CN109256008A - A kind of visualization vehicle spray painting stimulating and training system and its application method - Google Patents
A kind of visualization vehicle spray painting stimulating and training system and its application method Download PDFInfo
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- CN109256008A CN109256008A CN201811463961.0A CN201811463961A CN109256008A CN 109256008 A CN109256008 A CN 109256008A CN 201811463961 A CN201811463961 A CN 201811463961A CN 109256008 A CN109256008 A CN 109256008A
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
Abstract
The invention discloses a kind of visualization vehicle spray painting stimulating and training system and its application methods, it is pumped including pneumatic spray application, spray gun, sprayed die plate and terminal, the output end of the pneumatic paint spray pump is connect by main tracheae with gas path distributor, the gas path distributor is connect by bronchus with several spray guns, the quantity of the sprayed die plate is corresponding with the number of the spray gun, gravity sensor is installed on the spray gun, ultrasonic sensor and laser range sensor, it can be to vehicle spray painting angle, spraying rate and spray distance are monitored and collect, then the data that the sensor is collected are wirelessly transmitted to terminal again and carry out processing analysis, realize the Intelligent visible information system management that vehicle spray painting training is participated in student.The present invention, which is realized, carries out Intelligent visible information system management to the spraying training process of each student.
Description
Technical field
The present invention relates to a kind of teaching and training system more particularly to a kind of visualization vehicle spray painting stimulating and training systems, originally
Invention further relates to a kind of application method for visualizing vehicle spray painting stimulating and training system.
Background technique
With the continuous promotion of China's automobile guarantee-quantity, automobile has come into average family, and car market is increasingly flourishing.Client
Automobile major demand is constantly improved, big event of the vehicle spray painting reparation as auto repair is accounted in automotive aftermarket
There is increasing specific gravity.The ten hundreds of spraying profession in the whole nation and training organization mostly use greatly traditional " master worker trains an apprentice " at present
Training pattern.Under this traditional training pattern, practical operation training is typically necessary repeatedly practises for a long time, ability
It grasps and operates basic main points.Drawback is: sprayed on material consumption is huge, and training cost is high, due to used sprayed on material category
In toxic and harmful substance, environmental pollution is serious, larger to the health harm of student；Traditional training pattern is to student
Result of training, achievement optionally can only artificially estimate that student can not quantify the grasp situation of spraying technology with experience with students.
In order to reduce training cost, reduce environmental pollution and avoid to cause the health of student in training process
Harm, the designer constantly explores in practice and research, founded a kind of visualization vehicle spray painting stimulating and training system and its
Application method has started energy conservation and environmental protection so that vehicle spray painting training be made to realize Intelligent visible information system management, green and healthy
Completely new vehicle spray painting training pattern.
Summary of the invention
In view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of visualization vehicle spray painting stimulating and training system and its
Application method, which is collected vehicle spray painting parameter by being installed with multiple sensors on spray gun, then by data
Enter terminal software by wireless transmission and processing analysis is carried out to the data of collection, realizes the spraying to each student
Training process carries out Intelligent visible information system management.
To realize the above-mentioned technical purpose, the technical solution used in the present invention is: a kind of simulation training of visualization vehicle spray painting
Exercising system, including pneumatic spray application pump, spray gun, sprayed die plate and terminal, the output end of the pneumatic paint spray pump pass through master
Tracheae is connect with gas path distributor, and the gas path distributor is connect by bronchus with several spray guns, the sprayed die plate
Quantity is corresponding with the number of the spray gun, and gravity sensor, ultrasonic sensor and laser ranging are equipped on the spray gun
Sensor can be monitored and collect to vehicle spray painting angle, spraying rate and spray distance, then again receive the sensor
The data of collection are wirelessly transmitted to terminal and carry out processing analysis, and realizing the intelligence for participating in vehicle spray painting training to student can
Visual information management.
Preferably, the spray gun is set as multiple, is trained simultaneously for multiple students.
Preferably, rechargeable battery is installed on the spray gun, as the power supply of sensor, respectively with gravity sensor,
Ultrasonic sensor is connected with laser range sensor.
Preferably, the gravity sensor, ultrasonic sensor and laser range sensor are fixed using strong metallic glue
It is distributed in around nozzle.
