CN109230665B - Array type needling cloth layered taking device - Google Patents
Array type needling cloth layered taking device Download PDFInfo
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- CN109230665B CN109230665B CN201811112505.1A CN201811112505A CN109230665B CN 109230665 B CN109230665 B CN 109230665B CN 201811112505 A CN201811112505 A CN 201811112505A CN 109230665 B CN109230665 B CN 109230665B
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- needled
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- 239000004744 fabric Substances 0.000 title claims abstract description 46
- 230000006698 induction Effects 0.000 claims abstract description 23
- 239000000758 substrate Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000004026 adhesive bonding Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims 1
- 230000035515 penetration Effects 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 12
- 238000009958 sewing Methods 0.000 description 8
- 230000001276 controlling effect Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/22—Separating articles from piles by needles or the like engaging the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/13—Thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/80—Arangement of the sensing means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application discloses an array type needled cloth layered taking device which comprises a body, wherein a needled automatic taking mechanism is arranged in the body, a safe pressure-bearing mechanism is correspondingly arranged at the upper part of the body, a non-contact type induction driving mechanism is correspondingly arranged above the needled automatic taking mechanism in the body, the non-contact type induction driving mechanism is correspondingly connected and driven with the needled automatic taking mechanism, an infrared height detecting mechanism is also arranged on the inner side wall of the body, and a pressure detecting mechanism is correspondingly arranged on the lower surface of the bottom of the body. The application has accurate and safe use, and the layering of the cloth is reliable and stable; solves the problems of penetration and piercing failure of different contact pressures of various cloth thickness, and increases the application range; the equipment has judging and detecting capability, and is matched with humanized and intelligent work of the whole machine.
Description
Technical Field
The application belongs to the field of industrial sewing automation, and relates to an array type needled cloth layering taking device for flexible breathable cloth.
Background
Along with the development of industrial sewing equipment of science and technology, the development of an industrial electric sewing machine from a labor-intensive human hand to a single computer-controlled sewing machine to an automatic multi-shaft motion program-controlled sewing machine, an automatic sewing unit and the like is difficult to overcome the work of automatically taking and layering cloth by the machine, because the cloth is flexible and breathable to sew articles, and is difficult to layering and taking cloth in a traditional industrial application sucking and clamping mode, meanwhile, the cloth is also thick and thin and is not uniform, and is difficult to take in a layering mode by a common ditch needling method, because a plurality of laminated cutting of the sew cloth are penetrated through a plurality of layers and the multi-taking cloth by common ditches, so that the development of the industrial sewing industry is seriously influenced no matter what automatic sewing equipment is layered or is not separated from manual layering and taking and carrying so far.
In addition, the application is based on the published patent: 201710252972.3, a needled automatic material taking mechanism, is applied to the application.
Disclosure of Invention
The application aims to provide a method for manufacturing a semiconductor device, which has the following advantages:
1. the non-contact induction sensor is used for detecting the precise subdivision of the position information, the precise mechanical subdivision structure is matched for controlling the needling motion stroke and depth of the array, and the layering and the stabilization of the cloth taking are accurate and safe;
2. the pressure data of the pressure sensor and the cloth are matched with the movement stroke of the mechanical arm, the movement heights and pressures of the mechanical arm can be controlled to adapt to different cloths by calculating through the central processing unit according to the pressure information of a plurality of pressure sensors, the problems that different contact pressures of various cloth thick films penetrate and puncture in different ways are solved, and the application range is increased;
3. the infrared sensor is used for detecting whether the cloth is taken on the equipment, so that the equipment has judging and detecting capabilities, and the array type needled cloth layered taking device is matched with humanized and intelligent work of the whole machine.
The technical scheme of the application is that the array type needling cloth layered taking device comprises a body, wherein a needling type automatic material taking mechanism is arranged in the body, a safe pressure bearing mechanism is correspondingly arranged at the upper part of the body, a non-contact type induction driving mechanism is correspondingly arranged above the needling type automatic material taking mechanism in the body, the non-contact type induction driving mechanism is correspondingly connected and driven with the needling type automatic material taking mechanism, an infrared height detecting mechanism is also arranged on the inner side wall of the body, and a pressure detecting mechanism is correspondingly arranged on the lower surface of the bottom of the body.
In a preferred embodiment of the application, the safety pressure-bearing mechanism comprises 4 screws longitudinally protruding from the periphery of the upper substrate above the body, a spring is sleeved on any screw, a mounting plate is arranged above the spring by the 4 screws and limited by nuts, and the upper part of the mounting plate is connected with the mechanical arm.
