CN109240283B - Running state intelligent regulation and control system based on AGV trolley punctuality rate analysis - Google Patents
Running state intelligent regulation and control system based on AGV trolley punctuality rate analysis Download PDFInfo
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Abstract
The invention discloses an intelligent running state regulation and control system based on AGV trolley punctuality rate analysis, which comprises the following steps: the error setting module is used for acquiring the accumulated running time and the accumulated transport weight of the target AGV trolley and setting a time error for the target AGV trolley; the time acquisition module is used for acquiring m actual running times and m theoretical running times when the target AGV car continuously executes tasks for m times; the punctuality rate analysis module is used for determining the punctuality rate of the target AGV; the intelligent control module is used for making an operation state control strategy for the target AGV based on the comparison result of the punctuality rate of the target AGV and the preset value. According to the method, the time error model is determined according to the accumulated running time and the accumulated transport weight of the AGV, so that the influence of the working life and the working strength on the running speed and the running time of the AGV is weakened, the accuracy of time error formulation is improved on one hand, and the effectiveness of analyzing the actual running time of the AGV is improved on the other hand.
Description
Technical Field
The invention relates to the technical field of AGV trolley regulation and control systems, in particular to an intelligent operation state regulation and control system based on AGV trolley punctuality rate analysis.
Background
An AGV (Automated Guided Vehicle) is a Vehicle equipped with an electromagnetic or optical automatic guide device, and is capable of traveling along a predetermined guide path. The conventional AGV path running system generally has only one loop, namely a single loop, and all the operations of the AGV, such as loading, unloading, transportation and the like, are completed on the line. Because the AGV needs to stop on this circuit in the process of unloading, consequently can influence other AGV operations on this circuit. Some existing AGVs have the function of automatically avoiding obstacles, namely, the AGVs leave a line when encountering an obstacle, cross the obstacle and then return to the line; however, the system for analyzing the punctual rate of the AGV during the process of executing the transportation task in the operation process is less, and the problem that whether each AGV in the working area can still keep the controllable punctual rate under the influence of the working years is difficult to master is not favorable for improving the monitoring of the operation state of each AGV in the working area, and the transportation efficiency and the transportation effect of the AGV are reduced.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides an intelligent operation state regulation and control system based on AGV trolley punctuality rate analysis.
The invention provides an intelligent running state regulation and control system based on AGV trolley punctuality analysis, which comprises:
the error setting module is used for acquiring the accumulated running time and the accumulated transportation weight of the target AGV trolley in the preset time and setting a time error for the target AGV trolley based on the accumulated running time and the accumulated transportation weight;
the time acquisition module is used for acquiring m actual running times and m theoretical running times when the target AGV car continuously executes the tasks for m times;
the punctuality rate analysis module is used for determining the punctuality rate of the target AGV based on the m actual running times, the m theoretical running times and the time errors;
and the intelligent control module is used for making an operation state control strategy for the target AGV based on the comparison result of the punctuality rate of the target AGV and the preset value.
Preferably, a weight-error correspondence model established based on a correspondence between the running weight coefficient of the AGV and the time error is stored in the error setting module;
the error setting module is specifically configured to:
setting a preset time;
acquiring the accumulated running time of a target AGV trolley in a preset time, and recording the accumulated running time as T;
acquiring the accumulated transport weight of a target AGV in a preset time, and recording the accumulated transport weight as W;
calculating the running weight coefficient Q of the target AGV according to the following formula:
Q=aT+bW+c;
searching corresponding time error in the weight-error corresponding relation model based on the running weight coefficient Q of the target AGV, and recording the time error as t0;
Wherein a, b and c are preset values.
Preferably, the time acquisition module is specifically configured to:
acquiring m actual running times of the target AGV car when continuously executing the tasks for m times, and recording the m actual running times as t11、t12、t13……t1m;
Obtaining m theoretical running times of the target AGV car when continuously executing the tasks for m times, and recording the m theoretical running times as t21、t22、t23……t2m。
Preferably, the punctual rate analysis module is specifically configured to:
acquiring time error t corresponding to target AGV0M actual running times t when the target AGV continuously executes tasks for m times11、t12、t13……t1mAnd m theoretical running times t21、t22、t23……t2m;
Calculate | t1j-t2jValue of | when | t1j-t2j|≤t0Then, the j is listed in a sequence number set;
counting the number x of parameters in the sequence number set;
calculating the punctual rate of the target AGV according to the following formula, and marking the punctual rate as P, wherein the formula is as follows:
P=x/m;
wherein j is more than or equal to 1 and less than or equal to m.
