CN109277352B - Cleaning device for cleaning bearing sleeves in large batch - Google Patents
Cleaning device for cleaning bearing sleeves in large batch Download PDFInfo
- Publication number
- CN109277352B CN109277352B CN201811363806.1A CN201811363806A CN109277352B CN 109277352 B CN109277352 B CN 109277352B CN 201811363806 A CN201811363806 A CN 201811363806A CN 109277352 B CN109277352 B CN 109277352B
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- Prior art keywords
- cleaning
- bearing sleeves
- conveying belt
- water
- conveying
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides a cleaning device for cleaning bearing sleeves in a large batch, which comprises two groups of conveying belts which are parallel to each other and convey the bearing sleeves from left to right, and further comprises two vibrating plates which are used for conveying the bearing sleeves onto the conveying belts, a control cabinet which is used for controlling the whole device, and a plurality of chambers which are sequentially arranged from left to right, wherein the chambers are respectively an induction area, a cleaning area, a drying area and a demagnetizing area, a collecting box for collecting the bearing sleeves is arranged at a discharge hole on the right side of each conveying belt, the induction area comprises an induction area shell and an infrared inductor, the cleaning area comprises a cleaning area shell and a cleaning mechanism, the cleaning mechanism comprises a rotating seat, a mechanical arm, a lifting seat and an air blowing device, a water collecting device, a water storage tank and a water pump are further arranged in the cleaning area.
Description
Technical Field
The invention relates to the technical field of cleaning devices, in particular to a cleaning device for cleaning bearing sleeves in a large batch.
Background
Bearings are an important component in contemporary mechanical devices. Its main function is supporting machinery rotator, reduces the coefficient of friction in its motion process to guarantee its gyration precision, current bearing cleaning machine is mainly through the manual work one by one will wait abluent bearing and place in the cleaning machine, leads to workman's working strength very big, wastes time and energy, work efficiency is very low.
Disclosure of Invention
The invention aims to provide a cleaning device for cleaning bearing sleeves in a large batch, which is simple and reasonable in structure, and two groups of conveying belts simultaneously convey the bearing sleeves and simultaneously carry out cleaning treatment, so that the cleaning effect is good and the cleaning efficiency is high.
The purpose of the invention is realized in the following way:
the cleaning device is characterized by comprising two groups of conveying belts which are mutually parallel and are used for conveying the bearing sleeves from left to right, a control cabinet which is used for controlling the whole device and a plurality of chambers which are sequentially arranged from left to right, wherein the chambers are respectively an induction area for inducing the bearing sleeves, a cleaning area for cleaning the bearing sleeves and removing iron skips and water stains, a drying area for drying the bearing sleeves and a demagnetizing area for removing magnetism on the bearing sleeves, each vibrating disk is respectively arranged at a feed inlet on the left side of the corresponding conveying belt, the discharge ends of the vibrating disks are aligned with the feed inlet of the conveying belt, a collecting box for collecting the bearing sleeves is arranged at the discharge outlet on the right side of each conveying belt, the collecting box is arranged under the discharge outlet of the conveying belt, a shock absorption block for reducing the impact force received when the bearing sleeves fall down is arranged in the collecting box, the shock absorption block is in a right-angle prism shape, the shock absorption block is arranged on the left side of the collecting box, the shock absorption block is arranged on the lower side of the motor, and is connected with the control cabinet;
further, the multiple chambers are arranged in sequence according to an induction zone, a cleaning zone, a drying zone and a demagnetizing zone, the induction zone comprises an induction zone shell and an infrared inductor, a conveying groove which is convenient for conveying a bearing by a conveying belt is formed in the induction zone shell, the infrared inductor is arranged on the inner wall above the inductor shell, the induction end of the infrared inductor is aligned to a bearing sleeve on the conveying surface of the conveying belt, and a drying device in the drying zone and a demagnetizing device in the demagnetizing zone are connected with a control cabinet;
