CN109277687A - A kind of terminal box welder - Google Patents
A kind of terminal box welder Download PDFInfo
- Publication number
- CN109277687A CN109277687A CN201811177848.6A CN201811177848A CN109277687A CN 109277687 A CN109277687 A CN 109277687A CN 201811177848 A CN201811177848 A CN 201811177848A CN 109277687 A CN109277687 A CN 109277687A
- Authority
- CN
- China
- Prior art keywords
- photovoltaic module
- terminal box
- rest area
- axis moving
- moving assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 claims abstract description 55
- 238000007731 hot pressing Methods 0.000 claims abstract description 25
- 238000002407 reforming Methods 0.000 claims abstract description 7
- 230000004888 barrier function Effects 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000005476 soldering Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003032 molecular docking Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/06—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of high energy impulses, e.g. magnetic energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
Abstract
The invention discloses a kind of terminal box welders, including board, board is equipped with photovoltaic module rest area, the upper side that photovoltaic module is equipped with terminal box is equipped with pulse hot pressing welding machine, pulse hot pressing welding machine is set on Z axis moving assembly, Z axis moving assembly is connect by welded plate with Y-axis moving assembly, photovoltaic module rest area periphery is provided with component of reforming automatically, automatically component of reforming includes that the side barrier assembly of photovoltaic module rest area side is arranged in and reforms component positioned at the end at photovoltaic module rest area both ends, welding support platform is erected at one of end and reforms above component and be firmly connected with it, photovoltaic module positioning is quickly accurate, and adapt to various sizes of photovoltaic module, pass through the cooperation of pulse hot pressing welding machine and welding support platform, guarantee welding quality.
Description
Technical field
The present invention relates to solar components processing technique fields, and in particular to a kind of terminal box welder.
Background technique
With the increasingly exhaustion of the non-renewable energy resources such as coal, petroleum, energy problem, which has become, restricts economic development
Key factor, more and more countries come into effect " sunlight program ", that is, develop reproducible solar energy resources, to seek economy
The new power of development.The some high-caliber research institutions in Europe also start to turn to the exploitation of renewable energy, in international photovoltaic city
Under the promotion of field great potential, the solar battery manufacturing industry of various countries falls over each other to put into huge fund, expanding production, to strive one seat;
In the long run, with the improvement of solar battery manufacturing technology and the development of new optical-electronic switch technology, various countries are to environment
It protects and to the great demand for regenerating clean energy resource, solar battery will utilize the more practicable side of solar radiant energy
Method can be opened vast vistas using solar energy on a large scale for human future.
And before the welding of terminal box and route for solar panel completed by manually, defect is people
Not only low efficiency, assembling quality be not high for work assembling, often will appear error;Working hour is long simultaneously, and the degree of automation is low;Virtually mention
High production cost.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of structures simple, easy to use, automatic welding, guarantee welding matter
A kind of terminal box automatic soldering device of amount.
In order to solve the above-mentioned technical problems, the present invention provides a kind of terminal box welder, including board, set on board
There is photovoltaic module rest area, the upper side that the photovoltaic module is equipped with terminal box is equipped with pulse hot pressing welding machine, the pulse
Hot welding press is set on Z axis moving assembly, and the Z axis moving assembly is connect by welded plate with Y-axis moving assembly, is located at described
Photovoltaic module rest area periphery is provided with component of reforming automatically, and the component of reforming automatically includes that setting is put in the photovoltaic module
It sets the side barrier assembly of area side and reforms component positioned at the end at photovoltaic module rest area both ends, weld support platform frame
One of end is located to reform above component and be firmly connected with it.
Preferably, the Z axis moving assembly includes lifting cylinder and L-type guide plate, the pulse hot pressing welding machine is solid
It is scheduled on the outside of the L-type guide plate vertical edge, the lifting cylinder, the lifting are blocked on the inside of the L-type guide plate vertical edge
The push rod of cylinder connects the horizontal edge of the L-type guide plate.
Preferably, the side of the lifting cylinder is fixed with adjusting block, adjusting screw rod passes through the L-type guide plate
Horizontal edge connects with the adjusting block.
Preferably, the soldering tip of the pulse hot pressing welding machine is flat pattern hot-pressing welding head.
Preferably, the pulse hot pressing welding machine is provided with 3.
Preferably, the side barrier assembly includes the first vertical cylinder and the first rubber rollers, first rubber rollers
It is vertically arranged on the push rod of the vertical cylinder.
Preferably, the end is reformed, component includes the Y-axis guide rail being fixed on board, movable plate by sliding block with
Y-axis guide rail connection, horizontal air cylinder are fixed on movable plate, and the push rod of horizontal air cylinder is directed toward far from the photovoltaic module rest area
Direction, the second rubber rollers are connect by connecting plate with the push rod of the horizontal air cylinder.