In a preferred embodiment of the present application, a plurality of safety sensors are further disposed above the upper substrate and are disposed corresponding to the lower surface of the mounting plate.
In a preferred embodiment of the present application, the non-contact induction driving mechanism includes an adjusting motor correspondingly and fixedly disposed on a side wall below an upper substrate of the body, a guide rod is disposed at a driving end of the adjusting motor, an induction plate is disposed on the guide rod through a transmission block, a non-contact sensor is disposed on the upper substrate through a non-contact sensor frame, the non-contact sensor is disposed opposite to the induction plate, a pull rod is correspondingly disposed on the transmission block, and a lower end of the pull rod is correspondingly connected with the needling automatic material taking mechanism.
In a preferred embodiment of the application, the infrared height detection mechanism comprises infrared sensors disposed on opposite side walls of the in-body adjustment motor by means of infrared sensor mounting brackets.
In a preferred embodiment of the present application, a lens corresponding to the infrared sensor is disposed on the needle plate at the bottom of the body.
In a preferred embodiment of the present application, the pressure detecting mechanism includes a pressure sensor, the pressure sensor is disposed on a lower surface of a needle plate at a bottom of the body, a plurality of notches are concavely disposed on the lower surface of the needle plate, and a pressure sensor is disposed in any one of the notches and is glued in the notch by glue.
In a preferred embodiment of the application, the pressure sensor surface is further adhesively provided with a pressure sensor patch.
In a preferred embodiment of the present application, the pressure sensor protector is disposed on the lower surface of the needle plate in a protruding manner.
The application discloses an array type needled cloth layered taking device, which has the following advantages:
1. the non-contact induction sensor is used for detecting the precise subdivision of the position information, the precise mechanical subdivision structure is matched for controlling the needling motion stroke and depth of the array, and the layering and the stabilization of the cloth taking are accurate and safe;
2. the pressure data of the pressure sensor and the cloth are matched with the movement stroke of the mechanical arm, the movement heights and pressures of the mechanical arm can be controlled to adapt to different cloths by calculating through the central processing unit according to the pressure information of a plurality of pressure sensors, the problems that different contact pressures of various cloth thick films penetrate and puncture in different ways are solved, and the application range is increased;
3. the infrared sensor is used for detecting whether the cloth is taken on the equipment, so that the equipment has judging and detecting capabilities and cooperates with humanized and intelligent work of the whole machine.
Drawings
FIG. 1 is a perspective view of a layered picking device for needling fabric of the present application in a preferred embodiment;
FIG. 2 is a schematic view of a part of an exploded view of an array type needle cloth layered picker according to a preferred embodiment of the present application;
fig. 3 is an exploded view of an array type needled cloth layered picker according to a preferred embodiment of the present application.
Detailed Description
The following detailed description of the preferred embodiments of the application is provided to enable those skilled in the art to more readily understand the advantages and features of the application and to make a clear and concise definition of the scope of the application.
The application discloses an array type needled cloth layered taking device, which is shown in fig. 1 and 2-3, and comprises a body 1, wherein a needled automatic taking mechanism 2 is arranged in the body 1, a safety bearing mechanism is correspondingly arranged at the upper part of the body 1, a non-contact type induction driving mechanism is correspondingly arranged above the needled automatic taking mechanism 2 in the body 1, the non-contact type induction driving mechanism is correspondingly connected and driven with the needled automatic taking mechanism 2, an infrared height detection mechanism is also arranged on the inner side wall of the body 1, and a pressure detection mechanism is correspondingly arranged on the lower surface of the bottom of the body 1.
The safety pressure-bearing mechanism comprises 4 screws 4 longitudinally protruding from the periphery of an upper substrate 3 above a body 1, springs 5 are sleeved on any one screw 4, a mounting plate 6 is arranged above the springs 5 in a sleeved mode, the screws are limited by nuts, the upper side of the mounting plate 6 is connected with a mechanical arm, a plurality of safety sensors 7 are further arranged above the upper substrate 3 and are correspondingly arranged on the lower surface of the mounting plate 6, when the pressure of the mechanical arm is greater than that of four springs, the mounting plate is pressed down to touch the safety sensors, the safety sensors send signals to stop the mechanical arm from continuously pressing downwards, and an array type needled cloth layered extractor is protected from losing other parts due to certain functional failure.
