CN105460658A - Rolling machine and control method thereof - Google Patents
Rolling machine and control method thereof Download PDFInfo
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- CN105460658A CN105460658A CN201511015647.2A CN201511015647A CN105460658A CN 105460658 A CN105460658 A CN 105460658A CN 201511015647 A CN201511015647 A CN 201511015647A CN 105460658 A CN105460658 A CN 105460658A
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- Prior art keywords
- roll
- wind
- carrying roller
- engine installation
- controller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/419—Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means
- B65H2301/4193—Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means for handling continuous material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/15—Roller assembly, particular roller arrangement
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- Treatment Of Fiber Materials (AREA)
Abstract
The embodiment of the invention provides a rolling machine and a control method thereof. The problem that in the prior art, treatment, machining and rolling on strap-shaped thin materials belong to different treatment procedures, and consequently the efficiency of finally achieving rolling is low is solved. The rolling machine comprises a controller, a power device, a rolling platform, a plurality of carrier rollers and a plurality of wind-up rollers. The carrier rollers and the wind-up rollers are arranged on the rolling platform and connected with the power device, and dyeing devices and color fixation devices are arranged on the rolling platform and connected with the controller. The dyeing devices comprise rotary shafts coated with color absorption materials, and the rotary shafts are parallel to the carrier rollers. A dye storage tank is arranged below the rotary shafts, and the lower portions of the rotary shafts are located in the dye storage tank. The rotary shafts are connected with a drive motor, and the drive motor and the power device are connected with the controller. The controller is connected with light transmittance measurement instruments. By means of the rolling machine, rolling efficiency can be improved, and application and popularization are easy.
Description
Technical field
The present invention relates to Machining Technology field, in particular to a kind of winder and control method thereof of strip-shaped thin material being carried out to rolling.
Background technology
The rewinding part of coiled strip machining production line, is all often after being completed by raw material disposal, then raw MAT'L is wound into coiled strip mechanically.In prior art, be, by winder, raw MAT'L is wound into coiled strip mostly.
Winder is widely used on the machining production line of paper roll, yardage roll, coiled plastic material etc.Now, winder, mostly only for rolling strip-shaped thin material, all needs separately to establish place and equipment to complete to the process, processing etc. of strip-shaped thin material.Complete place needed for the process of strip-shaped thin material, processing and rolling entirety comparatively large, due to the process to strip-shaped thin material, process and different disposal flow process is belonged to the rolling of strip-shaped thin material, making the efficiency finally completing rolling lower.
Summary of the invention
In view of this, the object of the embodiment of the present invention is to provide a kind of winder and control method thereof, to improve above-mentioned problem.
To achieve these goals, the technical scheme of embodiment of the present invention employing is as follows:
First aspect, embodiments provide a kind of winder, comprise controller, engine installation, rolling platform, multiple carrying roller and multiple wind-up roll, described multiple carrying roller and multiple wind-up roll are arranged on described rolling platform, described multiple carrying roller is connected with described engine installation with multiple wind-up roll, described rolling platform is also provided with the dyeing apparatus be connected with described controller and color-fixing device, and described dyeing apparatus and color-fixing device are between two adjacent carrying rollers;
Described dyeing apparatus comprises being coated with inhales look material and the S. A. parallel with described carrying roller, dyestuff storage tank is provided with below described S. A., described S. A. bottom is arranged in described dyestuff storage tank, described S. A. is connected with drive motor, described drive motor is connected with described controller with engine installation, and described controller is connected with light transmittance survey meter;
Described controller is used for sending control command to described engine installation, makes described engine installation drive described multiple carrying roller and multiple wind-up roll to turn in the same direction by the first pre-set velocity, carries out rolling to strip-shaped thin material; And for sending control command to described drive motor, make described drive motor drive described S. A. by the second pre-set velocity towards rotating with the direction of the direction of rotation of described wind-up roll, dyeing to the strip-shaped thin material by described S. A., described first pre-set velocity is greater than described second pre-set velocity.
In conjunction with first aspect, embodiments provide the first possible embodiment of first aspect, wherein, described winder comprises multiple described dyeing apparatus, multiple described color-fixing device and multiple described light transmittance survey meter, in described multiple carrying roller, be respectively equipped with a described dyeing apparatus, color-fixing device and light transmittance survey meter between carrying roller adjacent between two, described dyeing apparatus, color-fixing device are connected with described controller respectively with light transmittance survey meter.
In conjunction with the first possible embodiment of first aspect, embodiments provide the embodiment that the second of first aspect is possible, wherein, also comprise the shutoff device and timer that are connected with described controller, described shutoff device is installed on and described wind-up roll adjacent position;
Described shutoff device comprises chopping block, force fit plate and cutting knife, described chopping block is provided with the gap can passed through for described cutting knife, described force fit plate is positioned at above described chopping block, the handle of a knife of described cutting knife is arranged on described force fit plate, the edge of a knife is towards the gap on described chopping block, described force fit plate is connected by mechanical arm with described chopping block, and described mechanical arm is connected with described engine installation;
Described controller is used for when the timing time of described timer reaches prefixed time interval, control described engine installation to stop driving described multiple carrying roller and multiple wind-up roll, and control described engine installation and provide power to described mechanical arm, make described mechanical arm drive described force fit plate and described chopping block relative motion, cut off strip-shaped thin material.