further, the cleaning area comprises a cleaning area shell and a cleaning mechanism, the two groups of cleaning mechanisms are arranged in the cleaning area shell and are arranged right above corresponding conveying belts, the cleaning mechanism comprises a rotating seat, a mechanical arm, a lifting seat and an air blowing device, the rotating seat is arranged on the inner wall of the upper part of the cleaning area shell, the mechanical arm is arranged on the rotating end of the rotating seat, a water spray nozzle is arranged on the mechanical arm, the water spray nozzle is arranged on the lower end of the mechanical arm, the lifting seat is arranged on the right side of the rotating seat, the air blowing device is arranged on a lifting rod of the lifting seat, a plurality of air blowing nozzles are arranged on the air blowing device, the air blowing nozzles are aligned with bearings on the conveying belts, and the rotating seat, the lifting seat, the mechanical arm and the air blowing device are connected with a control cabinet;
further, a water collecting device for collecting water flowing out of the conveying belt is arranged in the cleaning area, a water storage tank for storing water is also arranged in the cleaning area, a water pump for conveying water in the water storage tank into the mechanical arm is also arranged in the cleaning area, baffles are arranged on two sides of the water collecting device, the bottom of the water collecting device is in a concave shape, the bottom of the water collecting device is communicated with the water storage tank, the water storage tank is communicated with the water pump through a water pipe, the water pump is communicated with the mechanical arm through the water pipe, a filter screen for filtering scrap iron is arranged in the water storage tank, and an electromagnetic valve on the water pump is connected with the control cabinet;
the invention works according to the following principle:
the control cabinet controls the two vibration plates, the conveying belt and the infrared sensor to work, the two vibration plates convey the bearing into the conveying belt, the conveying belt conveys the bearing into the sensing area from left to right, the infrared sensor on the inner wall of the sensing area senses that the bearing sleeve sends a signal to the control cabinet, the control cabinet controls the conveying belt to stop conveying the vibration plates and controls the conveying belt to convey the bearing sleeve to the lower part of the mechanical arm, the control cabinet controls the conveying belt to stop conveying, and controls the water pump and the rotating seat to work, the water pump conveys water in the water tank into the mechanical arm, the rotating seat rotates the mechanical arm to wash the bearing sleeve in all directions, the iron scraps and dust in the bearing sleeve are washed away, the control cabinet controls the conveying belt and the vibration plate to work until the conveying belt conveys the new bearing sleeve to the position right below the mechanical arm, the vibration plates and the conveying belt are stopped, simultaneously, the bearing sleeve after water washing is just conveyed to the right lower part of the air blowing device, the rotating seat of the control cabinet is matched with the mechanical arm to clean a new bearing, the lifting seat is controlled to reduce the height of the air blowing device, the air blowing device is controlled to blow and wash the bearing sleeve after water washing, residual iron and water left in the bearing sleeve are blown out, water splashed out in the water washing and blowing processes and water flowing down on the conveying belt are collected into the water storage tank through the water collecting device, then the lifting seat is controlled by the control cabinet to improve the height of the air blowing device, the conveying belt and the vibrating disc are controlled to work, the work is repeated until the cleaned bearing sleeve is conveyed into the drying area, the drying device is controlled by the control cabinet to work, the bearing sleeve is dried by the drying device, the process is repeated until the conveying belt carries out demagnetizing treatment on the demagnetizing area of the conveying belt of the bearing sleeve after the drying, the bearing sleeve after the demagnetization moves to the discharge port of the conveying belt along the conveying belt, and the material is conveyed into a collecting box through a damping block along a discharge hole.
Compared with the prior art, the invention has the beneficial effects that:
the device has a simple and reasonable structure, the bearing is automatically conveyed into each cavity through the two groups of vibrating plates matched with the two groups of conveying belts to be cleaned, drying and demagnetizing are carried out, the device is convenient and fast, the degree of automation is high, the cleaning efficiency is high, the cleaning effect is good, and water flowing out during cleaning is filtered, recycled, water resources are saved, the waste of the water resources is avoided, and the manufacturing cost is reduced.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a structural view of the collecting box.
FIG. 3 is a diagram of a sensing region.
Fig. 4 is a schematic diagram of a cleaning zone.
Fig. 5 is a structural view of the water tank.
