CN109239794A - A kind of installation of engine part is taken pictures fail-safe system and its application method - Google Patents
A kind of installation of engine part is taken pictures fail-safe system and its application method Download PDFInfo
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- CN109239794A CN109239794A CN201811278297.2A CN201811278297A CN109239794A CN 109239794 A CN109239794 A CN 109239794A CN 201811278297 A CN201811278297 A CN 201811278297A CN 109239794 A CN109239794 A CN 109239794A
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000009434 installation Methods 0.000 title claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 230000001939 inductive effect Effects 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims description 9
- 238000012790 confirmation Methods 0.000 claims description 4
- 238000010200 validation analysis Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 2
- 230000008450 motivation Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009510 drug design Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
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- General Life Sciences & Earth Sciences (AREA)
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Abstract
The invention discloses a kind of engine parts to install take pictures fail-safe system and its application method, the system is applied on engine part assembly line, including the photo module for acquiring engine photo, image checking module and engine information acquisition unit, the engine information acquisition unit include the data carrier for storing engine information, data carrier reader；The photo module, image checking module, engine information acquisition unit are sequentially connected.The present invention has design reasonable, reliable for operation, carries out the advantages that engine part assembles mistake proofing, liberates labour, improve working efficiency using machinery equipment.
Description
Technical field
The present invention relates to engine accessory power ratings to assemble error-proofing technique field, takes pictures more particularly to a kind of installation of engine part
Fail-safe system and its application method.
Background technique
Currently, engine needs to assemble many attachmentes, it is easy to happen the case where part mistakes and omissions fill during the installation process, it is unfavorable
In production quality control.Existing engine part mistakes and omissions dress can only rely on worker and detect by an unaided eye, and find out starting for mistakes and omissions dress
Machine, this mode heavy workload, working efficiency are low, and pole digests the mind.The present invention solves existing engine part mistakes and omissions dress only
People can be relied on and observe progress mistake proofing, the defect of heavy workload can carry out mistake proofing of taking pictures to engine part automatically, and it is anti-to reach machine
Wrong function.
The disclosure of background above technology contents is only used for auxiliary and understands design and technical solution of the invention, not necessarily
The prior art for belonging to present patent application, no tangible proof show above content present patent application the applying date
In disclosed situation, above-mentioned background technique should not be taken to the novelty and creativeness of evaluation the application.
Summary of the invention
Present invention aims at proposing that a kind of installation of engine part takes pictures fail-safe system and its application method, on solving
The technical issues of stating inspection engine part neglected loading heavy workload of the existing technology.
Preferably, the present invention can also have following technical characteristic:
A kind of installation of engine part is taken pictures fail-safe system, and the system is applied on engine part assembly line, including
For acquiring the photo module of engine photo, image checking module and engine information acquisition unit, the engine letter
Breath acquisition unit includes the data carrier for storing engine information, data carrier reader；Described image checking module includes anti-mismatch
The host computer of plate, prewarning unit and the newest engine production parameter of storage；The photo module, image checking module, hair
Motivation information acquisition unit is sequentially connected.
Further, the engine information data carrier is located on the engine body.
Further, the system also includes pallet, the pallet is located on engine rollgang, and delivery engine exists
It is run on rollgang.
Further, the engine information data carrier is located on the pallet.
Further, the system also includes for detecting the inductive switch of engine in place, the inductive switch is located at
On engine rollgang, the inductive switch is connect with the photo module, data carrier reader signal；When rollgang will
When engine is delivered to inductive switch range, triggering photo module is taken pictures, data carrier reader reads engine information data carrier
Information.
Further, the photo module is induction camera.
Further, the mistake proofing template is model engine component assembly template；Data carrier reader reads engine
The information of data carrier, and supreme position machine confirmation engine production parameter information is sent, transfer the engine with photo module acquisition
The corresponding model engine component assembly template of photo compares, and such as compares consistent, then green light clearance, conversely, then lighting
Red light, prewarning unit alarm.
Further, the mistake proofing template has multiple, respectively corresponds the component assembly template of each engine.
Further, engine data carrier storage engine information include engine model, engine production number,
Engine production process data.
A kind of engine part installs the application method for fail-safe system of taking pictures, comprising the following steps:
Information collection: in place, triggering photo module is taken pictures acquires engine photo to inductive switch induction generator, meanwhile,
Data carrier reader reads engine information data carrier information and sends host computer for the information read；
Validation of information: host computer receives data carrier information, and newest built in by the information of data carrier and host computer starts
Machine manufacturing parameter compares, and confirms the model engine part assembly information, and the engine part assembly information that will confirm that
It is sent to image checking module；
The confirmation of mistake proofing template: image checking module recalls local corresponding mistake proofing template and carries out according to the information of host computer
Comparison；
Judgment basis: if engine photo is consistent with the local mistake proofing template recalled, then green light is let pass, on the contrary then light red
Lamp, prewarning unit alarm.
