CN207551547U - A kind of control system of automatic winding displacement - Google Patents
A kind of control system of automatic winding displacement Download PDFInfo
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- CN207551547U CN207551547U CN201720885503.0U CN201720885503U CN207551547U CN 207551547 U CN207551547 U CN 207551547U CN 201720885503 U CN201720885503 U CN 201720885503U CN 207551547 U CN207551547 U CN 207551547U
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Abstract
The utility model is related to the control system and control method of a kind of automatic winding displacement, suitable for cable manufacturing field.The system comprises automatic winding displacement heads（1）, longitudinal axis（2）, lateral shaft（3）, control cabinet（4）And stent.The automatic winding displacement head（1）Commutation detection device including head body and on ontology（5）；The lateral shaft（3）It is fixedly mounted on the crossbeam of the stent, the longitudinal axis（2）Upper end suspension be mounted on the lateral shaft（3）On, lower end is connected with a mechanical arm, mechanical arm and the longitudinal axis（2）At a right angle, the front end of the mechanical arm is equipped with the automatic winding displacement head（1）；The control cabinet（4）Panel on be provided with display instrument（16）With multiple operation buttons（17）, the control cabinet（4）Inside include multiple controllers, control the longitudinal axis respectively（2）The moving left and right of horizontal direction, the moving up and down of vertical direction, the automatic winding displacement head（1）Overturning, commutation；The multiple operation button can be realized to the automatic winding displacement head（1）Manual adjusting.The utility model additionally provides a kind of automatic winding displacement control method applied in automatic winding displacement control system, pass through automatic winding displacement control method provided by the utility model and system, the labor intensity of worker can be reduced, save human resources, improve production efficiency, at the same solve the problems, such as reeler around it is loose, be laminated the problem of and reeler can not be timely around commutation.
Description
Technical field
The invention belongs to cable fabrication technical field more particularly to a kind of control systems of automatic winding displacement.
Background technology
In cable fabrication industry, need the longer cable of length successively, fitly receive and be wound on cable wheel.Winding displacement at present
It can be realized by manual or automatic two ways, but no matter using which kind of mode, existing wire arranging method all has the following problems：
If carrying out winding displacement using artificial, worker is needed to put on wear-resisting gloves on hand, holds cable, cable wheel quilt
On the stent that fixation can move left and right, stent moves left and right under the drive of motor, and worker controls cable to coil layer by layer with hand
Cable wheel on.One winding displacement production line at least needs a worker, can expend a large amount of human resources in this way, simultaneously because when long
Between work, can there is a situation where the operation of worker's fatigue, the security risk of work, while the essence of manual routing can be increased in this way
Degree and quality are difficult to ensure that
If using wire laying mode is automatically controlled, worker is often replaced using a fixed device in the prior art
Manual work, but move left and right under the drive of motor there is still a need for cable wheel, and the reason of because of technology and equipment, also will appear
Reeler around there are problems that it is loose, be laminated and reeler around commutation can not in time, smoothly complete the problem of.
Invention content
The object of the present invention is to provide the control systems and control method of a kind of automatic winding displacement, strong to reduce the labour of worker
Degree saves human resources, improves production efficiency, while solves the problems, such as reeler around loose, stacking and reeler around commutation
Can not in time, the problem of smoothly completing.
To achieve the above object, the present invention provides a kind of control systems of cable automatic winding displacement, and the system comprises certainly
Dynamic winding displacement head 1, longitudinal axis 2, lateral shaft 3, control cabinet 4 and stent.
The automatic winding displacement head 1 includes head body and the commutation detection device 5 on ontology；The commutation inspection
It surveys device 5 to be made of two identical components of shape, cable 8 passes through among two components of commutation detection device 5, wherein institute
It is in be symmetrically installed up and down that two components, which are stated, about cable 8；The commutation detection device 5 is detecting the automatic winding displacement head 1
When being moved horizontally to the cable wheel side wall 10 of cable wheel, the commutation of horizontal direction is performed under the control of the controller in control cabinet 4
Operation；Also, when the automatic winding displacement head 1 is moved horizontally to the precalculated position of cable wheel shaft 9, described in the controller control
Automatic winding displacement head 1 makees the flip horizontal of 180 degree so that the commutation detection device 5 after overturning towards with the cable wheel side
Another side wall of the opposite cable wheel of wall 10；When automatic winding displacement head 1 is moved to another side wall of the cable wheel, again into
The switch operation of row horizontal direction, and at the precalculated position for being moved to the cable wheel shaft 9, make the flip horizontal of 180 degree again,
Cause the commutation detection device 5 after overturning towards the cable wheel side wall 10；
The lateral shaft 3 is fixedly mounted on the crossbeam of the stent, and the upper end suspension of the longitudinal axis 2 is mounted on described
On lateral shaft 3, lower end is connected with a mechanical arm, and mechanical arm is at a right angle with the longitudinal axis 2, and the front end of the mechanical arm is equipped with
The automatic winding displacement head 1；
Display instrument 16 and multiple operation buttons 17, the inside packet of the control cabinet 4 are provided on the panel of the control cabinet 4
Include multiple controllers, control respectively the moving left and right of 2 horizontal direction of longitudinal axis, the moving up and down of vertical direction, it is described from
Overturning, the commutation of dynamic winding displacement head 1；The multiple operation button can realize the manual adjusting to the automatic winding displacement head 1.
According to another embodiment of the invention, the commutation detection device 5 includes pressure sensor, when the pressure passes
When sensor detects the pressure from cable wheel side wall 10, the commutation detection device 5 has detected the automatic winding displacement head 1
The cable wheel side wall 10 of cable wheel is moved horizontally to, starts to perform the switch operation of horizontal direction under the control of the controller.