Preferably, the welding support platform is supported on the movable plate close to the light by the second vertical cylinder
The side of component rest area is lied prostrate, is provided with one layer of flexible board above the support platform.
Preferably, the Z axis moving assembly is connect with welded plate by sliding slot, screw passes through sliding slot for the Z axis
Moving assembly is fixed with welded plate.
Preferably, the photovoltaic module enters the photovoltaic module rest area, the transmission group by transmission assembly
Part includes three conveyer belts disposed in parallel.
A kind of terminal box welder of the invention, beneficial effect compared with prior art be, being capable of Full-automatic welding
Terminal box, structure is simple, and photovoltaic module positioning is quickly accurate, adapts to the photovoltaic module of different size, utilizes welding support platform
Support, welding quality is high.
Detailed description of the invention
Fig. 1 is overall structure side view of the embodiment of the present invention;
Fig. 2 is weld assembly schematic diagram of the embodiment of the present invention;
Fig. 3 is that end of the embodiment of the present invention is reformed component structure diagram;
Fig. 4 is weld assembly mounting structure schematic diagram of the present invention.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, so that those skilled in the art can be with
It more fully understands the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
As depicted in figs. 1 and 2, a kind of terminal box welder, including board 1, board 1 are placed equipped with photovoltaic module
Area, photovoltaic module are fixed on rest area and carry out terminal box welding, and the photovoltaic module enters the photovoltaic group by transmission assembly 2
Part rest area, the transmission assembly 2 include three conveyer belts 21 disposed in parallel, guarantee that photovoltaic module is steady in transmission process
Qualitative, the upper side that the photovoltaic module is equipped with terminal box is equipped with pulse hot pressing welding machine 3, is different from constant-temperature soldering iron, pulse
Hot welding press 3 can reach wanted temperature in the moment that is powered, once and soldering tip both ends are not added voltage, moment can reach room temperature,
Soldering tip is smooth, and welding product flat appearance is consistent, it is bad rosin joint seldom occurs, while pulse hot pressing welding machine 3 can adjust pressure,
Pressure can be set according to product and process requirement, the pulse hot pressing welding machine 3 is set on Z axis moving assembly 4, and the Z axis moves
Dynamic component 4 is connect by welded plate 6 with Y-axis moving assembly 5, the drive pulse hot pressing welding machine 3 of Y-axis moving assembly 5 close to or far from
Photovoltaic module, Z axis moving assembly 4 drive pulse hot pressing welding machine 3 to move up and down docking wire box and are welded, the pulse thermocompression bonding
Machine 3 is provided with 3, meets the production of the plurality of specifications solar components such as single-gang junction box, double terminal boxes and triad terminal box,
Since terminal box is fixed in the position of X axis, there is no need to which X-axis moving assembly is arranged, keep equipment simpler, for photovoltaic group
Part is positioned, and is additionally provided with component of reforming automatically positioned at photovoltaic module rest area periphery, photovoltaic module is positioned
And it is fixed, the component of reforming automatically includes the side barrier assembly 7 of photovoltaic module rest area side being arranged in and positioned at institute
The end for stating photovoltaic module rest area both ends is reformed component 8, so that photovoltaic module integral position is determined, the side blocking group
Part 7 includes the first vertical cylinder 71 and the first rubber rollers 72, and first rubber rollers 72 are vertically arranged in the vertical cylinder
On push rod, when resting, the first vertical cylinder 71 drives the first rubber rollers 72 to shrink, and guarantees that photovoltaic module can be from photovoltaic group
The smooth outflow in part rest area, when work, the first vertical cylinder 71 jacks up the first rubber rollers 72, and the first rubber rollers 72 stop photovoltaic group
Part positions photovoltaic module in X axis in the movement of X axis, and welding support platform 9 is erected at one of end and reforms group
It above part 8 and is firmly connected with it, since terminal box is certain at a distance from photovoltaic module side, when welding support platform 9 and end
Portion reforms, and component 8 is common to be moved, so that welding support platform 9 can be always positioned at even if replacing various sizes of photovoltaic module
Below the terminal box of photovoltaic module, the welding for docking wire box provides support.
