CN109266427A - 全合成冷却切削液和全合成冷却切削液的制备方法 - Google Patents

全合成冷却切削液和全合成冷却切削液的制备方法 Download PDF

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CN109266427A
CN109266427A CN201710585054.2A CN201710585054A CN109266427A CN 109266427 A CN109266427 A CN 109266427A CN 201710585054 A CN201710585054 A CN 201710585054A CN 109266427 A CN109266427 A CN 109266427A
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王保林
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Shenzhen City Oudebao Lubrication New Materials Co
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Abstract

本发明公开一种全合成冷却切削液和全合成冷却切削液的制备方法,其中,全合成冷却切削液包括组分和各组分重量份含量如下:水40‑50份、苯并三氮唑0.1‑0.5份、皮脂酸2‑3份、十二烷二元酸1‑3份、硼酸2‑3份、一乙醇胺10‑20份、双组份反式聚醚15‑25份、E92合成脂5‑15份以及叔葵酸4‑8份。本发明技术方案使用不含矿物油的配方,更加清洁和环保。

Description

全合成冷却切削液和全合成冷却切削液的制备方法
技术领域
本发明涉及冷却切削液技术领域,特别涉及一种全合成冷却切削液和全合成冷却切削液的制备方法。
背景技术
切削液是一种用在金属切削、磨加工过程中,用来冷却和润滑刀具和加工件的工业用液体,切削液由多种超强功能助剂经科学复合配合而成,同时具备良好的冷却性能、润滑性能、防锈性能、除油清洗功能、防腐功能、易稀释特点。
现有的冷却切削液的原料一般包括矿物油,矿物油不易清洗和分解,这导致切削机床保养清洗困难,并且容易污染环境。
发明内容
本发明的主要目的是提供一种全合成冷却切削液,旨在使用不含矿物油的配方,更加清洁和环保。
为实现上述目的,本发明提出的全合成冷却切削液,包括组分和各组分重量份含量如下:
水40-50份、
苯并三氮唑0.1-0.5份、
皮脂酸2-3份、
十二烷二元酸1-3份、
硼酸2-3份、
一乙醇胺10-20份、
双组份反式聚醚15-25份、
E92合成脂5-15份以及
叔葵酸4-8份。
优选地,所述E92合成脂由蓖麻油酸30-40份、二聚酸15-20份、三聚酸10-20份、油酸2-5份、脂肪酸6-10份、氢氧化钠15-20份以及水30-35份混合制得。
优选地,所述双组份反式聚醚为聚醚多元醇。
优选地,所述全合成冷却切削液包括组分和各组分重量份含量如下:
水45份、
苯并三氮唑0.5份、
皮脂酸2.5份、
十二烷二元酸1.5份、
硼酸2.5份、
一乙醇胺15份、
双组份反式聚醚20份、
E92合成脂10份以及
叔葵酸6份。
本发明还提出一种全合成冷却切削液的制备方法,其包括如下步骤:
在反应釜中先放入20-30份的纯水,加入10-20份一乙醇胺,2-3份的硼酸;
搅拌均匀并加温到45-55℃,然后恒温搅拌15-30分钟;
依次加入苯并三氮唑0.1-0.5份,皮脂酸2-3份,十二烷二元酸1-3份,双组份反式聚醚15-25份,E92合成脂5-15份,叔葵酸4-8份,并加入纯水至纯水总量为40-50份;
匀速搅拌并加温到70-90℃后,恒温搅拌50-70分钟,制得。
优选地,所述搅拌均匀并加温到45-55℃,然后恒温搅拌15-30分钟的步骤具体为:
搅拌均匀并加温到50℃,然后50℃恒温搅拌20分钟;
所述匀速搅拌并加温到70-90℃后,恒温搅拌50-70分钟,制得的步骤具体为:
匀速搅拌并加温到80℃后,恒温搅拌60分钟,制得。
优选地,所述E92合成脂由如下方法制得:
在高温高压的反应釜加入纯水30-35份,加入氢氧化钠15-20份,搅拌充分溶解;
依次加入蓖麻油酸30-40份,二聚酸15-20份,三聚酸10-20份,油酸2-5份,脂肪酸6-10份;
搅拌15-20分钟后,密盖好反应釜,并加温到110-130℃,然后恒温反应50-70分钟,制得。