The beneficial effect of the present invention compared with the prior art includes:
(1) the present invention has rational design, reliable for operation, carries out engine part using machinery equipment and assembles mistake proofing, liberates labor
Power improves working efficiency；
(2) machine mistake proofing is used, artificial mistake proofing is avoided to start a leak, improves mistake proofing rate of precision；
(3) entire mistake proofing process realizes automation mistake proofing, and work efficiency is high, using photo comparison's mistake proofing, starts out and starts
The beginning of machine part mistake proofing.
Detailed description of the invention
Fig. 1 is system structure diagram of the invention；
Fig. 2 is system top view of the invention；
Fig. 3 is system side view of the invention；
Fig. 4 is system operational flow diagram of the invention.
Specific embodiment
With reference to embodiment and compares attached drawing invention is further described in detail.It is emphasized that
Following the description is only exemplary, the range and its application being not intended to be limiting of the invention.
Referring to the following drawings, non-limiting and nonexcludability embodiment will be described, wherein identical appended drawing reference indicates
Identical component, unless stated otherwise.
Referring to Fig.1-4, a kind of engine part installs fail-safe system of taking pictures, and the system is applied assembles in engine part
On line, including the photo module for acquiring engine photo, image checking module and engine information acquisition unit are described
Engine information acquisition unit includes the data carrier for storing engine information, data carrier reader；Described image checking module packet
Include the host computer of mistake proofing template, prewarning unit and the newest engine production parameter of storage；The photo module, image calibration pair
Module, engine information acquisition unit are sequentially connected.
By pallet 2 place engine rollgang 3 on, by engine information data carrier 4 be located at 1 body of engine or
On pallet 2.Inductive switch 7 and data carrier reader 5 are additionally provided on rollgang 3, induction camera 6 is arranged in conveying roller
The side in road 3.The inductive switch 7 is connect with induction camera 6,5 signal of data carrier reader.This system is in use, will hair
Motivation 1 is placed on pallet 2 and moves ahead along 3 traffic direction of rollgang, opens when engine 1 is delivered to induction by rollgang 3
When closing 7 induction range, inductive switch 7 sends signal to camera 6, data carrier reader 5, and triggering camera 6 is actuated for clapping
According to acquisition 1 photo of engine；Meanwhile also activation data carrier reader 5 is directed at the data carrier 4 for storing engine information, and reads
Take the information in engine information data carrier 4, including engine model, engine production number, engine production process data
Etc. information.
According to above-mentioned, data carrier reader reads engine model, engine production in engine information data carrier
After the information such as number, engine production process data, passes information to and store the upper of newest engine production parameter
Machine.The engine production parameter includes the letter such as engine model, engine production number, engine production process data
Breath.In actual production, according to the demand of client, the engine of the same model of production department corresponds to a variety of production process datas,
The part that the engine of model of the same race is assembled is different, is referred to as texturing machine.And host computer stores newest engine model
And its corresponding creation data, as an engine information database, data carrier reader is airborne by starting of reading
Code body information is sent to host computer, engine model, the engine production number, engine production that engine data carrier is stored
The data that the information such as process data are stored with host computer compare, and determine engine part information.Host computer is by engine zero
Part information is sent to mistake proofing template.
Mistake proofing template carry it is locally-stored have multiple, respectively correspond the component assembly template of each engine.Mistake proofing template connects
The engine part information that host computer is sent is received, recalls the engine part sent with host computer from local mistake proofing template
Corresponding template.The engine photo that camera acquires is compared with the local template transferred out, such as engine photo
On the contrary consistent with the local mistake proofing template recalled, then green light is let pass, then flash the redlight, and prewarning unit is alarmed.
Engine photo and the comparison principle of local template are that operator obtains newest assembled hair from host computer
Motivation parts information, it is assumed that it learns that engine need to assemble tri- parts of A, B, C, sends comparison request from worker to local template,
It determines whether engine photo is equipped with tri- parts of A, B, C, local template and engine photo comparison, confirms A, B, C tri-
On the contrary whether part assembles completely, such as assembles completely, then give a green light passage, then flash the redlight, and prewarning unit is alarmed, and prompts institute
Lack part.
Referring to Fig. 4, a kind of engine part installs the application method for fail-safe system of taking pictures, comprising the following steps:
Information collection: in place, triggering photo module is taken pictures acquires engine photo to inductive switch induction generator, meanwhile,
Data carrier reader reads engine information data carrier information and sends host computer for the information read；
Validation of information: host computer receives data carrier information, and newest built in by the information of data carrier and host computer starts
Machine manufacturing parameter compares, and confirms the model engine part assembly information, and the engine part assembly information that will confirm that
It is sent to image checking module；
The confirmation of mistake proofing template: image checking module recalls local corresponding mistake proofing template and carries out according to the information of host computer
Comparison；
Judgment basis: if engine photo is consistent with the local mistake proofing template recalled, then green light is let pass, on the contrary then light red
Lamp, prewarning unit alarm.