As depicted in figs. 1 and 2, the Z axis moving assembly 4 includes lifting cylinder 41 and L-type guide plate 42, the pulse heat
Press welder 3 is fixed on the outside of 42 vertical edge of L-type guide plate, blocks the lifting on the inside of 42 vertical edge of L-type guide plate
Cylinder 41, the push rod of the lifting cylinder 41 connect the horizontal edge of the L-type guide plate 42, enable 3 edge of pulse hot pressing welding machine
Vertical direction is mobile, and the welding of terminal box is that then weldering is real in the two busbars indentation terminal box that will be stretched out in photovoltaic module,
Therefore the soldering tip of pulse hot pressing welding machine 3 described in the present embodiment uses flat pattern hot-pressing welding head 31, and pulse hot pressing welding machine 3 once pushes
Two busbars can be respectively pressed into terminal box and be compacted weld, save the working time, improve working efficiency, to guarantee weldering
The quality connect, flat pattern hot-pressing welding head 31 should be parallel with welding plane, therefore WidFin machine is arranged on Z axis moving assembly 4
Structure, the WidFin mechanism include the adjusting block 43 fixed in the side of the lifting cylinder 41, and adjusting screw rod 44 passes through institute
It states the horizontal edge of L-type guide plate 42 and connects with the adjusting block 43, rotate adjusting screw rod 44, increase or reduce adjusting block 43 and L
The distance of 42 horizontal edge of type guide plate, so that L-type guide plate 42 is conditioned in the horizontal direction, i.e. the horizontal angle of flat pattern hot-pressing welding head 31
Degree is adjusted, and guarantees that welding is stronger and beautiful.
As shown in figure 3, the end is reformed, component 8 includes the Y-axis guide rail 81 being fixed on board 1, and movable plate 82 passes through
Sliding block is connect with Y-axis guide rail 81, and horizontal air cylinder 83 is fixed on movable plate 82, and the push rod of horizontal air cylinder 83 is directed toward far from the light
The direction of component rest area is lied prostrate, the second rubber rollers 84 are connect by connecting plate 85 with the push rod of the horizontal air cylinder 83, on the one hand
Space is saved, the side that the welding support platform 9 is positioned close to the photovoltaic module rest area is on the other hand facilitated, with
The welding of docking wire box is supported, and Y-axis guide rail 81 drives the second rubber rollers 84 to adapt to various sizes of photovoltaic module, horizontal gas
Cylinder 83 drives the fine tuning of the second rubber rollers 84, and photovoltaic module is positioned in the Y-axis direction, and the welding support platform 9 passes through second
Vertical cylinder 91 is supported on the movable plate 82, and after being moved to below terminal box, the second vertical cylinder 91 supports welding
Platform 9 jacks up, and welding support platform 9 reclines photovoltaic module lower surface, and the welding for docking wire box provides support, to guarantee pulse heat
Press welder 3 will not damage photovoltaic module to the pressure of photovoltaic module, and one layer of flexible board is provided with above the support platform
92, in the present embodiment, flexible board 92 is preferably rubber slab.
As shown in figure 4, the Z axis moving assembly 4 is connect with welded plate 6 by sliding slot 61, screw 62 will across sliding slot 61
The Z axis moving assembly 4 is fixed with welded plate 6, and Z axis moving assembly 4 can adjust position in the range of sliding slot 61, make pulse
The position of hot welding press 3 is corresponding with the terminal box on photovoltaic module.
Embodiment described above is only to absolutely prove preferred embodiment that is of the invention and being lifted, protection model of the invention
It encloses without being limited thereto.Those skilled in the art's made equivalent substitute or transformation on the basis of the present invention, in the present invention
Protection scope within.Protection scope of the present invention is subject to claims.
Claims (10)
1. a kind of terminal box welder, which is characterized in that including board, board is equipped with photovoltaic module rest area, the light
The upper side that volt component is equipped with terminal box is equipped with pulse hot pressing welding machine, and the pulse hot pressing welding machine is set to Z axis moving assembly
On, the Z axis moving assembly is connect by welded plate with Y-axis moving assembly, is located at photovoltaic module rest area periphery and is arranged
Have and reform component automatically, the component of reforming automatically include be arranged in photovoltaic module rest area side side barrier assembly and
It reforms component positioned at the end at photovoltaic module rest area both ends, welding support platform is erected at one of end and reforms group
Above part and it is firmly connected with it.
2. a kind of terminal box welder as described in claim 1, which is characterized in that the Z axis moving assembly includes lifting
Cylinder and L-type guide plate, the pulse hot pressing welding machine are fixed on the outside of the L-type guide plate vertical edge, and the L-type guide plate is perpendicular
The lifting cylinder is blocked on the inside of side, the push rod of the lifting cylinder connects the horizontal edge of the L-type guide plate.
3. a kind of terminal box welder as claimed in claim 2, which is characterized in that the side of the lifting cylinder is fixed with
Adjusting block, the horizontal edge that adjusting screw rod passes through the L-type guide plate connect with the adjusting block.