Preferably, the sprayed die plate is made of light-sensitive material, and the convertible color under the irradiation of light beam can be intuitively
Show spraying swath range.
Preferably, on the support frame, the quantity of sprayed die plate and the quantity of spray gun are corresponding for the sprayed die plate installation.
Preferably, vehicle spray painting training simulation softward is installed, each of software editable on the terminal
The information of member, can be at the data such as spray angle, spraying rate and spray distance to sensor collection when spraying training
Reason analysis, can intuitively be shown the training achievement of each student by display screen；It is each that software can recorde student
Training achievement, and there is intelligent data comparison function,
Preferably, the wireless transmission method between the sensor and terminal is bluetooth or infrared ray.
It should be noted that the spray gun in above-mentioned technical proposal is style common on the market, it is configured with watering can on spray gun,
To reach effects of energy conservation and environmental protection, the coating installed in watering can is clear water.
A kind of application method visualizing vehicle spray painting stimulating and training system, comprising the following steps:
Information matches step: student's data are established as unit of on the vehicle spray painting simulation softward of terminal by individual
Library, the vehicle spray painting technical parameter of the standards such as setting spray distance, spray angle, spraying rate, spraying swath overlapping, and pass through indigo plant
The various kinds of sensors being arranged on tooth or all spray guns of infrared and radio transmission mode Proper Match.
It checks spraying equipment step: after the completion of above- mentioned information are matched, checking pneumatic paint spray pump, spray gun and sprayed die plate
It is whether normal, it is ensured that all technical parameter normal operations of sensor collection.
Training for practice step: student's pistol be aligned sprayed die plate, according to from high to low, from left to right, from top to bottom,
Sequence from inside outwards carries out spraying training, closes spray gun, the stroke and upper one that spray gun unidirectionally moves next time in stroke end
Secondary on the contrary, nozzle is concordant with the last edge of stroke, the gravity sensor being arranged on spray gun collects spray angle, and ultrasonic wave passes
Sensor is for collecting spraying rate, and laser range sensor is for measuring spray distance.
Terminal shows step: in the training process, the real-time data transmission that sensor collection arrives to terminal automobile
Analysis processing on simulation softward is sprayed, is then shown the training achievement of each student by display, software can be remembered
Record each training achievement of student, this training achievement can with previous training achievement automatic comparison, by vehicle spray painting technical parameter
Quantified, student can be helped to find out gap, student's fast lifting is promoted to spray technical ability.
Preferably, the spray distance refers to that spray gun at a distance from sprayed die plate, is set as 15-20cm；Spray angle is
The angle for referring to spray gun and ground, is set as 90 °；Spraying rate refers to the movement speed of spray gun, is set as 30-35cm/s；Spray is secondary
Overlapping refers to that the upper half of the secondary range of this spray is Chong Die with the secondary lower half of range of last time spray, is set as spraying the 1/2 of secondary range
Or 2/3, the secondary range of the spray is adjusted on sprayed die plate by passing through light beam in advance.
The beneficial effects of the present invention are:
The present invention is collected vehicle spray painting parameter by being installed with multiple sensors on spray gun, then leads to data
It crosses wireless transmission and processing analysis is carried out to the data of collection into terminal software, realize the instruction of the spraying to each student
Practice process and carries out Intelligent visible information system management.Efficiently solve that vehicle spray painting real training difficulty is big, training cost is high, environmental pollution
Serious problem has very important help to cultivating the training operation enjoyment of student, promoting quality of instruction.The present invention passes through
Proper Match various kinds of sensors can precise acquisition use spray gun when all data, terminal vehicle spray painting train
Friendly human-computer interaction interface is established on instruction simulation softward, operation data when real-time display spray gun uses is established on software
Student's database as unit of individual can permanently record its Training and Learning data, and software has intelligent comparison function,
To everyone, every time scoring is compared in the data that can be acquired, and the study situation of oneself is understood convenient for student, finds out gap and not
Foot promotes student's fast lifting to spray technical ability.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is spray gun structure schematic diagram of the invention；
Fig. 3 is spraying training concrete operations schematic diagram of the invention；
In figure: 1- pneumatic spray application pump, 2- spray gun, 3- sprayed die plate, 4- terminal, the main tracheae of 5-, the distribution of 6- gas circuit
Device, 7- bronchus, 8- gravity sensor, 9- ultrasonic sensor, 10- laser range sensor, 11- rechargeable battery, 12- branch
Support, 13- watering can.