It would be recognized by those skilled in the art that above description make numerous accommodations be it is possible, so embodiment and attached
Figure is intended merely to describe one or more particular implementations.
It is counted as example embodiment of the invention although having been described and describing, it will be apparent to those skilled in the art that
It can be variously modified and is replaced, without departing from spirit of the invention.Furthermore it is possible to make many modifications with will be special
Condition of pledging love is fitted to religious doctrine of the invention, without departing from invention described herein central concept.So the present invention is unrestricted
In specific embodiment disclosed herein, but the present invention may further include belonging to all embodiments of the scope of the invention and its being equal
Object.
Claims (10)
- The fail-safe system 1. a kind of engine part installation is taken pictures, the system are applied on engine part assembly line, feature Be: including the photo module for acquiring engine photo, image checking module and engine information acquisition unit are described Engine information acquisition unit includes the data carrier for storing engine information, data carrier reader；Described image checking module packet Include the host computer of mistake proofing template, prewarning unit and the newest engine production parameter of storage；The photo module, image calibration pair Module, engine information acquisition unit are sequentially connected.
- The fail-safe system 2. a kind of engine part installation as described in claim 1 is taken pictures, it is characterised in that: the engine letter Breath data carrier is located on the engine body.
- The fail-safe system 3. a kind of engine part installation as described in claim 1 is taken pictures, it is characterised in that: the system is also wrapped Pallet is included, the pallet is located on engine rollgang, and delivery engine is run on rollgang.
- The fail-safe system 4. a kind of engine part installation as claimed in claim 3 is taken pictures, it is characterised in that: the engine letter Breath data carrier is located on the pallet.
- The fail-safe system 5. a kind of engine part installation as claimed in claim 2 or 4 is taken pictures, it is characterised in that: the system It further include for detecting the inductive switch of engine in place, the inductive switch is located on engine rollgang, the induction Switch is connect with the photo module, data carrier reader signal；When engine is delivered to inductive switch range by rollgang When, triggering photo module is taken pictures, data carrier reader reads engine information data carrier information.
- The fail-safe system 6. a kind of engine part installation as described in claim 1 is taken pictures, it is characterised in that: the photo module To incude camera.
- The fail-safe system 7. a kind of engine part installation as described in claim 1 is taken pictures, it is characterised in that: the mistake proofing template For model engine component assembly template；Data carrier reader reads the information of engine data carrier, and it is true to send supreme position machine Recognize engine production parameter information, transfers model engine component assembly corresponding with the engine photo of photo module acquisition Template compares, and such as compares consistent, then green light clearance, conversely, then flash the redlight, prewarning unit alarm.
- The fail-safe system 8. a kind of engine part installation as claimed in claim 7 is taken pictures, it is characterised in that: the mistake proofing template Have multiple, respectively corresponds the component assembly template of each engine.
- The fail-safe system 9. a kind of engine part installation as described in claim 1 is taken pictures, it is characterised in that: it is described start it is airborne Code body storage engine information includes engine model, engine production number, engine production process data.
- The application method of fail-safe system 10. a kind of engine part installation is taken pictures, which comprises the following steps:Information collection: in place, triggering photo module is taken pictures acquires engine photo to inductive switch induction generator, meanwhile, carry code Body reader reads engine information data carrier information and sends host computer for the information read；Validation of information: host computer receives data carrier information, and the newest engine built in the information of data carrier and host computer is raw It produces parameter to compare, the engine part assembly information that confirms the model engine part assembly information, and will confirm that is sent To image checking module；The confirmation of mistake proofing template: image checking module recalls local corresponding mistake proofing template and compares according to the information of host computer；Judgment basis: if engine photo is consistent with the local mistake proofing template recalled, then green light is let pass, on the contrary then flash the redlight, Prewarning unit alarm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811278297.2A CN109239794A (en) | 2018-10-30 | 2018-10-30 | A kind of installation of engine part is taken pictures fail-safe system and its application method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811278297.2A CN109239794A (en) | 2018-10-30 | 2018-10-30 | A kind of installation of engine part is taken pictures fail-safe system and its application method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110695764A (en) * | 2019-11-21 | 2020-01-17 | 安徽华菱汽车有限公司 | Error-proofing method and error-proofing system for machining blank of flexible production line |
| CN113049600A (en) * | 2021-03-31 | 2021-06-29 | 上汽通用五菱汽车股份有限公司 | Engine part wrong and neglected loading detection method and system based on visual detection |
| CN114434142A (en) * | 2021-12-22 | 2022-05-06 | 上海智能制造功能平台有限公司 | Man-machine cooperation interactive assembly system |
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