CN109203599A - Thick bamboo tube reinforced plastics compound and its production technology - Google Patents

Thick bamboo tube reinforced plastics compound and its production technology Download PDF

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Publication number
CN109203599A
CN109203599A CN201811331095.XA CN201811331095A CN109203599A CN 109203599 A CN109203599 A CN 109203599A CN 201811331095 A CN201811331095 A CN 201811331095A CN 109203599 A CN109203599 A CN 109203599A
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China
Prior art keywords
thick bamboo
bamboo tube
plastic sleeve
reinforced plastics
modeling core
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Granted
Application number
CN201811331095.XA
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Chinese (zh)
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CN109203599B (en
Inventor
姚文斌
张逸挺
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Jiyang College of Zhejiang A&F University
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Chongqing Sheng Fang New Mstar Technology Ltd
Jiyang College of Zhejiang A&F University
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Priority to CN201811331095.XA priority Critical patent/CN109203599B/en
Publication of CN109203599A publication Critical patent/CN109203599A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/08Interconnection of layers by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/045Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00Furniture

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The present invention provides a kind of thick bamboo tube reinforced plastics compound and its production technologies, comprising: cuts saw bamboo section, hollow processing, outer diameter processing, thermophilic digestion, drying, makes blank and hot-forming and etc.;The thick bamboo tube reinforced plastics compound includes modeling core, thick bamboo tube and plastic sleeve, and the plastic sleeve and thick bamboo tube are hollow structure, and the plastic sleeve, thick bamboo tube and modeling core are successively socketed;Thick bamboo tube, the top of the modeling core and the top flush of plastic sleeve are stretched out in the top of the modeling core, and the bottom of the plastic sleeve is closed end.Thick bamboo tube reinforced plastics compound of the invention has good machinability, good plasticity and is environmentally friendly material, can more diversely produce high performance-price ratio product by rolling and dyeing.

