CN208304135U - A kind of ultrasonic wave semi-automatic welding equipment - Google Patents
A kind of ultrasonic wave semi-automatic welding equipment Download PDFInfo
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- CN208304135U CN208304135U CN201820431498.0U CN201820431498U CN208304135U CN 208304135 U CN208304135 U CN 208304135U CN 201820431498 U CN201820431498 U CN 201820431498U CN 208304135 U CN208304135 U CN 208304135U
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- Prior art keywords
- cable
- fixed
- ultrasonic wave
- welding equipment
- automatic welding
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Abstract
The utility model discloses a kind of ultrasonic wave semi-automatic welding equipments to be fixedly installed weld assembly and cable clamping assembly including the rack with workbench；Weld assembly is provided with when can move to welding position along the supersonic generator both vertically as well as horizontally moved, weld assembly and carries out ultrasonic bonding；Cable clamping assembly includes fixed substrate and cable fixation kit；It is provided with cable placing groove in fixed substrate, end setting is provided with flange between two ear slots there are two ear slot；Cable fixation kit is located at the side of fixed substrate, including fixed beam；Fixed beam is moveable to cable placing groove top.A kind of ultrasonic wave semi-automatic welding equipment involved in the utility model, structure is more reasonable compared with existing flat cable welding equipment, the ear slot and flange and cable fixation kit of the end setting of cable placing groove in cable clamping assembly, it can be good at for being fixed flat cable end, and fixed form is simple and easy to do.
Description
Technical field
The utility model belongs to field of mechanical technique, is related to a kind of ultrasonic wave semi-automatic welding equipment, especially a kind of use
In the ultrasonic wave semi-automatic welding equipment of welding of automotive flat cable.
Background technique
Cable for connecting air bag and interior mainboard is installed in safe automobile air bag, cable requires flexibility preferable,
Has the function of counter-bending and tension, and the high temperature resistant that can resist cold.Cable is to realize electrical connection function, needs to carry out welding.Electricity
The welding of cable is often carried out by ultrasonic wave, and by ultrasonic wave high-frequency vibration, the energy generated using high-frequency vibration will be same
Material surface molecules are mutually seeped conjunction by cold grinding and horizontal movement under appropriate pressures, keep harness fast by kind or dissimilar metal
Speed welding, reaches welding purpose, have the characteristics that it is efficient, conveniently, it is at low cost.
Cable ultrasonic bonding early stage uses manual method, and cable is stacked on workbench with connector and is directed at weldering by worker
Head, manual operation starting welding, removal cable and connector after completion carry out stacking arrangement to soldered product,
Then next Product jointing is carried out again, and not only error rate is costly and time consuming long for such welding manner, and working efficiency is low.And
It is complex for the fixed form of flat cable in welding process.
Summary of the invention
The purpose of the utility model is to provide a kind of ultrasonic wave semi-automatic welding equipments, can be realized to flat cable more
It fixes conveniently and efficiently.
In order to solve the above technical problems, purpose of the utility model is realized as follows:
A kind of ultrasonic wave semi-automatic welding equipment involved in the utility model, comprising:
Rack has a workbench, is fixedly installed cable clamping assembly and weld assembly thereon；
The weld assembly is provided with can be along the supersonic generator both vertically as well as horizontally moved, weld assembly movement
When to welding position, ultrasonic bonding is carried out to flat cable；
The cable clamping assembly includes fixed substrate and cable fixation kit；Wherein,
It is provided with cable placing groove in the fixed substrate, end setting is set between two ear slots there are two ear slot
It is equipped with a flange；The cable fixation kit is located at the side of fixed substrate, including a fixed beam；The fixed beam
It is moveable to cable placing groove top.
As a further illustration of the above scheme, the weld assembly further includes screw rod movement mechanism, the screw rod
Movement mechanism includes servo motor, screw rod and first straight line guide rail, and servo motor can drive screw rod both forward and reverse directions to rotate；Described
A link block is threaded on screw rod, the rotation of screw rod can drive the movement of link block.
As a further illustration of the above scheme, the weld assembly further includes mobile base；The ultrasonic wave hair
Raw device is connected with the first cylinder, and cylinder can drive supersonic generator to lead along the second straight line connecting with supersonic generator
Rail mutually moves；Second straight line guide rail is mutually fixed with mobile base.
As a further illustration of the above scheme, the mobile base is fixedly connected with link block, led with first straight line
The removable connection of rail.
As a further illustration of the above scheme, the position in the cable placing groove by close end is provided with by several
The fixed block group of fixed block composition, and there is gap between fixed block；The fixed block surface is in dentalation.
As a further illustration of the above scheme, being provided in the cable placing groove by one transition of inclined-plane connection
Plane one and plane two.