In conjunction with the embodiment that the second of first aspect is possible, embodiments provide the third possible embodiment of first aspect, wherein, described multiple carrying roller and multiple wind-up roll are parallel to each other, described multiple carrying roller and multiple wind-up roll are staggered installation of from top to bottom on described rolling platform, and described carrying roller is positioned at above described wind-up roll.
In conjunction with the third possible embodiment of first aspect, embodiments provide the 4th kind of possible embodiment of first aspect, wherein, there is relative post exercise bonding position in described force fit plate and described chopping block and described wind-up roll is parallel to each other under the drive of described mechanical arm, and described bonding position be positioned at that described wind-up roll and the carrying roller nearest with described wind-up roll fore-and-aft distance form the plane passed through for described strip-shaped thin material on.
In conjunction with first aspect, embodiments provide the 5th kind of possible embodiment of first aspect, wherein, also comprise the closing device and rang sensor that are all connected with described controller, described closing device is installed on and described wind-up roll adjacent position;
Described closing device comprises the first clamping plate and the second clamping plate that treater is connected with by connecting arm, in described first clamping plate and the second clamping plate, electric heater is installed, described electric heater is connected with described treater, described treater is connected with described controller, described connecting arm is connected with described engine installation, described first clamping plate with the second clamping plate are separately installed with the METAL HEATING PROCESS sheet be connected with described electric heater, the METAL HEATING PROCESS sheet on the METAL HEATING PROCESS sheet on described first clamping plate and described second clamping plate can be bonded to each other under the drive of described connecting arm;
When described controller reaches predetermined threshold value for monitoring the strip-shaped thin material transmission distance obtained at described rang sensor, control described engine installation to stop driving described multiple carrying roller and multiple wind-up roll, and control described engine installation and provide power to described connecting arm, make described connecting arm drive described first clamping plate and the second clamping plate relative motion, strip-shaped thin material is sealed.
In conjunction with the 5th kind of possible embodiment of first aspect, embodiments provide the 6th kind of possible embodiment of first aspect, wherein, described first clamping plate and the second clamping plate are also provided with serration cutting knife, described serration cutting knife is positioned at and described METAL HEATING PROCESS sheet adjacent position.
In conjunction with first aspect, or first aspect the first ~ the 6th kind of any one possible embodiment, embodiments provide the 7th kind of possible embodiment of first aspect, wherein, described color-fixing device is dryer.
Second aspect, embodiments provide a kind of control method of winder, be applied to winder, described winder comprises controller, engine installation, rolling platform, multiple carrying roller and multiple wind-up roll, described multiple carrying roller and multiple wind-up roll are arranged on described rolling platform, described multiple carrying roller is connected with described engine installation with multiple wind-up roll, described rolling platform is also provided with the dyeing apparatus be connected with described controller and color-fixing device, and described dyeing apparatus and color-fixing device are between two adjacent carrying rollers; Described dyeing apparatus comprises being coated with inhales look material and the S. A. parallel with described carrying roller, dyestuff storage tank is provided with below described S. A., described S. A. bottom is arranged in described dyestuff storage tank, described S. A. is connected with drive motor, described drive motor is connected with described controller with engine installation, described controller is connected with light transmittance survey meter, and described method comprises:
Described controller sends the control command rotated forward by the first pre-set velocity to described engine installation, make described engine installation drive described multiple carrying roller and multiple wind-up roll to rotate forward by the first pre-set velocity, carries out continuing to transmit and rolling to strip-shaped thin material; And for sending by the counter-rotational control command of the second pre-set velocity to described drive motor, described drive motor is made to drive described S. A. by the second pre-set velocity towards rotating with the direction of the direction of rotation of described wind-up roll, dyeing to the strip-shaped thin material by described S. A., wherein, described first pre-set velocity is greater than described second pre-set velocity; Send the control command of starting working to described color-fixing device, make described color-fixing device carry out fixation to dyed strip-shaped thin material;
Receive the light transmittance of the described strip-shaped thin material after the dyed and fixation that the measurement of described light transmittance survey meter obtains;
Judge whether measure the described light transmittance obtained reaches default light transmittance threshold value, if measure the described light transmittance obtained not reach default light transmittance threshold value, described controller sends by the counter-rotational control command of the first pre-set velocity to described engine installation, makes described engine installation drive described multiple carrying roller and multiple wind-up roll to rotate backward by the first pre-set velocity; Send the control command rotated forward by the second pre-set velocity to described drive motor, make described drive motor drive described S. A. by the second pre-set velocity towards rotating with the direction of the direction of rotation of described wind-up roll, again dyeing to the strip-shaped thin material by described S. A..