According to another embodiment of the invention, the front end of the automatic winding displacement head 1 is also equipped with head initial alignment
Device 11 and front end cable limiting device 12, wherein, the head inceptive positioning device 11 is used to control in the automatic winding displacement
System carries out initial alignment before bringing into operation to the automatic winding displacement head 1；The front end cable limiting device 12 is used for cable
Line 8 is limited, and ensures that the winding displacement of cable is neat, close.
According to another embodiment of the invention, the head inceptive positioning device 11 includes laser locator, when described
When the red laser that laser locator is sent out is irradiated at the peak of the cable wheel shaft 9, the automatic winding displacement head 1 is completed
Initial alignment.
According to another embodiment of the invention, bulge detection device is installed on the ontology of the automatic winding displacement head 1
7, the bulge detection device 7 monitors cable parameter in real time, when detecting that bulge occurs in cable, is sent out to the controller
Signal, the position of the cable residing for the diameter of the controller control display instrument 16 display bulge cable and bulge.
According to another embodiment of the invention, when the bulge detection device 7 detects that bulge occurs in cable, to institute
It states controller and sends out signal, the controller control alarm device makes a sound alarm, and blinking light is reminded.
According to another embodiment of the invention, rear end cable limit is also equipped on the ontology of the automatic winding displacement head 1
Position device 14,15 and build-out metering device 13, described 14,15 pairs of cables of rear end cable limiting device are limited, are avoided
Cable 8 is detached from the drive of the build-out metering device 13 due to swing；The build-out metering device 13 is to disk
Length around cable is measured, and length data is sent to the controller, is shown by controller control display instrument 16
Show the length for having coiled cable.
According to another embodiment of the invention, start when the automatic winding displacement head 1 is moved to the cable wheel side wall 10
During commutation, the longitudinal axis 2 can rise a scheduled height so that tangent line and institute of the cable wheel shaft 9 in cable point of penetration
The angle for stating the formation of cable 8 remains that preset size is constant.
According to another embodiment of the invention, the automatic winding displacement head 1 further includes cable clamping device 6, the cable
Thread-clamping device 6, bulge detection device 7, build-out metering device 13 include the drive that can be pivoted, wherein
Open up fluted on the wheel body of drive, the cable 8 is passed through from the groove.
The present invention also provides a kind of control methods of cable automatic winding displacement, the described method comprises the following steps：
Step 11：Start the automatic winding displacement control system, described on the 2 lower mechanical arm of longitudinal axis certainly
Dynamic winding displacement head 1 carries out automatic winding displacement by moving left and right for horizontal direction to the cable 8；
Step 12：The commutation detection device 5 mounted on the ontology side of the automatic winding displacement head 1 detects in real time
It is no by the pressure from the cable wheel side wall 10；
Step 13：When the automatic winding displacement head 1 is moved horizontally to the cable wheel side wall 10, the commutation detection device
5 detect the pressure from cable wheel side wall 10, and the controller into the control cabinet 4 sends out signal, the control
Device controls the longitudinal axis 2 that the automatic winding displacement head 1 is driven to commutate, and continues automatic winding displacement；
Step 14：The controller detects whether the automatic winding displacement head 1 is moved horizontally to the predetermined of the cable wheel shaft 9
Position if so, performing next step, otherwise continues automatic winding displacement；
Step 15：The controller control automatic winding displacement head 1 makees the flip horizontal of 180 degree so that after overturning
The commutation detection device 5 on the automatic winding displacement head 1 towards the cable wheel opposite with the cable wheel side wall 10 another
Side wall；
Step 16：When the automatic winding displacement head 1 is moved horizontally to described in the cable wheel opposite with the cable wheel side wall 10
During another side wall, continue automatic winding displacement, and perform step 14 after performing switch operation；
Step 17：The controller control automatic winding displacement head 1 makees the flip horizontal of 180 degree so that after overturning
The commutation detection device 5 on the automatic winding displacement head 1 then proceedes to automatic winding displacement towards the cable wheel side wall 10.
According to another embodiment of the invention, before automatic winding displacement is started, the method further includes the automatic row
The initial alignment process of line head 1, the initial alignment process include the following steps：
Step 21：Before automatic winding displacement control system brings into operation, the longitudinal axis 2 is controlled to drive the automatic line arranging machine
First 1 from top to bottom declines；
Step 22：By being mounted on the inceptive positioning device 11 of the 1 ontology front end of automatic winding displacement head to described automatic
Winding displacement head 1 carries out initial alignment；
Step 32：When the red laser that the laser locator of the inceptive positioning device 11 is sent out is radiated at the cable wheel shaft
When at 9 peak, the initial alignment process of the automatic winding displacement head 1 is completed.
According to another embodiment of the invention, the process of cable bulge detection, institute are further included during automatic winding displacement
Cable bulge detection process is stated to include the following steps：
Step 31：Before automatic winding displacement starts, the bulge is pre-set according to the line footpath of the cable 8 coiled and is detected
The angle of two components of device 7, and according to the permission variation range of the cable diameter error of the permission setting angle.
Step 32：During automatic winding displacement, the folder of described two components of the bulge detection device 7 is detected in real time
The variation at angle；
Step 33：Judge the variation of the angle whether within the pre-set permission variation range；If so, after
It is continuous to carry out bulge detection, if it is not, performing next step；
Step 34：The bulge detection device 7 detects that bulge occurs in cable, the control into the control cabinet 4
Device sends out electric signal；
Step 35：The controller control alarm device sends out alarm, carries out acousto-optic hint, and control the display instrument 16
The position of cable residing for the diameter of display bulge cable and bulge.