Wherein, 1 is the conveyer belt, 2 is the vibration dish, 3 is the switch board, 4 is the induction zone, 41 is the induction zone shell, 42 is infrared inductor, 5 is the cleaning zone, 51 is the cleaning zone casing, 52 is wiper mechanism, 521 is the swivel mount, 522 is the arm, 523 is the elevating socket, 524 is the air blowing device, 525 is the water spray nozzle, 526 is the air blowing nozzle, 53 is the water collecting device, 54 is the storage water tank, 541 is the filter screen, 55 is the water pump, 56 raceway.
Detailed Description
As shown in fig. 1-5, a cleaning device for cleaning bearing sleeves in a large scale comprises two groups of conveying belts 1 which are parallel to each other and convey the bearing sleeves from left to right, two vibrating plates 2 which are arranged on the conveying belts 1 and control a control cabinet 3 of the whole device, and further comprises a plurality of chambers which are sequentially arranged from left to right, wherein the chambers are respectively an induction zone 4 for inducing the bearing sleeves, a cleaning zone 5 for cleaning iron skips and water stains on the bearing sleeves, a drying zone 6 for drying the bearing sleeves and a demagnetizing zone 7 for removing magnetism on the bearing sleeves, each vibrating plate 2 is respectively arranged at a corresponding feeding port on the left side of the conveying belt 1, a discharging end of each vibrating plate 2 is aligned with a feeding port of the conveying belt 1, a collecting box 8 for collecting the bearing sleeves is arranged at a discharging port on the right side of each conveying belt 1, a damping block 81 for reducing impact force received by the bearing sleeves is arranged in the collecting box, the damping block 81 is a right-angle block 81, and the damping block 81 is arranged on the left side of the damping box 1, and the damping block 81 is connected with the vibrating plate 1 on the side of the conveying belt 1.
Further, the induction zone 4 comprises an induction zone shell 41 and an infrared inductor 42, a conveying groove for conveying the bearing by the conveying belt 1 is formed in the induction zone shell 41, the infrared inductor 42 is arranged on the inner wall above the inductor shell, the induction end of the infrared inductor 42 is aligned with a bearing sleeve on the conveying surface of the conveying belt 1, and the infrared inductor 42, a drying device in the drying zone 6 and a demagnetizing device in the demagnetizing zone 7 are connected with the control cabinet 3.
Further, the cleaning zone 5 includes a cleaning zone housing 51 and a cleaning mechanism 52, the two sets of cleaning mechanisms 52 are installed in the cleaning zone housing 51 and are installed right above the corresponding conveyor belt 1, the cleaning mechanism 52 includes a rotating base 521, a mechanical arm 522, a lifting base 523 and an air blowing device 524, the rotating base 521 is installed on an inner wall of an upper portion of the cleaning zone housing 51, the mechanical arm 522 is installed on a rotating end of the rotating base 521, a water spray nozzle 525 is provided on the mechanical arm 522, the water spray nozzle 525 is installed on a lower end of the mechanical arm 522, the lifting base 523 is installed on a right side of the rotating base 521, the air blowing device 524 is arranged on a lifting rod of the lifting base 523, the air blowing device 524 is provided with a plurality of air blowing nozzles 526, the air blowing nozzles 526 are aligned with bearings on the conveyor belt 1, and the rotating base 521, the lifting base 523, the mechanical arm 522 and the air blowing device 524 are connected with the control cabinet 3.
Further, still be equipped with the water collecting device 53 of collecting the water flowing out from conveyer belt 1 in the washing district 5, still be equipped with the storage water tank 54 of storage water, still be equipped with the water pump 55 that carries the arm 522 with the water in the storage water tank 54, water collecting device 53 both sides are equipped with the baffle, water collecting device 53 bottom is sunken form, water collecting device 53 bottom is linked together with storage water tank 54, storage water tank 54 is linked together through raceway 56 with water pump 55, water pump 55 is linked together through raceway 56 with arm 522, be equipped with the filter screen 541 of filtering the iron fillings in the storage water tank 54, solenoid valve on the water pump 55 is connected with switch board 3.
The invention is not limited to the above embodiments, and based on the technical solution disclosed in the invention, a person skilled in the art may make some substitutions and modifications to some technical features thereof without creative effort according to the technical content disclosed, and all the substitutions and modifications are within the protection scope of the invention.