In conjunction with second aspect, embodiments provide the first possible embodiment of second aspect, wherein, when judging to draw that measuring the described light transmittance obtained does not reach default light transmittance threshold value, described method also comprises:
The control command reducing described multiple carrying roller and multiple wind-up roll rotating speed is sent to described engine installation;
Or, the control command improving described rotary shaft rotating speed is sent to described drive motor;
Or, send the control command reducing described multiple carrying roller and multiple wind-up roll rotating speed to described engine installation, and send the control command improving described rotary shaft rotating speed to described drive motor.
The winder provided in the embodiment of the present invention and control method thereof, to abandon in prior art winder only for carrying out the rolling of strip-shaped thin material, before carrying out the rolling of strip-shaped thin material, place and equipment need be separately established to complete the process of strip-shaped thin material, the thinking limitation of processing.Dyeing apparatus, color-fixing device are integrated in winder, use engine installation synchronously for carrying roller and wind-up roll provide power, wind-up roll and carrying roller are turned in the same direction by the first pre-set velocity.Use drive motor to provide power for the S. A. in dyeing apparatus, S. A. is rotated with wind-up roll opposite sense by the second pre-set velocity court, the strip-shaped thin material of process is dyeed.Setting like this, dyeing to banded cloth, fixation treatment and rolling process are integrated together, during enforcement, without the need to separately establishing dyeing, fixation place and equipment, strip-shaped thin material can complete dyeing, fixation and rolling through once transmitting on winder, effectively reduce shared place, improve treatment effeciency.
For making above-mentioned purpose of the present invention, feature and advantage become apparent, preferred embodiment cited below particularly, and coordinate appended accompanying drawing, be described in detail below.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, be briefly described to the accompanying drawing used required in embodiment below, be to be understood that, the following drawings illustrate only some embodiment of the present invention, therefore the restriction to scope should be counted as, for those of ordinary skill in the art, under the prerequisite not paying creative work, other relevant accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 shows the integral structure schematic diagram of a kind of winder that the embodiment of the present invention provides.
Fig. 2 shows the structural representation of the dyeing apparatus in a kind of Fig. 1 that the embodiment of the present invention provides.
Fig. 3 shows the control block diagram of a kind of winder that the embodiment of the present invention provides.
Fig. 4 shows the control block diagram of the another kind of winder that the embodiment of the present invention provides.
Fig. 5 shows the structural representation of a kind of shutoff device that the embodiment of the present invention provides.
Fig. 6 shows the control block diagram of the another kind of winder that the embodiment of the present invention provides.
Fig. 7 shows the structural representation of a kind of closing device that the embodiment of the present invention provides.
Fig. 8 shows the birds-eye view of the closing device inner splint shown in a kind of Fig. 7 that the embodiment of the present invention provides.
Fig. 9 shows the schematic flow sheet of a kind of winder control method that the embodiment of the present invention provides.
In accompanying drawing, the name of each Reference numeral is called:
Strip-shaped thin material 100, rolling platform 101, carrying roller 102, wind-up roll 103, S. A. 104, dyestuff storage tank 105, color-fixing device 106;
Controller 201, engine installation 202, drive motor 203, light transmittance survey meter 204, timer 2 06, rang sensor 207;
Shutoff device 300, chopping block 301, force fit plate 302, cutting knife 303, mechanical arm 304;
Closing device 400, the first clamping plate 401, second clamping plate 402, METAL HEATING PROCESS sheet 403, connecting arm 404, serration cutting knife 405.
Detailed description of the invention
Below in conjunction with accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.The assembly of the embodiment of the present invention describing and illustrate in usual accompanying drawing herein can be arranged with various different configuration and design.Therefore, below to the detailed description of the embodiments of the invention provided in the accompanying drawings and the claimed scope of the present invention of not intended to be limiting, but selected embodiment of the present invention is only represented.Based on embodiments of the invention, the every other embodiment that those skilled in the art obtain under the prerequisite not making creative work, all belongs to the scope of protection of the invention.
It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to define further it and explain in accompanying drawing subsequently.
In describing the invention, it should be noted that, term " " center ", " on ", D score, " left side ", " right side ", " vertically ", " level ", " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, or this invention product orientation of usually putting or position relationship when using, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore limitation of the present invention can not be interpreted as.In addition, term " first ", " second ", " the 3rd " etc. only for distinguishing description, and can not be interpreted as instruction or hint relative importance.
In addition, the term such as term " level ", " vertically ", " pendency " does not represent and requires parts abswolute level or pendency, but can tilt a little.As " level " only refers to its direction relatively " vertically " level more, be not that this structure of expression must level completely, but can tilt a little.
In describing the invention, also it should be noted that, unless otherwise clearly defined and limited, term " setting ", " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, particular case above-mentioned term concrete meaning in the present invention can be understood.
