CN109262308A - A kind of fork-lift truck counterweight Mechanical processing of casting tooling - Google Patents
A kind of fork-lift truck counterweight Mechanical processing of casting tooling Download PDFInfo
- Publication number
- CN109262308A CN109262308A CN201811357636.6A CN201811357636A CN109262308A CN 109262308 A CN109262308 A CN 109262308A CN 201811357636 A CN201811357636 A CN 201811357636A CN 109262308 A CN109262308 A CN 109262308A
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- benchmark
- plate
- component
- support
- casting
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Links
- 238000005266 casting Methods 0.000 title claims abstract description 68
- 238000012545 processing Methods 0.000 title claims abstract description 24
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005516 engineering process Methods 0.000 abstract description 8
- 238000003754 machining Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 206010019233 Headaches Diseases 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
The invention discloses a kind of fork-lift truck counterweight Mechanical processing of casting toolings, including bottom plate, the upper datum level reference plate being vertically mounted on bottom plate, two are symmetrically mounted on the outer side edges benchmark reference plate of datum level reference plate right upper portion, two are symmetrically mounted on the inner side edge benchmark reference plate being located at below outer side edges benchmark reference plate on the right side of datum level reference plate, two are symmetrically mounted on the first support benchmark for being used to support casting on bottom plate on the right side of upper datum level reference plate referring to component and are mounted on the second support benchmark on bottom plate supported benchmark on the right side of component positioned at first referring to component, the second support benchmark is referring to the position of through-hole offers location hole on face casting on component, entire casting is mounted on the first support benchmark referring to component and the second support benchmark referring on component.Operation of the present invention is convenient, and production efficiency can be improved, and improves processing technology, improves machining accuracy, reduce technology and management cost.
Description
Technical field
The present invention relates to a kind of processing tool, specifically a kind of fork-lift truck counterweight Mechanical processing of casting tooling belongs to processing tool skill
Art field.
Background technique
China's casting is with a long history, but in modern forklift truck technology large size counterweight process, be still not carried out mechanization and
Automation, so balance weight iron is after casting out, subsequent processing is generally more troublesome.Since its volume is big, weight weight, transport,
Clamp difficulty, and many shapes be it is irregular, appearance significant portion is made of curved surface, even if in modern advanced equipment
And under technique, it is also difficult to measure, process.
Existing processing method usually first finds out the datum level of casting, then crosses on platform, further according to scribing line
Repair casting in position.But since many casting can not be placed steadily, so it is not only bothersome but also pretty troublesome to operate.Again plus
There is also error in upper practical scratching process, cause the product after repairing unqualified, it is serious or even scrap, to product turn sequence and
Quality brings great restriction, and production has no efficiency.
Heavy castings production has an apparent dimensional effect, solidification, shrink, stress the problems such as allow very much people in actual production
Headache.In the status of extensive production, it is necessary to improve the technical level of worker；And counterweight casting asking there is also recruitment hardly possible
Topic.On the one hand very high to the competency profiling of single worker, it is on the one hand again available without the talent, the management of company is also brought very big
Restriction！
Counterweight be cast in monoblock cast industry production efficiency is low, processing method fall behind；Rhythm of production does not catch up with market
Development and requirement；It competes more and more fierce.Therefore, it is badly in need of a kind of tooling dedicated for counterweight Mechanical processing of casting.
Summary of the invention
In view of the above existing problems in the prior art, the present invention provides a kind of fork-lift truck counterweight Mechanical processing of casting toolings, can facilitate
Operation improves production efficiency, improves processing technology, improves machining accuracy, reduces technology and management cost.