Description

Thick bamboo tube reinforced plastics compound and its production technology
[technical field]
Present invention relates particularly to a kind of thick bamboo tube reinforced plastics compound and its production technologies.
[background technique]
All there are some respective defects in the pure timber that uses currently on the market, pure plastics, pure metal etc. furniture material. Pure timber needs to be binded using a large amount of glue as furniture material in the production process, and such furniture has certain toxicity Be unfavorable for human health, a part using solid wood as furniture material, but very expensive in price and be used for a long time easy Deformation.Pure plastics as furniture material, intensity not enough and it is unfriendly for human body for environment not environmentally.Pure metal is as furniture Material, the big influence normal life of the sound and tone is single are not able to satisfy requirement and selection of the majority of consumers to style of furniture.
[summary of the invention]
One of the technical problem to be solved in the present invention is to provide a kind of production technology of thick bamboo tube reinforced plastics compound.
The present invention is implemented as follows: a kind of production technology of thick bamboo tube reinforced plastics compound, comprising the following steps:
(1) it cuts saw bamboo section: selecting 1~2 year fresh bamboo wood of life, clean bamboo outer surface, cut into chunks with circular saw, bamboo segment length Degree is 2-4 meters;
(2) hollow processing: according to modeling core outer diameter, with screw-on cutter by bamboo intersegmental part vehicle at the hollow structure of same internal diameter, Obtain thick bamboo tube;
(3) outer diameter is handled: according to plastic sleeve internal diameter, by thick bamboo tube outer diameter vehicle at the consistent size of plastic sleeve internal diameter;
(4) thermophilic digestion: thick bamboo tube is put into boiling pond high temperature boiling 4h, the hydrogen peroxide that cooking liquor is 5% removes thick bamboo tube The impurity such as internal worm's ovum, nutriment;
(5) it dries: at room temperature behind natural air drying surface, then being placed in dryer and drying and processing is carried out to thick bamboo tube;
(6) it makes blank: plastic sleeve, thick bamboo tube and modeling core being successively socketed, blank is obtained;The modeling core stretches out thick bamboo tube Length is 10-20cm, and moulds the top of core and the top flush of plastic sleeve, and the bottom of the plastic sleeve is closed end, The axial length of closed end is 10-20cm;
(7) hot-forming: blank to be put into hot press, the hot pressing 3-5min at 180 DEG C -230 DEG C, be cooled and shaped, roll System trimming, paints, is packed and stored.
The second technical problem to be solved by the present invention is to provide thick bamboo tube reinforced plastics compound described in one kind.
The present invention is implemented as follows: thick bamboo tube reinforced plastics compound described in one kind, including a blank or successively it is socketed A plurality of blanks, the blank includes modeling core, thick bamboo tube and plastic sleeve, and the plastic sleeve and thick bamboo tube are hollow structure, The plastic sleeve, thick bamboo tube and modeling core are successively socketed;Thick bamboo tube, the top of the modeling core and plastic sheath are stretched out in the top of the modeling core The top flush of cylinder, the bottom of the plastic sleeve are closed end.
Preferably, the partial-length that the modeling core stretches out thick bamboo tube is 10-20cm.
Preferably, the axial length of the closed end is 10-20cm.
Preferably, the modeling core, thick bamboo tube and plastic sleeve are cylinder.
Preferably, the modeling core, thick bamboo tube and plastic sleeve are square body.
Well may be used the present invention has the advantages that the composite engineering plastics that the direct combination of thick bamboo tube and plastics produces have Processability, good plasticity and be environmentally friendly material can more diversely be made by rolling and dyeing Produce high performance-price ratio product.
[Detailed description of the invention]
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the structural schematic diagram of thick bamboo tube reinforced plastics compound embodiment one in the present invention.
Fig. 2 is the installation diagram of thick bamboo tube reinforced plastics compound embodiment one in the present invention.
Fig. 3 is the structural schematic diagram of thick bamboo tube reinforced plastics compound preferred embodiment two in the present invention.
Fig. 4 is the installation diagram of thick bamboo tube reinforced plastics compound embodiment two in the present invention.
[specific embodiment]
A kind of thick bamboo tube reinforced plastics compound 100a referring to FIG. 1-2, a plurality of hairs including a blank or being successively socketed Embryo, the blank include modeling core 1a, thick bamboo tube 2a and plastic sleeve 3a, and the plastic sleeve 3a and thick bamboo tube 2a are hollow structure, The plastic sleeve 3a, thick bamboo tube 2a and modeling core 1a are successively socketed;Thick bamboo tube 2a is stretched out at the top of the modeling core 1a, and the modeling core 1a stretches The partial-length of thick bamboo tube 2a is 10-20cm out;The top of the modeling core 1a and the top flush of plastic sleeve 3a, the plastics The bottom of sleeve 3a is closed end M;The axial length of the closed end M is 10-20cm.The modeling core 1a, thick bamboo tube 2a and plastics Sleeve 3a is preferably all cylinder or is square body (see the thick bamboo tube reinforced plastics compound 100b of Fig. 3).
Please refer to Fig. 1-4, the production technology of the thick bamboo tube 2a reinforced plastics compound, process flow is as follows: cutting saw bamboo Section-hollow processing-outer diameter processing-thermophilic digestion-, which dry-is inserted in modeling core 1a and plastic sleeve 3a is-hot-forming-, rolls Trimming-processed paint-is packed and stored;The specific operation method is as follows:
(1) it cuts saw bamboo section: selecting 1~2 year fresh bamboo wood of life, clean bamboo outer surface, cut into chunks with circular saw, bamboo segment length Degree is 2-4 meters;
(2) hollow processing: according to modeling core 1a outer diameter, with screw-on cutter by bamboo intersegmental part vehicle at the hollow knot of same internal diameter Structure obtains thick bamboo tube 2a;Internal diameter general control is in 5-6cm;It is then 5- at internal diameter length and width by bamboo section vehicle with milling machine if side's modeling core 1b 6cm's is rectangular;
(3) outer diameter is handled: according to plastic sleeve 3a internal diameter, by thick bamboo tube 2a outer diameter vehicle at consistent with plastic sleeve 3a internal diameter Size, thick bamboo tube 2a outer diameter control about 7-8cm, and wall thickness is 1cm or so;If square plastic sleeve 3b, then by thick bamboo tube outer diameter vehicle at same Sample ruler cun square body, that is, thick bamboo tube 2b, length and width control are 1cm or so in 7-8cm, wall thickness, can make corresponding tune according to actual needs It is whole;
(4) thermophilic digestion: thick bamboo tube 2a is put into boiling pond high temperature boiling 4h, the hydrogen peroxide that cooking liquor is 5% removes bamboo The impurity such as worm's ovum, nutriment inside cylinder 2a;
(5) it dries: after passing through air convection movement natural air drying surface at room temperature, then being placed in dryer to thick bamboo tube 2a Carry out drying and processing;
(6) it makes blank: modeling core 1a being inserted into thick bamboo tube 2a, plastic sleeve 3a is inserted into, obtains blank;The modeling core 1a stretches The length of thick bamboo tube 2a is 10-20cm out, and moulds the top of core 1a and the top flush of plastic sleeve 3a, the plastic sleeve 3a Bottom be closed end M, the axial length of closed end M is 10-20cm;
Can according to 3 kinds of different parts bamboos of bamboo slightly cylinder, cylinder, bamboo root cylinder carry out the processing of internal-and external diameter in bamboo, core will be moulded 1a is put into inside bamboo slightly cylinder, then modeling core 1a and bamboo slightly cylinder is put into bamboo root cylinder, then cylinder in bamboo on outer layer jacket, can be according to need It carries out single-layer or multi-layer set system collocation and such as moulds core, thick bamboo tube, plastic sheath in order so that bamboo timber resource is fully utilized Cylinder, thick bamboo tube, plastic sleeve, thick bamboo tube, plastic sleeve Multi-nesting.
(7) hot-forming: blank to be put into hot press, the hot pressing 3-5min at 180 DEG C -230 DEG C, be cooled and shaped, roll System trimming, paints, is packed and stored, and is painted using the dyestuff naturally extracted to furniture, so that product more ecological, environmental protective, Color is more diversified.
The present invention passes through screw-on cutter and milling machine for thick bamboo tube 2a vehicle into the internal diameter and outer diameter to suit the requirements, will mould core 1a, bamboo It after cylinder 2a, plastic sleeve 3a successively be socketeds, directly carries out suppressing compound, the waste of bamboo timber resource is greatly saved, reduces and produces Link and labour, improve production efficiency.Bamboo wood is added in a plastic material can change on performance level, increase Machinability, the plasticity of material, so that plastic material more ecological, environmental protective.Between plastic sleeve 3a, modeling core 1a and thick bamboo tube 2a Different-thickness ratio can meet different furniture materials and require the difference of thick bamboo tube 2a reinforced plastics, give full play of bamboo wood and plastics Advantage, the two sufficiently combine, and form thick bamboo tube reinforced plastics.
Thick bamboo tube reinforced plastics compound of the invention is direct using mold due to excellent plasticity and machinability Secondary forming manufacture furniture such as desk, stool etc..Simultaneously as the two performance complement, bending is just after bamboo wood and plastics are compound Property and mechanical strength greatly improve, after forming manufactured component do not allow it is easy to aging and deformation.