Preferably, a first preset value P is stored in the intelligent regulation and control module1And a second preset value P2,P1<P2;
The intelligent regulation and control module is specifically used for:
respectively comparing the punctual rate P of the target AGV with the punctual rate PFirst preset value P1And a second preset value P2And (3) comparison:
when P is less than or equal to P1Then, a first operation state regulation strategy is set for a target AGV;
when P is present1<P<P2Then, a second operation state regulation strategy is set for the target AGV;
when P is more than or equal to P2Then, a third operation state regulation strategy is set for the target AGV;
wherein the first operating state regulating strategy is: sending information of low punctuality rate of the target AGV trolley operation to a supervision department;
the second operating state regulating strategy is as follows: sending information that the punctuality rate of the target AGV trolley is low to a supervision department;
the third operating state regulating strategy is as follows: and sending information that the running punctuality rate of the target AGV is within a normal range to a supervision department.
The invention provides an intelligent operating state regulating and controlling system based on AGV punctuality rate analysis, which acquires the punctuality rate of the AGV in the current state by collecting the actual operating time of the AGV in the process of executing tasks for many times, formulating the time difference by combining the actual operating time and the theoretical operating time and comparing the size relation between the time difference and the preset time error, determines whether the operating time of the AGV is influenced by the working age, the operating time and the bearing weight of the AGV according to the actual value of the punctuality rate, refines and analyzes the influence degree, and formulates different operating state regulating and controlling strategies according to the difference of the influence degree, so that a monitoring department can comprehensively and accurately know the actual operating state and condition of each AGV in a working area, thereby regulating and improving the actual state of each AGV in a targeted manner, the transport effect of each AGV dolly in the workspace and the operating efficiency of the whole workspace are guaranteed. Furthermore, when a reference time error is determined, the time error model is determined according to the accumulated running time and the accumulated transport weight of the AGV, so that the influence of the working age and the working strength on the running speed and the running time of the AGV is weakened, the accuracy of time error determination is improved on one hand, and the effectiveness of analyzing the actual running time of the AGV is improved on the other hand, so that the intelligent monitoring and control of the system on the running state of the AGV in the task execution process are improved.
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FIG. 1 is a schematic structural diagram of an AGV trolley punctuality analysis-based operation state intelligent regulation and control system.
Detailed Description
As shown in fig. 1, fig. 1 is an intelligent operation state control system based on AGV vehicle punctuality analysis according to the present invention.
Referring to fig. 1, the running state intelligent regulation and control system based on the AGV vehicle punctuality analysis provided by the present invention includes:
the error setting module is used for acquiring the accumulated running time and the accumulated transportation weight of the target AGV trolley in the preset time and setting a time error for the target AGV trolley based on the accumulated running time and the accumulated transportation weight;
in this embodiment, a weight-error correspondence model established based on a correspondence between an operation weight coefficient of an AGV and a time error is stored in the error setting module; by establishing the weight-error corresponding relation model, the influence of the working life and the working strength on the running speed of the AGV trolley can be weakened, the corresponding time error can be conveniently obtained according to the accumulated running time and the accumulated transport weight of the AGV trolley, and an accurate and effective analysis basis is provided for analyzing the actual running state of the AGV trolley, so that the precision of an analysis result is improved;
the error setting module is specifically configured to:
setting a preset time;
acquiring the accumulated running time of a target AGV trolley in a preset time, and recording the accumulated running time as T;
acquiring the accumulated transport weight of a target AGV in a preset time, and recording the accumulated transport weight as W;
calculating the running weight coefficient Q of the target AGV according to the following formula:
Q=aT+bW+c;
calculating the running weight coefficient Q of the target AGV according to the accumulated running time and the accumulated transportation weight of the target AGV, so that the grading and the determination of the influences of the AGV on different degrees are facilitated according to the two parameters, and the accuracy of the formulation of the running weight coefficient Q is ensured;
searching corresponding time error in the weight-error corresponding relation model based on the running weight coefficient Q of the target AGV, and recording the time error as t0;
Wherein a, b and c are preset values.