4. a kind of terminal box welder as described in claim 1, which is characterized in that the soldering tip of the pulse hot pressing welding machine is
Flat pattern hot-pressing welding head.
5. a kind of terminal box welder as described in claim 1, which is characterized in that the pulse hot pressing welding machine is provided with 3
It is a.
6. a kind of terminal box welder as described in claim 1, which is characterized in that the side barrier assembly includes first perpendicular
Straight cylinder and the first rubber rollers, first rubber rollers are vertically arranged on the push rod of the vertical cylinder.
7. a kind of terminal box welder as described in claim 1, which is characterized in that reform component including fixing in the end
Y-axis guide rail on board, movable plate are connect by sliding block with Y-axis guide rail, and horizontal air cylinder is fixed on movable plate, horizontal air cylinder
Push rod be directed toward the direction far from the photovoltaic module rest area, the second rubber rollers are pushed away by connecting plate and the horizontal air cylinder
Bar connection.
8. a kind of terminal box welder as claimed in claim 7, which is characterized in that the welding support platform passes through second
Vertical cylinder is supported on the movable plate and is provided with above the side of the photovoltaic module rest area, the support platform
One layer of flexible board.
9. a kind of terminal box welder as described in claim 1, which is characterized in that the Z axis moving assembly and welded plate
It is connected by sliding slot, screw passes through sliding slot and fixes the Z axis moving assembly with welded plate.
10. a kind of terminal box welder as described in claim 1, which is characterized in that the photovoltaic module passes through transmission group
Part enters the photovoltaic module rest area, and the transmission assembly includes three conveyer belts disposed in parallel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811177848.6A CN109277687A (en) | 2018-10-10 | 2018-10-10 | A kind of terminal box welder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811177848.6A CN109277687A (en) | 2018-10-10 | 2018-10-10 | A kind of terminal box welder |
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Publication Number | Publication Date |
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CN109277687A true CN109277687A (en) | 2019-01-29 |
Family
ID=65176327
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CN201811177848.6A Pending CN109277687A (en) | 2018-10-10 | 2018-10-10 | A kind of terminal box welder |
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CN (1) | CN109277687A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109773485A (en) * | 2019-03-19 | 2019-05-21 | 徐佳辉 | A kind of distribution perpendicular type busbar and preparation method and apparatus thereof |
CN109794671A (en) * | 2019-03-12 | 2019-05-24 | 苏州晟成智能装备有限公司 | A kind of solar panel terminal box lead automatic water-cooling thermal compression welding equipment and method |
CN110116249A (en) * | 2019-06-11 | 2019-08-13 | 苏州富群智能科技有限公司 | Welder suitable for terminal box |
CN114589386A (en) * | 2022-03-11 | 2022-06-07 | 苏州德睿联自动化科技有限公司 | Resistance welding junction box equipment |
CN110116249B (en) * | 2019-06-11 | 2024-04-30 | 苏州富群智能科技有限公司 | Welding set suitable for terminal box |
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CN108161261A (en) * | 2018-02-02 | 2018-06-15 | 苏州德龙激光股份有限公司 | It reforms station apparatus |
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CN209140059U (en) * | 2018-10-10 | 2019-07-23 | 苏州宏瑞达新能源装备有限公司 | A kind of terminal box welder |
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CN202207843U (en) * | 2011-07-20 | 2012-05-02 | 武夷山市鑫泰光电有限公司 | Automatic welding device of solar cell panel |
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JP2017163060A (en) * | 2016-03-11 | 2017-09-14 | パナソニックIpマネジメント株式会社 | Thermal compression device and thermal compression method |
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CN206216149U (en) * | 2016-11-09 | 2017-06-06 | 苏州德睿联自动化科技有限公司 | Glass is reformed mechanism |
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CN108161261A (en) * | 2018-02-02 | 2018-06-15 | 苏州德龙激光股份有限公司 | It reforms station apparatus |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109794671A (en) * | 2019-03-12 | 2019-05-24 | 苏州晟成智能装备有限公司 | A kind of solar panel terminal box lead automatic water-cooling thermal compression welding equipment and method |
CN109773485A (en) * | 2019-03-19 | 2019-05-21 | 徐佳辉 | A kind of distribution perpendicular type busbar and preparation method and apparatus thereof |
CN110116249A (en) * | 2019-06-11 | 2019-08-13 | 苏州富群智能科技有限公司 | Welder suitable for terminal box |
CN110116249B (en) * | 2019-06-11 | 2024-04-30 | 苏州富群智能科技有限公司 | Welding set suitable for terminal box |
CN114589386A (en) * | 2022-03-11 | 2022-06-07 | 苏州德睿联自动化科技有限公司 | Resistance welding junction box equipment |
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