It is connected as a further illustration of the above scheme, being equipped with fixed beam set by cable securing mechanism with the second cylinder
It connects, cylinder can control fixed beam movement；The fixed beam and the connecting plate of a L-type are mutually fixed.
As a further illustration of the above scheme, the quantity of the fixed substrate is two, in each fixed fixed plate
There are two cable placing groove, the quantity of cable fixation kit is identical as the quantity of cable placing groove for setting.
As a further illustration of the above scheme, the weld assembly further includes signal supervisory instrument.
As the further improvement of this case, rack is equipped with control panel, and the driving motor electrically connects with control panel
It connects.
Another step as this case is improved, and each edge of bottom of the frame is installed with stabilizer blade respectively, and each stabilizer blade side is all provided with
There is castor.
The beneficial effects of the utility model are: a kind of ultrasonic wave semi-automatic welding equipment involved in the utility model, with
Existing flat cable welding equipment compares, and structure is more reasonable, and the end of the cable placing groove in cable clamping assembly is arranged
Ear slot and flange and cable fixation kit, can be good at for being fixed flat cable end, and fixed form is easy easily
Row.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model；
Fig. 2 is the assembling schematic diagram that Fig. 1 is platform and weld assembly, cable clamping assembly；
Fig. 3 is screw rod movement mechanism structural schematic diagram；
Fig. 4 is mobile base and supersonic generator assembling schematic diagram；
Fig. 5 is that Fig. 4 is another viewing angle constructions schematic diagram；
Fig. 6 is the schematic perspective view of fixed substrate；
Fig. 7 is the partial enlarged view of Fig. 6；
Fig. 8 is the structural schematic diagram of cable fixation kit.
Label is described as follows in figure: 1- rack；2- workbench；3- weld assembly；31- supersonic generator；32- screw rod
Movement mechanism；321- servo motor；322- screw rod；323- first straight line guide rail；324- link block；33- mobile base；331-
First cylinder；332- second straight line guide rail；34- signal supervisory instrument；341- detection block；342- block；4- cable clamping group
Part；41- fixed substrate；411- cable placing groove；412- ear slot；413- flange；414- fixed block；415- groove；416- plane
One；417- plane two；The inclined-plane 418- one；42- cable fixation kit；421- fixed beam；422- connecting plate；The second gas of 423-
Cylinder；43- clamping pedestal；5- flat cable.
Specific embodiment
The present invention will be further described in the following with reference to the drawings and specific embodiments.
Embodiment
In conjunction with Fig. 1 to Fig. 8, elaborate to the present embodiment.As depicted in figs. 1 and 2, one kind involved in the present embodiment
Ultrasonic wave semi-automatic welding equipment, including rack 1, weld assembly 3 and cable clamping assembly 4.
Rack 1 has a workbench 2, is fixedly installed cable clamping assembly 4 and weld assembly 3 thereon.Cable clamping group
Flat cable 5 can be fixed in welding position for part 4, carry out welding to it for weld assembly 3 and get ready.
There is behaviour in the semi-automatic cable device for ultrasonic welding occurred on existing market, fixed for flat cable 5
The disadvantages of making complexity and being not fixed firmly, so that worker is in operation, inconvenient, production efficiency is not high.Due to it is fixed not
It can securely be welded in accurate position, so that welding quality is not high.
Cable clamping assembly 4 includes fixed substrate 41 and cable fixation kit 42 and a clamping pedestal 43.Clamping pedestal 43
It is fixedly connected with fixed substrate 41 and cable fixation kit 42.Cable placing groove is provided in set fixed substrate 41
411.Cable placing groove 411 and end setting are provided with a flange 413 between two ear slots 412 there are two ear slot 412.Flange
413 height is advisable with that can flat cable 5 need to be welded end and is fixed.Flange 413 passes through chamfered, reduces to flat
Flat cable 5 is damaged.5 one end of flat cable in welding, is caught in the lower section of flange 413, may make flat electricity in flat
Welding end required for cable 5 is stuck in the end of cable placing groove 411.In entire fixed substrate 41, at the position of flange 413
One strip groove is set.
Further, the position in cable placing groove 411 by close end is provided with by several surfaces in dentalation
Fixed block 414 form fixed block group, and between fixed block 414 have gap.In flat cable 5 in welding, need
The electric wire of composition cable is kept to keep the straightened condition being parallel to each other, set surface has dentalation in the present embodiment
Fixed block 414, may make welding when enable to electric wire keep required for state, for improve welding quality lay base
Plinth.