The non-contact induction driving mechanism comprises a body 1, an adjusting motor 8 is correspondingly and fixedly arranged on the side wall below an upper substrate 3, a guide rod 9 is arranged at the driving end of the adjusting motor 8, an induction piece 11 is arranged on the guide rod 9 through a transmission block 10, a non-contact sensor 13 is arranged on the upper substrate 3 through a non-contact sensor frame 12, the non-contact sensor 13 and the induction piece 11 are oppositely arranged, a pull rod 14 is correspondingly arranged on the transmission block 10, the lower end of the pull rod 14 is correspondingly connected with the needling type automatic material taking mechanism 2, when the adjusting motor moves, the guide rod drives the transmission block and the induction piece to move left and right, the induction piece moves left and right to provide the signal position of the non-contact sensor, meanwhile, the transmission block also is provided with a pull rod, the pull rod drives a needling type automatic material taking mechanism to drive a needling type material plate to work through the non-contact type induction sensor to detect position information precision subdivision, the needle punching motion stroke and depth of an array are controlled by matching with a precision mechanical subdivision structure, and the needle punching motion stroke and the needle punching type sensing mechanism is accurate, safe and the cloth taking layering is stable.
The infrared height detection mechanism comprises an infrared sensor 16, the infrared sensor 16 is arranged on the side wall of the opposite side of the regulating motor 8 in the body 1 through an infrared sensor mounting frame 15, a lens 18 corresponding to the infrared sensor 16 is arranged on a needle plate 17 at the bottom of the body 1, the infrared sensor detects whether the arrayed needled cloth layered picking device picks up cloth through a lens hole with a lens below, and the cloth and pressure data of the pressure sensor are matched with a mechanical arm to repeatedly conduct layered picking work.
The pressure detection mechanism comprises a pressure sensor 19, the pressure sensor 19 is arranged on the lower surface of a needle plate 17 at the bottom of the body 1, a plurality of notches (not shown in the drawing) are formed in the lower surface of the needle plate 17 in a concave manner, the pressure sensor 19 is correspondingly arranged in any one of the notches, the pressure sensor 19 is arranged in the notch through glue bonding, a wiring penetrates through the bottom needle plate, the surface of the pressure sensor 19 is further provided with a pressure sensor protection sheet 20 in a glue bonding manner, the pressure sensor protection sheet 20 is arranged on the lower surface of the needle plate 17 in a protruding manner, the pressure sensor protection sheet is slightly higher than the bottom needle plate to be in contact with cloth, and the pressure of each sensor can be set on the bottom needle plate for installing a plurality of pressure sensors to detect different position pressures so as to judge the depth of the thorn.
The application discloses an array type needled cloth layered taking device, which has the following advantages:
1. the non-contact induction sensor is used for detecting the precise subdivision of the position information, the precise mechanical subdivision structure is matched for controlling the needling motion stroke and depth of the array, and the layering and the stabilization of the cloth taking are accurate and safe;
2. the pressure data of the pressure sensor and the cloth are matched with the movement stroke of the mechanical arm, the movement heights and pressures of the mechanical arm can be controlled to adapt to different cloths by calculating through the central processing unit according to the pressure information of a plurality of pressure sensors, the problems that different contact pressures of various cloth thick films penetrate and puncture in different ways are solved, and the application range is increased;
3. the infrared sensor is used for detecting whether the cloth is taken on the equipment, so that the equipment has judging and detecting capabilities and cooperates with humanized and intelligent work of the whole machine.
The foregoing is merely illustrative of the embodiments of the present application, and the scope of the present application is not limited thereto, and any changes or substitutions that may be made by those skilled in the art without departing from the inventive concept are intended to be included within the scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope defined by the claims.
Claims (7)
1. The utility model provides an array type needled cloth layering extractor, includes the body, this internal automatic feeding mechanism of needled that is provided with, its characterized in that: the upper part of the body is correspondingly provided with a safety pressure-bearing mechanism, a non-contact induction driving mechanism is correspondingly arranged above the needling type automatic material taking mechanism in the body, the non-contact induction driving mechanism is correspondingly connected with and driven by the needling type automatic material taking mechanism, the inner side wall of the body is also provided with an infrared height detection mechanism, and the lower surface of the bottom of the body is correspondingly provided with a pressure detection mechanism;
the safe pressure-bearing mechanism comprises 4 screws longitudinally protruding around an upper substrate above a body, a spring is sleeved on any screw, 4 screws are provided with a mounting plate above the spring and limited by nuts, the mounting plate is connected with a mechanical arm above the mounting plate, a non-contact type induction driving mechanism comprises an adjusting motor correspondingly and fixedly arranged on the side wall below the upper substrate of the body, a guide rod is arranged at the driving end of the adjusting motor, an induction piece is arranged on the guide rod through a transmission block, a non-contact sensor is arranged on the upper substrate through a non-contact sensor frame, the non-contact sensor is oppositely arranged with the induction piece, a pull rod is correspondingly arranged on the transmission block, and the lower end of the pull rod is correspondingly connected with a needled type automatic material taking mechanism.