To achieve the goals above, the present invention adopts the following technical scheme: a kind of fork-lift truck counterweight Mechanical processing of casting tooling, including
Bottom plate, the upper datum level reference plate being vertically mounted on bottom plate, two be symmetrically mounted on datum level reference plate right upper portion
Outer side edges benchmark reference plate, two be symmetrically mounted on the right side of datum level reference plate be located at it is interior below outer side edges benchmark reference plate
Side benchmark reference plate, two be symmetrically mounted on and be located at first that is used to support casting on the right side of upper datum level reference plate on bottom plate
Support group standard is referring to component and is mounted on the second support benchmark reference group for being located at the first support benchmark on bottom plate on the right side of component
Part, referring to the position of through-hole offers location hole on face casting on component, entire casting is mounted on the second support benchmark
First support benchmark is referring to component and the second support benchmark referring on component, and the top surface of the upper datum level reference plate is as amendment
The datum level of casting upper surface；Datum level of the cambered surface of the outer side edges benchmark reference plate as amendment casting outer side edges size；
Datum level of the top surface of the inner side edge benchmark reference plate as amendment casting inner side edge；The location hole is as on amendment casting
Whether benchmark is accurately verified in the position in hole.
Preferably, the first support benchmark referring to component include two vertically with left and right cloth on the right side of upper datum level reference plate
The first vertical plate for setting, two the second vertical plates being arranged symmetrically between two the first vertical plates and two are arranged symmetrically in two first
Datum plate of the vertical plate far from the second vertical plate side, two the second vertical plates vertically with arranged before and after the first vertical plate right end, described second
Vertical plate is lower than the first vertical plate, and the datum plate is truncated rectangle plate.
Preferably, the second support benchmark referring to component includes the pedestal being mounted on bottom plate, is vertically mounted on pedestal
On support plate and the second stiffening plate for being mounted on the base on the left of support plate；There are two the location holes, symmetrically opens up
On the top of support plate.
Preferably, the upper datum level reference plate, the first support benchmark are referring to component and the second support benchmark referring to component
It can movably be mounted on bottom plate.
Preferably, the upper datum level reference plate, the first support benchmark are referring to component and the second support benchmark referring to component
Bottom be equipped with T-type guide rail, the T-type sliding slot matched with T-type guide rail, T-type sliding slot and T-type guide rail are offered on the bottom plate
Between positioning pin is installed.
Preferably, the first support benchmark can be mounted on bottom plate movably forward and backward referring to component.
Preferably, the right side opening of the upper datum level reference plate is equipped with first sliding groove, the first support benchmark reference group
The first protrusion matched with first sliding groove is offered on the left of part, the first support benchmark is equipped with the referring to the bottom of component
Two is raised, offers the second sliding slot matched with the second protrusion on the bottom plate.
Preferably, several the first reinforcements being arranged symmetrically are equipped with positioned at the left side of upper datum level reference plate on the bottom plate
Plate.
Compared with prior art, the present invention corrects the upper surface of casting by the upper datum level of upper datum level reference plate；
By the top surface of inner side edge benchmark reference plate as casting inner side edge benchmark, inner side edge size can be corrected by measuring gap；First
Main support datum level of the benchmark referring to component and the second support benchmark referring to component as casting is supported, for adjusting casting entirety
Gradient；Outer side edges benchmark of the cambered surface of outer side edges benchmark reference plate as casting corrects outer side edges size；Location hole
Benchmark is verified as hole, passes through the logical position stopped come trimming hole of check bar.It finally, can by the reference plane of all parts
Determine the polishing amount and soldering amount of casting, it may be convenient to which the installation requirement for adjusting casting dimension and casting guarantees the matter of casting
Amount requires.Operator is only it is to be understood that the application method of tooling also eliminates many there is no need to oneself measure many and diverse size
Operating procedure, completion work that can be faster and better.Whole process is easy to operate, improves production efficiency, improves processing
Technique improves machining accuracy, reduces technology and management cost.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the right view of Fig. 1；
Fig. 3 is the top view of Fig. 1；
Fig. 4 is use state diagram of the invention；
Fig. 5 is the right view of Fig. 4.