According to another embodiment of the invention, the method is further comprising the steps of：
Step 41：During automatic winding displacement, the controller judges whether the automatic winding displacement head 1 is moved to the cable
Wheel side wall 10 simultaneously starts to commutate；
Step 42：If the automatic winding displacement head 1 starts to commutate, the longitudinal axis 2 drives the automatic winding displacement head 1
Rise a scheduled height upwards, the angle that the cable wheel shaft 9 is formed in the tangent line of point of penetration with the cable 8 is made to protect always
It is constant to hold preset size；Wherein, the point of penetration is the intersection point of the cable 8 and the cable wheel shaft 9 during winding displacement；
Step 43：It is opposite with the cable wheel side wall 10 that the controller judges whether the automatic winding displacement head 1 is moved to
Cable wheel another side wall and start to commutate；If so, next step is performed, if not, continuing automatic winding displacement；
Step 44：The longitudinal axis 2 drives the automatic winding displacement head 1 to rise a scheduled height upwards, makes described
Cable wheel shaft 9 remains that preset size is constant in the angle that the tangent line of point of penetration is formed with the cable 8.
Step 45：During automatic winding displacement, step 41 is repeated to step 45.
The beneficial effects of the invention are as follows：
By technical solution provided by the invention, the labor intensity of worker can be reduced, saves human resources, improves production
Efficiency, at the same solve the problems, such as reeler around it is loose, be laminated and reeler around commutation can not in time, smoothly complete the problem of,
It is neat, close to have reached winding displacement, has avoided lax winding displacement effect.
Description of the drawings
Fig. 1 is the schematic diagram of the control system of automatic winding displacement of the present invention；
Fig. 2 is the partial structural diagram of automatic winding displacement head of the present invention；
Fig. 3 is the winding displacement schematic diagram of automatic winding displacement head of the present invention in the running；
Fig. 4 be the another embodiment of automatic winding displacement head of the present invention partial structural diagram and commutation after automatic winding displacement
Schematic diagram；
Fig. 5 is the partial structurtes vertical view of automatic winding displacement head of the present invention；
Fig. 6 is the partial structurtes front view of automatic winding displacement head of the present invention；
Fig. 7 is the schematic diagram of the build-out metering device of automatic Arrange-line System of the present invention；
Fig. 8 is the panel construction schematic diagram of control cabinet of the present invention.
Reference sign：1- automatic winding displacements head, 2- longitudinal axis, 3- lateral shafts, 4- control cabinets, 5- commutation detection dresses
It puts, 6- cables clamping device, 7- bulges detection device, 8- cables, 9- cables wheel shaft, 10- cable wheels side wall, 11- head initial alignments
Device, 12- front ends cable limiting device, 13- build-outs metering device, 14,15- rear ends cable limiting device, 16- are shown
Instrument, 17- operation buttons.
Specific embodiment
With reference to specific embodiments and the drawings, the present invention is further explained.It should be understood that these embodiments are merely to illustrate
The present invention rather than limit the scope of the invention.In addition, it should also be understood that, after the content of the invention lectured has been read, this field skill
Art personnel can make the present invention various changes or modification, and such equivalent forms equally fall within the application range claimed
Within.
Embodiment one：
As shown in Figure 1, according to one embodiment of present invention, the control system packet of cable automatic winding displacement provided by the invention
Include automatic winding displacement head 1, longitudinal axis 2, lateral shaft 3, control cabinet 4 and stent.The lateral shaft 3 is fixedly mounted on the horizontal stroke of stent
Liang Shang, the upper end suspension of longitudinal axis 2 are mounted on the lateral shaft 3, and lower end is connected with a mechanical arm, mechanical arm and longitudinal axis 2
At a right angle, the front end of mechanical arm is equipped with automatic winding displacement head 1.
As shown in Fig. 2, Fig. 4 and Fig. 7, automatic winding displacement head 1 includes head body, the commutation detection dress on ontology
Put 5, cable clamping device 6, bulge detection device 7, head inceptive positioning device 11, front end cable limiting device 12, rear end cable
Line limiting device 14,15, build-out metering device 13.
As shown in Fig. 2, automatic winding displacement head 1 includes ontology, commutation detection device 5, cable are installed in the side of ontology
Clamping device 6 and bulge detection device 7.Detection device 5, cable clamping device 6 and bulge detection device 7 commutate by shape phase
Two same components are formed, and cable 8 is successively from two of bulge detection device 7, cable clamping device 6 and the detection device 5 that commutates
It is passed through among component, wherein two components that commutation detection device 5, cable clamping device 6 and bulge detection device 7 respectively include
It is in be symmetrically installed up and down about cable 8.
As shown in fig. 6, in a preferred embodiment, two components that cable clamping device 6 and bulge detection device 7 include
Shape is identical, and the drive that can be pivoted is provided in the front end of each component, two feature bottoms by gear teeth meshing, and
It is fixed, and can rotated around connector by the ontology of connector and automatic winding displacement head 1 respectively.Connector is not made in the present invention
Any restriction can be the rivet of no silk.
It is opened up on the wheel body of two drives on two components that cable clamping device 6 and bulge detection device 7 include
Fluted, when two drives are opposite, the groove of two drives forms an approximate circle hollow space, can accommodate cable
Line passes through, while plays the role of clamping cable.
