CN109262828B - Rapid pugging equipment in ceramic process and use method thereof - Google Patents
Rapid pugging equipment in ceramic process and use method thereof Download PDFInfo
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- CN109262828B CN109262828B CN201811026104.4A CN201811026104A CN109262828B CN 109262828 B CN109262828 B CN 109262828B CN 201811026104 A CN201811026104 A CN 201811026104A CN 109262828 B CN109262828 B CN 109262828B
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
- B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
- B28C1/16—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom for homogenising, e.g. by mixing, kneading ; forcing through slots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
- B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
- B28C1/18—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom for comminuting clay lumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
- B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
- B28C1/20—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom for separating undesired admixed bodies, e.g. stones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
- B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
- B28C1/22—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom combined with means for conditioning by heating, humidifying, or vacuum treatment, by cooling, by sub-atmospheric pressure treatment
- B28C1/227—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom combined with means for conditioning by heating, humidifying, or vacuum treatment, by cooling, by sub-atmospheric pressure treatment by heating, drying
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Crushing And Grinding (AREA)
- Earth Drilling (AREA)
Abstract
The invention discloses a rapid pugging device in a ceramic process and a use method thereof, belonging to the technical field of ceramic production, wherein the rapid pugging device in the ceramic process comprises a pugging dual-purpose base, wherein the lower end of the pugging dual-purpose base is provided with a mineral powder shifting chute, a purple sand mineral powder storage box is connected in the mineral powder shifting chute in a sliding manner, a bevel funnel is arranged in the middle of the pugging dual-purpose base, and a mineral powder falling hole is arranged at the lower end of the bevel funnel, so that the working efficiency of manual pugging can be greatly improved when the purple sand works use the traditional manual pugging mode, the produced purple sand works can be ensured to have the water absorption and the structural naturalness which are peculiar to the traditional manual pugging mode, the yield of the purple sand works can be greatly improved, in addition, the invention simplifies part of the traditional manual pugging process, and is favorable for protecting and inheriting the manual pu, can also be developed into a series of travel products of manual pugging projects.
Description
Technical Field
The invention relates to the technical field of ceramic production, in particular to a rapid pugging device in a ceramic process and a using method thereof.
Background
The ceramic is made up by using natural clay and various natural minerals as main raw materials and making them pass through such processes of pulverizing, mixing, forming and calcining. Articles made of pottery clay and fired at high temperature in special kilns have been called ceramics, which are a general term for pottery and porcelain. The traditional concept of ceramics refers to all artificial industrial products made of inorganic non-metallic minerals such as clay, etc. and it includes various products made of clay or mixture containing clay through mixing, shaping and calcining, and the range from the coarsest earthenware to the finest fine ceramics and porcelain is from the silicate minerals (such as clay, quartz, etc.) from nature, so it is in the category of "silicate industry" with the industries of glass, cement, enamel, refractory material, etc.
The existing red porcelain pugging adopts a mechanical vacuum pugging mode mostly, a vacuum pugging machine has the advantages of labor saving, time saving, labor saving and the like, the production efficiency of red porcelain pugging can be greatly improved, but pugging materials manufactured by the vacuum pugging machine are crushed by a Raymond machine during crushing, the pugging materials crushed by high-speed rotation are almost equal, then the pugging machine is used for strongly blending, particles of the pugging materials are arranged in a directional mode, stress is latent in the pugging materials and can be released during high-temperature sintering, all parts of a blank are unevenly shrunk, so that the shrinkage and deformation rate of the product are increased, the water absorption rate and the porosity rate are obviously reduced although the surface is smooth and the sintering conditions are the same, the artistic effect and the practical function are influenced, compared with the manual pugging, the specific gravity of the pugging material is small, the porosity of the blank is large, and the shrinkage of the product after sintering is reduced, The deformation rate is small, the manually prepared cooked clay has different volume shrinkage after being fired due to the fact that clay ball particles are different in thickness, coarse particles on the surface of the clay are slightly convex, gaps are formed on loose inner walls due to factors such as clay mineral composition and ball accumulation due to long-term aging, organic matter is formed, the matrix is rich in moist and glossy texture, the pores have certain porosity and water absorption rate, the manually prepared clay door is loose and has a natural structural state, the texture effect of the clay surface is good, the essence and the characteristic of purple sand can be reflected better, the water absorption rate and the naturalness of the structure of the teapot can directly influence the practical function of the teapot, so in recent years, the making materials of some high-grade purple sand works begin to recover to the original manual clay refining, the traditional manual clay refining process is slow, the manual clay refining process of part is complex in operation links, certain requirements are met on the physical strength of workers, and the factors all influence the yield of the purple sand works, meanwhile, the traditional manual pugging process is complex, so that the traditional manual pugging process is influenced to a certain extent in the aspect of inheritance, and the traditional cultural heritage protection is not facilitated.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a rapid pugging device in a ceramic process and a using method thereof, which can greatly improve the working efficiency of manual pugging when a traditional manual pugging mode is used for purple sand works, ensure that the produced purple sand works have the unique water absorption and the structural naturalness of the traditional manual pugging and also can greatly improve the yield of the purple sand works.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