优选地,所述搅拌15-20分钟后,密盖好反应釜,并加温到110-130℃,然后恒温反应50-70分钟,制得的步骤具体为:
搅拌15-20分钟后,密盖好反应釜,并加温到120℃,然后120℃恒温反应60分钟,制得。
本发明技术方案的全合成冷却切削液完全改变传统冷却切削液对石油的依赖,其排放小,污染低,是对传统冷却切削液一次颠覆性的改进。首先其完全不含矿物油,主要选用植物脂类,彻底摆脱对石油产物的依赖性;其次其排放量少,排放物易于生物分解,从源头上解决了企业对冷却液排放难的问题,是一个完全符合环保高性能全合成冷却切削液。同时,由于本发明的全合成冷却切削液不含矿物油,所以使用该全合成冷却切削液的机床相对比较干净,并且易于清洗保养。
具体实施方式
下面将结合本发明实施例中,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明提出一种全合成冷却切削液。该全合成冷却切削液包括组分和各组分重量份含量如下:
水40-50份、
苯并三氮唑0.1-0.5份、
皮脂酸2-3份、
十二烷二元酸1-3份、
硼酸2-3份、
一乙醇胺10-20份、
双组份反式聚醚15-25份、
E92合成脂5-15份以及
叔葵酸4-8份。
本发明技术方案的全合成冷却切削液完全改变传统冷却切削液对石油的依赖,其排放小,污染低,是对传统冷却切削液一次颠覆性的改进。首先其完全不含矿物油,主要选用植物脂类,彻底摆脱对石油产物的依赖性;其次其排放量少,排放物易于生物分解,从源头上解决了企业对冷却液排放难的问题,是一个完全符合环保高性能全合成冷却切削液。同时,由于本发明的全合成冷却切削液不含矿物油,所以使用该全合成冷却切削液的机床相对比较干净,并且易于清洗保养。
其中,所述E92合成脂由蓖麻油酸30-40份、二聚酸15-20份、三聚酸10-20份、油酸2-5份、脂肪酸6-10份、氢氧化钠15-20份以及水30-35份混合制得。所述双组份反式聚醚为聚醚多元醇,其具体可以是德国巴斯夫公司的产品。
本发明还提出一种全合成冷却切削液的制备方法,其包括如下步骤:
在反应釜中先放入20-30份的纯水,加入10-20份一乙醇胺,2-3份的硼酸;
搅拌均匀并加温到45-55℃,然后恒温搅拌15-30分钟;
依次加入苯并三氮唑0.1-0.5份,皮脂酸2-3份,十二烷二元酸1-3份,双组份反式聚醚15-25份,E92合成脂5-15份,叔葵酸4-8份,并加入纯水至纯水总量为40-50份;
匀速搅拌并加温到70-90℃后,恒温搅拌50-70分钟,制得。
其中,所述双组份反式聚醚为聚醚多元醇,其具体可以是德国巴斯夫公司的产品。
所述E92合成脂由如下方法制得:
在高温高压的反应釜加入纯水30-35份,加入氢氧化钠15-20份,搅拌充分溶解;
依次加入蓖麻油酸30-40份,二聚酸15-20份,三聚酸10-20份,油酸2-5份,脂肪酸6-10份;
搅拌15-20分钟后,密盖好反应釜,并加温到110-130℃,然后恒温反应50-70分钟,制得。
兹将本发明实施例详细说明如下,但本发明并非局限在实施例范围。
实施例1
清洁好反应釜,先放入20份的纯水,加入15份一乙醇胺,2.5份的硼酸,搅拌均匀并加温到50℃,然后50℃恒温搅拌20分钟后,依次加入苯并三氮唑0.5份,皮脂酸2.5份,十二烷二元酸1.5份,双组份反式聚醚20份,E92合成脂10份,叔葵酸6份,再加入25份纯水,匀速搅拌并加温到80℃后,恒温搅拌1小时,制得实施例1的全合成冷却切削液。其中E92合成脂是另行合成,具体可以通过如下步骤制得实施例1的全合成冷却切削液中使用的E92合成脂:在高温高压的反应釜加入纯水25份,加入氢氧化钠15份,搅拌充分溶解后,依次加入蓖麻油酸25份,二聚酸15份,三聚酸10份,油酸3.5份,脂肪酸6.5份,搅拌15-20分钟后,密盖好反应釜,并加温到120℃,然后120℃恒温反应1个小时,制得E92合成脂。
以5%工作液(实施例1的全合成冷却切削液)条件下对实施例1的全合成冷却切削液的润滑效果、冷却效果、腐蚀性、清洗性、IP287(水溶性金属加工液防锈性能)以及PH值进行检测,实验数据如下表所示:
由上表的数据可见,本发明的全合成冷却切削液的各项性能都能够达到行业标准,完全能够胜任冷却切削液的各项功能。同时,本发明的全合成冷却切削液清洗性能十分优异,更有利于使用本发明的全合成冷却切削液的机床的清洁和保养。并且,本发明的全合成冷却切削液的排放量小,排放废物能够生物处理分解,污染小,更加清洁环保。
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。