The time acquisition module is used for acquiring m actual running times and m theoretical running times when the target AGV car continuously executes the tasks for m times;
in this embodiment, the time obtaining module is specifically configured to:
acquiring m actual running times of the target AGV car when continuously executing the tasks for m times, and recording the m actual running times as t11、t12、t13……t1m;
Obtaining m theoretical running times of the target AGV car when continuously executing the tasks for m times, and recording the m theoretical running times as t21、t22、t23……t2m;
The actual running time and the theoretical running time of the target AGV car when continuously executing the tasks for m times are introduced to serve as an analysis basis, and the comprehensiveness and effectiveness of the analysis process can be improved by increasing the number of analysis, so that the accuracy of the analysis result can be improved.
The punctuality rate analysis module is used for determining the punctuality rate of the target AGV based on the m actual running times, the m theoretical running times and the time errors;
in this embodiment, the punctual rate analysis module is specifically configured to:
acquiring time error t corresponding to target AGV0M actual running times t when the target AGV continuously executes tasks for m times11、t12、t13……t1mAnd m theoretical running times t21、t22、t23……t2m;
Calculate | t1j-t2jValue of | when | t1j-t2j|≤t0When the target AGV is in the j-th task execution period, the consumed time of the target AGV in the j-th task execution period is close to the theoretical operation time, namely the target AGV is in the j-th task execution period, and at the moment, j is listed into a sequence number set;
counting the number x of parameters in the sequence number set; the number of the x directly shows whether the target AGV trolley is on time when the tasks are executed for m times, so that the on-time rate of the target AGV trolley is conveniently calculated;
calculating the punctual rate of the target AGV according to the following formula, and marking the punctual rate as P, wherein the formula is as follows:
P=x/m;
wherein j is more than or equal to 1 and less than or equal to m.
And the intelligent control module is used for making an operation state control strategy for the target AGV based on the comparison result of the punctuality rate of the target AGV and the preset value.
In this embodiment, the intelligent control module stores a first preset value P1And a second preset value P2,P1<P2;
The intelligent regulation and control module is specifically used for:
respectively comparing the punctual rate P of the target AGV with a first preset value P1And a second preset value P2And (3) comparison:
when P is less than or equal to P1When the target AGV is in the running state, the punctuality rate of the target AGV during the m-time task execution is low, and in order to avoid the influence on the transportation efficiency caused by the fact that the target AGV continues to keep the state, a first running state regulation strategy is made for the target AGV; the first operating state regulating strategy is as follows: sending information of low punctuality rate of the target AGV trolley operation to a supervision department; the method is convenient for the supervision department to timely take targeted adjustment measures on the target AGV, and further deterioration of the running state of the target AGV is avoided;
when P is present1<P<P2In time, the punctuality rate of the target AGV in m-time task execution is low, so that the supervision department can know that the running precision of the target AGV is lowIf so, a second operation state regulation strategy is set for the target AGV; the second operating state regulating strategy is as follows: sending information that the punctuality rate of the target AGV trolley is low to a supervision department; informing a supervision department to take a targeted measure to improve the actual running state of the target AGV, and ensuring the running efficiency and effect of the target AGV;
when P is more than or equal to P2If the punctuality rate of the target AGV is within the controllable range when the tasks are executed for m times, a third operation state regulation strategy is made for the target AGV; the third operating state regulating strategy is as follows: and sending information that the running punctuality rate of the target AGV is within a normal range to a supervision department.