Quick pugging equipment among ceramic technology, including pugging dual-purpose base, the duel-purpose base lower extreme of pugging is dug there is the powdered ore spout that shifts, sliding connection has red porcelain powdered ore receiver in the powdered ore spout that shifts, the duel-purpose base of pugging is middle to be dug there is the inclined plane funnel, the inclined plane funnel lower extreme is dug there is the powdered ore hole that falls down, the inclined plane funnel passes through the powdered ore hole that falls down and powdered ore shift spout intercommunication, the inclined plane funnel upside is equipped with the moulding limiting plate of back support, the inclined plane funnel is laminated mutually with the moulding limiting plate lower extreme of back support, it is equipped with moulding anti-adhesion bottom clamp plate fatlute to support moulding limiting plate upper end after with, the dual-purpose base upper end fixedly connected with of pugging mud hammer smashes the side pivot, the pugging hammer side pivot is rotated to be connected with the pugging hammer spacing pole on the pugging hammer side pivot, the pugging hammer spacing pole is close to moulding The back is to the pivot, it is connected with the mallet branch to support the pivot to rotate near moulding antiseized end clamp plate oil mud one end behind the pugging mallet to smash mallet branch, it has the mallet to smash mallet connection stud to support pivot one end threaded connection after keeping away from the pugging mallet to smash mallet connection stud lower extreme fixedly connected with pugging, can realize when the purple sand works uses traditional manual pugging mode, improve the work efficiency of manual pugging by a wide margin, when guaranteeing that the purple sand works of making have the peculiar hydroscopicity of traditional manual pugging and the naturality of structure, can also improve the output of purple sand works by a wide margin, in addition the invention has simplified the process of partial traditional manual pugging, is favorable to the protection and the inheritance of manual pugging in the traditional cultural heritage in china, can also develop into the series tourism product of manual.
Further, smash mallet branch lower extreme excavation has the cross screw, smash mallet connection stud and keep away from the pugging and exert pressure and smash mallet one end threaded connection and have firm vice screw, firm vice screw runs through the cross screw and smashes mallet branch threaded connection, through the firm vice screw of addding on pounding mallet branch, is convenient for strengthen and smashes mallet connection stud and smash the stability of being connected of mallet branch.
Further, moulding antiseized end clamp plate fatlute left side is equipped with fatlute and remolds the commentaries on classics board, fatlute remotes and changes the board right-hand member and rotate and be connected with and change the board connecting axle, change board connecting axle and the dual-purpose base left end fixed connection of pugging, remold the commentaries on classics board through the fatlute of addding on moulding antiseized end clamp plate fatlute, be convenient for prescribe a limit to the deformation range of moulding antiseized end clamp plate fatlute in the dual-purpose base of.
Further, purple sand powdered ore receiver left end fixedly connected with receiver activity limiting plate, both sides all are equipped with receiver location magnetic path, two about the purple sand powdered ore receiver the receiver location magnetic path left end and receiver activity limiting plate fixed connection are convenient for fix the position of purple sand powdered ore receiver on the dual-purpose base of pugging through the receiver location magnetic path of addding on receiver activity limiting plate.
Further, smash mallet branch and be close to moulding and prevent that bottom pressing plate fatlute one end has cup jointed stable spacing ring, stabilize spacing ring and smash mallet branch sliding connection, stabilize spacing ring rear end fixedly connected with and stabilize the connecting rod, stabilize the connecting rod rear end and practise the dual-purpose base upper end inner wall fixed connection of mud, through the stable spacing ring of addding on pounding mallet branch, be convenient for strengthen smash mallet branch and move the stability of in-process on practising the dual-purpose base of mud.
Further, moulding antiseized end clamp plate oil mud upside is equipped with dual-purpose lock spacer first, the laminating of dual-purpose lock spacer first lower extreme and moulding antiseized end clamp plate oil mud upper end, dual-purpose lock spacer first left and right sides both ends run through the outer link of drawing of both ends fixedly connected with of controlling of the dual-purpose base of pugging respectively, dual-purpose lock spacer first includes a plurality of first magnetic rings of filtration lock of helping hand and from the first go-between of adsorption lock, first magnetic ring of filtration lock of helping hand and from the even interval setting of first go-between of adsorption lock, sliding connection has four first magnetic rings of filtration lock of helping hand on the first go-between of adsorption lock, and first magnetic ring of filtration lock of helping hand symmetric distribution on from the first go-between of adsorption lock, from the first go-between of adsorption lock the equal fixedly connected with in both ends closely adsorbing the magnetic stripe about, first magnetic ring fixedly connected with of filtration help lock extends shape memory alloy well core rod, extension formula shape memory alloy well core rod outside evenly is provided with four rubber magnetic force soft sticks, rubber magnetic force soft stick and from adsorbing the close magnetic stripe phase-match on the first go-between of lock, through the two-purpose lock spacer first that adds on moulding anti-sticking end clamp plate fatlute and the first go-between of lock is filtered to the helping hand in the first magnetic force ring of lock and the self-adsorption of lock in the two-purpose lock spacer first, be convenient for strengthen moulding anti-sticking end clamp plate fatlute on smash hammer branch to the grinding effect of red porcelain mineral aggregate and tensile back screening to red porcelain mineral aggregate to promote the work efficiency of hand-made pugging.