Specific embodiment
Clear, complete to describe, described implementation is carried out to the technical solution in present invention implementation with reference to the accompanying drawing
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiment of the present invention, this field is common
Technical staff's every other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
As shown in Figures 1 to 5, a kind of fork-lift truck counterweight Mechanical processing of casting tooling provided in an embodiment of the present invention, including bottom plate, hang down
Upper datum level reference plate 1, two be directly mounted on bottom plate is symmetrically mounted on the outer side edges of 1 right upper portion of datum level reference plate
Benchmark reference plate 5, two are symmetrically mounted on the inside for being located at 5 lower section of outer side edges benchmark reference plate on the right side of datum level reference plate 1
Side benchmark reference plate 2, two be symmetrically mounted on bottom plate be located at upper datum level reference plate 1 on the right side of be used to support the first of casting 7
Support benchmark is referring to component 3 and is mounted on the second support benchmark ginseng for being located at the first support benchmark on bottom plate referring to 3 right side of component
According to component 4, the second support benchmark offers location hole 6, entire casting referring to the position of through-hole on face casting on component 4
7 are mounted on the first support benchmark supports on benchmark reference component 4 referring to component 3 and second, the top of the upper datum level reference plate 1
Datum level of the face as amendment 7 upper surface of casting；The cambered surface of the outer side edges benchmark reference plate 5 is as amendment 7 outer side edges of casting
The datum level of size；Datum level of the top surface of the inner side edge benchmark reference plate 2 as amendment 7 inner side edge of casting；The positioning
Whether benchmark is accurately verified as the position in hole on amendment casting 7 in hole 6.
Preferably, the first support benchmark includes two vertically left with upper 1 right side of datum level reference plate referring to component 3
The first vertical plate 31, two of right arrangement is arranged symmetrically in the second vertical plate 32 between two the first vertical plates 31 and two are arranged symmetrically
In two datum plates 33 of first vertical plate 31 far from 32 side of the second vertical plate, two the second vertical plates 32 are vertically right with the first vertical plate 31
End front and back arrangement, second vertical plate 32 are lower than the first vertical plate 31, and the datum plate 33 is truncated rectangle plate.
Preferably, it is described second support benchmark referring to component 4 including be mounted on bottom plate pedestal 41, be vertically mounted on bottom
Support plate 42 on seat 41 and it is mounted on the second stiffening plate 43 for being located at the left side of support plate 42 on pedestal 41；The location hole 6 has
Two, symmetrically it is provided with the top of support plate 42.
Preferably, the upper datum level reference plate 1, first supports benchmark referring to component 3 and the second support benchmark reference group
Part 4 can be movably mounted on bottom plate.
Preferably, the upper datum level reference plate 1, first supports benchmark referring to component 3 and the second support benchmark reference group
The bottom of part 4 is equipped with T-type guide rail, and the T-type sliding slot matched with T-type guide rail, T-type sliding slot and T-type are offered on the bottom plate
Positioning pin is installed between guide rail.
Preferably, the first support benchmark can be mounted on bottom plate movably forward and backward referring to component 3.
Preferably, the right side opening of the upper datum level reference plate 1 is equipped with first sliding groove, the first support benchmark reference group
The left side of part 3 offers the first protrusion matched with first sliding groove, and the first support benchmark is equipped with referring to the bottom of component 3
Second is raised, offers the second sliding slot matched with the second protrusion on the bottom plate.
Preferably, on the bottom plate positioned at upper datum level reference plate 1 left side be equipped with several be arranged symmetrically first plus
Strong plate 8.
In use, after casting 7 is put tooling casting 7 can be corrected by the upper datum level of upper datum level reference plate 1
Upper surface；By the top surface of inner side edge benchmark reference plate 2 as 7 inner side edge benchmark of casting, inner side edge can be corrected by measuring gap
Size；Main support datum level of the first support benchmark referring to component 3 and the second support benchmark referring to component 4 as casting 7, is used to
Adjust the gradient of casting entirety；Outer side edges benchmark of the cambered surface of outer side edges benchmark reference plate 5 as casting 7 corrects outer side edges
Size；Location hole 6 verifies benchmark as hole, passes through the logical position stopped come trimming hole of check bar.Finally, pass through all parts
Reference plane, it may be determined that the polishing amount and soldering amount of casting, it may be convenient to which the installation for adjusting casting dimension and casting is wanted
It asks, guarantees the quality requirement of casting.Operator is only it is to be understood that the application method of tooling, there is no need to oneself measure many and diverse ruler
It is very little, many operating procedures are also eliminated, completion work that can be faster and better.
