CN109245462A - A kind of coil shaper - Google Patents
A kind of coil shaper Download PDFInfo
- Publication number
- CN109245462A CN109245462A CN201811444891.4A CN201811444891A CN109245462A CN 109245462 A CN109245462 A CN 109245462A CN 201811444891 A CN201811444891 A CN 201811444891A CN 109245462 A CN109245462 A CN 109245462A
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- CN
- China
- Prior art keywords
- coil
- coil pressure
- pressure plate
- groups
- rack
- Prior art date
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- Pending
Links
- 238000003491 array Methods 0.000 claims abstract description 4
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000399 orthopedic effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of coil shapers, the both ends of rack are provided with thickness adjusting mechanism, thickness adjusting mechanism includes the supporting guide for being set to rack one end, two groups of coil pressure plate connectors are slidably connected on supporting guide, rack one end is additionally provided with rotary drive mechanism, driving screw rod is sequentially connected on rotary drive mechanism, the bottom of two coil pressure plate connectors on same supporting guide is provided with two groups of contrary swivel nuts；Angle reshaping device includes the rectifier array that two column are respectively arranged on two groups of coil pressure plates, rectifier array includes the rectifier that several linear arrays are fixed on coil pressure plate, rectifier includes pusher of straight line, wherein pusher of straight line, which is connected to, is fixed on rotation seat, the end of line handspike is rotatably connected to coil pressure arm, and the transverse edge of coil pressure plate is pivotally attached in the middle part of coil pressure arm.
Description
Technical field
The present invention relates to the coil manufacturing fields of wind-driven generator, belong to a kind of coil shaper.
Background technique
In order to adapt to adapt to the cylindrical structure of coil stator, the coil slot cross-section in coil stator is generally fan-shaped knot
Structure, so coil requires shaping before the mounting, traditional loop shaping uses Orthopedic rod, by being manually corrected, efficiency
It is low, and coil weight is big, and manual operation danger is also higher, is easy because toppling for coil leads to the damage of operator.
Summary of the invention
The technical problem to be solved by the present invention is overcoming artificial orthopedic unsafe technical problem in the prior art, provide
A kind of coil shaper.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of coil shaper, including rack, the thickness reshaping device and angle reshaping device that are set in rack, the thickness
Reshaping device includes two groups of coil pressure plates, and coil is provided between coil pressure plate and places gap；The both ends of the rack are provided with
Thickness adjusting mechanism, the thickness adjusting mechanism include the supporting guide for being set to rack one end, the company of sliding on supporting guide
It is connected to two groups of coil pressure plate connectors, the rack one end is additionally provided with a rotary drive mechanism, on rotary drive mechanism
It is sequentially connected with a driving screw rod, the bottom of two coil pressure plate connectors on same supporting guide is provided with two groups of directions
Opposite swivel nut, swivel nut are engaged with driving screw rod above-mentioned；A swing seat, the pendulum are additionally provided on coil pressure plate connector
It is rotatablely connected between dynamic seat and coil pressure plate connector, the end of the coil pressure plate is fixed in swing seat；The angle is whole
Shape mechanism includes the rectifier array that two column are respectively arranged on two groups of coil pressure plates, the rectifier arrays of two groups of coil pressure plates it
Between mirror symmetry arrange, the rectifier array includes the rectifier that several linear arrays are fixed on coil pressure plate, it is described rectify
Positive device includes a pusher of straight line, and pusher of straight line includes a linear pushing seat and a line handspike, and wherein straight line pushes away
Dynamic seat is pivotally attached to one and is fixed on the rotation seat of coil pressure plate, and the end of the line handspike is rotatably connected to a line
Pressure arm is enclosed, the transverse edge of coil pressure plate is pivotally attached in the middle part of coil pressure arm, the other end of coil pressure arm is provided with
Coil compression end is used for and coil interior side contacts.
As a further innovation of the present invention, the coil pressure arm with the rectifier of an array touches a contact plate
On, the contact plate and coil interior side contacts.