Embodiment 1
As shown in Figure 1, embodiments provide a kind of winder, comprise rolling platform 101, multiple carrying roller 102 and multiple wind-up roll 103.Described multiple carrying roller 102 and multiple wind-up roll 103 are arranged on described rolling platform 101.
In order to ensure the reliability of wind-up roll 103 rolling, in the present embodiment, preferably by described multiple carrying roller 102 and multiple wind-up roll 103 arranged in parallel, described multiple carrying roller 102 and multiple wind-up roll 103 are staggered installation of from top to bottom on described rolling platform 101, and described carrying roller 102 is positioned at above described wind-up roll 103.
Wherein, multiple carrying roller 102 and multiple wind-up roll 103 are parallel to each other and refer to that multiple carrying roller 102 and multiple wind-up roll 103 are parallel to each other in solid space, and the multiple carrying roller of non-limiting finger 102 and multiple wind-up roll 103 are parallel to each other at same plane.Multiple carrying roller 102 and multiple wind-up roll 103 are staggered installation of from top to bottom on rolling platform 101, can be understood as the arrangement in " it " font on rolling platform 101 of multiple carrying roller 102, and wind-up roll 103 to be positioned on rolling platform 101 below each carrying roller 102.Setting like this, makes strip-shaped thin material 100 can be sent to along the carrying roller 102 of " it " font arrangement the rolling that wind-up roll 103 completes strip-shaped thin material 100 from top to bottom." it " font transmits and both can control the transfer rate of strip-shaped thin material 100 by failure-free, on the rolling platform 101 that can significantly improve again standing height, the total length of transmissible strip-shaped thin material 100, can also effectively guarantee by the degree of tension of the strip-shaped thin material 100 transmitted.
In order to make winder while carrying out rolling to strip-shaped thin material 100, can also to dye to strip-shaped thin material 100, drying and processing, thus improve process to strip-shaped thin material 100, rolling efficiency.Described rolling platform 101 is also provided with dyeing apparatus and color-fixing device 106, described dyeing apparatus and color-fixing device 106 are between two adjacent carrying rollers 102.
Wherein, described dyeing apparatus comprises being coated with inhales look material and the S. A. 104 parallel with described carrying roller 102, is provided with dyestuff storage tank 105 below described S. A. 104.Consult Fig. 2, described S. A. 104 bottom is arranged in described dyestuff storage tank 105.
Color-fixing device 106 can be dryer or is filled with the device of colouring stabilizer.
In order to realize the Based Intelligent Control to winder, as shown in Figure 3, this winder also comprises controller 201, engine installation 202 and drive motor 203.Described engine installation 202 and drive motor 203 are connected with described controller 201, and described controller 201 is connected with light transmittance survey meter 204.Described multiple carrying roller 102 is connected with described engine installation 202 with multiple wind-up roll 103, is driven by described engine installation 202.Described drive motor 203 is connected with described S. A. 104, rotates for driving S. A. 104.
By above-mentioned setting, during enforcement, described controller 201, for sending control command to described engine installation 202, makes described engine installation 202 drive described multiple carrying roller 102 and multiple wind-up roll 103 to turn in the same direction by the first pre-set velocity, carries out rolling to strip-shaped thin material 100.Controller 201 also can send control command to described drive motor 203, make described drive motor 203 drive described S. A. 104 by the second pre-set velocity towards rotating with described wind-up roll 103 opposite sense, dye to the strip-shaped thin material 100 by described S. A. 104, described first pre-set velocity is greater than described second pre-set velocity.
After on the strip-shaped thin material 100 that different colours contaminates unlike material, the light transmittance of strip-shaped thin material 100 is different.After the strip-shaped thin material 100 of same material contaminates same color, different according to the depth of dyeing, the light transmittance of this strip-shaped thin material 100 is different.Thus the light transmittance of the described strip-shaped thin material 100 after the dyed and fixation obtained measured by controller 201 by receiving described light transmittance survey meter 204, both can judge Color.
Controller 201 judges whether measure the described light transmittance obtained reaches default light transmittance threshold value, if measure the described light transmittance obtained not reach default light transmittance threshold value, then send control command to described engine installation 202, make described engine installation 202 drive described multiple carrying roller 102 and multiple wind-up roll 103 to rotate backward by the first pre-set velocity.And send control command to described drive motor 203 and control drive motor 203 and rotate forward by the second pre-set velocity, make described drive motor 203 drive described S. A. 104 by the second pre-set velocity towards to rotate with the direction of the direction of rotation of described wind-up roll 103 thus again to dye to the strip-shaped thin material 100 by described S. A. 104.
Again after dyeing, repeat the step detecting light transmittance, until light transmittance reaches default light transmittance threshold value, thus guarantee the reliability that strip-shaped thin material 100 dyes.
It should be noted that, controller 201 controls S. A. 104, carrying roller 102, wind-up roll 103 reverse thus while realizing again dyeing, controller 201 also improves Color by following three kinds of modes.