Claims (1)
1. The cleaning device for cleaning the bearing sleeves in a large scale is characterized by comprising two groups of conveying belts (1) which are mutually parallel and are used for conveying the bearing sleeves from left to right, and further comprising a control cabinet (3) for controlling the whole device, and further comprising a plurality of chambers which are sequentially arranged from left to right, wherein the chambers are respectively an induction area (4) for inducing the bearing sleeves, a cleaning area (5) for cleaning iron skips and water stains on the bearing sleeves, a drying area (6) for drying the bearing sleeves, a demagnetizing area (7) for removing magnetism on the bearing sleeves, each vibrating disk (2) is respectively arranged at a feed inlet on the left side of a corresponding conveying belt (1), the discharge ends of the vibrating disks (2) are aligned with the feed inlet of the conveying belt (1), a collecting box (8) for collecting the bearing sleeves is arranged at the discharge outlet on the right side of each conveying belt (1), a shock absorption block (81) for reducing the impact block (block) when the bearing sleeves fall down is arranged in the collecting box, and the shock absorption block (81) is arranged on the right side of the conveying belt (1), and the shock absorption block (81) is arranged on the right-angle side of the conveying belt (81);
the induction zone (4) comprises an induction zone shell (41) and an infrared inductor (42), a conveying groove which is convenient for conveying the bearing sleeve by the conveying belt (1) is formed in the induction zone shell (41), the infrared inductor (42) is arranged on the inner wall above the induction zone shell, the induction end of the infrared inductor (42) is aligned to the bearing sleeve on the conveying surface of the conveying belt (1), and the infrared inductor (42), and a drying device in the drying zone (6) and a demagnetizing device in the demagnetizing zone (7) are connected with the control cabinet (3);
the cleaning zone (5) comprises a cleaning zone shell (51) and a cleaning mechanism (52), wherein the two groups of cleaning mechanisms (52) are respectively installed in the cleaning zone shell (51) and right above the corresponding conveying belt (1), the cleaning mechanism (52) comprises a rotating seat (521), a mechanical arm (522) and a lifting seat (523) and an air blowing device (524), the rotating seat (521) is installed on the inner wall of the upper part of the cleaning zone shell (51), the mechanical arm (522) is installed on the rotating end of the rotating seat (521), a water spray nozzle (525) is arranged on the mechanical arm (522), the water spray nozzle (525) is installed on the lower end of the mechanical arm (522), the lifting seat (523) is installed on the right side of the rotating seat (521), the air blowing device (524) is arranged on a lifting rod of the lifting seat (523), a plurality of air blowing nozzles (526) are arranged on the lifting seat (524), and the air blowing nozzles (526) are aligned with bearing sleeves on the conveying belt (1), and the lifting seat (522), the mechanical arm (521) and the control device (521) are connected with the mechanical arm (521).