As a further innovation of the present invention, the rotary drive mechanism is a servo rotating electric machine, driving screw rod is logical
It crosses retarder and servo rotating electric machine is sequentially connected.
As a further innovation of the present invention, the rack is wherein additionally provided on two groups of coil pressure plate connectors of one end
Coil pressure plate angle demodulator, the coil pressure plate angle demodulator include one and are rotatablely connected with coil pressure plate angle demodulator
Rotating handle, be coaxially fixed with a rotary shaft A in rotating handle, be coaxially fixed with a rotary shaft B in the swing seat,
Pass through two groups of intermeshing Bevel Gear Transmission connections between rotary shaft A and rotary shaft B.
As a further innovation of the present invention, the pusher of straight line is a linear pushing cylinder, linear pushing seat is
One cylinder baffle, line handspike are piston rod, and rotation seat is the connecting plate that section is U-shaped, and wherein U-shaped bottom end is fixedly attached to
Coil pressure plate places the side in gap backwards to coil, and cylinder baffle is rotationally connected between U-shaped both ends.
As a further innovation of the present invention, link position one of the coil pressure plate towards line handspike and coil pressure arm
Side is provided with a coil supporting plate, is vertically arranged between coil supporting plate and coil pressure plate.
The beneficial effects of the present invention are:
1, the present invention is by realizing the compression to coil, phase using decelerating motor by two groups of mechanically operated coil pressure plate structures
Than contributing bigger in artificial, pressing force is more uniform, while difference may be implemented in the angle correction mechanism of this array of structures setting
The stable regulation of angle between the coil two sides of position, compared to the uncertainty manually corrected, this structure can be prolonged
A possibility that being kept fixed, reducing coil elastic recoil caused by short time extruding.
2, contact plate structure can reduce independent coil pressure arm because of a possibility that coil caused by pressure is excessive is damaged.
3, angle demodulator realizes the whole shaping to coil by one group of rotating handle, convenient for according to different process situation
The angle of release of coil is adjusted.
4, coil supporting plate can prevent coil compress between coil and contact plate fall.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
In figure: 1, retarder；2, servo rotating electric machine；3, screw rod is driven；4, supporting guide；5, coil pressure plate connector；6, it puts
Dynamic seat；7, coil pressure plate；8, contact plate；9, coil pressure arm；10, piston rod；11, cylinder baffle；12, rotation seat.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As shown in Figure 1, the present invention is a kind of coil shaper, including rack, the thickness reshaping device being set in rack
With angle reshaping device, the thickness reshaping device includes two groups of coil pressure plates, is provided between coil placement between coil pressure plate
Gap；The both ends of the rack are provided with thickness adjusting mechanism, and the thickness adjusting mechanism includes the branch for being set to rack one end
Guide rail is supportted, slidably connects two groups of coil pressure plate connectors on supporting guide, the rack one end is additionally provided with a servo
Rotating electric machine is sequentially connected with a driving screw rod by retarder on servo rotating electric machine, and two on same supporting guide
The bottom of coil pressure plate connector is provided with two groups of contrary swivel nuts, and swivel nut is engaged with driving screw rod above-mentioned；Coil pressure
It is additionally provided with a swing seat on connector for substrate, is rotatablely connected between the swing seat and coil pressure plate connector, the coil
The end of pressing plate is fixed in swing seat；The angle reshaping device includes that two column are respectively arranged at rectifying on two groups of coil pressure plates
Positive device array, mirror symmetry arrangement between the rectifier array of two groups of coil pressure plates, the rectifier array includes several straight lines
Array is fixed on the rectifier on coil pressure plate, and the rectifier includes a pusher of straight line, and the pusher of straight line is one
A linear pushing cylinder, pusher of straight line include a linear pushing seat and a line handspike, and wherein linear pushing seat rotates
It is connected to one to be fixed on the rotation seat of coil pressure plate, rotation seat is the connecting plate that section is U-shaped, and wherein U-shaped bottom end is fixed