Further, moulding anti-sticking end clamp plate fatlute comprises the finishing impression fatlute, the essential element of finishing impression fatlute is industry clay, flexible binder and solid binder, chooses the finishing impression fatlute for use through moulding anti-sticking end clamp plate fatlute, is convenient for remold the regulation to moulding anti-sticking end clamp plate fatlute's shape to adjust the shape of moulding anti-sticking end clamp plate fatlute as required.
Further, the using method comprises the following steps:
the method comprises the following steps: the purple sand raw material is selected, during the material selection, different types of mineral aggregates are classified one by one, then more obvious impurities in the mineral aggregates, such as waste soil, stones, rust pieces and the like, are removed, then the mineral aggregates are spread and dried in the open storage yard to be slightly differentiated, and after the mineral aggregates are slightly weathered and are loosened into small blocks, the mineral aggregates are manually and seriously selected;
step two: smashing the purple sand mineral aggregate, kneading and molding the molding anti-sticking bottom pressing plate oil sludge, paving the dual-purpose lock spacer plate A on the molding anti-sticking bottom pressing plate oil sludge to enable the dual-purpose lock spacer plate A to be in a natural contraction state, putting the selected remaining purple sand mineral aggregate on the dual-purpose lock spacer plate A in the pugging dual-purpose base, pulling a pugging hammer limiting rod to move downwards by a user to drive a pugging hammer supporting rod and a pugging hammer to move downwards so that the pugging hammer and a grinding-assisted filtering lock magnetic ring and a self-absorption lock connecting ring in the dual-purpose lock spacer plate A are mutually extruded by the pugging hammer to mill the purple sand mineral aggregate on the dual-purpose lock spacer plate A, adding volcanic rock powder and hexagonal boron nitride into the purple sand mineral aggregate in the dual-purpose lock spacer plate A while milling, opening an oil sludge rotating plate after milling is finished, pushing a molding limiting plate to move leftwards after pulling, pushing the molding anti-sticking bottom pressing plate on the molding limiting plate to move outwards after driving, after the oil sludge of the moulding anti-sticking bottom pressing plate below the dual-purpose lock spacer nail is moved out, pulling the dual-purpose lock spacer nails to two sides to separate a grinding-assisting filtering lock nail magnetic ring and a self-adsorption lock nail connecting ring in the dual-purpose lock spacer nail, after the grinding-assisting filtering lock nail magnetic ring and the self-adsorption lock nail connecting ring are deformed, enabling the purple sand mineral aggregate which reaches the standard to fall into a purple sand mineral powder containing box through a gap between the grinding-assisting filtering lock nail magnetic ring and the self-adsorption lock nail connecting ring, then enabling the dual-purpose lock spacer nail to recover the original state, grinding the remaining purple sand mineral aggregate on the dual-purpose lock spacer nail again until all the purple sand mineral aggregate on the dual-purpose lock spacer nail reaches the standard, and obtaining the purple sand powder;
step three: hammering the pug, opening an oil sludge remolding rotating plate, heating the shaping anti-sticking bottom pressing plate oil sludge on a rear propping shaping limiting plate, kneading and shaping again, then placing the rear propping shaping limiting plate and shaping anti-sticking bottom pressing plate oil sludge in a pugging dual-purpose base, closing the oil sludge remolding rotating plate, enabling a dual-purpose lock spacer nail to be in a natural shrinkage state, placing the aged pug on the dual-purpose lock spacer nail in the pugging dual-purpose base, pulling a pugging hammer limiting rod to move downwards by a user to drive a hammer supporting rod and a pugging hammer to move downwards, enabling the pugging hammer to downwards hammer the purple sand pugging on the dual-purpose lock spacer nail, hammering for multiple times until the section of the pug is bright to finish pugging work, and greatly improving the working efficiency of the hand pugging when the traditional hand pugging mode is used for the purple sand works, and ensuring that the manufactured purple sand works have the unique water absorption and the natural property of the structure of the traditional hand pugging work, the method can also greatly improve the output of purple sand works, simplifies part of the traditional manual mud-refining procedures, is beneficial to protecting and inheriting the manual mud-refining in the traditional cultural heritage of China, and can be developed into a series of travel products of manual mud-refining projects.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) according to the scheme, when the traditional manual clay refining mode is adopted for the purple sand works, the working efficiency of manual clay refining can be greatly improved, the manufactured purple sand works are guaranteed to have the unique water absorption and the structural naturalness of the traditional manual clay refining, and meanwhile, the yield of the purple sand works can be greatly improved.