Still be equipped with in the washing district (5) and collect water collector (53) from the water that flows out on conveyer belt (1), still be equipped with storage water tank (54), still be equipped with in carrying storage water tank (54) water pump (55) in arm (522), water collector (53) both sides are equipped with the baffle, water collector (53) bottom is sunken form, water collector (53) bottom is linked together with storage water tank (54), storage water tank (54) are linked together through raceway (56) with water pump (55), water pump (55) are linked together through raceway (56) with arm (522), be equipped with filter screen (541) of filtering the iron fillings in storage water tank (54), solenoid valve on water pump (55) is connected with switch board (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811363806.1A CN109277352B (en) | 2018-11-16 | 2018-11-16 | Cleaning device for cleaning bearing sleeves in large batch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811363806.1A CN109277352B (en) | 2018-11-16 | 2018-11-16 | Cleaning device for cleaning bearing sleeves in large batch |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109277352A CN109277352A (en) | 2019-01-29 |
| CN109277352B true CN109277352B (en) | 2023-09-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811363806.1A Active CN109277352B (en) | 2018-11-16 | 2018-11-16 | Cleaning device for cleaning bearing sleeves in large batch |
Country Status (1)
| Country | Link |
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| CN (1) | CN109277352B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110102539A (en) * | 2019-05-24 | 2019-08-09 | 宁波力品格自动化科技有限公司 | A kind of aeration cleaning mechanism of air spring piston bar assembly |
| CN112879446A (en) * | 2021-01-13 | 2021-06-01 | 刘兵 | Bearing assembly table with air pressure cleaning mechanism |
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| CN206356322U (en) * | 2016-12-29 | 2017-07-28 | 浙江明华空气净化科技有限公司 | A kind of continuous pass-through type cleaning machine |
| CN206661765U (en) * | 2016-12-13 | 2017-11-24 | 新昌县盛夏机械厂 | A kind of bearing cleaning drying integral machine |
| CN206868680U (en) * | 2017-03-08 | 2018-01-12 | 醴陵振美艺术陶瓷有限公司 | A kind of ceramic fine bead particle cleaning device |
| CN107597639A (en) * | 2017-10-11 | 2018-01-19 | 苏州富通高新材料科技股份有限公司 | A kind of sheet material cleaning brush machine |
| CN206951647U (en) * | 2017-02-23 | 2018-02-02 | 杭州职业技术学院 | One kind automation bearing processing unit |
| CN207942406U (en) * | 2018-02-13 | 2018-10-09 | 北京博联众睿机器人科技有限公司 | A kind of robot high-pressure wash arm assembly |
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2018
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008286A (en) * | 2012-11-30 | 2013-04-03 | 慈溪市海科机械设备科技有限公司 | Bearing cleaning machine |
| CN204148181U (en) * | 2014-10-24 | 2015-02-11 | 洛阳久德轴承模具技术有限公司 | For the automatic flushing device of bearing cone or cylindrical roller |
| CN104841668A (en) * | 2015-04-09 | 2015-08-19 | 徐州德坤电气科技有限公司 | Intelligent automatic cleaning sub-unit based on digital bus and usage method thereof |
| CN204912151U (en) * | 2015-08-08 | 2015-12-30 | 黄田城 | High -efficient cleaning machine of carrying of bearing |
| CN205587350U (en) * | 2016-04-27 | 2016-09-21 | 浙江通泰轴承有限公司 | Bearing cleaning and drying device |
| CN206661765U (en) * | 2016-12-13 | 2017-11-24 | 新昌县盛夏机械厂 | A kind of bearing cleaning drying integral machine |
| CN206356322U (en) * | 2016-12-29 | 2017-07-28 | 浙江明华空气净化科技有限公司 | A kind of continuous pass-through type cleaning machine |
| CN206951647U (en) * | 2017-02-23 | 2018-02-02 | 杭州职业技术学院 | One kind automation bearing processing unit |
| CN206868680U (en) * | 2017-03-08 | 2018-01-12 | 醴陵振美艺术陶瓷有限公司 | A kind of ceramic fine bead particle cleaning device |
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| CN207942406U (en) * | 2018-02-13 | 2018-10-09 | 北京博联众睿机器人科技有限公司 | A kind of robot high-pressure wash arm assembly |
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| Publication number | Publication date |
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| CN109277352A (en) | 2019-01-29 |
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Effective date of registration: 20230720 Address after: 529000 Floor 5, No. 6, Nanchang Village, Encheng Industrial Fourth Road, Enping City, Jiangmen, Guangdong Province Applicant after: Jiangmen Boyi Intellectual Property Operation Co.,Ltd. Address before: 212000 Gaoqiao Town, Dantu District, Zhenjiang City, Jiangsu Province Applicant before: ZHENJIANG DANTU YANGGUANG BEARING Co.,Ltd. |
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Effective date of registration: 20230807 Address after: 472000 Hubin Industrial Park, Sanmenxia City, Henan Province Applicant after: SANMENXIA HAIFENG BEARING ADAPTER SLEEVES MANUFACTURE Co.,Ltd. Address before: 529000 Floor 5, No. 6, Nanchang Village, Encheng Industrial Fourth Road, Enping City, Jiangmen, Guangdong Province Applicant before: Jiangmen Boyi Intellectual Property Operation Co.,Ltd. |
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