Two components that commutation detection device 5 includes specifically can be implemented as two pressure sensors.As shown in figure 3, with
The rotation of cable wheel, 1 level of automatic winding displacement head is moved to the left, and the automatic coiling to cable is realized, when automatic winding displacement head 1
When being moved horizontally to the Far Left of cable wheel and close cable wheel side wall 10, cable wheel side wall 10 is to two pressure of the detection device 5 that commutates
Sensor forms pressure, after pressure sensor collects the pressure of cable wheel side wall 10, generates signal transmission to the control in control cabinet 4
Device processed, controller control automatic winding displacement head 1, which commutates, to be moved horizontally to the right, in this way, automatic winding displacement head 1 is just from the most left of cable wheel
While start to coil cable to the right.When automatic winding displacement head 1 is moved horizontally to the right the centre position of cable wheel shaft 9, controller control
Automatic winding displacement head 1 processed makees 180 degree of flip horizontal to the left so that two pressure sensors of the detection device 5 that commutates after overturning
Towards the right side wall of cable wheel.
Fig. 4 shows the schematic diagram for carrying out winding displacement after 1 flip horizontal of automatic winding displacement head to the right.When automatic winding displacement head 1
When level moves right to the right side wall of cable wheel, cable wheel right side wall forms pressure to two pressure sensors of the detection device 5 that commutates
Power after pressure sensor collects the pressure of cable wheel right side wall, generates signal transmission to the controller in control cabinet 4, controller
Control automatic winding displacement head 1 commutates to be moved horizontally to the left, in this way, automatic winding displacement head 1 just since the rightmost of cable wheel to the left
Coil cable.
When automatic winding displacement head 1 is moved horizontally to the centre position of cable wheel shaft 9 to the left, controller control automatic line arranging machine
First 1 makees to the right the flip horizontal of 180 degree so that two pressure sensors of the detection device 5 that commutates after overturning are towards a left side for cable wheel
Side wall continues automatic coiling cable to the left.
In this way, by the way that the left and right horizontal of automatic winding displacement head 1 is controlled to commutate, overturns the automatic coiling realized to cable, nothing
Moving left and right for cable wheel is needed, until reaching scheduled reeler around length, the labor intensity of worker is not only reduced in this way, saves
Human resources improve production efficiency, while solve the problems, such as that reeler can not be timely around commutation.
As shown in figure 8, display instrument 16 and more is provided on the panel of the control cabinet 4 of the automatic winding displacement control system of the present invention
A operation button 17.The inside of control cabinet 4 is not shown in figure including multiple controllers, controls 2 horizontal direction of longitudinal axis respectively
Move left and right, the moving up and down of vertical direction, the overturning commutation of automatic winding displacement head 1, bulge detection device 7 sound-light alarm
Deng.The display instrument 16 of control cabinet 4 can show the parameters of automatic winding displacement control system and the state of cable coiled etc.,
For example, the length of cable has been coiled, diameter of bulge cable etc..Multiple operation buttons 17 are used to open in automatic winding displacement control system
Before beginning work, the manual startup for controlling automatic Arrange-line System, stopping, the initial alignment of automatic winding displacement head 1, automatic winding displacement head
Up and down, move left and right and overturn and commutate etc., while the parameters of automatic Arrange-line System can also be configured, changed
Deng.For example, each operation button can be realized adjusts moving to left, move to right, moving up, moving down, being left-handed for automatic winding displacement head 1 manually
Turn, right rotation, return the functions such as origin, while can realize the automatic startup of automatic winding displacement control system.
By the embodiment of the present invention, the labor intensity of worker is not only reduced, saves human resources, improves production effect
Rate, while solve the problems, such as that reeler can not be timely around commutation.
Embodiment two：
Such as Fig. 4, according to another embodiment of the present invention, the front end of automatic winding displacement head 1 is also equipped with head initial alignment
Device 11 and front end cable limiting device 12.
The inceptive positioning device 11 includes laser locator, and during automatic winding displacement, laser locator is sent out always
Red laser, in the rotation coiling process of cable wheel, the red laser that laser locator is sent out is radiated at cable wheel shaft most always
At high point.Before automatic winding displacement control system brings into operation, need 1 initial alignment of automatic winding displacement head in place,
The 1 supreme and lower movement under the drive of longitudinal axis 2 of control automatic winding displacement head at this time, when automatic winding displacement head 1 is moved down into
When the red laser that its laser locator is sent out is irradiated at the peak of cable wheel shaft, automatic winding displacement head 1 stops declining, and completes
The initial alignment of automatic winding displacement head 1.
Body interior is stretched into one end of the front end cable limiting device 12 from the front end of 1 ontology of automatic winding displacement head, leads to
It crosses connector to fix with ontology, and can by a small margin be rotated around connector, the middle part of front end cable limiting device 12 is in Curved
Shape, the U-shaped shape of the other end are provided with a rotatable drive in U-shaped shape opening, and drive is tangent with cable, when cable wheel
Rotating disc around cable advance when, cable drives the drive using its frictional force between the drive at the U-shaped mouth
Rotation.
As shown in figure 3, due to reeler around when, the point of penetration of cable 8 and cable wheel shaft 9 has between cable clamping device 6
A certain distance, when automatic winding displacement head 1 is mobile towards another side wall far from cable wheel side wall 10 and is turned over without carrying out 180 degree level
When turning, under the action of front end cable limiting device 12, cable 8 be bordering on cable wheel shaft 9 it is vertical, if without front end cable limit
Position device 12, cable 8 is under the drive of cable clamping device 6, and cable 8 and the angle of cable wheel shaft 9 can be more than 90 degree, meeting in this way
The cable of coiling is caused lax situation occur, after front end cable limiting device 12 is mounted with, it is ensured that winding displacement effect is more
Neatly, closely.
In the present embodiment, it by installing head inceptive positioning device 11 in the front end of automatic winding displacement head 1, can realize
The accurate positionin of automatic winding displacement head 1；By installing front end cable limiting device 12 in the front end of automatic winding displacement head 1, can protect
It is more neat, close to demonstrate,prove winding displacement effect, overcomes the problem of winding displacement is lax in the prior art.
