rotary shaft 104 to the motor 203
Speed.After the rotating speed of rotary shaft 104 improves so that the number that unit interval inner rotary shaft 104 is dyed to strip-shaped thin material 100 increases
Add, so as to improve Color.
The third, controller 201 sends control instruction to reduce the multiple He of carrying roller 102 to the power set 202
The rotating speed of multiple wind-up rolls 103, and control instruction is sent to improve the rotating speed of the rotary shaft 104 to the motor 203.
The rotating speed of carrying roller 102 and wind-up roll 103 is reduced, list can be improved to greatest extent by improving the rotating speed of rotary shaft 104
The number that position time inner rotary shaft 104 is dyed to strip-shaped thin material 100, so as to full out improve Color.
When implementing, can prestore different range of transmittance in controller 201, and be corresponded to respectively from different range of transmittance
Adjustment type.Controller 201 by judging the obtained affiliated range of transmittance of light transmittance of measurement, using with corresponding light transmittance model
Corresponding to enclosing it is above-mentioned the first~the third adjustment mode is controlled, so as to improve Color.
According to the actual requirements, the dyeing apparatus, color-fixing device 106 and light transmittance measuring instrument 204 can be it is multiple, it is described more
In individual carrying roller 102, a dyeing apparatus, color-fixing device 106 and light transmittance are respectively equipped between adjacent carrying roller 102 two-by-two and is surveyed
Instrument 204 is measured, multiple dyeing apparatuses, color-fixing device 106 and light transmittance measuring instrument 204 are connected with the controller 201.
It should be noted that when dyeing apparatus, color-fixing device 106 and light transmittance measuring instrument 204 are multiple, each dyeing dress
Put, color-fixing device 106 and light transmittance measuring instrument 204 can be operated.After strip-shaped thin material 100 is by each dyeing apparatus, printing opacity
Rate can change, and correspondingly, light transmittance threshold value corresponding to each light transmittance measuring instrument 204 is had any different.Prestore each dye in control device
Color device corresponds to respectively with light transmittance measuring instrument 204 and the corresponding relation of the grade of rotary shaft 104, and each light transmittance measuring instrument 204
Light transmittance threshold value.
Now, controller 201 receives the light transmittance that each light transmittance measuring instrument 204 measures obtained strip-shaped thin material 100, and
Judge the obtained light transmittance of measurement whether reach with the light transmittance threshold value corresponding to the light transmittance measuring instrument 204, if do not reached
Arrive, then control rotary shaft 104 corresponding with the light transmittance measuring instrument 204, the isoinversion of carrying roller 102, dyed again.
In view of actual demand, as shown in figure 4, the winder also includes the shearing device being connected with the controller 201
300 and timer 2 06, the shearing device 300 be installed on and the adjacent position of wind-up roll 103.
Wherein, as shown in figure 5, the shearing device 300 includes chopping block 301, force fit plate 302 and cutting knife 303, the chopping block
301 provided with the gap that the cutting knife 303 passes through is available for, and the force fit plate 302 is positioned at the top of chopping block 301, the cutting knife
303 handle of a knife is arranged on the force fit plate 302, the edge of a knife is towards the gap on the chopping block 301, the force fit plate 302 and institute
State chopping block 301 by mechanical arm 304 to be connected, the mechanical arm 304 is connected with the power set 202.
The controller 201 is used for when the timing time of the timer 2 06 reaches prefixed time interval, described in control
Power set 202 stop driving the multiple carrying roller 102 and multiple wind-up rolls 103, and control the power set 202 to described
Mechanical arm 304 provides power, the mechanical arm 304 is driven force fit plate 302 and the chopping block 301 relative motion, cuts off
Strip-shaped thin material 100.
In order to ensure shearing device 300 cuts off the planarization of strip-shaped thin material 100, and strip-shaped thin material 100 is not caused to pull,
Bonding position and institute after relative motion occur under the drive of the mechanical arm 304 for the force fit plate 302 and the chopping block 301
Wind-up roll 103 is stated to be parallel to each other, and the bonding position be located at the wind-up roll 103 and with the longitudinal direction of the wind-up roll 103 away from
In the plane for being available for the strip-shaped thin material 100 to pass through formed from nearest carrying roller 102.
The setting of timer 2 06 and shearing device 300 so that the duration that strip-shaped thin material 100 is wound in wind-up roll 103 reaches
During prefixed time interval, shearing device 300 can automatically cut off strip-shaped thin material 100.Strip-shaped thin material is cut off in shearing device 300
When 100, power set 202 stop driving multiple carrying rollers 102 and multiple wind-up rolls 103, it is ensured that can not be wound by wind-up roll 103
Strip-shaped thin material 100 will not persistently be transmitted again, avoid the accumulation of strip-shaped thin material 100.