(2) The chisel of mallet branch lower extreme has the cross screw, and the stake of mallet connection screw is kept away from the pugging and is exerted pressure mallet one end threaded connection has firm vice screw, and firm vice screw runs through the cross screw and smashes mallet branch threaded connection, through the firm vice screw of addding on mallet branch, is convenient for strengthen and smash mallet connection screw and smash the stability of being connected of mallet branch.
(3) Moulding antiseized end clamp plate fatlute left side is equipped with fatlute and remoldes the commentaries on classics board, and fatlute remoldes commentaries on classics board right-hand member and rotates and be connected with commentaries on classics board connecting axle, changes board connecting axle and the dual-purpose base left end fixed connection of pugging, remolds the commentaries on classics board through the fatlute of addding on moulding antiseized end clamp plate fatlute, is convenient for prescribe the deformation range of moulding antiseized end clamp plate fat.
(4) Purple sand powdered ore receiver left end fixedly connected with receiver activity limiting plate, both sides all are equipped with receiver location magnetic path about the purple sand powdered ore receiver, and two receiver location magnetic path left ends and receiver activity limiting plate fixed connection are convenient for fix the position of purple sand powdered ore receiver on the dual-purpose base of pugging through the receiver location magnetic path of addding on receiver activity limiting plate.
(5) Smash mallet branch and be close to moulding and prevent that bottom pressing plate fatlute one end has cup jointed stable spacing ring, stabilize spacing ring and smash mallet branch sliding connection, stabilize spacing ring rear end fixedly connected with and stabilize the connecting rod, stabilize the connecting rod rear end and the dual-purpose base upper end inner wall fixed connection of pugging, through the stable spacing ring of addding on pounding mallet branch, be convenient for strengthen smash mallet branch and move the stability of in-process on the dual-purpose base of pugging.
(6) The upper side of the oil sludge of the plastic anti-sticking bottom pressing plate is provided with a dual-purpose lock spacer A, the lower end of the dual-purpose lock spacer A is attached to the upper end of the oil sludge of the plastic anti-sticking bottom pressing plate, the left end and the right end of the dual-purpose lock spacer A respectively penetrate through the left end and the right end of the dual-purpose base for mud refining and are fixedly connected with an external pull hanging ring, the dual-purpose lock spacer A comprises a plurality of first-aid-filtering-locking magnetic rings and a self-adsorption first-locking connecting ring, the first-aid-filtering-locking magnetic rings and the self-adsorption first-locking connecting ring are uniformly arranged at intervals, four first-aid-filtering-locking magnetic rings are slidably connected on the self-adsorption first-locking connecting ring, the first-aid-filtering-locking magnetic rings are symmetrically distributed on the self-adsorption first-locking connecting ring, the left end and the right end of the self-adsorption first-locking connecting ring are fixedly connected with a dense magnetic stripe, an extension, the rubber magnetic soft rod is matched with the closely-attached magnetic strips on the self-attaching lock A connecting ring, and the grinding effect of the hammer support rod on the oil sludge of the moulding anti-sticking bottom pressing plate on the sand sludge and the screening of the purple sand mineral aggregate after the grinding effect are enhanced through the two-purpose lock spacer A additionally arranged on the moulding anti-sticking bottom pressing plate and the grinding-assisting filtering lock A magnetic ring in the two-purpose lock spacer A and the self-attaching lock A connecting ring, so that the working efficiency of manual mud-refining is improved.
(7) Moulding anti-sticking end clamp plate fatlute comprises the finishing impression fatlute, and the principal ingredients of finishing impression fatlute are industry clay, flexible binder and solid binder, select the finishing impression fatlute for use through moulding anti-sticking end clamp plate fatlute, are convenient for remold the regulation to the shape of moulding anti-sticking end clamp plate fatlute is adjusted as required.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure at A in FIG. 1;
FIG. 3 is a schematic view of the structure at B in FIG. 1;
FIG. 4 is a schematic view of the structure of the spacer portion of the dual-purpose lock of the present invention;
FIG. 5 is a schematic view of the construction of the connecting ring portion of the self-attaching chain mail of the present invention;
FIG. 6 is a schematic structural view of a magnetic ring part of a grinding-assisted filter chain mail of the present invention;
fig. 7 is a cross-sectional view of a grinding-assisted filter chain mail magnetic ring of the present invention.
The reference numbers in the figures illustrate:
1 dual-purpose base of pugging, 2 red porcelain powdered ore receiver, 3 receiver location magnetic path, 4 back support moulding limiting plate, 5 moulding anti-sticking end clamp plate fatlutes, 6 dual-purpose lock spacer first, 7 pugging mallet side pivot, 8 pugging mallet gag lever posts, 9 the pivot of supporting behind the pugging mallet, 10 mallet branch of pounding, 11 the mallet is connected the stud, 12 the mallet of exerting pressure of pugging, 13 firm vice screws, 14 stable spacing rings, 15 the fatlute is remolded the rotating plate, 16 grinding aid filters and is locked first magnetic ring, 17 from adsorbing first go-between, 18 extension formula shape memory alloy well poles, 19 rubber magnetic force soft rods.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise specifically stated or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are used in a broad sense, and for example, "connected" may be a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, and a communication between two elements.