Embodiment three：
Such as Fig. 2, according to another embodiment of the present invention, bulge detection device is installed on the ontology of automatic winding displacement head 1
7, can realize the real time monitoring to cable parameter, when cable is because heating, sealing modeling and bulge occur, can quickly, be accurately positioned
Go out in cable to occur the place of bulge, ensure quality during cable manufacture.
Fig. 6 is the figure that the partial structurtes front view of automatic winding displacement head of the present invention is rotated by 90 ° by front view, in Fig. 6
In, bulge detection device 7 is made of two identical components of shape, and cable 8 is worn among two components of bulge detection device 7
It crosses, two of which component is in be symmetrically installed up and down about cable 8.In a preferred embodiment, each portion of bulge detection device 7
The front end of part is provided with the drive that can be pivoted, two feature bottoms by gear teeth meshing, and respectively by connector with
The ontology of automatic winding displacement head 1 is fixed, and can be rotated around connector.
In two components of bulge detection device 7, the rotary shaft of the drive on each component and the connector of the component
Respectively there are one binding sites respectively with the component, and two basic change point is connected forms straight line on the components, two components
In an angle, this angle is the folder that two components of bulge detection device 7 are formed to two straight line intersection shapes of upper formation
Angle.
The angle of two components of bulge detection device 7 is pre-set according to the line footpath of the cable coiled, and according to fair
Perhaps the permission variation range of cable diameter error setting angle.When the diameter of cable be more than the cable diameter that normally sets or
Less than the cable diameter normally set, but diameter error still in allowed limits when, think that cable diameter is normal at this time, accordingly
Ground, since the diameter of cable becomes larger or becomes smaller, the angle of two components of bulge detection device 7 also can be with cable diameter
Change and become larger or become smaller, if the variation range of angle, within pre-set permission variation range, bulge detects
Device 7 thinks that cable diameter is normal, continues to monitor cable in real time.If the variation range of angle is beyond pre-set
Allow variation range, for example angle becomes larger and the maximum angle more than permission or angle become smaller and less than the minimum folder allowed
Angle, then bulge detection device 7 think that cable diameter is abnormal at this time, there is bulge in cable.Then, bulge detection device 7 can be to
Controller in control cabinet 4 sends out signal, and after controller receives signal, control signal, control alarm dress are sent to alarm device
It puts and makes a sound alarm, and blinking light is reminded.Meanwhile controller can control the diameter of the display bulge cable of display instrument 16
With the position of the cable residing for bulge.Wherein, the diameter of bulge cable is to be obtained according to the size of angle by conversion, bulge
The position of residing cable is represented with bulge to the length for the initiating terminal for having coiled cable, for example, bulge position is 386 meters, i.e.,
Show that bulge is counted since the cable head for having coiled cable at 386 meters.
Through this embodiment, bulge detection device 7 on ontology is installed, can realize the real-time prison to cable parameter
Control, when there is bulge in cable, can quickly, be accurately positioned out the place for occurring bulge in cable, ensure when cable dispatches from the factory
Quality.
Example IV：
Such as Fig. 7, according to another embodiment of the present invention, rear end cable limit is also equipped on the ontology of automatic winding displacement head 1
Position device 14,15 and build-out metering device 13.
Rear end cable limiting device 14,15 includes vertically arranged two limiters 14 and a limiter being horizontally mounted
15, in preferred embodiment shown in Fig. 7, limiter can be the drive that can be pivoted.Wherein vertically arranged two
A limiter 14 is separately mounted to the both sides of cable 8, and symmetrical about cable.The limiter 15 being horizontally mounted is installed in cable
The top of line length metering device 13, build-out metering device 13 include a drive that can be pivoted, drive
Wheel body on open up fluted, cable 8 can be accommodated and passed through, under the auxiliary of horizontal limiting stopper 15, cable 8 passes through build-out meter
The groove on the drive of device 13 is measured, and is in close contact with drive, when advancing under drive of the cable 8 in cable wheel, cable 8
Drive the drive rotation of build-out metering device 13.Two vertically arranged limiters 14 can be to avoid 8 or so pendulum of cable
It is dynamic so that cable 8 across the groove on the drive of build-out metering device 13, will not swing always because of cable 8
And the groove of drive is detached from, so as to avoid build-out metering inaccurate.
When build-out metering device 13 measures the build-out coiled, in a preferred embodiment
In, the build-out metering device 13 further includes and the drive other than the drive for including to be pivoted
The encoder of connection is not shown in figure, and the encoder is electrically connected to the controller in the control cabinet 4.The drive it is straight
Diameter is fixed value, cable 8 the drive circumference by rear, the drive turns an angle, and the encoder leads to
The diameter for crossing the drive calculates the length by the cable of the drive and passes length data with the angle rotated
Transport to the controller.Controller and then control display instrument 16 show the length for having coiled cable.
In another preferred embodiment, a diameter of fixed value of the drive of build-out metering device 13,
The perimeter of groove on wheel body is also fixed value, since drive is uniform rotation, in the circle of certain period of time rotation
Number is changeless, and build-out metering device 13 can measure the rotation time of drive, is then convert into turning for drive
Moving-coil number, multiplied by with the perimeter of groove, you can coiled the length of cable, and length data is transmitted to the control
Device.Controller and then control display instrument 16 show the length for having coiled cable.
Through this embodiment, build-out metering device 13 on the ontology of automatic winding displacement head 1 is installed, can be realized pair
The length for having coiled cable carries out accurate measurement, while by installing rear end cable limiting device 14,15, can be taken off to avoid cable
The groove of drive from build-out metering device 13 ensure that build-out metering device 13 can carry out build-out
Correctly metering.
