CN105044538A - Wire harness industry online machine visual mistake-proofing system and method - Google Patents

Wire harness industry online machine visual mistake-proofing system and method Download PDF

Info

Publication number
CN105044538A
CN105044538A CN201510359000.5A CN201510359000A CN105044538A CN 105044538 A CN105044538 A CN 105044538A CN 201510359000 A CN201510359000 A CN 201510359000A CN 105044538 A CN105044538 A CN 105044538A
Authority
CN
China
Prior art keywords
detection
contrast
wire harness
machine vision
camera
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510359000.5A
Other languages
Chinese (zh)
Inventor
王振宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI IMV INDUSTRIAL CONTROL EQUIPMENT Co Ltd
Original Assignee
WUXI IMV INDUSTRIAL CONTROL EQUIPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUXI IMV INDUSTRIAL CONTROL EQUIPMENT Co Ltd filed Critical WUXI IMV INDUSTRIAL CONTROL EQUIPMENT Co Ltd
Priority to CN201510359000.5A priority Critical patent/CN105044538A/en
Publication of CN105044538A publication Critical patent/CN105044538A/en
Pending legal-status Critical Current

Links

Abstract

The invention discloses a wire harness industry online machine visual mistake-proofing system and method. The system comprises an online wire harness assembly line which is provided with a machine visual detection mistake-proofing position and a comparison detection system. A camera is arranged on the machine visual detection mistake-proofing position. An image receiving module, an image comparison module and an image storage module are arranged in the comparison detection system. The comparison detection system is respectively connected with a trigger induction device, the camera and an acoustic control alarm device. The online machine visual mistake-proofing system is simple in structure and low in manufacturing cost and can be realized by adopting an existing computer system technology with cooperation of the camera so that the online machine visual mistake-proofing system is convenient for the same manufactures to popularize and use.

Description

A kind of online machine vision fail-safe system of wire harness industry and method
Technical field
The present invention relates to the online machine vision fail-safe system of a kind of wire harness industry and method.
Background technology
At present, along with the development of society and the progress of science, people require more and more stricter to product quality, the application of machine vision error-proofing technique has had wide use market.Along with the increase of output, various artificial misloading, load in mixture, neglected loading parts.In special wire harness industry, fuse type installs mistake proofing problem, as neglected loading, load in mixture, one or more fuse type parts of neglected loading.
Summary of the invention
The defect that the present invention seeks to exist for prior art provides the online machine vision fail-safe system of a kind of wire harness industry and method, to interlock the inefficiency of middle existence to overcome artificial visually examine, the problem that accuracy rate is not high.
For solving wire harness industry product mistakes and omissions dress mistake proofing problem, in the past completely by operating personnel's range estimation, also there is undetected error inspection in such inefficiency simultaneously, special impact by peopleware restricts with uncontrollable factor such as mood, causes these the problems referred to above to can not get solution.
The present invention for achieving the above object, adopt following technical scheme: the online machine vision fail-safe system of a kind of wire harness industry, is characterized in that, be included in wire harness streamline, Machine Vision Detection mistake proofing station is provided with in described online line waterline, and contrast detection system; Described Machine Vision Detection mistake proofing station arranges camera, in described contrast detection system, is provided with picture receiver module, picture contrast module and picture storage module; Described contrast detection system is connected with triggering induction installation, camera and voice-control alarm device respectively.
The online machine vision error-preventing method of a kind of wire harness industry, comprise the following steps: by workpiece movable in the detection platform of Machine Vision Detection mistake proofing station, by the triggering induction installation in detection platform, the position signalling of workpiece is sent in contrast detection system, by camera, workpiece is taken pictures, and image uploading will be taken to picture receiver module, contrast module by picture to be analyzed from the contrast images prestored uploaded shooting image: if different both finding, then contrast detection system and send alerting signal to voice-control alarm device, and send warning by voice-control alarm device, subsequently by manually processing, as identical in both discoveries, then contrast detection system and send a signal back in detection interface, subsequently by manually workpiece being transported to next link.
Beneficial effect of the present invention: the present invention's online machine vision fail-safe system structure is simple, and cost of manufacture is low, existing computer system technology can be adopted to coordinate camera to realize, and the present invention is convenient to identical producer and is promoted the use of.
Online machine vision error-preventing method work efficiency of the present invention is high, and Detection results is stablized, and comparatively manual detection mode accuracy rate is up to more than 90%, contributes to promoting existing wire harness streamline checkout equipment efficiency.
Accompanying drawing explanation
Fig. 1 is fundamental diagram of the present invention.
Fig. 2 is the structural topology figure contrasting detection system in the present invention.
Embodiment
Shown in Fig. 1, relate to the online machine vision fail-safe system of a kind of wire harness industry, be included in wire harness streamline, in described online line waterline, be provided with Machine Vision Detection mistake proofing station, and contrast detection system; Described Machine Vision Detection mistake proofing station arranges camera, in described contrast detection system, is provided with picture receiver module, picture contrast module and picture storage module; Described contrast detection system is connected with triggering induction installation, camera and voice-control alarm device respectively.
Shown in Fig. 2, relate to the online machine vision error-preventing method of a kind of wire harness industry, comprise the following steps: by workpiece movable in the detection platform of Machine Vision Detection mistake proofing station, by the triggering induction installation in detection platform, the position signalling of workpiece is sent in contrast detection system, by camera, workpiece is taken pictures, and image uploading will be taken to picture receiver module, contrast module by picture to be analyzed from the contrast images prestored uploaded shooting image: if different both finding, then contrast detection system and send alerting signal to voice-control alarm device, and send warning by voice-control alarm device, subsequently by manually processing, as identical in both discoveries, then contrast detection system and send a signal back in detection interface, subsequently by manually workpiece being transported to next link.
Embodiment 1
In the present embodiment, to detect wire harness industry fuse mistakes and omissions dress, by qualified fuse photograph template stored in the picture storage module of detection system, workpiece after installing is put on shipping platform, start shipping platform subsequently to move forward, when workpiece is moved to after in detection platform, triggering induction installation in detection platform senses the position of workpiece, and the position signalling of workpiece is sent in contrast detection system, by camera, workpiece is taken pictures subsequently, the image of taking pictures is uploaded in picture receiver module, then contrast module by picture to be analyzed uploaded shooting image and the contrast images prestored, after dot matrix contrast, if find that there is discrepancy point, then contrast detection system and send alerting signal to sound and light alarm mechanism, sound and light alarm mechanism sends warning, as do not pinpointed the problems, then contrast detection system and send a signal back in detection interface, subsequently by manually workpiece being transported to next link.
The technology ultimate principle of the present invention program is, by adopting camera to take pictures to detecting the workpiece of position, contrasts with the existing template in detection system, and the place finding that there is discrepancy through comparison in detection system is pointed out in time.
In the present invention, as further improvement, mistake proofing station can magnitude setting statistical system, reference record and inquiry, by quantity statistics, reference record and query function, thus contribute to stroke analysis, technology inquiry.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (2)