Example 1:
referring to fig. 1-7, a rapid pugging device in ceramic technology comprises a pugging dual-purpose base 1, wherein a mineral powder shifting chute is formed at the lower end of the pugging dual-purpose base 1, a purple sand mineral powder storage box 2 is slidably connected in the mineral powder shifting chute, an inclined funnel is formed in the middle of the pugging dual-purpose base 1, a mineral powder falling hole is formed at the lower end of the inclined funnel, the inclined funnel is communicated with the mineral powder shifting chute through the mineral powder falling hole, a rear support shaping limiting plate 4 is arranged on the upper side of the inclined funnel, the inclined funnel is attached to the lower end of the rear support shaping limiting plate 4, shaping anti-sticking bottom pressing plate oil sludge 5 is arranged on the upper side of the rear support shaping limiting plate 4, shaping anti-sticking bottom pressing plate oil sludge 5 is attached to the upper end of the rear support shaping limiting plate 4, a pugging mallet side rotating shaft 7 is fixedly connected to the upper end of the pugging, the middle of one end of the mud-refining hammer limiting rod 8 close to the shaping anti-sticking bottom pressing plate oil sludge 5 is fixedly connected with a mud-refining hammer rear-supporting rotating shaft 9, one end of the mud-refining hammer rear-supporting rotating shaft 9 close to the shaping anti-sticking bottom pressing plate oil sludge 5 is rotatably connected with a hammer-refining supporting rod 10, one end of the hammer-refining hammer supporting rod 10 far away from the mud-refining hammer rear-supporting rotating shaft 9 is in threaded connection with a hammer-refining connecting screw pile 11, the lower end of the hammer-refining connecting screw pile 11 is fixedly connected with a mud-refining pressing hammer, the method can greatly improve the working efficiency of manual pugging when the purple sand works are subjected to the traditional manual pugging mode, ensures that the manufactured purple sand works have the unique water absorption and the structural naturalness of the traditional manual pugging, and also can greatly improve the output of the purple sand works.
The lower end of a pounding hammer support rod 10 is provided with a transverse screw hole in a chiseling mode, one end, far away from a pugging pressure applying pounding hammer 12, of a pounding hammer connecting stud 11 is in threaded connection with a stabilizing auxiliary screw 13, the stabilizing auxiliary screw 13 penetrates through the transverse screw hole to be in threaded connection with the pounding hammer support rod 10, the stability of connection between the pounding hammer connecting stud 11 and the pounding hammer support rod 10 is facilitated to be enhanced through the stabilizing auxiliary screw 13 additionally arranged on the pounding hammer support rod 10, the left side of a shaping anti-sticking bottom pressing plate fatlute 5 is provided with a fatlute remolding rotating plate 15, the right end of the fatlute remolding rotating plate 15 is rotatably connected with a rotating plate connecting shaft, the rotating plate connecting shaft is fixedly connected with the left end of a pugging dual-purpose base 1, the deformation range of the shaping anti-sticking bottom pressing plate 5 in the pugging dual-purpose base 1 is facilitated to be limited through the fatlute, two receiver location magnetic path 3 left ends and receiver activity limiting plate fixed connection are convenient for fix the position of red porcelain powdered ore receiver 2 on pugging dual-purpose base 1 through receiver location magnetic path 3 that adds on receiver activity limiting plate.
The tamping hammer support rod 10 is close to moulding and is prevented that sticky end clamp plate fatlute 5 one end has cup jointed stable spacing ring 14, stabilizes spacing ring 14 and tamping hammer support rod 10 sliding connection, stabilizes the connecting rod of 14 rear end fixedly connected with of spacing ring, stabilizes the connecting rod rear end and the dual-purpose base of pugging 1 upper end inner wall fixed connection, through the stable spacing ring 14 of addding on tamping hammer support rod 10, is convenient for strengthen the stability of tamping hammer support rod 10 at the dual-purpose base of pugging 1 removal in-process.