When the length of disk cable reaches preset length, automatic winding displacement control system of the invention can be automatically cut off
Cable stops the operating of automatic winding displacement head, it is of course also possible to be controlled manually by the operation button 17 on control cabinet 4
To cut off cable, stopping automatic winding displacement process.
Embodiment five：
Such as Fig. 1, according to another embodiment of the present invention, the control system of cable automatic winding displacement provided by the invention further includes
Longitudinal axis 2 and lateral shaft 3, the lateral shaft 3 are fixedly mounted on the crossbeam of stent, the upper end suspension installation of the longitudinal axis 2
On the lateral shaft 3, lower end is connected with a mechanical arm, and mechanical arm is at a right angle with longitudinal axis 2, and the front end of mechanical arm is equipped with certainly
Dynamic winding displacement head 1.
Longitudinal axis 2 can move up and down, so as to which automatic winding displacement head 1 be controlled to commutate in initial alignment process, horizontal direction
It moves up and down in the process, meanwhile, longitudinal axis 2 can be moved left and right along 3 horizontal direction of lateral shaft, so as to control automatic line arranging machine
First 1 moving left and right, commutating during winding displacement.
During automatic winding displacement, there are one points of penetration always with cable wheel shaft 9 for cable 8, and cable wheel shaft 9 is in the point of penetration
Tangent line forms a fixed angle with cable 8 always.Start disk when automatic winding displacement head 1 runs to cable wheel side wall 10 and commutates
During around next layer of cable, since the cable on cable wheel shaft 9 has increased one layer, this results in cable wheel shaft 9 in the point of penetration
The angle that is formed with cable 8 of tangent line become smaller, if automatic winding displacement head 1 is still in original height and continues winding displacement, work as cable
Reeler on wheel shaft 9 around it is more and more so that when the height of cable wheel shaft 9 is higher than the height of automatic winding displacement head 1, can cause
Cable 8 is detached from the drive of front end cable limiting device 12 or even can touch the pressure sensor of commutation detection device 5, right
Pressure sensor is applied with the non-pressure from cable side wall 10, and automatic winding displacement head 1 is caused to be mistakenly considered to have been moved to cable wheel side
Wall 10 and commutate in advance.In order to solve the above technical problems, when automatic winding displacement head 1 be moved to cable wheel side wall 10 start commutation when,
Longitudinal axis 2 can rise a scheduled height so that cable wheel shaft 9 begins in the tangent line of the point of penetration with the angle that cable 8 is formed
Keep preset size constant eventually.
Wherein, the scheduled height that longitudinal axis 2 rises can have been calculated in automatic winding displacement 1 initial alignment of head,
And a predetermined altitude is risen to by controller control longitudinal axis 2 during automatic winding displacement.
Through this embodiment, when automatic winding displacement head 1, which is moved to cable wheel side wall 10, starts commutation, longitudinal axis 2 can rise
One scheduled height so that cable wheel shaft 9 remains preset size not in the angle that the tangent line of point of penetration is formed with cable 8
Become.The non-pressure from cable side wall 10 is applied with to pressure sensor this avoid cable 8, automatic winding displacement head will not be made
1 is mistakenly considered to have been moved to cable wheel side wall 10 and commutate in advance.
In the control aspect of 1 horizontal velocity of automatic winding displacement head, there are many ways to may be used, for example, for standard
Cable wheel for, the diameter of wheel shaft is known, with reference to data such as the rotating speeds of wheel shaft diameter, cable line footpath and cable wheel
Know that cable winds with one circuit the required time when winding different layers, can be controlled by controller and wound in winding certain layer
The number of plies can by the number of commutation calculate learn when, winding displacement head winding this layer one circle needed for time in, level move
The distance of a line footpath is moved, so as to ensure that cable will not overlap, and can closely be arranged.Certainly, those skilled in the art may be used also
Other methods to be taken to carry out the control of winding displacement head horizontal velocities, such as by standardizing canoe winding displacement head is acquired in advance
The movement speed of winding displacement head, forms look-up table, works as winding when winding different layers, the required time calculates winding different layers
During a certain layer, that is, it is controlled to be moved according to movement speed corresponding in look-up table.Or it can come according to the length wound
Correspondence is calculated and is controlled, and which is not described herein again.
Embodiment six：
According to another embodiment of the present invention, the present invention provides a kind of control method of cable automatic winding displacement, the sides
Method is applied in the cable automatic winding displacement control system that embodiment one provides, and the described method comprises the following steps：
Step 11：Start automatic winding displacement control system, the automatic winding displacement head 1 on 2 lower mechanical arm of longitudinal axis
Automatic winding displacement is carried out to cable 8 by moving left and right for horizontal direction；
Step 12：Mounted on the ontology side of the automatic winding displacement head 1 commutation detection device 5 in real time detect whether by
To the pressure from cable wheel side wall 10；
Step 13：When the automatic winding displacement head 1 is moved horizontally to the cable wheel side wall 10, the commutation detection device
5 detect the pressure from cable wheel side wall 10, and the controller into control cabinet 4 sends out signal, and the controller controls institute
Stating longitudinal axis 2 drives the automatic winding displacement head 1 to commutate, and continues automatic winding displacement；
Step 14：Whether the controller detection automatic winding displacement head 1 is moved horizontally to the precalculated position of cable wheel shaft 9, such as
Fruit is to perform next step, otherwise continues automatic winding displacement；
Step 15：The controller control automatic winding displacement head 1 makees the flip horizontal of 180 degree so that after overturning
The commutation detection device 5 on the automatic winding displacement head 1 towards the cable wheel opposite with the cable wheel side wall 10 another
Side wall；
Step 16：When the automatic winding displacement head 1 is moved horizontally to described in the cable wheel opposite with the cable wheel side wall 10
During another side wall, continue automatic winding displacement, and perform step 14 after performing switch operation；
Step 17：The controller control automatic winding displacement head 1 makees the flip horizontal of 180 degree so that after overturning
The commutation detection device 5 on the automatic winding displacement head 1 then proceedes to automatic winding displacement towards the cable wheel side wall 10.