In the present embodiment, strip-shaped thin material 100 can be cloth, plastics, paper handkerchief that need to be dyed etc..When strip-shaped thin material 100 is modeling
Material, during such as refuse bag, as shown in fig. 6, the winder also includes closing device 400 and the distance being connected with the controller 201
Sensor 207, the closing device 400 are installed on and the adjacent position of wind-up roll 103.The range sensor 207 is used
In the transmitting range of monitoring strip-shaped thin material 100.The closing device 400 is used to seal strip-shaped thin material 100.
As shown in fig. 7, it is preferred that the closing device 400 includes the first clamping plate that processor is connected with by linking arm 404
401 and second clamping plate 402, electric heater is installed in the first clamping plate 401 and second clamping plate 402, the electric heater with
The processor is connected, and the processor is connected with the controller 201, the linking arm 404 and the phase of power set 202
Even, the METAL HEATING PROCESS piece 403 being connected with the electric heater is separately installed with the first clamping plate 401 and second clamping plate 402,
METAL HEATING PROCESS piece 403 in the first clamping plate 401 can be described with the METAL HEATING PROCESS piece 403 in the second clamping plate 402
It is bonded to each other under the drive of linking arm 404.
The controller 201 is used to reach in the transmitting range of strip-shaped thin material 100 that the range sensor 207 monitoring obtains
During predetermined threshold value, the power set 202 are controlled to stop driving the multiple carrying roller 102 and multiple wind-up rolls 103, and control institute
State power set 202 and provide power to the linking arm 404, the linking arm 404 is driven the first clamping plate 401 and second
The relative motion of clamping plate 402, is sealed to strip-shaped thin material 100.
Abandon in the embodiment of the present invention and entered in the prior art to being re-fed into winder after the processing such as refuse bag completion sealing
The thinking limitation of row winding.Dexterously closing device 400 is integrated in winder, and is arranged on and the adjacent bit of wind-up roll 103
Place is put, is arranged such, can effectively shorten refuse bag sealing, the transmitting path of winding, can be completed simultaneously by once transmitting
Sealing and winding.The risk of refuse bag fracture can effectively be reduced.Winder is taken in after refuse bag is sealed in the prior art again,
Wind-up roll 103 can be entered back into by multiple carrying rollers 102, transmitting path is longer, is easily broken off.And in the embodiment of the present invention, pass through
Closing device 400 is arranged between rotary shaft 104 and wind-up roll 103 so that i.e. directly by wind-up roll 103 after refuse bag sealing
Winding, without passing through carrying roller 102 again, greatly reduces the risk of fracture.
On the basis of the above, it is preferable that be also equipped with zigzag cutting knife in the first clamping plate 401 and second clamping plate 402
405, the zigzag cutting knife 405 be located at the adjacent position of METAL HEATING PROCESS piece 403, refering to Fig. 8.
It should be noted that the zigzag cutting knife 405 in the present embodiment is different from shearing device 300, shearing device 300 has been
Site preparation cuts off the strip-shaped thin material 100 between rotary shaft 104 and wind-up roll 103 so that wind-up roll 103 completes winding.Zigzag is cut
Knife 405 is when strip-shaped thin material 100 is the polybags such as refuse bag, is punched with refuse bag sealing adjacent position gap, with
When being easy to use refuse bag, it is easy to isolate a refuse bag from entire volume.
Winder provided in the embodiment of the present invention, winder is in the prior art abandoned and has been only used for carrying out strip-shaped thin material
100 windings, before carrying out strip-shaped thin material 100 and winding, it need to separately set place and equipment completes the processing of strip-shaped thin material 100, processing
Thinking limitation.Dyeing apparatus, color-fixing device 106 are integrated in winder, synchronous using power set 202 is carrying roller 102
Power is provided with wind-up roll 103 so that wind-up roll 103 and carrying roller 102 are turned in the same direction by the first pre-set velocity.Use drive
Dynamic motor 203 is that the rotary shaft 104 in dyeing apparatus provides power so that rotary shaft 104 is by the second pre-set velocity court and winding
The opposite direction of roller 103 is rotated, and the strip-shaped thin material 100 of process is dyed.It is arranged such, at the dyeing to banding cloth, fixation
Reason and winding processing are integrated together, and during implementation, without separately setting dyeing, fixation place and equipment, strip-shaped thin material 100 is being wound
Dyeing, fixation and winding can be completed by once transmission on machine, shared place is effectively reduced, improves treatment effeciency.