The upper side of the plastic anti-sticking bottom pressing plate oil sludge 5 is provided with a dual-purpose lock spacer A6, the lower end of the dual-purpose lock spacer A6 is attached to the upper end of the plastic anti-sticking bottom pressing plate oil sludge 5, the left and right ends of the dual-purpose lock spacer A6 respectively penetrate through the left and right ends of the dual-purpose base for kneading and mud 1 and are fixedly connected with an external pull hanging ring, the dual-purpose lock spacer A6 comprises a plurality of grinding-assisted filtering lock A magnetic rings 16 and a self-adsorption lock A connecting ring 17, the grinding-assisted filtering lock A magnetic rings 16 and the self-adsorption lock A connecting ring 17 are uniformly arranged at intervals, the self-adsorption lock A connecting ring 17 is connected with four grinding-assisted filtering lock A magnetic rings 16 in a sliding manner, the grinding-assisted filtering lock A magnetic rings 16 are symmetrically distributed on the self-adsorption lock A connecting ring 17, the left and right ends of the self-adsorption lock A connecting ring 17 are both fixedly connected with dense grinding-adsorption magnetic stripes, an extension type shape memory alloy center rod 18 is fixedly connected in the self-adsorption lock A, the rubber magnetic soft rod 19 is matched with the closely-attached magnetic strips on the self-absorption locking A connecting ring 17, and the dual-purpose lock spacer A6 additionally arranged on the moulding anti-sticking bottom pressing plate oil sludge 5 and the grinding-assisted filtering locking A magnetic ring 16 in the dual-purpose lock spacer A6 and the self-absorption locking A connecting ring 17 are used for enhancing the grinding effect of the hammer support rod 10 on the moulding anti-sticking bottom pressing plate oil sludge 5 on the purple sand mineral aggregate and screening the purple sand mineral aggregate after stretching, so that the working efficiency of manual mud-refining is improved.
Moulding anti-sticking end clamp plate fatlute 5 comprises the finishing impression fatlute, and the main component of finishing impression fatlute is industry clay, flexible binder and solid binder, chooses the finishing impression fatlute for use through moulding anti-sticking end clamp plate fatlute 5, is convenient for remold the regulation to moulding anti-sticking end clamp plate fatlute 5's shape to adjust moulding anti-sticking end clamp plate fatlute 5's shape as required.
The using method comprises the following steps:
the method comprises the following steps: the purple sand raw material is selected, during the material selection, different types of mineral aggregates are classified one by one, then more obvious impurities in the mineral aggregates, such as waste soil, stones, rust pieces and the like, are removed, then the mineral aggregates are spread and dried in the open storage yard to be slightly differentiated, and after the mineral aggregates are slightly weathered and are loosened into small blocks, the mineral aggregates are manually and seriously selected;
step two: crushing purple sand mineral aggregate, kneading and molding the molding anti-sticking bottom pressing plate oil sludge 5, flatly paving the dual-purpose lock spacer nail 6 on the molding anti-sticking bottom pressing plate oil sludge 5 to enable the dual-purpose lock spacer nail 6 to be in a natural contraction state, putting the selected remaining purple sand mineral aggregate on the dual-purpose lock spacer nail 6 in the pugging dual-purpose base 1, pulling a pugging tamping limiting rod 8 to move downwards by a user, further driving a tamping rod 10 and a pugging tamping rod 12 to move downwards, enabling the pugging tamping hammer 12 and a grinding-assisted filtering lock nail magnetic ring 16 and a self-absorption lock nail connecting ring 17 in the dual-purpose lock spacer nail 6 to mutually extrude, thereby grinding the purple sand mineral aggregate on the dual-purpose lock spacer nail 6, adding volcanic powder and boron nitride into the purple sand mineral aggregate in the dual-purpose lock spacer nail 6 while grinding, improving water quality, and releasing trace elements required by a human body in a water heating process, the strength, toughness, heat resistance, radiation resistance and other capabilities of the finished product are greatly improved by hexagonal boron nitride, after grinding is completed, an oil sludge remolding rotating plate 15 is opened, the shaping limiting plate 4 is pushed to move leftwards after being pulled, shaping anti-sticking bottom pressing plate oil sludge 5 on the shaping limiting plate 4 is driven to move outwards, after the shaping anti-sticking bottom pressing plate oil sludge 5 under the dual-purpose lock spacer nail 6 is moved out, the dual-purpose lock spacer nail 6 is pulled towards two sides, a grinding-assisting filtering lock nail magnetic ring 16 in the dual-purpose lock spacer nail 6 is separated from a self-absorbing lock nail connecting ring 17, after the grinding-assisting filtering lock nail magnetic ring 16 and the self-absorbing lock nail connecting ring 17 are deformed, the qualified ground purple sand mineral material falls into a purple sand mineral powder storage box 2 through a gap between the grinding-assisting filtering lock nail magnetic ring 16 and the self-absorbing lock nail connecting ring 17, then the dual-purpose lock spacer nail 6 is restored to the original state, and the remaining purple sand mineral material on the dual-purpose lock spacer nail 6 is ground again, until all the purple sand mineral aggregates on the dual-purpose lock spacer armor 6 reach the standard, obtaining purple sand mud powder;