In conclusion the present invention, which passes through, provides a processing platform, and reasonable fulcrum is designed, increases measurement on platform
The auxiliary datum plane of each size, to reach the technology and size requirement of casting.Particular by upper datum level reference plate, inside
Side benchmark reference plate, the first support benchmark referring to component, outer side edges benchmark reference plate and are determined referring to component, the second support benchmark
Positioning adjustment and the amendment in each face and hole to casting are realized in position hole, easy to operate, improve production efficiency, improve processing
Technique improves machining accuracy, reduces technology and management cost.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit and essential characteristics of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.This
Outside, it should be understood that although this specification is described in terms of embodiments, but not each embodiment only includes an independence
Technical solution, this narrating mode of specification only for clarity, those skilled in the art should using specification as
One entirety, the technical solutions in the various embodiments may also be suitably combined, formed it will be appreciated by those skilled in the art that its
His embodiment.
Claims (8)
1. a kind of fork-lift truck counterweight Mechanical processing of casting tooling, which is characterized in that including bottom plate, the upper datum level being vertically mounted on bottom plate
Reference plate (1), two be symmetrically mounted on the outer side edges benchmark reference plate (5) of datum level reference plate (1) right upper portion, two it is right
Claim to be mounted on the inner side edge benchmark reference plate being located at below outer side edges benchmark reference plate (5) on the right side of datum level reference plate (1)
(2), two are symmetrically mounted on first support group for being located on bottom plate and being used to support casting (7) on the right side of upper datum level reference plate (1)
Standard is referring to component (3) and is mounted on the second support benchmark reference for being located at the first support benchmark on bottom plate on the right side of component (3)
Component (4), the second support benchmark offer location hole (6) referring to the position of through-hole on face casting on component (4), entirely
Casting (7) is mounted on the first support benchmark and supports in benchmark reference component (4) referring to component (3) and second, the upper datum level
Datum level of the top surface of reference plate (1) as amendment casting (7) upper surface；The cambered surface of the outer side edges benchmark reference plate (5) is made
For the datum level for correcting casting (7) outer side edges size；The top surface of the inner side edge benchmark reference plate (2) is as amendment casting (7)
The datum level of inner side edge；Whether the location hole (6) accurately verifies benchmark as the position in hole in amendment casting (7).
2. a kind of fork-lift truck counterweight Mechanical processing of casting tooling according to claim 1, which is characterized in that the first support benchmark
Include two referring to component (3) to be vertically arranged symmetrically with the first vertical plates arranged on the right side of upper datum level reference plate (1) or so, two
The second vertical plate between two the first vertical plates and two are arranged symmetrically in base of two the first vertical plates far from the second vertical plate side
Quasi- plate, two the second vertical plates vertically arrange that second vertical plate is lower than the first vertical plate, the benchmark with before and after the first vertical plate right end
Plate is truncated rectangle plate.
3. a kind of fork-lift truck counterweight Mechanical processing of casting tooling according to claim 1, which is characterized in that the second support benchmark
It include that the pedestal being mounted on bottom plate, the support plate being vertically mounted on pedestal and being mounted on the base is located at referring to component (4)
The second stiffening plate on the left of support plate；There are two the location holes (6), is symmetrically provided with the top of support plate.
4. a kind of fork-lift truck counterweight Mechanical processing of casting tooling according to claim 1, which is characterized in that the upper datum level reference
Plate (1), the first support benchmark can movably be mounted on bottom referring to component (4) referring to component (3) and the second support benchmark
On plate.