It is connected to the side that coil pressure plate places gap backwards to coil, linear pushing seat is rotationally connected between U-shaped both ends, the straight line
The end of push rod is rotatably connected to a coil pressure arm, and the widthwise edge of coil pressure plate is pivotally attached in the middle part of coil pressure arm
Edge, the other end of coil pressure arm are provided with coil compression end, and the coil compression end with the coil pressure arm of the rectifier of an array is equal
It touches on a contact plate, the contact plate and coil interior side contacts；
The rack is wherein additionally provided with coil pressure plate angle demodulator, the coil on two groups of coil pressure plate connectors of one end
Pressing plate angle demodulator includes the rotating handle of one with the rotation connection of coil pressure plate angle demodulator, is coaxially consolidated in rotating handle
Surely there is a rotary shaft A, be coaxially fixed with a rotary shaft B in the swing seat, pass through two between rotary shaft A and rotary shaft B
The intermeshing Bevel Gear Transmission connection of group；
For the abjection for preventing coil and contact plate, the coil pressure plate is towards the link position side of line handspike and coil pressure arm
It is provided with a coil supporting plate, is vertically arranged between coil supporting plate and coil pressure plate.
In use, enabling the line handspike of each linear pushing cylinder bounce back such as Fig. 1, so that coil pressure arm unclamps, lead to simultaneously
It crosses and is driven in the reverse direction servo rotating electric machine, so that two groups of coil pressure plates move on the contrary, and then coil is put into two groups of coil pressure arms
Between, while being placed into contact with plate on the inside of coil pressure arm, after rotation according to concrete technology demand, on rotating coil pressing plate connector
Handle is changed hands, so that swing seat rotates, so that it is at an angle between two groups of coil pressure plates, enable the straight line of linear pushing cylinder push away
Bar stretches out, and contact plate is compressed, and cooperates the coil pressure arm on linear pushing cylinder, coils press is formed.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (6)
1. a kind of coil shaper, including rack, the thickness reshaping device and angle reshaping device that are set in rack, feature
Be: the thickness reshaping device includes two groups of coil pressure plates, and coil is provided between coil pressure plate and places gap；The rack
Both ends are provided with thickness adjusting mechanism, and the thickness adjusting mechanism includes the supporting guide for being set to rack one end, and support is led
Two groups of coil pressure plate connectors are slidably connected on rail, the rack one end is additionally provided with a rotary drive mechanism, rotation
A driving screw rod, the bottom setting of two coil pressure plate connectors on same supporting guide are sequentially connected in driving mechanism
There are two groups of contrary swivel nuts, swivel nut is engaged with driving screw rod above-mentioned；A pendulum is additionally provided on coil pressure plate connector
Dynamic seat, is rotatablely connected between the swing seat and coil pressure plate connector, and the end of the coil pressure plate is fixed in swing seat；
The angle reshaping device includes the rectifier array that two column are respectively arranged on two groups of coil pressure plates, and two groups of coil pressure plates are rectified
Mirror symmetry arrangement between positive device array, the rectifier array includes the correction that several linear arrays are fixed on coil pressure plate
Device, the rectifier include a pusher of straight line, and pusher of straight line includes a linear pushing seat and a line handspike,
Middle linear pushing seat is pivotally attached to one and is fixed on the rotation seat of coil pressure plate, the end rotation connection of the line handspike
Have a coil pressure arm, be pivotally attached to the transverse edge of coil pressure plate in the middle part of coil pressure arm, coil pressure arm it is another
End is provided with coil compression end, is used for and coil interior side contacts.
2. a kind of coil shaper as described in claim 1, it is characterized in that: the coil pressure arm with the rectifier of an array connects
It contacts on a contact plate, the contact plate and coil interior side contacts.
3. a kind of coil shaper as described in claim 1, it is characterized in that: the rotary drive mechanism is a servo rotation
Motor, driving screw rod are sequentially connected by retarder and servo rotating electric machine.
