CN109208852A - 一种改进的防起皱、防开裂竹地板 - Google Patents
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Abstract
本发明涉及一种改进的防起皱、防开裂竹地板，它包括地板本体，在所述地板本体宽度方向两侧分别设有凸榫和凹槽，所述地板本体依次包括耐磨层、防起皱防开裂竹篾层、杨木皮层、阻燃层和高密度亚麻纤维层，所述耐磨层、防起皱防开裂竹篾层、杨木皮层、阻燃层和高密度亚麻纤维层的厚度比为1：（7‑12）：（2‑3）：（1‑2）：2，在所述地板本体底部设有通风槽，所述防起皱防开裂竹篾层为竹篾浸胶固化处理层。本发明耐磨、不易变形、阻燃、防起皱防开裂。
Description
技术领域
本发明涉及一种地板，具体涉及一种复合地板。
背景技术
目前市场上，有较多的全木地板，全木地板由于木材本身的缺陷，易变形，外观不太美，而复合木地板也具有耐磨、不易变形等优点，也被不断应用。但是木地板通常底板为木单板，而木单板有天然树种制成，不可避免的存在缺陷，如节疤、虫孔等，需要在加工过程额外的处理如修补等，浪费人力，耽误生成效率。
发明内容
发明目的：本发明的目的是为了克服现有技术中的不足，提供一种耐磨、不易变形、阻燃、防起皱防开裂的竹地板。
技术方案：为了解决上述技术问题，本发明所述的一种改进的防起皱、防开裂竹地板，它包括地板本体，在所述地板本体宽度方向两侧分别设有凸榫和凹槽，所述地板本体依次包括耐磨层、防起皱防开裂竹篾层、杨木皮层、阻燃层和高密度亚麻纤维层，所述耐磨层、防起皱防开裂竹篾层、杨木皮层、阻燃层和高密度亚麻纤维层的厚度比为1：（7-12）：（2-3）：（1-2）：2，在所述地板本体底部设有通风槽，所述防起皱防开裂竹篾层为竹篾浸胶固化处理层。
所述耐磨层为三氧化二铝耐磨层。
所述阻燃层为无卤阻燃剂层。
所述耐磨层、防起皱防开裂竹篾层、杨木皮层、阻燃层和高密度亚麻纤维层的厚度比为1：8：2：1：2。
所述防起皱防开裂竹篾层的制备方法包括以下步骤：
（1）选取宽度为18-25mm的竹片，去除竹青与竹黄；
（2）将竹片剖成厚度3-6mm的竹片；
（3）将竹片进行剖蔑，剖成宽度为4-6mm的均匀竹篾；
（4）将竹蔑置入压力容器，控制温度为130-135℃、压强为3-45kg/cm2，持续2-6小时进行脱脂、脱糖和碳化处理；
（5）将竹篾在60-70℃进行烘干，控制含水率在10%以下；
（6）将竹蔑浸入胶水中浸泡，竹蔑表面裹胶；
（7）将浸胶后的竹蔑在60-70℃烘干至含水率14-16%；
（8）将胶后干燥好的竹蔑，通过冷压机和模具相配合，压制成方料；
（9）将压制好的方料连同模具一起进入温度为125-135℃的固化窑，固化10-16小时；
（10）将脱去模具后的方料进行10-12天的养身；
（11）将养身好的方料按需要的规格进行剖片，制成地板坯料。
其中，所述步骤（6）中胶水浓度为58-60%，浸渍时间为2分钟。
其中，所述胶水为热固性高分子胶。
有益效果：本发明与现有技术相比，其显著优点是：本发明整体结构设置合理，采用三氧化二铝耐磨层，有效提高地板的耐磨性，采用防起皱防开裂竹篾层，使整体强度高，不会产生跳丝或起皱现象，同时，整个竹地板中的竹篾不会产生丝路断裂，采用无卤阻燃剂层，无毒环保，采用高密度亚麻纤维层，防潮静音性能好，采用厚度比为1：8：2：1：2的耐磨层、防起皱防开裂竹篾层、杨木皮层、阻燃层和高密度亚麻纤维层，结构层次厚度设置合理，各层作用最优化，能很好的适用于各种装饰场合。
附图说明
图1是本发明的整体结构示意图；
图2是本发明中所述地板本体的层次结构示意图。
具体实施方式
下面结合附图和实施例对本发明作进一步的说明。
如图1和图2所示，本发明所述的一种改进的防起皱、防开裂竹地板，它包括地板本体1，在所述地板本体1宽度方向两侧分别设有凸榫2和凹槽3，所述地板本体1依次包括耐磨层4、防起皱防开裂竹篾层5、杨木皮层6、阻燃层7和高密度亚麻纤维层8，所述耐磨层4、防起皱防开裂竹篾层5、杨木皮层6、阻燃层7和高密度亚麻纤维层8的厚度比为1：8：2：1：2，在所述地板本体1底部设有通风槽9，所述防起皱防开裂竹篾层5为竹篾浸胶固化处理层；所述耐磨层4为三氧化二铝耐磨层；所述阻燃层7为无卤阻燃剂层。本发明整体结构设置合理，采用三氧化二铝耐磨层，有效提高地板的耐磨性，采用防起皱防开裂竹篾层，使整体强度高，不会产生跳丝或起皱现象，同时，整个竹地板中的竹篾不会产生丝路断裂，采用无卤阻燃剂层，无毒环保，采用高密度亚麻纤维层，防潮静音性能好，采用厚度比为1：8：2：1：2的耐磨层、防起皱防开裂竹篾层、杨木皮层、阻燃层和高密度亚麻纤维层，结构层次厚度设置合理，各层作用最优化，能很好的适用于各种装饰场合。
本发明提供了一种思路及方法，具体实现该技术方案的方法和途径很多，以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围，本实施例中未明确的各组成部分均可用现有技术加以实现。
Claims (4)
1.一种改进的防起皱、防开裂竹地板，其特征在于：它包括地板本体（1），在所述地板本体（1）宽度方向两侧分别设有凸榫（2）和凹槽（3），所述地板本体（1）依次包括耐磨层（4）、防起皱防开裂竹篾层（5）、杨木皮层（6）、阻燃层（7）和高密度亚麻纤维层（8），所述耐磨层（4）、防起皱防开裂竹篾层（5）、杨木皮层（6）、阻燃层（7）和高密度亚麻纤维层（8）的厚度比为1：（7-12）：（2-3）：（1-2）：2，在所述地板本体（1）底部设有通风槽（9），所述防起皱防开裂竹篾层（5）为竹篾浸胶固化处理层。
2.根据权利要求1所述的改进的防起皱、防开裂竹地板，其特征在于：所述耐磨层（4）为三氧化二铝耐磨层。
3.根据权利要求1所述的改进的防起皱、防开裂竹地板，其特征在于：所述阻燃层（7）为无卤阻燃剂层。
4.根据权利要求1所述的改进的防起皱、防开裂竹地板，其特征在于：所述耐磨层（4）、防起皱防开裂竹篾层（5）、杨木皮层（6）、阻燃层（7）和高密度亚麻纤维层（8）的厚度比为1：8：2：1：2。
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