The first, controller 201 to described engine installation 202 sending controling instruction to reduce the rotating speed of described multiple carrying roller 102 and multiple wind-up roll 103.After carrying roller 102 and wind-up roll 103 rotating speed reduce, the transfer rate of strip-shaped thin material 100 slows down, and the number of times that in the unit time, S. A. 104 pairs of strip-shaped thin material 100 dye increases, thus can improve Color.
The second, controller 201 to described drive motor 203 sending controling instruction to improve the rotating speed of described S. A. 104.After S. A. 104 rotating speed improves, the number of times that in the unit time, S. A. 104 pairs of strip-shaped thin material 100 dye is increased, thus can Color be improved.
The third, controller 201 to described engine installation 202 sending controling instruction to reduce the rotating speed of described multiple carrying roller 102 and multiple wind-up roll 103, and to described drive motor 203 sending controling instruction to improve the rotating speed of described S. A. 104.
Reduce the rotating speed of carrying roller 102 and wind-up roll 103, the rotating speed improving S. A. 104 can improve the number of times that in the unit time, S. A. 104 pairs of strip-shaped thin material 100 dye to greatest extent, thus full out improves Color.
When implementing, can prestore in controller 201 different range of transmittance, and the adjustment type corresponding respectively from different range of transmittance.Controller 201 by judging to measure range of transmittance belonging to the light transmittance that obtains, adopts corresponding with corresponding range of transmittance above-mentioned the first ~ the third adjustment mode controls, thus raising Color.
According to the actual requirements, described dyeing apparatus, color-fixing device 106 and light transmittance survey meter 204 can be multiple, in described multiple carrying roller 102, be respectively equipped with a described dyeing apparatus, color-fixing device 106 and light transmittance survey meter 204 between carrying roller 102 adjacent between two, multiple described dyeing apparatus, color-fixing device 106 are connected with described controller 201 with light transmittance survey meter 204.
It should be noted that, when dyeing apparatus, color-fixing device 106 and light transmittance survey meter 204 is multiple, each dyeing apparatus, color-fixing device 106 and light transmittance survey meter 204 all can carry out work.Strip-shaped thin material 100 is by after each dyeing apparatus, and light transmittance all can change, and correspondingly, the light transmittance threshold value of each light transmittance survey meter 204 correspondence is had any different.Prestore in control setup the corresponding relation of each dyeing apparatus and light transmittance survey meter 204 and S. A. 104 etc., and the light transmittance threshold value that each light transmittance survey meter 204 is corresponding respectively.
Now, controller 201 receives the light transmittance that the strip-shaped thin material 100 obtained measured by each light transmittance survey meter 204, and judge whether measure the light transmittance obtained reaches and the light transmittance threshold value corresponding to this light transmittance survey meter 204, if do not reached, then control S. A. 104, carrying roller 102 isoinversion corresponding with this light transmittance survey meter 204, again dye.
Consider actual demand, as shown in Figure 4, this winder also comprises the shutoff device 300 and timer 2 06 that are connected with described controller 201, and described shutoff device 300 is installed on and described wind-up roll 103 adjacent position.
Wherein, as shown in Figure 5, described shutoff device 300 comprises chopping block 301, force fit plate 302 and cutting knife 303, described chopping block 301 is provided with the gap can passed through for described cutting knife 303, described force fit plate 302 is positioned at above described chopping block 301, the handle of a knife of described cutting knife 303 is arranged on described force fit plate 302, the edge of a knife towards the gap on described chopping block 301, described force fit plate 302 is connected by mechanical arm 304 with described chopping block 301, and described mechanical arm 304 is connected with described engine installation 202.
Described controller 201 is for when the timing time of described timer 2 06 reaches prefixed time interval, control described engine installation 202 to stop driving described multiple carrying roller 102 and multiple wind-up roll 103, and control described engine installation 202 and provide power to described mechanical arm 304, make described mechanical arm 304 drive described force fit plate 302 and described chopping block 301 relative motion, cut off strip-shaped thin material 100.
The planarization of strip-shaped thin material 100 is cut off in order to ensure shutoff device 300, and strip-shaped thin material 100 is not caused and pull, there is relative post exercise bonding position in described force fit plate 302 and described chopping block 301 and described wind-up roll 103 is parallel to each other under the drive of described mechanical arm 304, and described bonding position be positioned at that described wind-up roll 103 and the carrying roller 102 nearest with described wind-up roll 103 fore-and-aft distance form the plane passed through for described strip-shaped thin material 100 on.
The setting of timer 2 06 and shutoff device 300, make when the duration of wind-up roll 103 rolling strip-shaped thin material 100 reaches prefixed time interval, shutoff device 300 can cut off strip-shaped thin material 100 automatically.When shutoff device 300 cuts off strip-shaped thin material 100, engine installation 202 stops driving multiple carrying roller 102 and multiple wind-up roll 103, ensure that and again by lasting transmission, cannot can not be avoided the accumulation of strip-shaped thin material 100 by the strip-shaped thin material 100 of wind-up roll 103 rolling.