step three: hammering the pug, opening an oil sludge reshaping rotary plate 15, heating the shaping anti-sticking bottom pressing plate oil sludge 5 on a rear propping shaping limiting plate 4, kneading and shaping again, then placing the rear propping shaping limiting plate 4 and the shaping anti-sticking bottom pressing plate oil sludge 5 in a pugging dual-purpose base 1, closing the oil sludge reshaping rotary plate 15, enabling a dual-purpose lock spacer nail 6 to be in a natural contraction state, placing the aged pug on the dual-purpose lock spacer nail 6 in the pugging dual-purpose base 1, pulling a pugging hammer limiting rod 8 to move downwards by a user, driving a pugging hammer supporting rod 10 and a pugging hammer 12 to move downwards, enabling the pugging hammer 12 to hammer downwards hammer the purple sand pugging on the dual-purpose lock spacer nail 6, hammering for multiple times until the section of the pugging is bright, completing pugging work, and greatly improving the working efficiency of manual pugging when the purple sand works use the traditional manual pugging mode, the method ensures that the manufactured purple sand works have the unique water absorption and the natural structure of the traditional manual pugging, and can also greatly improve the output of the purple sand works.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (6)
1. The utility model provides a quick pugging equipment in ceramic technology which characterized in that: including dual-purpose base of pugging (1), the duel-purpose base of pugging (1) lower extreme is dug there is the powdered ore spout that shifts, sliding connection has red porcelain powdered ore receiver (2) in the powdered ore spout that shifts, it has the inclined plane funnel to dig in the middle of the dual-purpose base of pugging (1), the inclined plane funnel lower extreme is dug there is the powdered ore hole that falls, the inclined plane funnel passes through the powdered ore hole that falls and powdered ore shift spout intercommunication, the inclined plane funnel upside is equipped with back and supports moulding limiting plate (4), the inclined plane funnel is laminated mutually with back support moulding limiting plate (4) lower extreme, back support moulding limiting plate (4) upside and is equipped with moulding anti-adhesion end clamp plate fatlute (5), moulding anti-adhesion end fatlute clamp plate (5) and back support moulding limiting plate (4) upper end to laminate mutually, the dual-purpose base of pugging (1) upper end fixedly connected with pugging mallet side pivot (7), pugging, the mud pounding hammer limiting rod (8) is close to and is shaped to prevent that bottom pressing plate fatlute (5) one end centre fixedly connected with mud pounding hammer is supported pivot (9) after, mud pounding hammer is supported pivot (9) and is close to and is shaped to prevent bottom pressing plate fatlute (5) one end rotation and be connected with pounding hammer branch (10) after being close to, pounding hammer branch (10) keep away from to smash mud pounding hammer after to pivot (9) one end threaded connection smash connecting stud (11), smash hammer connecting stud (11) lower extreme fixedly connected with mud practice and exert pressure and smash mallet (12), moulding prevents that bottom pressing plate fatlute (5) upside is equipped with dual-purpose lock spacer first (6), laminating on dual-purpose lock spacer first (6) lower extreme and shaping bottom pressing plate (5) of preventing, dual-purpose lock spacer first (6) both ends fixedly connected with outer link about both ends of the dual-purpose base of mud (1) are run through respectively to both ends about, first magnetic force ring (16) of dual-purpose lock spacer (6) is locked including a plurality of grinding aid filtration and is locked first magnetic force ring (16) and from absorption lock first go-between (17), grinding aid filtration is locked first magnetic force ring (16) and is set up from absorption lock first go-between (17) even interval, sliding connection has four grinding aid filtration to lock first magnetic force ring (16) on absorption lock first go-between (17), and grinding aid filtration is locked first magnetic force ring (16) and is symmetrical distribution on absorption lock first go-between (17), from absorption lock first go-between (17) left and right sides equal fixedly connected with of both ends closely adsorb the magnetic stripe, fixedly connected with prolongs well core rod (18) in first magnetic force ring (16) of grinding aid filtration, evenly be provided with four rubber magnetic force soft stick (19) in extension formula shape memory alloy well core rod (18) outside, rubber magnetic force soft stick (19) and from absorption lock first go-between (17) closely adsorb the magnetic stripe phase-match, the molding anti-sticking bottom pressing plate oil sludge (5) is composed of refined oil sludge, and the refined oil sludge mainly comprises industrial clay, a flexible binder and a solid binder.
2. The rapid pugging equipment in the ceramic process according to claim 1, characterized in that: the lower end of the pounding hammer support rod (10) is provided with a transverse screw hole in a chiseling mode, one end, far away from the pugging pressurizing pounding hammer (12), of the pounding hammer connecting stud (11) is in threaded connection with a stabilizing auxiliary screw (13), and the stabilizing auxiliary screw (13) penetrates through the transverse screw hole and is in threaded connection with the pounding hammer support rod (10).
3. The rapid pugging equipment in the ceramic process according to claim 1, characterized in that: moulding anti-sticking end clamp plate fatlute (5) left side is equipped with fatlute and remoldes commentaries on classics board (15), fatlute remoldes commentaries on classics board (15) right-hand member and rotates and be connected with commentaries on classics board connecting axle, change board connecting axle and the dual-purpose base of pugging (1) left end fixed connection.
4. The rapid pugging equipment in the ceramic process according to claim 1, characterized in that: the purple sand mineral powder storage box is characterized in that a storage box movable limiting plate is fixedly connected to the left end of the purple sand mineral powder storage box (2), storage box positioning magnetic blocks (3) are arranged on the upper side and the lower side of the purple sand mineral powder storage box (2), and the left ends of the storage box positioning magnetic blocks (3) are fixedly connected with the storage box movable limiting plate.