Embodiment 2
As shown in figure 9, the embodiments of the invention provide a kind of control method of winder, the winder includes control
Device, power set, winding platform, multiple carrying rollers and multiple wind-up rolls.The multiple carrying roller and multiple wind-up rolls are arranged on described
Wind on platform, the multiple carrying roller and multiple wind-up rolls are connected with the power set, are also equipped with the winding platform
The dyeing apparatus and color-fixing device being connected with the controller, the dyeing apparatus and color-fixing device are located at two adjacent carrying rollers
Between.The dyeing apparatus, which is coated with, inhales color material and the rotary shaft parallel with the carrying roller, is set below the rotary shaft
There is dyestuff storage tank, the rotary shaft bottom is located in the dyestuff storage tank, and the rotary shaft is connected with motor, described
Motor and power set are connected with the controller, and the controller is connected with light transmittance measuring instrument.
In the present embodiment, the design structure of winder refers to embodiment 1, does not illustrate more herein.
Methods described includes the following steps performed by the controller：Step S500, to the power set send by
The control instruction that first pre-set velocity rotates forward, the power set are made to drive the multiple carrying roller and multiple wind-up rolls by the
One pre-set velocity is rotated forward, and strip-shaped thin material is carried out to continue transmission and winding.And sent to the motor by second
The counter-rotational control instruction of pre-set velocity, make the motor drive the rotary shaft by the second pre-set velocity towards with it is described
The opposite direction of the rotation direction of wind-up roll rotates, to being dyed by the strip-shaped thin material of the rotary shaft, wherein, described the
One pre-set velocity is more than second pre-set velocity.And the control instruction of start-up operation is sent to the color-fixing device, make described
Color-fixing device carries out fixation to dyed strip-shaped thin material.
Step S501, receive the strip-shaped thin material after the dyed and fixation that the light transmittance measuring instrument measurement obtains
Light transmittance.
Step S502, judges whether the light transmittance that measurement obtains reaches default light transmittance threshold value.Step S503, such as
The light transmittance that fruit measurement obtains is not up to default light transmittance threshold value, and the controller is sent by the power set
The counter-rotational control instruction of one pre-set velocity.The power set are made to drive the multiple carrying roller and multiple wind-up rolls by first
Pre-set velocity rotates backward.The control instruction rotated forward by the second pre-set velocity is sent to the motor, makes the drive
Dynamic motor drives the rotary shaft to be rotated by the second pre-set velocity towards the direction opposite with the rotation direction of the wind-up roll, to logical
The strip-shaped thin material for crossing the rotary shaft is dyed again.
Wherein, when judging to show that the light transmittance that measurement obtains is not up to default light transmittance threshold value, methods described
Also include：Being sent to the power set reduces the control instruction of the multiple carrying roller and multiple wind-up roll rotating speeds.Or to institute
State motor and send the control instruction for improving the rotary shaft rotating speed.Or reduced to power set transmission described more
The control instruction of individual carrying roller and multiple wind-up roll rotating speeds, and the control for improving the rotary shaft rotating speed is sent to the motor
Instruction.
The method that the embodiment of the present invention is provided, its realization principle and caused technique effect refer to aforementioned means implementation
Example 1, will not be repeated here.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.It should be noted that：Similar label and letter exists
Similar terms is represented in following accompanying drawing, therefore, once being defined in a certain Xiang Yi accompanying drawing, is then not required in subsequent accompanying drawing
It is further defined and explained.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained
Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (9)
1. a kind of winder, including controller, power set, winding platform, multiple carrying rollers and multiple wind-up rolls, the multiple support
Roller and multiple wind-up rolls are arranged on the winding platform, the multiple carrying roller and multiple wind-up rolls and the power set phase
Even, it is characterised in that described to wind the multiple dyeing apparatuses for being also equipped with being connected on platform with the controller and multiple fixation
Device, in the multiple carrying roller, the dyeing apparatus and color-fixing device are respectively equipped between adjacent carrying roller two-by-two；
The dyeing apparatus, which is coated with, inhales color material and the rotary shaft parallel with the carrying roller, is provided with below the rotary shaft
Dyestuff storage tank, the rotary shaft bottom are located in the dyestuff storage tank, and the rotary shaft is connected with motor, the drive
Dynamic motor and power set are connected with the controller, and the controller is connected with multiple light transmittance measuring instruments, the multiple support
In roller, a light transmittance measuring instrument, light transmittance corresponding to each light transmittance measuring instrument are respectively equipped between adjacent carrying roller two-by-two
Threshold value is different；
The controller is used to the power set send control instruction, make the power set drive the multiple carrying roller and
Multiple wind-up rolls are turned in the same direction by the first pre-set velocity, and strip-shaped thin material is wound；And for the driving
Motor sends control instruction, makes the motor drive the rotary shaft by the second pre-set velocity towards turn with the wind-up roll
Dynamic direction in opposite direction rotates, to being dyed by the strip-shaped thin material of the rotary shaft, and first pre-set velocity is more than
Second pre-set velocity；
The light transmittance of strip-shaped thin material after the dyed and fixation that the light transmittance measuring instrument measurement obtains is received does not reach
During to default light transmittance threshold value, the controller is sent by the counter-rotational control of the first pre-set velocity to the power set
Instruction, the power set are made to drive the multiple carrying roller and multiple wind-up rolls to be rotated backward by the first pre-set velocity；And to
The motor sends the control instruction rotated forward by the second pre-set velocity, the motor is driven the rotary shaft
Rotated, to the strip-shaped thin by the rotary shaft towards the direction opposite with the rotation direction of the wind-up roll by the second pre-set velocity
Material is dyed again.