Specific embodiment
For make technical solution of the present invention, creation purpose and technical effect achieved to those skilled in the art more
Understand and be apparent to, explanation is further described to the present invention with reference to the accompanying drawings and examples.
Referring to Fig.1 shown in -2, a kind of visualization vehicle spray painting stimulating and training system provided by the invention, including pneumatic spray application
The output end of pump 1, spray gun 2, sprayed die plate 3 and terminal 4, the pneumatic spray application pump 4 is distributed by main tracheae 5 with gas circuit
Device 6 connects, and the gas path distributor 6 is connect by bronchus 7 with several spray guns 2, the quantity of the sprayed die plate 3 with it is described
The number of spray gun 2 is corresponding, and gravity sensor 8, ultrasonic sensor 9 and laser range sensor are equipped on the spray gun 2
10, vehicle spray painting angle, spraying rate and spray distance can be monitored and collected, then again collect the sensor
Data input the terminal 4 in a manner of being wirelessly transferred and carry out processing analysis, realize and participate in vehicle spray painting to student
Trained Intelligent visible information system management.
The spray gun 2 is set as multiple, is trained simultaneously for multiple students.
Rechargeable battery 11 is installed on the spray gun 2, as the power supply of sensor, respectively with gravity sensor 8, ultrasound
Wave sensor 9 is connected with laser range sensor 10.
The gravity sensor 8, ultrasonic sensor 9 and laser range sensor 10 use strong metallic glue stationary distribution
Around nozzle.
The sprayed die plate 3 is made of light-sensitive material, and the convertible color under the irradiation of light beam can intuitively show spray
Width range.
The sprayed die plate 3 installation on the support frame 12, the quantity of sprayed die plate 3 is corresponding with the quantity of spray gun 2.
Vehicle spray painting training simulation softward is installed, the letter of each student of the software editable on the terminal 4
Breath, when spraying training can the data such as spray angle, spraying rate and spray distance to sensor collection carry out processing analysis,
The training achievement of each student can intuitively be shown by display screen；Software can recorde that student is each to be trained to
Achievement, and there is intelligent data comparison function,
Wireless transmission method between the sensor (8,9,10) and terminal 4 is bluetooth or infrared ray.
It should be noted that the spray gun 2 in above-mentioned technical proposal is style common on the market, spray is configured on spray gun 3
Pot 13, to reach effects of energy conservation and environmental protection, the coating installed in watering can 13 is clear water.
A kind of application method visualizing vehicle spray painting stimulating and training system, comprising the following steps:
Information matches step: student's data are established as unit of on the vehicle spray painting simulation softward of terminal by individual
Library, the vehicle spray painting technical parameter of the standards such as setting spray distance, spray angle, spraying rate, spraying swath overlapping, and pass through indigo plant
The various kinds of sensors being arranged on tooth or all spray guns of infrared and radio transmission mode Proper Match.
It checks spraying equipment step: after the completion of above- mentioned information are matched, checking pneumatic paint spray pump, spray gun and sprayed die plate
It is whether normal, it is ensured that all technical parameter normal operations of sensor collection.
Training for practice step: student's pistol be aligned sprayed die plate, according to from high to low, from left to right, from top to bottom,
Sequence from inside outwards carries out spraying training, closes spray gun, the stroke and upper one that spray gun unidirectionally moves next time in stroke end
Secondary on the contrary, nozzle is concordant with the last edge of stroke, the gravity sensor being arranged on spray gun collects spray angle, and ultrasonic wave passes
Sensor is for collecting spraying rate, and laser range sensor is for measuring spray distance.As shown in Figure 3.
Terminal shows step: in the training process, the real-time data transmission that sensor collection arrives to terminal automobile
Analysis processing on simulation softward is sprayed, is then shown the training achievement of each student by display, software can be remembered
Record each training achievement of student, this training achievement can with previous training achievement automatic comparison, by vehicle spray painting technical parameter
Quantified, student can be helped to find out gap, student's fast lifting is promoted to spray technical ability.