2. The array-type needle punched cloth layered picker according to claim 1, wherein: and a plurality of safety sensors are also arranged above the upper substrate and correspond to the lower surface of the mounting plate.
3. The array-type needle punched cloth layered picker according to claim 1, wherein: the infrared height detection mechanism comprises an infrared sensor, and the infrared sensor is arranged on the side wall of the opposite side of the regulating motor in the body through an infrared sensor mounting frame.
4. An array needle punched cloth layered picker according to claim 3 wherein: the needle plate at the bottom of the body is provided with a lens corresponding to the infrared sensor.
5. The array-type needle punched cloth layered picker according to claim 1, wherein: the pressure detection mechanism comprises a pressure sensor, the pressure sensor is arranged on the lower surface of a needle plate at the bottom of the body, a plurality of notches are concavely formed in the lower surface of the needle plate, the pressure sensor is correspondingly arranged in any one of the notches, and the pressure sensor is arranged in the notch through glue bonding.
6. The array-type needle punched cloth layered picker according to claim 5, wherein: the surface of the pressure sensor is also provided with a pressure sensor protecting piece in a gluing way.
7. The array-type needle punched cloth layered picker according to claim 6, wherein: the pressure sensor protective sheet is convexly arranged on the lower surface of the needle plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811112505.1A CN109230665B (en) | 2018-09-25 | 2018-09-25 | Array type needling cloth layered taking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811112505.1A CN109230665B (en) | 2018-09-25 | 2018-09-25 | Array type needling cloth layered taking device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109230665A CN109230665A (en) | 2019-01-18 |
| CN109230665B true CN109230665B (en) | 2023-09-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811112505.1A Active CN109230665B (en) | 2018-09-25 | 2018-09-25 | Array type needling cloth layered taking device |
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| CN (1) | CN109230665B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109626040B (en) * | 2019-01-29 | 2023-11-14 | 福恩达机器人（昆山）有限公司 | Array bidirectional movement material taking device |
| CN116605686B (en) * | 2023-06-30 | 2023-09-15 | 长治学院 | Cloth raw material grabbing equipment for cloth processing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980053116U (en) * | 1996-12-31 | 1998-10-07 | 라제훈 | Withdrawal balance recovery device for cash and check dispenser |
| CN102180363A (en) * | 2011-05-28 | 2011-09-14 | 无锡吉兴汽车声学部件科技有限公司 | Automatic PU (polyurethane) plate feeding mechanism |
| CN105152106A (en) * | 2015-09-04 | 2015-12-16 | 苏州首达机械有限公司 | Film sheet feeding mechanism |
| CN106044305A (en) * | 2016-07-29 | 2016-10-26 | 广东溢达纺织有限公司 | Automatic cut-parts lamination mechanism |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104802514B (en) * | 2015-05-13 | 2017-12-22 | 广州广电运通金融电子股份有限公司 | A kind of flaky medium detection means of surface mount foreign matter |
-
2018
- 2018-09-25 CN CN201811112505.1A patent/CN109230665B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980053116U (en) * | 1996-12-31 | 1998-10-07 | 라제훈 | Withdrawal balance recovery device for cash and check dispenser |
| CN102180363A (en) * | 2011-05-28 | 2011-09-14 | 无锡吉兴汽车声学部件科技有限公司 | Automatic PU (polyurethane) plate feeding mechanism |
| CN105152106A (en) * | 2015-09-04 | 2015-12-16 | 苏州首达机械有限公司 | Film sheet feeding mechanism |
| CN106044305A (en) * | 2016-07-29 | 2016-10-26 | 广东溢达纺织有限公司 | Automatic cut-parts lamination mechanism |
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| CN109230665A (en) | 2019-01-18 |
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Effective date of registration: 20231204 Address after: No. 19, Lane 38, Caoli Road, Fengjing Town, Jinshan District, Shanghai, 201500 Patentee after: Shanghai Boliwei Intelligent Technology Co.,Ltd. Address before: 215334 room 3, 118 Longjiang Road, Kunshan Development Zone, Suzhou City, Jiangsu Province Patentee before: FUENDA ROBOT (KUNSHAN) Co.,Ltd. |
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