By the embodiment of the present invention, the labor intensity of worker is not only reduced, saves human resources, improves production effect
Rate, while solve the problems, such as that reeler can not be timely around commutation.
Embodiment seven：
According to another embodiment of the present invention, it is described the present invention provides a kind of 1 initial alignment method of automatic winding displacement head
Method is applied in the cable automatic winding displacement control system that embodiment one provides, and the described method comprises the following steps：
Step 21：Before automatic winding displacement control system brings into operation, control longitudinal axis 2 drives automatic winding displacement head 1 by upper
And decline；
Step 22：By being mounted on the inceptive positioning device 11 of 1 ontology front end of automatic winding displacement head to automatic winding displacement head 1
Carry out initial alignment；
Step 32：When the red laser that the laser locator of inceptive positioning device 11 is sent out is radiated at the highest of cable wheel shaft 9
When at point, the initial alignment process of the automatic winding displacement head 1 is completed.
In the present embodiment, it by installing head inceptive positioning device 11 in the front end of automatic winding displacement head 1, can realize
The accurate positionin of automatic winding displacement head 1.
Embodiment eight：
According to another embodiment of the present invention, the present invention provides cable bulge detection sides in a kind of cable automatic winding displacement
Method, the method are applied in the cable automatic winding displacement control system that embodiment one provides, the described method comprises the following steps：
Step 31：Before automatic winding displacement starts, bulge detection device 7 is pre-set according to the line footpath of cable 8 coiled
The angle of two components, and according to the permission variation range of the cable diameter error of the permission setting angle.
Step 32：During automatic winding displacement, the folder of described two components of the bulge detection device 7 is detected in real time
The variation at angle；
Step 33：Judge the variation of the angle whether within the pre-set permission variation range；If so, after
It is continuous to carry out bulge detection, if it is not, performing next step；
Step 34：The bulge detection device 7 detects that bulge occurs in cable, and the controller into control cabinet 4 sends out electricity
Signal；
Step 35：The controller control alarm device sends out alarm, carries out acousto-optic hint, and display instrument 16 is controlled to show
The position of cable residing for the diameter of bulge cable and bulge.
Through this embodiment, bulge detection device 7 on ontology is installed, can realize the real-time prison to cable parameter
Control, when there is bulge in cable, can quickly, be accurately positioned out the place for occurring bulge in cable, ensure when cable dispatches from the factory
Quality.
Embodiment nine：
According to another embodiment of the present invention, the present invention provides automatic winding displacement head is controlled in a kind of cable automatic winding displacement
1 movement method, the method be applied to embodiment one provide cable automatic winding displacement control system in, the method includes with
Lower step：
Step 41：During automatic winding displacement, controller judges whether automatic winding displacement head 1 is moved to cable wheel side wall 10 and opens
Begin to commutate；
Step 42：If the automatic winding displacement head 1 starts to commutate, longitudinal axis 2 drives the automatic winding displacement head 1 upward
Rise a scheduled height, the angle that cable wheel shaft 9 is formed in the tangent line of point of penetration with cable 8 is made to remain preset size
It is constant；Wherein, the point of penetration is the intersection point of cable 8 and cable wheel shaft 9 during winding displacement；
Step 43：Controller judges whether the automatic winding displacement head 1 is moved to the cable opposite with the cable wheel side wall 10
Another side wall of wheel simultaneously starts to commutate；If so, next step is performed, if not, continuing automatic winding displacement；
Step 44：Longitudinal axis 2 drives the automatic winding displacement head 1 to rise a scheduled height upwards, and cable wheel shaft 9 is made to exist
The angle that the tangent line of point of penetration is formed with cable 8 remains that preset size is constant.
Step 45：During automatic winding displacement, step 41 is repeated to step 45.
Through this embodiment, when automatic winding displacement head 1, which is moved to cable wheel side wall 10, starts commutation, longitudinal axis 2 can rise
One scheduled height so that cable wheel shaft 9 remains preset size not in the angle that the tangent line of point of penetration is formed with cable 8
Become.The non-pressure from cable side wall 10 is applied with to pressure sensor this avoid cable 8, automatic winding displacement head will not be made
1 is mistakenly considered to have been moved to cable wheel side wall 10 and commutate in advance.
The foregoing is merely embodiments of the present invention, are not intended to limit the scope of the invention, every to utilize this
It is relevant to be directly or indirectly used in other for the equivalent structure or equivalent flow shift that description of the invention and accompanying drawing content are made
Technical field is included within the scope of the present invention.
Claims (10)
1. a kind of control system of automatic winding displacement, the system comprises automatic winding displacement head (1), longitudinal axis (2), lateral shaft (3),
Control cabinet (4) and stent；It is characterized in that：
The automatic winding displacement head (1) includes head body and installation commutation detection device (5) on the body；Work
When, the head feeds cable to the cable wheel of rotation so that the cable is coiled on the cable wheel shaft of the cable wheel, the head
Ontology can be moved left and right and lower in vertical direction can be moved in the horizontal direction；When the head in the horizontal direction to the left or to
When moving right, if the commutation detection device (5) detects that the head has reached the side wall of the cable wheel, the head is triggered
Change the direction of motion in the horizontal direction and moved to the opposite direction of the former direction of motion；
The lateral shaft (3) is fixedly mounted on the crossbeam of the stent, and the upper end suspension of the longitudinal axis (2) is mounted on described
On lateral shaft (3), lower end is connected with a mechanical arm, and the front end of the mechanical arm is equipped with the automatic winding displacement head (1)；
The inside of the control cabinet (4) includes one or more controllers, for controlling a left side for the longitudinal axis (2) horizontal direction
Move right, the moving up and down of vertical direction, the overturning of the automatic winding displacement head (1), commutation.