The running state intelligent regulation and control system based on the AGV punctuality rate analysis, which is provided by the embodiment, acquires the punctuality rate of the AGV in the current state by repeatedly acquiring the actual running time of the AGV in the process of executing the task, formulating the time difference by combining the actual running time and the theoretical running time and comparing the size relation between the time difference and the preset time error, determines whether the running time of the AGV is influenced by the working age, the running time and the bearing weight of the AGV according to the actual value of the punctuality rate, refines and analyzes the influence degree, and formulates different running state regulation and control strategies according to the difference of the influence degree, so that a supervision department can comprehensively and accurately know the actual running state and condition of each AGV in a working area, and adjust and improve the actual state of each AGV in a targeted manner, the transport effect of each AGV dolly in the workspace and the operating efficiency of the whole workspace are guaranteed. Furthermore, when a reference time error is determined, the time error model is determined according to the accumulated running time and the accumulated transport weight of the AGV, so that the influence of the working period and the working strength on the running speed and the running time of the AGV is weakened, the accuracy of time error determination is improved on one hand, and the effectiveness of analyzing the actual running time of the AGV is improved on the other hand, so that the intelligent monitoring and control of the running state of the AGV in the process of executing tasks are improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (4)
1. The utility model provides an operating condition intelligent regulation and control system based on analysis of AGV dolly punctuality rate which characterized in that includes:
the error setting module is used for acquiring the accumulated running time and the accumulated transportation weight of the target AGV trolley in the preset time and setting a time error for the target AGV trolley based on the accumulated running time and the accumulated transportation weight;
the time acquisition module is used for acquiring m actual running times and m theoretical running times when the target AGV car continuously executes the tasks for m times;
the punctuality rate analysis module is used for determining the punctuality rate of the target AGV based on the m actual running times, the m theoretical running times and the time errors;
the intelligent control module is used for making an operation state control strategy for the target AGV based on the comparison result of the punctuality rate of the target AGV and a preset value;
a weight-error corresponding relation model established based on the corresponding relation between the running weight coefficient of the AGV trolley and the time error is stored in the error setting module;
the error setting module is specifically configured to:
setting a preset time;
acquiring the accumulated running time of a target AGV trolley in a preset time, and recording the accumulated running time as T;
acquiring the accumulated transport weight of a target AGV in a preset time, and recording the accumulated transport weight as W;
calculating the running weight coefficient Q of the target AGV according to the following formula:
Q=aT+bW+c;
running weight of AGV based on targetThe coefficient Q searches the corresponding time error in the weight-error corresponding relation model, and the time error is recorded as t0;
Wherein a, b and c are preset values.
2. The AGV on-time rate analysis-based operation state intelligent regulation and control system of claim 1, wherein the time acquisition module is specifically configured to:
acquiring m actual running times of the target AGV car when continuously executing the tasks for m times, and recording the m actual running times as t11、t12、t13……t1m;
Obtaining m theoretical running times of the target AGV car when continuously executing the tasks for m times, and recording the m theoretical running times as t21、t22、t23……t2m。
3. The AGV car punctuality analysis-based operation state intelligent regulation and control system of claim 2, wherein the punctuality analysis module is specifically configured to:
acquiring time error t corresponding to target AGV0M actual running times t when the target AGV continuously executes tasks for m times11、t12、t13……t1mAnd m theoretical running times t21、t22、t23……t2m;
Calculate | t1j-t2jValue of | when | t1j-t2j|≤t0Then, the j is listed in a sequence number set;
counting the number x of parameters in the sequence number set;
calculating the punctual rate of the target AGV according to the following formula, and marking the punctual rate as P, wherein the formula is as follows:
P=x/m;
wherein j is more than or equal to 1 and less than or equal to m.
4. The AGV punctuality analysis-based running state intelligent regulation and control system of claim 3, wherein said intelligent regulation and control module stores therein a first preset valueP1And a second preset value P2,P1<P2;
The intelligent regulation and control module is specifically used for:
respectively comparing the punctual rate P of the target AGV with a first preset value P1And a second preset value P2And (3) comparison:
when P is less than or equal to P1Then, a first operation state regulation strategy is set for a target AGV;
when P is present1<P<P2Then, a second operation state regulation strategy is set for the target AGV;
when P is more than or equal to P2Then, a third operation state regulation strategy is set for the target AGV;
wherein the first operating state regulating strategy is: sending information of low punctuality rate of the target AGV trolley operation to a supervision department;
the second operating state regulating strategy is as follows: sending information that the punctuality rate of the target AGV trolley is low to a supervision department;
the third operating state regulating strategy is as follows: and sending information that the running punctuality rate of the target AGV is within a normal range to a supervision department.
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