In the present embodiment, strip-shaped thin material 100 can be the cloth, plastics, paper handkerchief etc. that need dye.When strip-shaped thin material 100 is plastics, during as refuse bag, as shown in Figure 6, this winder also comprises the closing device 400 and rang sensor 207 that are connected with described controller 201, and described closing device 400 is installed on and described wind-up roll 103 adjacent position.Described rang sensor 207 is for monitoring the transmission distance of strip-shaped thin material 100.Described closing device 400 is for sealing strip-shaped thin material 100.
As shown in Figure 7, preferred described closing device 400 comprises the first clamping plate 401 and the second clamping plate 402 that treater is connected with by connecting arm 404, in described first clamping plate 401 and the second clamping plate 402, electric heater is installed, described electric heater is connected with described treater, described treater is connected with described controller 201, described connecting arm 404 is connected with described engine installation 202, described first clamping plate 401 are separately installed with on the second clamping plate 402 the METAL HEATING PROCESS sheet 403 be connected with described electric heater, METAL HEATING PROCESS sheet 403 on described first clamping plate 401 can be bonded to each other under the drive of described connecting arm 404 with the METAL HEATING PROCESS sheet 403 on described second clamping plate 402.
When described controller 201 reaches predetermined threshold value for monitoring strip-shaped thin material 100 transmission distance obtained at described rang sensor 207, control described engine installation 202 to stop driving described multiple carrying roller 102 and multiple wind-up roll 103, and control described engine installation 202 and provide power to described connecting arm 404, make described connecting arm 404 drive described first clamping plate 401 and the second clamping plate 402 relative motion, strip-shaped thin material 100 is sealed.
Abandon in the embodiment of the present invention after the process such as sealing being completed to refuse bag in prior art and sent into the thinking limitation that winder carries out rolling again.Dexterously closing device 400 being integrated in winder, and being arranged on and wind-up roll 103 adjacent position, so arrange, effectively can shorten the transfer path of refuse bag sealing, rolling, sealing and rolling can be completed by once transmitting simultaneously.Effectively can reduce the risk of refuse bag fracture.Take in winder again after being sealed by refuse bag in prior art, can enter wind-up roll 103 again through multiple carrying roller 102, transfer path is longer, easily ruptures.And in the embodiment of the present invention, by being arranged between S. A. 104 and wind-up roll 103 by closing device 400, namely directly by wind-up roll 103 rolling after making refuse bag seal, without the need to again through carrying roller 102, greatly reduce the risk of fracture.
On the basis of the above, preferably, described first clamping plate 401 and the second clamping plate 402 are also provided with serration cutting knife 405, and described serration cutting knife 405 is positioned at and described METAL HEATING PROCESS sheet 403 adjacent position, consults Fig. 8.
It should be noted that, the serration cutting knife 405 in the present embodiment is different from shutoff device 300, and shutoff device 300 is the strip-shaped thin material 100 intactly cut off between S. A. 104 and wind-up roll 103, makes wind-up roll 103 complete rolling.Serration cutting knife 405 is when the plastic bag such as be refuse bag when strip-shaped thin material 100, punches seal adjacent position gap with refuse bag, so that during use refuse bag, is convenient to from entire volume, isolate a refuse bag.
The winder provided in the embodiment of the present invention, has abandoned winder in prior art and, only for carrying out strip-shaped thin material 100 rolling, before carrying out strip-shaped thin material 100 rolling, need separately establish place and equipment to complete the process of strip-shaped thin material 100, the thinking limitation of processing.Dyeing apparatus, color-fixing device 106 are integrated in winder, use engine installation 202 synchronously for carrying roller 102 and wind-up roll 103 provide power, wind-up roll 103 and carrying roller 102 are turned in the same direction by the first pre-set velocity.Use drive motor 203 to provide power for the S. A. 104 in dyeing apparatus, S. A. 104 is rotated with wind-up roll 103 opposite sense by the second pre-set velocity court, the strip-shaped thin material 100 of process is dyeed.Setting like this, dyeing to banded cloth, fixation treatment and rolling process are integrated together, during enforcement, without the need to separately establishing dyeing, fixation place and equipment, strip-shaped thin material 100 can complete dyeing, fixation and rolling through once transmitting on winder, effectively reduce shared place, improve treatment effeciency.
Embodiment 2
As shown in Figure 9, embodiments provide a kind of control method of winder, described winder comprises controller, engine installation, rolling platform, multiple carrying roller and multiple wind-up roll.Described multiple carrying roller and multiple wind-up roll are arranged on described rolling platform, described multiple carrying roller is connected with described engine installation with multiple wind-up roll, described rolling platform is also provided with the dyeing apparatus be connected with described controller and color-fixing device, and described dyeing apparatus and color-fixing device are between two adjacent carrying rollers.Described dyeing apparatus comprises being coated with inhales look material and the S. A. parallel with described carrying roller, dyestuff storage tank is provided with below described S. A., described S. A. bottom is arranged in described dyestuff storage tank, described S. A. is connected with drive motor, described drive motor is connected with described controller with engine installation, and described controller is connected with light transmittance survey meter.