4. a kind of coil shaper as described in claim 1, it is characterized in that: two groups of coil pressure plates of the rack wherein one end
Coil pressure plate angle demodulator is additionally provided on connector, the coil pressure plate angle demodulator includes one and coil pressure plate angle
The rotating handle of adjuster rotation connection is spent, a rotary shaft A is coaxially fixed in rotating handle, is coaxially consolidated in the swing seat
Surely there is a rotary shaft B, pass through two groups of intermeshing Bevel Gear Transmission connections between rotary shaft A and rotary shaft B.
5. a kind of coil shaper as described in claim 1, it is characterized in that: the pusher of straight line is a linear pushing gas
Cylinder, linear pushing seat are a cylinder baffle, and line handspike is piston rod, and rotation seat is the connecting plate that section is U-shaped, wherein U
Shape bottom end is fixedly attached to the side that coil pressure plate places gap backwards to coil, and cylinder baffle is rotationally connected between U-shaped both ends.
6. a kind of coil shaper as described in claim 1, it is characterized in that: the coil pressure plate is towards line handspike and coil
The link position side of pressure arm is provided with a coil supporting plate, is vertically arranged between coil supporting plate and coil pressure plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811444891.4A CN109245462A (en) | 2018-11-29 | 2018-11-29 | A kind of coil shaper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811444891.4A CN109245462A (en) | 2018-11-29 | 2018-11-29 | A kind of coil shaper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109245462A true CN109245462A (en) | 2019-01-18 |
Family
ID=65073695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811444891.4A Pending CN109245462A (en) | 2018-11-29 | 2018-11-29 | A kind of coil shaper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109245462A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110465609A (en) * | 2019-09-09 | 2019-11-19 | 金杯电工电磁线有限公司 | A kind of pair of coil straight line portion carries out the device of cold pressing shaping |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB830510A (en) * | 1955-07-21 | 1960-03-16 | Emmanuel Kaye | Improvements in or relating to coil handling devices |
| CN102231590A (en) * | 2011-07-04 | 2011-11-02 | 唐山市拓又达科技有限公司 | Coil shaper |
| CN203243190U (en) * | 2013-04-26 | 2013-10-16 | 南京控特电机有限公司 | Adjustable stator molding coil shaping die |
| CN204497051U (en) * | 2015-03-17 | 2015-07-22 | 河南龙翔电气有限责任公司 | A kind of amorphous alloy transformer coil apparatus for shaping |
| CN106787475A (en) * | 2016-12-25 | 2017-05-31 | 中船重工电机科技股份有限公司 | Generator amature turriform coil shaping device |
| CN209170177U (en) * | 2018-11-29 | 2019-07-26 | 卓弢机器人盐城有限公司 | A kind of coil shaper |
-
2018
- 2018-11-29 CN CN201811444891.4A patent/CN109245462A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB830510A (en) * | 1955-07-21 | 1960-03-16 | Emmanuel Kaye | Improvements in or relating to coil handling devices |
| CN102231590A (en) * | 2011-07-04 | 2011-11-02 | 唐山市拓又达科技有限公司 | Coil shaper |
| CN203243190U (en) * | 2013-04-26 | 2013-10-16 | 南京控特电机有限公司 | Adjustable stator molding coil shaping die |
| CN204497051U (en) * | 2015-03-17 | 2015-07-22 | 河南龙翔电气有限责任公司 | A kind of amorphous alloy transformer coil apparatus for shaping |
| CN106787475A (en) * | 2016-12-25 | 2017-05-31 | 中船重工电机科技股份有限公司 | Generator amature turriform coil shaping device |
| CN209170177U (en) * | 2018-11-29 | 2019-07-26 | 卓弢机器人盐城有限公司 | A kind of coil shaper |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110465609A (en) * | 2019-09-09 | 2019-11-19 | 金杯电工电磁线有限公司 | A kind of pair of coil straight line portion carries out the device of cold pressing shaping |
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