2. winder according to claim 1, it is characterised in that also include the shearing device that is connected with the controller and
Timer, the shearing device are installed on and the wind-up roll adjacent position；
The shearing device includes chopping block, force fit plate and cutting knife, and the chopping block is provided with and is available for the gap that the cutting knife passes through, institute
State force fit plate to be located above the chopping block, the handle of a knife of the cutting knife is arranged on the force fit plate, the edge of a knife is towards on the chopping block
Gap, the force fit plate is connected with the chopping block by mechanical arm, and the mechanical arm is connected with the power set；
The controller is used for when the timing time of the timer reaches prefixed time interval, controls the power set to stop
The multiple carrying roller and multiple wind-up rolls are only driven, and controls the power set to provide power to the mechanical arm, is made described
Mechanical arm drives the force fit plate and the chopping block relative motion, cuts off strip-shaped thin material.
3. winder according to claim 2, it is characterised in that the multiple carrying roller and multiple wind-up rolls are parallel to each other,
The multiple carrying roller and multiple wind-up rolls are staggered installation of on the winding platform from top to bottom, and the carrying roller is located at the winding
Above roller.
4. winder according to claim 3, it is characterised in that the force fit plate and the chopping block are in the mechanical arm
The bonding position after lower generation relative motion is driven to be parallel to each other with the wind-up roll, and the bonding position is located at the winding
In plane that the strip-shaped thin material passes through that what roller and the carrying roller nearest with the wind-up roll fore-and-aft distance were formed be available for.
5. winder according to claim 1, it is characterised in that also include the closing device being connected with the controller
And range sensor, the closing device are installed on and the wind-up roll adjacent position；
The closing device includes the processor first clamping plate and second clamping plate that are connected with by linking arm, the first clamping plate with
Electric heater is installed, the electric heater is connected with the processor, the processor and the controller in second clamping plate
It is connected, the linking arm is connected with the power set, is separately installed with the first clamping plate and second clamping plate and the electricity
The connected METAL HEATING PROCESS piece of heater, the METAL HEATING PROCESS piece in the first clamping plate and the METAL HEATING PROCESS piece in the second clamping plate
It can be bonded to each other under the drive of the linking arm；
When the strip-shaped thin material transmitting range that the controller is used to monitor to obtain in the range sensor reaches predetermined threshold value, control
Make the power set to stop driving the multiple carrying roller and multiple wind-up rolls, and control the power set to the linking arm
Power is provided, the linking arm is driven the first clamping plate and second clamping plate relative motion, strip-shaped thin material is sealed.
6. winder according to claim 5, it is characterised in that be also equipped with sawing in the first clamping plate and second clamping plate
Tooth form cutting knife, the zigzag cutting knife are located at and the METAL HEATING PROCESS piece adjacent position.
7. according to the winder described in claim 1~6 any one, it is characterised in that the color-fixing device is dryer.