The one of value is mentioned that, in the bottom of cable placing groove 411, is inside provided with by the flat of one 418 transition of inclined-plane connection
Face 1 and plane 2 417.Flat cable 5 is cased with protective glue set on the outside of electric wire, and the position welded is needed not keep then
Gum cover, so that when being placed in cable placing groove 411, it may appear that unevenness phenomenon is provided with the inclined-plane one by transition
418, can avoid this situation has generation.
In real work, the quantity of the welding groove of different size flat cable 5 is different, and welding requirements is also different, each
The welding times of flat cable 5 are not construed as limiting in the present embodiment depending on actual requirement, can for different welding times
It is pre-designed corresponding program, the actual welding work of weld assembly 3 is controlled by using different programs.
Cable fixation kit 42 is located at the side of fixed substrate 41, is fixed on clamping pedestal 43.Cable fixation kit 42 wraps
A fixed beam 421 is included, 411 top of cable placing groove is moveable to, flat cable 5 is fixed in cable placing groove 411.Electricity
It is equipped with fixed beam 421 set by cable fixed mechanism to be connected with the second cylinder 423, the second cylinder 423 can control fixed beam
421 movements.Fixed beam 421 and 422 phase of connecting plate of a L-type are fixed, L-type connecting plate 422 and the fixed company of 43 phase of clamping pedestal
It connects.
In fact, the fixed beam 421 in cable fixation kit 42 is to be located at inclined-plane 1 by hither plane two in fixation
417 position, the interval of inclined-plane 1 and fixed beam 421 can be preferably fixed by the flat cable 5 for needing to weld herein
In cable placing groove 411.
It is provided with start button on clamping pedestal 43 and controls the button of the second cylinder 423 movement.Button pair can be passed through
The control of second cylinder 423 drives the movement of fixed beam 421, fixed beam 421 may make to extend on cable placing groove 411
Flat cable 5 is realized and is fixed in portion.Recyclable realization the loosening to flat cable 5 of rear fixed beam 421 is welded, can will weld
The flat cable 5 finished is removed from fixed substrate 41.
The quantity of fixed substrate 41 is two in the present embodiment, and there are two cables to place for setting in each fixed fixed plate
The quantity of slot 411, cable fixation kit 42 is identical as the quantity of cable placing groove 411.
Weld assembly 3 includes 322 movement mechanism 32 of screw rod, mobile base 33 and supersonic generator 31.
322 movement mechanism 32 of screw rod is fixed on workbench 2, including servo motor 321, screw rod 322 and first straight line are led
Rail 323 and other necessary connecting plates 422.322 surface of screw rod is provided with screw thread, and a connection is threaded on screw rod 322
Block 324.Servo motor 321 can drive 322 both forward and reverse directions of screw rod to rotate, and the rotation of screw rod 322 is further driven to link block 324
Movement.
Mobile base 33 is fixedly connected with link block 324, with the removable connection of first straight line guide rail 323.Work as servo motor
When 321 drive screw rods 322 rotate, rotation of the screw rod 322 by screw thread, the mobile bottom for driving link block 324 and being fixed thereon
Seat 33 is mobile, and the motion profile of mobile base 33 is along first straight line guide rail 323, and first straight line guide rail 323 is with screw rod 322
It is arranged in parallel.The top of mobile base 33 is provided with the first cylinder 331, and supersonic generator 31 is connected with the first cylinder 331,
First cylinder 331 can drive supersonic generator 31 to move up and down.Second straight line guide rail 332 is further fixed in mobile base 33.
Supersonic generator 31 is connected at second straight line guide rail 332, can move up and down along second straight line guide rail 332.Second cylinder
423 take to supersonic generator 31 move when, motion profile is along second straight line guide rail 332.Be provided with can along vertical and
Horizontal direction mobile supersonic generator 31 when weld assembly 3 moves to welding position, carries out ultrasonic wave to flat cable 5
Welding.
Further, weld assembly 3 further includes signal supervisory instrument 34.Signal supervisory instrument 34 includes and mobile base 33
It is mutually fixedly installed detection block 341, and is fixed on the block to match on 322 movement mechanism 32 of screw rod with detection block 341
342.Block 342 includes stop signal block 342, welding signal block 342.Welding signal block 342 is two, solid with two respectively
The position of fixed board is corresponding.When mobile base 33 is mobile, detection block 341 is driven to move.When detection block 341 moves to welding letter
When number block 342, then welding mechanism then will do it the welding to flat cable 5.When moving to stop signal block 342, then weld
Component 3 then can stop motion.
Each edge in 1 bottom of rack is installed with stabilizer blade respectively, and each stabilizer blade side is equipped with castor.The setting of stabilizer blade is convenient for
Machine is fixed on to the specific placement position of workshop, and the setting of castor is then moved easily rack 1, is readily transported or changes
Placement position.