The spray distance refers to that spray gun at a distance from sprayed die plate, is set as 15-20cm；Spray angle refer to spray gun with
The angle on ground is set as 90 °；Spraying rate refers to the movement speed of spray gun, is set as 30-35cm/s；The secondary overlapping of spray refers to
The upper half that this sprays secondary range is Chong Die with the secondary lower half of range of last time spray, is set as spray secondary range 1/2 or 2/3, institute
The secondary range of the spray stated is adjusted on sprayed die plate by passing through light beam in advance.
The present invention is collected vehicle spray painting parameter by being installed with multiple sensors on spray gun, then leads to data
It crosses wireless transmission and processing analysis is carried out to the data of collection into terminal software, realize the instruction of the spraying to each student
Practice process and carries out Intelligent visible information system management.Efficiently solve that vehicle spray painting real training difficulty is big, training cost is high, environmental pollution
Serious problem has very important help to cultivating the training operation enjoyment of student, promoting quality of instruction.The present invention passes through
Proper Match various kinds of sensors can precise acquisition use spray gun when all data, terminal vehicle spray painting train
Friendly human-computer interaction interface is established on instruction simulation softward, operation data when real-time display spray gun uses is established on software
Student's database as unit of individual can permanently record its Training and Learning data, and software has intelligent comparison function,
To everyone, every time scoring is compared in the data that can be acquired, and the study situation of oneself is understood convenient for student, finds out gap and not
Foot promotes student's fast lifting to spray technical ability.
The above is only presently preferred embodiments of the present invention, does not do any restrictions, all skills according to the present invention to the present invention
Any change that the mentality of designing of art scheme is made, should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of visualization vehicle spray painting stimulating and training system, including pneumatic spray application pump, spray gun, sprayed die plate and computer are whole
End, it is characterised in that: the output end of the pneumatic paint spray pump is connect by main tracheae with gas path distributor, the gas path distributor
It is connect by bronchus with several spray guns, the quantity of the sprayed die plate is corresponding with the number of the spray gun, the spray gun
On gravity sensor, ultrasonic sensor and laser range sensor are installed, can be to vehicle spray painting angle, spraying rate and spray
It applies distance to be monitored and collect, the data that the sensor is collected then is wirelessly transmitted to terminal again and are handled
Analysis realizes the Intelligent visible information system management that vehicle spray painting training is participated in student.
2. visualization vehicle spray painting stimulating and training system according to claim 1, which is characterized in that the spray gun is set as
It is multiple, it is trained simultaneously for multiple students.
3. visualization vehicle spray painting stimulating and training system according to claim 1, which is characterized in that installed on the spray gun
Have rechargeable battery, as the power supply of sensor, respectively with gravity sensor, ultrasonic sensor and laser range sensor phase
Connection.
4. visualization vehicle spray painting stimulating and training system according to claim 1, which is characterized in that the gravity sensitive
Device, ultrasonic sensor and laser range sensor are using strong metallic glue stationary distribution around nozzle.
5. visualization vehicle spray painting stimulating and training system according to claim 1, which is characterized in that the sprayed die plate is adopted
It is made of light-sensitive material, the convertible color under the irradiation of light beam can intuitively show spraying swath range.
6. visualization vehicle spray painting stimulating and training system according to claim 1, which is characterized in that the sprayed die plate peace
On the support frame, the quantity of sprayed die plate and the quantity of spray gun are corresponding for dress.
7. visualization vehicle spray painting stimulating and training system according to claim 1, which is characterized in that the terminal
On vehicle spray painting training simulation softward is installed, the information of each student of the software editable, spray training when can be to sensing
The data such as spray angle, spraying rate and spray distance that device is collected carry out processing analysis, can be by display screen by each student
Training achievement intuitively show；Software can recorde each training achievement of student, and there is intelligent data to compare
Function.
8. visualization vehicle spray painting stimulating and training system according to claim 1, which is characterized in that the sensor and meter
Wireless transmission method between calculation machine terminal is bluetooth or infrared ray.
9. a kind of application method for visualizing vehicle spray painting stimulating and training system, which comprises the following steps:
Information matches step: establishing student's database as unit of on the vehicle spray painting simulation softward of terminal by individual,
The vehicle spray painting technical parameter of the standards such as spray distance, spray angle, spraying rate, spraying swath overlapping is set, and passes through bluetooth
Or the various kinds of sensors being arranged on all spray guns of infrared and radio transmission mode Proper Match.