In the present embodiment, the project organization of winder can reference example 1, does not more speak more bright at this.
Described method comprises the following steps performed by described controller: step S500, the control command rotated forward by the first pre-set velocity is sent to described engine installation, make described engine installation drive described multiple carrying roller and multiple wind-up roll to rotate forward by the first pre-set velocity, carry out continuing to transmit and rolling to strip-shaped thin material.And send by the counter-rotational control command of the second pre-set velocity to described drive motor, described drive motor is made to drive described S. A. by the second pre-set velocity towards rotating with the direction of the direction of rotation of described wind-up roll, dyeing to the strip-shaped thin material by described S. A., wherein, described first pre-set velocity is greater than described second pre-set velocity.And the control command of starting working is sent to described color-fixing device, make described color-fixing device carry out fixation to dyed strip-shaped thin material.
Step S501, receives the light transmittance of the described strip-shaped thin material after the dyed and fixation that the measurement of described light transmittance survey meter obtains.
Step S502, judges whether measure the described light transmittance obtained reaches default light transmittance threshold value.Step S503, if measure the described light transmittance obtained not reach default light transmittance threshold value, described controller sends by the counter-rotational control command of the first pre-set velocity to described engine installation.Described engine installation is made to drive described multiple carrying roller and multiple wind-up roll to rotate backward by the first pre-set velocity.Send the control command rotated forward by the second pre-set velocity to described drive motor, make described drive motor drive described S. A. by the second pre-set velocity towards rotating with the direction of the direction of rotation of described wind-up roll, again dyeing to the strip-shaped thin material by described S. A..
Wherein, when judging to draw that measuring the described light transmittance obtained does not reach default light transmittance threshold value, described method also comprises: send the control command reducing described multiple carrying roller and multiple wind-up roll rotating speed to described engine installation.Or, the control command improving described rotary shaft rotating speed is sent to described drive motor.Or, send the control command reducing described multiple carrying roller and multiple wind-up roll rotating speed to described engine installation, and send the control command improving described rotary shaft rotating speed to described drive motor.
The method that the embodiment of the present invention provides, its technique effect realizing principle and generation with reference to aforementioned means embodiment 1, can not repeat them here.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to define further it and explain in accompanying drawing subsequently.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; change can be expected easily or replace, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of described claim.
Claims (10)
1. a winder, comprise controller, engine installation, rolling platform, multiple carrying roller and multiple wind-up roll, described multiple carrying roller and multiple wind-up roll are arranged on described rolling platform, described multiple carrying roller is connected with described engine installation with multiple wind-up roll, it is characterized in that, described rolling platform is also provided with the dyeing apparatus be connected with described controller and color-fixing device, and described dyeing apparatus and color-fixing device are between two adjacent carrying rollers;
Described dyeing apparatus comprises being coated with inhales look material and the S. A. parallel with described carrying roller, dyestuff storage tank is provided with below described S. A., described S. A. bottom is arranged in described dyestuff storage tank, described S. A. is connected with drive motor, described drive motor is connected with described controller with engine installation, and described controller is connected with light transmittance survey meter;
Described controller is used for sending control command to described engine installation, makes described engine installation drive described multiple carrying roller and multiple wind-up roll to turn in the same direction by the first pre-set velocity, carries out rolling to strip-shaped thin material; And for sending control command to described drive motor, make described drive motor drive described S. A. by the second pre-set velocity towards rotating with the direction of the direction of rotation of described wind-up roll, dyeing to the strip-shaped thin material by described S. A., described first pre-set velocity is greater than described second pre-set velocity.
2. winder according to claim 1, it is characterized in that, described winder comprises multiple described dyeing apparatus, multiple described color-fixing device and multiple described light transmittance survey meter, in described multiple carrying roller, be respectively equipped with a described dyeing apparatus, color-fixing device and light transmittance survey meter between carrying roller adjacent between two, described dyeing apparatus, color-fixing device are connected with described controller respectively with light transmittance survey meter.
3. winder according to claim 2, is characterized in that, also comprises the shutoff device and timer that are connected with described controller, and described shutoff device is installed on and described wind-up roll adjacent position;
Described shutoff device comprises chopping block, force fit plate and cutting knife, described chopping block is provided with the gap can passed through for described cutting knife, described force fit plate is positioned at above described chopping block, the handle of a knife of described cutting knife is arranged on described force fit plate, the edge of a knife is towards the gap on described chopping block, described force fit plate is connected by mechanical arm with described chopping block, and described mechanical arm is connected with described engine installation;
Described controller is used for when the timing time of described timer reaches prefixed time interval, control described engine installation to stop driving described multiple carrying roller and multiple wind-up roll, and control described engine installation and provide power to described mechanical arm, make described mechanical arm drive described force fit plate and described chopping block relative motion, cut off strip-shaped thin material.