5. The rapid pugging equipment in the ceramic process according to claim 1, characterized in that: smash mallet branch (10) and be close to moulding anti-sticking bottom pressing plate fatlute (5) one end and cup jointed stable spacing ring (14), stabilize spacing ring (14) and smash mallet branch (10) sliding connection, stabilize spacing ring (14) rear end fixedly connected with and stabilize the connecting rod, stabilize the connecting rod rear end and practise double-purpose base (1) upper end inner wall fixed connection of mud.
6. The rapid pugging equipment in the ceramic process according to claim 1, characterized in that: the using method comprises the following steps:
the method comprises the following steps: the purple sand raw material is selected, during the material selection, different types of mineral aggregates are classified one by one, then more obvious impurities in the mineral aggregates are removed, then the mineral aggregates are spread and dried in the open storage yard to be differentiated slightly, and after the mineral aggregates are weathered slightly and are loosened into small blocks, the mineral aggregates are manually and seriously selected;
step two: smashing the purple sand mineral aggregate, firstly kneading and molding the molding anti-sticking bottom pressing plate oil sludge (5), flatly paving the dual-purpose lock spacer (6) on the molding anti-sticking bottom pressing plate oil sludge (5), enabling the dual-purpose lock spacer (6) to be in a natural contraction state, putting the selected remaining purple sand mineral aggregate on the dual-purpose lock spacer (6) in the pugging dual-purpose base (1), pulling a pugging hammer limiting rod (8) to move downwards by a user, driving a hammer supporting rod (10) and a pugging hammer (12) to move downwards, enabling the pugging hammer (12) to press a grinding-assisting filtering lock magnetic ring (16) and a self-absorption lock attached nail (17) in the dual-purpose lock spacer (6) to mutually extrude, thereby grinding the purple sand mineral aggregate on the dual-purpose lock spacer (6), and simultaneously adding purple sand powder and hexagonal boron nitride powder into the purple sand mineral aggregate in the dual-purpose lock spacer (6), after grinding is finished, opening an oil sludge remolding rotating plate (15), pulling the former to move the former limiting plate (4) leftwards, driving the former anti-sticking bottom pressing plate oil sludge (5) on the former limiting plate (4) to move outwards, pulling the two-purpose lock spacer plates (6) towards two sides after the former anti-sticking bottom pressing plate oil sludge (5) under the two-purpose lock spacer plates (6) moves out, separating a grinding-assisted filtering lock first magnetic ring (16) and a self-absorption lock first connecting ring (17) in the two-purpose lock spacer plates (6), after the grinding-assisted filtering lock first magnetic ring (16) and the self-absorption lock first connecting ring (17) deform, enabling the ground purple sand mineral aggregate to fall into a storage box (2) through a gap between the grinding-assisted filtering lock first magnetic ring (16) and the self-absorption lock first connecting ring (17), then enabling the two-purpose lock spacer plates (6) to restore to the original state, and grinding the purple sand mineral aggregate left on the two-purpose lock spacer plates (6) again, until all the purple sand mineral aggregates on the dual-purpose lock spacer armor (6) reach the standard, obtaining purple sand mud powder;
step three: hammering the mud, opening the oil sludge reshaping rotary plate (15), heating the moulding anti-sticking bottom pressing plate oil sludge (5) on the back propping moulding limiting plate (4), kneading and moulding again, then placing the rear propping shaping limiting plate (4) and shaping anti-sticking bottom pressing plate oil sludge (5) in the two-purpose base (1) for pugging, closing the oil sludge shaping rotating plate (15), after the dual-purpose lock spacer armor (6) is in a natural contraction state, aged mud materials are placed on the dual-purpose lock spacer armor (6) in the dual-purpose base (1) for pugging, a user pulls the pugging hammer limiting rod (8) to move downwards to drive the hammer supporting rod (10) and the pugging hammer (12) to move downwards, so that the pugging hammer (12) downwards hammers the purple sand mud materials on the dual-purpose lock spacer armor (6), and the purple sand mud materials are beaten for multiple times until the section of the mud materials is bright to finish the pugging work.
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| CN110625790B (en) * | 2019-09-28 | 2021-11-26 | 广西自贸区叁生文化艺术传播有限公司 | Pottery clay refining device for ceramic manufacture |
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Denomination of invention: A kind of equipment for rapid mud refining in ceramic technology and method of using the same Effective date of registration: 20220830 Granted publication date: 20200804 Pledgee: Shandong Linyi Luozhuang Rural Commercial Bank Co.,Ltd. Pledgor: Linyi Jinghua Ceramics Co.,Ltd. Registration number: Y2022980013988 |
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Denomination of invention: A Rapid Mud Refining Equipment and Its Usage Method in Ceramic Technology Effective date of registration: 20230829 Granted publication date: 20200804 Pledgee: Shandong Linyi Luozhuang Rural Commercial Bank Co.,Ltd. Pledgor: Linyi Jinghua Ceramics Co.,Ltd. Registration number: Y2023980054350 |
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