It checks spraying equipment step: after the completion of above- mentioned information are matched, whether checking pneumatic paint spray pump, spray gun and sprayed die plate
Normally, it is ensured that all technical parameter normal operations of sensor collection.
Training for practice step: student's pistol be aligned sprayed die plate, according to from high to low, from left to right, from top to bottom, in elder generation
Outer sequence carries out spraying training afterwards, closes spray gun, the stroke that spray gun unidirectionally moves next time and last phase in stroke end
Instead, nozzle is concordant with the last edge of stroke, and the gravity sensor being arranged on spray gun collects spray angle, ultrasonic sensor
For collecting spraying rate, laser range sensor is for measuring spray distance.
Terminal shows step: in the training process, the real-time data transmission that sensor collection arrives to terminal vehicle spray painting
Analysis is handled on simulation softward, is then shown the training achievement of each student by display, software can recorde
The each training achievement of member, this training achievement can carry out vehicle spray painting technical parameter with previous training achievement automatic comparison
Quantization can help student to find out gap, and student's fast lifting is promoted to spray technical ability.
10. the application method of visualization vehicle spray painting stimulating and training system according to claim 9, which is characterized in that institute
It states spray distance and refers to that spray gun at a distance from sprayed die plate, is set as 15-20cm；Spray angle refers to the folder on spray gun and ground
Angle is set as 90 °；Spraying rate refers to the movement speed of spray gun, is set as 30-35cm/s；The secondary overlapping of spray refers to that this spray is secondary
The upper half of range is Chong Die with the secondary lower half of range of last time spray, is set as spray secondary range 1/2 or 2/3, the spray pair
Range is adjusted on sprayed die plate by passing through light beam in advance.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811463961.0A CN109256008A (en) | 2018-12-03 | 2018-12-03 | A kind of visualization vehicle spray painting stimulating and training system and its application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811463961.0A CN109256008A (en) | 2018-12-03 | 2018-12-03 | A kind of visualization vehicle spray painting stimulating and training system and its application method |
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| CN109256008A true CN109256008A (en) | 2019-01-22 |
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ID=65042503
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110164231A (en) * | 2019-06-04 | 2019-08-23 | 合肥博仕达汽车技术服务有限公司 | One kind being applied to the multi-functional practical training stand of automotive lacquer teaching and automotive lacquer teaching method |
| CN111754840A (en) * | 2020-06-12 | 2020-10-09 | 漳州职业技术学院 | Paint spraying teaching device and teaching method |
| CN114399932A (en) * | 2021-12-28 | 2022-04-26 | 南京财经大学 | Talent training simulation training system based on intelligent learning |
| CN114743425A (en) * | 2022-04-07 | 2022-07-12 | 上海帛钥智能科技有限公司 | VR training system and equipment for automobile steering wheel foaming spraying simulation training |
| CN114758555A (en) * | 2022-05-07 | 2022-07-15 | 杭州以诺行汽车科技股份有限公司 | Automobile spraying system and method based on multiple sensors |
-
2018
- 2018-12-03 CN CN201811463961.0A patent/CN109256008A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110164231A (en) * | 2019-06-04 | 2019-08-23 | 合肥博仕达汽车技术服务有限公司 | One kind being applied to the multi-functional practical training stand of automotive lacquer teaching and automotive lacquer teaching method |
| CN111754840A (en) * | 2020-06-12 | 2020-10-09 | 漳州职业技术学院 | Paint spraying teaching device and teaching method |
| CN111754840B (en) * | 2020-06-12 | 2022-03-08 | 漳州职业技术学院 | Paint spraying teaching device and teaching method |
| CN114399932A (en) * | 2021-12-28 | 2022-04-26 | 南京财经大学 | Talent training simulation training system based on intelligent learning |
| CN114743425A (en) * | 2022-04-07 | 2022-07-12 | 上海帛钥智能科技有限公司 | VR training system and equipment for automobile steering wheel foaming spraying simulation training |
| CN114758555A (en) * | 2022-05-07 | 2022-07-15 | 杭州以诺行汽车科技股份有限公司 | Automobile spraying system and method based on multiple sensors |
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