1. the online machine vision fail-safe system of wire harness industry, is characterized in that, be included in wire harness streamline, in described online line waterline, be provided with Machine Vision Detection mistake proofing station, and contrast detection system; Described Machine Vision Detection mistake proofing station arranges camera, in described contrast detection system, is provided with picture receiver module, picture contrast module and picture storage module; Described contrast detection system is connected with triggering induction installation, camera and voice-control alarm device respectively.
2. the online machine vision error-preventing method of the wire harness industry based on claim 1, it is characterized in that, comprise the following steps: by workpiece movable in the detection platform of Machine Vision Detection mistake proofing station, by the triggering induction installation in detection platform, the position signalling of workpiece is sent in contrast detection system, by camera, workpiece is taken pictures, and image uploading will be taken to picture receiver module, contrast module by picture to be analyzed from the contrast images prestored uploaded shooting image: if different both finding, then contrast detection system and send alerting signal to voice-control alarm device, and send warning by voice-control alarm device, subsequently by manually processing, as identical in both discoveries, then contrast detection system and send a signal back in detection interface, subsequently by manually workpiece being transported to next link.
CN201510359000.5A 2015-06-25 2015-06-25 Wire harness industry online machine visual mistake-proofing system and method Pending CN105044538A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510359000.5A CN105044538A (en) 2015-06-25 2015-06-25 Wire harness industry online machine visual mistake-proofing system and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510359000.5A CN105044538A (en) 2015-06-25 2015-06-25 Wire harness industry online machine visual mistake-proofing system and method

Publications (1)

Publication Number Publication Date
CN105044538A true CN105044538A (en) 2015-11-11

Family

ID=54451224

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510359000.5A Pending CN105044538A (en) 2015-06-25 2015-06-25 Wire harness industry online machine visual mistake-proofing system and method

Country Status (1)

Country Link
CN (1) CN105044538A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105381966A (en) * 2015-12-14 2016-03-09 芜湖恒信汽车内饰制造有限公司 Assembly line picture comparison detection device
CN105424708A (en) * 2015-11-10 2016-03-23 沈阳建筑大学 Glass fuse tube fusible body quality defect detection method
CN106289183A (en) * 2016-08-08 2017-01-04 中国科学院自动化研究所 Criticize nozzle suit misloading automatic checkout equipment and method thereof
CN107132476A (en) * 2017-06-23 2017-09-05 长安马自达汽车有限公司 The special vehicle-mounted fuse box relay of streamline installs mistake proofing identifying device
CN107566591A (en) * 2017-10-24 2018-01-09 江苏唯侓机器人科技有限公司 A kind of Portable type mobile phone quality of production detecting system
CN110296996A (en) * 2019-07-01 2019-10-01 贵州大学 Automobile drum brake general assembly line mistake proofing self checking method based on machine vision