Claims (8)

1.一种全合成冷却切削液,其特征在于,包括组分和各组分重量份含量如下:
水40-50份、
苯并三氮唑0.1-0.5份、
皮脂酸2-3份、
十二烷二元酸1-3份、
硼酸2-3份、
一乙醇胺10-20份、
双组份反式聚醚15-25份、
E92合成脂5-15份以及
叔葵酸4-8份。
2.如权利要求1所述的全合成冷却切削液,其特征在于,所述E92合成脂由蓖麻油酸30-40份、二聚酸15-20份、三聚酸10-20份、油酸2-5份、脂肪酸6-10份、氢氧化钠15-20份以及水30-35份混合制得。
3.如权利要求1所述的全合成冷却切削液,其特征在于,所述双组份反式聚醚为聚醚多元醇。
4.如权利要求1至3中任一项所述的全合成冷却切削液,其特征在于,包括组分和各组分重量份含量如下:
水45份、
苯并三氮唑0.5份、
皮脂酸2.5份、
十二烷二元酸1.5份、
硼酸2.5份、
一乙醇胺15份、
双组份反式聚醚20份、
E92合成脂10份以及
叔葵酸6份。
5.一种全合成冷却切削液的制备方法,其特征在于,包括如下步骤:
在反应釜中先放入20-30份的纯水,加入10-20份一乙醇胺,2-3份的硼酸;
搅拌均匀并加温到45-55℃,然后恒温搅拌15-30分钟;
依次加入苯并三氮唑0.1-0.5份,皮脂酸2-3份,十二烷二元酸1-3份,双组份反式聚醚15-25份,E92合成脂5-15份,叔葵酸4-8份,并加入纯水至纯水总量为40-50份;
匀速搅拌并加温到70-90℃后,恒温搅拌50-70分钟,制得。
6.如权利要求5所述的全合成冷却切削液的制备方法,其特征在于,所述搅拌均匀并加温到45-55℃,然后恒温搅拌15-30分钟的步骤具体为:
搅拌均匀并加温到50℃,然后50℃恒温搅拌20分钟;
所述匀速搅拌并加温到70-90℃后,恒温搅拌50-70分钟,制得的步骤具体为:
匀速搅拌并加温到80℃后,恒温搅拌60分钟,制得。
7.如权利要求5所述的全合成冷却切削液的制备方法,其特征在于,所述E92合成脂由如下方法制得:
在高温高压的反应釜加入纯水30-35份,加入氢氧化钠15-20份,搅拌充分溶解;
依次加入蓖麻油酸30-40份,二聚酸15-20份,三聚酸10-20份,油酸2-5份,脂肪酸6-10份;
搅拌15-20分钟后,密盖好反应釜,并加温到110-130℃,然后恒温反应50-70分钟,制得。
8.如权利要求7所述的全合成冷却切削液的制备方法,其特征在于,所述搅拌15-20分钟后,密盖好反应釜,并加温到110-130℃,然后恒温反应50-70分钟,制得的步骤具体为:
搅拌15-20分钟后,密盖好反应釜,并加温到120℃,然后120℃恒温反应60分钟,制得。
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