2. the control system of automatic winding displacement according to claim 1, it is characterised in that：
The commutation detection device (5) is positioned at the side of the ontology, including pressure sensor, when the pressure sensor is examined
When measuring the pressure from cable wheel side wall (10), the commutation detection device (5) detects the automatic winding displacement head (1) water
The flat cable wheel side wall (10) for being moved to cable wheel triggers the switch operation that the controller performs horizontal direction；
When the automatic winding displacement head (1) is moved horizontally to the precalculated position of cable wheel shaft (9), the controller control is described certainly
Dynamic winding displacement head (1) makees the flip horizontal of 180 degree so that the commutation detection device (5) direction and the cable wheel after overturning
Another side wall of the opposite cable wheel of side wall (10)；When automatic winding displacement head (1) is moved to another side wall of the cable wheel,
The switch operation of horizontal direction is carried out again, and at the precalculated position for being moved to the cable wheel shaft (9), makees 180 degree again
Flip horizontal so that the commutation detection device (5) after overturning is towards the cable wheel side wall (10).
3. the control system of automatic winding displacement according to claim 1, it is characterised in that：The control cabinet is also configured with multiple
Operation button, for being adjusted manually, and the control cabinet is also configured with using to the action of the automatic winding displacement head (1)
In the display instrument (16) of display information.
4. the control system of automatic winding displacement according to claim 1, it is characterised in that：
The front end of the automatic winding displacement head (1) is also equipped with head inceptive positioning device (11) and front end cable limiting device
(12), wherein, the head inceptive positioning device (11) for before the automatic winding displacement control system brings into operation to described
Automatic winding displacement head (1) carries out initial alignment；The front end cable limiting device (12) is protected for being limited to cable (8)
The winding displacement for demonstrate,proving cable is neat, close.
5. the control system of automatic winding displacement according to claim 4, it is characterised in that：
The head inceptive positioning device (11) includes laser locator, when the red laser irradiation that the laser locator is sent out
During at the peak of the cable wheel shaft (9), the initial alignment of the automatic winding displacement head (1) is completed.
6. the control system of automatic winding displacement according to claim 2, it is characterised in that：
Bulge detection device (7) is installed, the bulge detection device (7) is to cable on the ontology of the automatic winding displacement head (1)
Line parameter monitors in real time, and when detecting that bulge occurs in cable, signal, the controller control display are sent out to the controller
The position of cable residing for the diameter of instrument (16) display bulge cable and bulge.
7. the control system of automatic winding displacement according to claim 6, it is characterised in that：
When the bulge detection device (7) detects that bulge occurs in cable, signal, the controller are sent out to the controller
Control alarm device makes a sound alarm, and blinking light is reminded.
8. the control system of automatic winding displacement according to claim 1, it is characterised in that：
Rear end cable limiting device (14,15) and build-out metering are also equipped on the ontology of the automatic winding displacement head (1)
Device (13), the rear end cable limiting device (14,15) limit cable, and cable (8) is avoided to be detached from institute due to swing
State the drive of build-out metering device (13)；The build-out metering device (13) carries out the length for having coiled cable
Metering, and length data is sent to the controller, it is shown by controller control display instrument (16) and has coiled cable
Length.
9. the control system of automatic winding displacement according to claim 1, it is characterised in that：
When the automatic winding displacement head (1), which is moved to the cable wheel side wall (10), starts commutation, the longitudinal axis (2) can rise
One scheduled height so that the angle that the cable wheel shaft (9) is formed in tangent line and the cable (8) of cable point of penetration is always
Keep preset size constant.
10. the control system of the automatic winding displacement according to claim 6 or 8, it is characterised in that：
The automatic winding displacement head (1) further includes cable clamping device (6), the cable clamping device (6), bulge detection device
(7), build-out metering device (13) includes the drive that can be pivoted, wherein being offered on the wheel body of drive
Groove, the cable (8) pass through from the groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720885503.0U CN207551547U (en) | 2017-07-21 | 2017-07-21 | A kind of control system of automatic winding displacement |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720885503.0U CN207551547U (en) | 2017-07-21 | 2017-07-21 | A kind of control system of automatic winding displacement |
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| CN207551547U true CN207551547U (en) | 2018-06-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109031562A (en) * | 2018-09-14 | 2018-12-18 | 长飞光纤光缆股份有限公司 | A kind of intelligent optical cable cable receives winding displacement auxiliary device and wire arranging method |
| CN112320503A (en) * | 2020-10-26 | 2021-02-05 | 江苏省特种设备安全监督检验研究院 | Cable automatic winding and unwinding flat cable deviation preventing method for gas storage well detection system |
-
2017
- 2017-07-21 CN CN201720885503.0U patent/CN207551547U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109031562A (en) * | 2018-09-14 | 2018-12-18 | 长飞光纤光缆股份有限公司 | A kind of intelligent optical cable cable receives winding displacement auxiliary device and wire arranging method |
| CN112320503A (en) * | 2020-10-26 | 2021-02-05 | 江苏省特种设备安全监督检验研究院 | Cable automatic winding and unwinding flat cable deviation preventing method for gas storage well detection system |
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