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070296963A1 (en) * 2004-05-20 2007-12-27 Sepha Limited Methods and Apparatus for Inspecting the Sealing and Integrity of Blister Packages
CN102297867A (en) * 2011-07-20 2011-12-28 上海元一电子有限公司 Detection system for assembly quality of wiring harness
CN103592312A (en) * 2013-11-14 2014-02-19 无锡港湾网络科技有限公司 On-line detection method for cables on basis of machine vision
CN103673993A (en) * 2013-12-18 2014-03-26 柳州杰诺瑞汽车电器系统制造有限公司 On-line visual error prevention system of starter
CN203551280U (en) * 2013-09-30 2014-04-16 重庆锦和鸿科技有限公司 Engine general assembly detection system
CN103950704A (en) * 2013-12-18 2014-07-30 柳州杰诺瑞汽车电器系统制造有限公司 Online vision error proofing method for assembly line
WO2014198623A1 (en) * 2013-06-13 2014-12-18 Basf Se Detector for optically detecting at least one object
CN204347477U (en) * 2015-01-09 2015-05-20 德尔福派克电气系统有限公司 A kind of multifunction electric scaffold tower based on master-slave control pattern

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070296963A1 (en) * 2004-05-20 2007-12-27 Sepha Limited Methods and Apparatus for Inspecting the Sealing and Integrity of Blister Packages
CN102297867A (en) * 2011-07-20 2011-12-28 上海元一电子有限公司 Detection system for assembly quality of wiring harness
WO2014198623A1 (en) * 2013-06-13 2014-12-18 Basf Se Detector for optically detecting at least one object
CN203551280U (en) * 2013-09-30 2014-04-16 重庆锦和鸿科技有限公司 Engine general assembly detection system
CN103592312A (en) * 2013-11-14 2014-02-19 无锡港湾网络科技有限公司 On-line detection method for cables on basis of machine vision
CN103673993A (en) * 2013-12-18 2014-03-26 柳州杰诺瑞汽车电器系统制造有限公司 On-line visual error prevention system of starter
CN103950704A (en) * 2013-12-18 2014-07-30 柳州杰诺瑞汽车电器系统制造有限公司 Online vision error proofing method for assembly line
CN204347477U (en) * 2015-01-09 2015-05-20 德尔福派克电气系统有限公司 A kind of multifunction electric scaffold tower based on master-slave control pattern

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105424708A (en) * 2015-11-10 2016-03-23 沈阳建筑大学 Glass fuse tube fusible body quality defect detection method
CN105424708B (en) * 2015-11-10 2017-12-29 沈阳建筑大学 Plate glass insurance fiber tube fusable links mass defect detection method
CN105381966A (en) * 2015-12-14 2016-03-09 芜湖恒信汽车内饰制造有限公司 Assembly line picture comparison detection device
CN106289183A (en) * 2016-08-08 2017-01-04 中国科学院自动化研究所 Criticize nozzle suit misloading automatic checkout equipment and method thereof
CN107132476A (en) * 2017-06-23 2017-09-05 长安马自达汽车有限公司 The special vehicle-mounted fuse box relay of streamline installs mistake proofing identifying device
CN107566591A (en) * 2017-10-24 2018-01-09 江苏唯侓机器人科技有限公司 A kind of Portable type mobile phone quality of production detecting system
CN110296996A (en) * 2019-07-01 2019-10-01 贵州大学 Automobile drum brake general assembly line mistake proofing self checking method based on machine vision

Similar Documents

Publication Publication Date Title
CN105044538A (en) Wire harness industry online machine visual mistake-proofing system and method
JP6145450B2 (en) Part management method and management system
US9471057B2 (en) Method and system for position control based on automated defect detection feedback
JP6205757B2 (en) Control system, control apparatus, image processing apparatus, and control method
KR20160085689A (en) System and method for using an internet of things network for managing factory production
US20130286187A1 (en) System, An Apparatus And A Method For Laser Projection-Assisted Fastener Installation
CN106096851A (en) A kind of structural steelwork based on BIM technology visualization acceptance method
US20140121806A1 (en) Mobility Product Traceability Building System and Production Line Operation Controlling Method
CN104181452A (en) Circuit board test system and method
KR20180097438A (en) Identifying a pathway for condition of assembly validation
JP2007163380A (en) Visual inspection work management system
CN205146709U (en) Detection apparatus for nonconforming product
MX2018008461A (en) Systems and methods to provide weld training.
CN105500919A (en) Label defect alarming method and device
CN105931078A (en) Method for acquiring enterprise information and device thereof
CN103383240A (en) Machine vision two-dimension detecting platform device
CN104943405B (en) A kind of automobile chassis swing arm part vision marking system
CN104007703A (en) System and method for achieving communication between virtual part and actual part of product
CN205280595U (en) Utensil single camera's nonconforming product detection device
JP2018076052A (en) Mobile disposition tool for managing aircraft having lightning-caused inconsistencies
CN206367657U (en) Stabiliser bar is detected and bar code identifying device
JP2013210822A (en) Manufacturing line
JP5779302B1 (en) Information processing apparatus, information processing method, and program
CN203941424U (en) Between a kind of product virtual parts and actual parts, communication realizes system
US20170050319A1 (en) Programmable Machine Vision Device

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20151111