The preferred embodiments of the present invention have been described in detail above.It should be appreciated that the ordinary skill people of this field
Member according to the present utility model can conceive without creative work makes many modifications and variations.Therefore, all this technology necks
Technical staff passes through logic analysis, reasoning or limited reality according to the design of the utility model on the basis of existing technology in domain
Available technical solution is tested, it all should be within the scope of protection determined by the claims.
Claims (9)
1. a kind of ultrasonic wave semi-automatic welding equipment characterized by comprising
Rack (1) has a workbench (2), is fixedly installed weld assembly (3) and cable clamping assembly (4) thereon；
The weld assembly (3) is provided with can be along the supersonic generator (31) both vertically as well as horizontally moved, weld assembly
(3) when moving to welding position, ultrasonic bonding is carried out to flat cable (5)；
The cable clamping assembly (4) includes fixed substrate (41) and cable fixation kit (42)；Wherein,
It being provided with cable placing groove (411) in the fixed substrate (41), there are two end settings ear slot (412), and two
A flange (413) are provided between ear slot (412)；The cable fixation kit (42) is located at the side of fixed substrate (41),
Including a fixed beam (421)；The fixed beam (421) is moveable to cable placing groove (411) top.
2. ultrasonic wave semi-automatic welding equipment as described in claim 1, which is characterized in that the weld assembly (3) also wraps
It includes screw rod movement mechanism (32), the screw rod movement mechanism (32) includes that servo motor (321), screw rod (322) and first are straight
Line guide rail (323), servo motor (321) can drive screw rod (322) both forward and reverse directions to rotate；Screw thread connects on the screw rod (322)
It is connected to a link block (324), the rotation of screw rod (322) can drive the movement of link block (324).
3. ultrasonic wave semi-automatic welding equipment as described in claim 1, which is characterized in that the weld assembly further includes moving
Dynamic pedestal (33)；The supersonic generator (31) is connected with the first cylinder (331), and the first cylinder (331) can drive super
Sonic generator (31) is mutually moved along the second straight line guide rail (332) connecting with supersonic generator；Second straight line guide rail
(332) it is mutually fixed with mobile base (33).
4. ultrasonic wave semi-automatic welding equipment as claimed in claim 3, which is characterized in that the mobile base (33) and company
It connects block (324) to be fixedly connected, with first straight line guide rail (323) removable connection.
5. ultrasonic wave semi-automatic welding equipment as described in claim 1, which is characterized in that the cable placing groove (411)
The interior position by close end is provided with the fixed block group being made of several fixed blocks (414), and has sky between fixed block (414)
Gap；Fixed block (414) surface is in dentalation.
6. ultrasonic wave semi-automatic welding equipment as described in claim 1, which is characterized in that the cable placing groove (411)
Inside it is provided with the plane one (416) and plane two (417) connected by inclined-plane one (418) transition.
7. ultrasonic wave semi-automatic welding equipment as described in claim 1, which is characterized in that set in cable fixation kit (42)
It is equipped with fixed beam (421) to be connected with the second cylinder (423), cylinder can control fixed beam (421) to move；The fixation
Rod piece (421) and the connecting plate (422) of a L-type are mutually fixed.
8. ultrasonic wave semi-automatic welding equipment as described in claim 1, which is characterized in that the number of the fixed substrate (41)
Amount is two, on each fixed substrate (41) setting there are two cable placing groove (411), the quantity of cable fixation kit (42) with
The quantity of cable placing groove (411) is identical.
9. ultrasonic wave semi-automatic welding equipment as described in claim 1, which is characterized in that the weld assembly further includes letter
Number detection device (34)；The signal supervisory instrument (34) includes the detection block (341) being fixed in mobile base and signal
Block (342).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820431498.0U CN208304135U (en) | 2018-03-28 | 2018-03-28 | A kind of ultrasonic wave semi-automatic welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820431498.0U CN208304135U (en) | 2018-03-28 | 2018-03-28 | A kind of ultrasonic wave semi-automatic welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208304135U true CN208304135U (en) | 2019-01-01 |
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ID=64722073
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820431498.0U Expired - Fee Related CN208304135U (en) | 2018-03-28 | 2018-03-28 | A kind of ultrasonic wave semi-automatic welding equipment |
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| Country | Link |
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| CN (1) | CN208304135U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108340068A (en) * | 2018-03-28 | 2018-07-31 | 南日 | A kind of ultrasonic wave semi-automatic welding equipment |
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2018
- 2018-03-28 CN CN201820431498.0U patent/CN208304135U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108340068A (en) * | 2018-03-28 | 2018-07-31 | 南日 | A kind of ultrasonic wave semi-automatic welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190101 |