5. a kind of fork-lift truck counterweight Mechanical processing of casting tooling according to claim 4, which is characterized in that the upper datum level reference
Plate (1), the first support benchmark are equipped with T-type guide rail, institute referring to the bottom of component (4) referring to component (3) and the second support benchmark
The T-type sliding slot for offering on bottom plate and matching with T-type guide rail is stated, positioning pin is installed between T-type sliding slot and T-type guide rail.
6. a kind of fork-lift truck counterweight Mechanical processing of casting tooling according to claim 1, which is characterized in that the first support benchmark
It can be mounted on bottom plate movably forward and backward referring to component (3).
7. a kind of fork-lift truck counterweight Mechanical processing of casting tooling according to claim 6, which is characterized in that the upper datum level reference
The right side opening of plate (1) is equipped with first sliding groove, and the first support benchmark offers and first sliding groove phase on the left of component (3)
First protrusion of cooperation, the first support benchmark are equipped with the second protrusion referring to the bottom of component (3), offer on the bottom plate
The second sliding slot matched with the second protrusion.
8. a kind of fork-lift truck counterweight Mechanical processing of casting tooling according to claim 1, which is characterized in that be located on the bottom plate upper
The left side of datum level reference plate (1) is equipped with several the first stiffening plates being arranged symmetrically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811357636.6A CN109262308B (en) | 2018-11-14 | 2018-11-14 | Fork truck counter weight foundry goods processing frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811357636.6A CN109262308B (en) | 2018-11-14 | 2018-11-14 | Fork truck counter weight foundry goods processing frock |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109262308A true CN109262308A (en) | 2019-01-25 |
| CN109262308B CN109262308B (en) | 2020-01-21 |
Family
ID=65189832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811357636.6A Active CN109262308B (en) | 2018-11-14 | 2018-11-14 | Fork truck counter weight foundry goods processing frock |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109262308B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004078288A (en) * | 2002-08-09 | 2004-03-11 | Mitsubishi Heavy Ind Ltd | Marking-off method, system and program for raw material |
| JP2008006572A (en) * | 2006-06-30 | 2008-01-17 | Shiga Yamashita:Kk | Clamp tool for casting having cylindrical hole |
| CN203031590U (en) * | 2012-10-11 | 2013-07-03 | 中国兵器工业第二0五研究所 | Bench work scribing device for heavy castings |
| CN104551534A (en) * | 2013-10-29 | 2015-04-29 | 青岛天恒机械有限公司 | Numerical control machining method for large-size entire magnesium alloy casting |
-
2018
- 2018-11-14 CN CN201811357636.6A patent/CN109262308B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004078288A (en) * | 2002-08-09 | 2004-03-11 | Mitsubishi Heavy Ind Ltd | Marking-off method, system and program for raw material |
| JP2008006572A (en) * | 2006-06-30 | 2008-01-17 | Shiga Yamashita:Kk | Clamp tool for casting having cylindrical hole |
| CN203031590U (en) * | 2012-10-11 | 2013-07-03 | 中国兵器工业第二0五研究所 | Bench work scribing device for heavy castings |
| CN104551534A (en) * | 2013-10-29 | 2015-04-29 | 青岛天恒机械有限公司 | Numerical control machining method for large-size entire magnesium alloy casting |
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| Publication number | Publication date |
|---|---|
| CN109262308B (en) | 2020-01-21 |
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Effective date of registration: 20240319 Address after: 235000 in Maozhuang Village, Duanyuan Industrial Concentration Zone, Huaibei City, Anhui Province, on the north side of National Highway 311 Patentee after: Huaibei Shangde Petroleum Machinery Manufacturing Co.,Ltd. Country or region after: Zhong Guo Address before: 221000 South side of Beiyuan Road, Feng County, Xuzhou City, Jiangsu Province Patentee before: XUZHOU WANYOU MACHINERY TECHNOLOGY CO.,LTD. Country or region before: Zhong Guo |
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