4. winder according to claim 3, is characterized in that, described multiple carrying roller and multiple wind-up roll are parallel to each other, and described multiple carrying roller and multiple wind-up roll are staggered installation of from top to bottom on described rolling platform, and described carrying roller is positioned at above described wind-up roll.
5. winder according to claim 4, it is characterized in that, there is relative post exercise bonding position in described force fit plate and described chopping block and described wind-up roll is parallel to each other under the drive of described mechanical arm, and described bonding position be positioned at that described wind-up roll and the carrying roller nearest with described wind-up roll fore-and-aft distance form the plane passed through for described strip-shaped thin material on.
6. winder according to claim 1, is characterized in that, also comprises the closing device and rang sensor that are all connected with described controller, and described closing device is installed on and described wind-up roll adjacent position;
Described closing device comprises the first clamping plate and the second clamping plate that treater is connected with by connecting arm, in described first clamping plate and the second clamping plate, electric heater is installed, described electric heater is connected with described treater, described treater is connected with described controller, described connecting arm is connected with described engine installation, described first clamping plate with the second clamping plate are separately installed with the METAL HEATING PROCESS sheet be connected with described electric heater, the METAL HEATING PROCESS sheet on the METAL HEATING PROCESS sheet on described first clamping plate and described second clamping plate can be bonded to each other under the drive of described connecting arm;
When described controller reaches predetermined threshold value for monitoring the strip-shaped thin material transmission distance obtained at described rang sensor, control described engine installation to stop driving described multiple carrying roller and multiple wind-up roll, and control described engine installation and provide power to described connecting arm, make described connecting arm drive described first clamping plate and the second clamping plate relative motion, strip-shaped thin material is sealed.
7. winder according to claim 6, is characterized in that, described first clamping plate and the second clamping plate are also provided with serration cutting knife, and described serration cutting knife is positioned at and described METAL HEATING PROCESS sheet adjacent position.
8. the winder according to claim 1 ~ 7 any one, is characterized in that, described color-fixing device is dryer.
9. the control method of a winder, it is characterized in that, be applied to winder, described winder comprises controller, engine installation, rolling platform, multiple carrying roller and multiple wind-up roll, described multiple carrying roller and multiple wind-up roll are arranged on described rolling platform, described multiple carrying roller is connected with described engine installation with multiple wind-up roll, described rolling platform is also provided with the dyeing apparatus be connected with described controller and color-fixing device, and described dyeing apparatus and color-fixing device are between two adjacent carrying rollers; Described dyeing apparatus comprises being coated with inhales look material and the S. A. parallel with described carrying roller, dyestuff storage tank is provided with below described S. A., described S. A. bottom is arranged in described dyestuff storage tank, described S. A. is connected with drive motor, described drive motor is connected with described controller with engine installation, described controller is connected with light transmittance survey meter, and described method comprises the following steps performed by described controller:
Send the control command rotated forward by the first pre-set velocity to described engine installation, make described engine installation drive described multiple carrying roller and multiple wind-up roll to rotate forward by the first pre-set velocity, carry out continuing to transmit and rolling to strip-shaped thin material; And for sending by the counter-rotational control command of the second pre-set velocity to described drive motor, described drive motor is made to drive described S. A. by the second pre-set velocity towards rotating with the direction of the direction of rotation of described wind-up roll, dyeing to the strip-shaped thin material by described S. A., wherein, described first pre-set velocity is greater than described second pre-set velocity; Send the control command of starting working to described color-fixing device, make described color-fixing device carry out fixation to dyed strip-shaped thin material;
Receive the light transmittance of the described strip-shaped thin material after the dyed and fixation that the measurement of described light transmittance survey meter obtains;
Judge whether measure the described light transmittance obtained reaches default light transmittance threshold value, if measure the described light transmittance obtained not reach default light transmittance threshold value, described controller sends by the counter-rotational control command of the first pre-set velocity to described engine installation, makes described engine installation drive described multiple carrying roller and multiple wind-up roll to rotate backward by the first pre-set velocity; And the control command rotated forward by the second pre-set velocity is sent to described drive motor, make described drive motor drive described S. A. by the second pre-set velocity towards rotating with the direction of the direction of rotation of described wind-up roll, again dyeing to the strip-shaped thin material by described S. A..
10. method according to claim 9, is characterized in that, when judging to draw that measuring the described light transmittance obtained does not reach default light transmittance threshold value, described method also comprises the following steps performed by described controller:
The control command reducing described multiple carrying roller and multiple wind-up roll rotating speed is sent to described engine installation;
Or, the control command improving described rotary shaft rotating speed is sent to described drive motor;
Or, send the control command reducing described multiple carrying roller and multiple wind-up roll rotating speed to described engine installation, and send the control command improving described rotary shaft rotating speed to described drive motor.
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