8. a kind of control method of winder, it is characterised in that applied to winder, the winder includes controller, power
Device, winding platform, multiple carrying rollers and multiple wind-up rolls, the multiple carrying roller and multiple wind-up rolls are arranged on the winding platform
On, the multiple carrying roller and multiple wind-up rolls are connected with the power set, are also equipped with and the control on the winding platform
The connected multiple dyeing apparatuses of device processed and multiple color-fixing devices, in the multiple carrying roller, it is respectively equipped with two-by-two between adjacent carrying roller
One dyeing apparatus and color-fixing device；The dyeing apparatus, which is coated with, inhales color material and the rotation parallel with the carrying roller
Rotating shaft, the rotary shaft lower section are provided with dyestuff storage tank, and the rotary shaft bottom is located in the dyestuff storage tank, the rotation
Axis connection has motor, and the motor and power set are connected with the controller, and the controller is connected with multiple
Light transmittance measuring instrument, light transmittance threshold value corresponding to each light transmittance measuring instrument is different, in the multiple carrying roller, adjacent carrying roller two-by-two
Between be respectively equipped with a light transmittance measuring instrument, methods described includes the following steps performed by the controller：
The control instruction rotated forward by the first pre-set velocity is sent to the power set, is made described in the power set driving
Multiple carrying rollers and multiple wind-up rolls are rotated forward by the first pre-set velocity, and strip-shaped thin material is carried out to continue transmission and winding；And
For being sent to the motor by the counter-rotational control instruction of the second pre-set velocity, make described in the motor driving
Rotary shaft is rotated, to passing through the rotary shaft by the second pre-set velocity towards the direction opposite with the rotation direction of the wind-up roll
Strip-shaped thin material is dyed, wherein, first pre-set velocity is more than second pre-set velocity；Sent to the color-fixing device
The control instruction of start-up operation, the color-fixing device is set to carry out fixation to dyed strip-shaped thin material；
Receive the light transmittance of the strip-shaped thin material after the dyed and fixation that the light transmittance measuring instrument measurement obtains；
Judge whether the light transmittance that measurement obtains reaches default light transmittance threshold value, if the light transmittance that measurement obtains
Not up to default light transmittance threshold value, the controller are sent by the counter-rotational control of the first pre-set velocity to the power set
System instruction, makes the power set drive the multiple carrying roller and multiple wind-up rolls to be rotated backward by the first pre-set velocity；And
The control instruction rotated forward by the second pre-set velocity is sent to the motor, the motor is driven the rotation
Axle is rotated, to the banding by the rotary shaft by the second pre-set velocity towards the direction opposite with the rotation direction of the wind-up roll
Thin material is dyed again.
9. according to the method for claim 8, it is characterised in that when judgement show that the light transmittance that measurement obtains is not up to
During default light transmittance threshold value, methods described also includes the following steps performed by the controller：
Being sent to the power set reduces the control instruction of the multiple carrying roller and multiple wind-up roll rotating speeds；
Or the control instruction for improving the rotary shaft rotating speed is sent to the motor；
Or the control instruction for reducing the multiple carrying roller and multiple wind-up roll rotating speeds is sent to the power set, and to institute
State motor and send the control instruction for improving the rotary shaft rotating speed.
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| CN201511015647.2A CN105460658B (en) | 2015-12-29 | 2015-12-29 | Winder and its control method |
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| CN107458891A (en) * | 2017-09-20 | 2017-12-12 | 四川大学 | A kind of coiled material packs loading apparatus automatically |
| CN109770767A (en) * | 2018-12-28 | 2019-05-21 | 何纲 | A kind of paper for daily use and its processing method of soft moisturizing |
| CN111235788B (en) * | 2020-03-26 | 2020-12-11 | 浙江云山纺织印染有限公司 | Textile yarn dyeing treatment process |
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| US6730165B2 (en) * | 2002-04-01 | 2004-05-04 | Tembec Usa Llc | Polymer impregnation process |
| CN202983985U (en) * | 2012-12-14 | 2013-06-12 | 浙江元泰特种膜有限公司 | Diffusion barrier coating device |
| CN103143477A (en) * | 2013-03-21 | 2013-06-12 | 无锡中易薄膜科技有限公司 | Novel two-roller lamination reverse coating device |
| JP5685631B2 (en) * | 2013-09-04 | 2015-03-18 | 日東電工株式会社 | Manufacturing method of optical film |
| CN203508298U (en) * | 2013-10-17 | 2014-04-02 | 宁德新能源科技有限公司 | Coating device |
| CN203998336U (en) * | 2014-08-10 | 2014-12-10 | 陈加财 | A kind of rolling scraps of paper cutting machine |
| CN104960968A (en) * | 2015-06-06 | 2015-10-07 | 安庆市天润纸塑包装有限责任公司 | Dialyzing paper heat-seal slitting equipment |
| CN105014719A (en) * | 2015-08-04 | 2015-11-04 | 桂林威迈壁纸有限公司 | Coiled-paper-scrap cutting machine |
| CN205328303U (en) * | 2015-12-29 | 2016-06-22 | 重庆科欣塑料有限公司 | Rolling -up machine |
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