Claims (6)

1. a kind of production technology of thick bamboo tube reinforced plastics compound, it is characterised in that: the following steps are included:
(1) it cuts saw bamboo section: selecting 1~2 year fresh bamboo wood of life, clean bamboo outer surface, cut into chunks with circular saw, bamboo segment length is 2-4 meters;
(2) hollow processing: according to modeling core outer diameter, bamboo intersegmental part vehicle is obtained at the hollow structure of same internal diameter with screw-on cutter Thick bamboo tube;
(3) outer diameter is handled: according to plastic sleeve internal diameter, by thick bamboo tube outer diameter vehicle at the consistent size of plastic sleeve internal diameter;
(4) thermophilic digestion: thick bamboo tube is put into boiling pond high temperature boiling 4h, the hydrogen peroxide that cooking liquor is 5% removes inside thick bamboo tube The impurity such as worm's ovum, nutriment;
(5) it dries: at room temperature behind natural air drying surface, then being placed in dryer and drying and processing is carried out to thick bamboo tube;
(6) it makes blank: plastic sleeve, thick bamboo tube and modeling core being successively socketed, blank is obtained;The modeling core stretches out the length of thick bamboo tube For 10-20cm, and the top of core and the top flush of plastic sleeve are moulded, the bottom of the plastic sleeve is closed end, closing The axial length at end is 10-20cm;
(7) hot-forming: blank to be put into hot press, the hot pressing 3-5min at 180 DEG C -230 DEG C, be cooled and shaped, roll, cut Side paints, is packed and stored.
2. a kind of thick bamboo tube reinforced plastics compound as described in claim 1, it is characterised in that: including a blank or be successively socketed A plurality of blanks, the blank includes modeling core, thick bamboo tube and plastic sleeve, and the plastic sleeve and thick bamboo tube are hollow structure, The plastic sleeve, thick bamboo tube and modeling core are successively socketed;Thick bamboo tube, the top of the modeling core and plastic sheath are stretched out in the top of the modeling core The top flush of cylinder, the bottom of the plastic sleeve are closed end.
3. thick bamboo tube reinforced plastics compound as claimed in claim 2, it is characterised in that: the part that the modeling core stretches out thick bamboo tube is long Degree is 10-20cm.
4. thick bamboo tube reinforced plastics compound as claimed in claim 2, it is characterised in that: the axial length of the closed end is 10-20cm。
5. thick bamboo tube reinforced plastics compound as claimed in claim 2, it is characterised in that: the modeling core, thick bamboo tube and plastic sleeve It is cylinder.
6. thick bamboo tube reinforced plastics compound as claimed in claim 2, it is characterised in that: the modeling core, thick bamboo tube and plastic sleeve It is square body.
CN201811331095.XA 2018-11-09 2018-11-09 Bamboo tube reinforced plastic compound and its production process Active CN109203599B (en)

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CN109203599A true CN109203599A (en) 2019-01-15
CN109203599B CN109203599B (en) 2023-12-12

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB916466A (en) * 1960-02-09 1963-01-23 Howard Francis Root Hexaformed bamboo honeycomb panel structure
CN1541831A (en) * 2003-11-04 2004-11-03 黄川文 Bamboo-plastic composite section bar and producing technology thereof
CN101885199A (en) * 2009-05-14 2010-11-17 国家林业局北京林业机械研究所 Method for manufacturing bamboo original-state multidirectional recombined pre-stress structural material
CN104612325A (en) * 2014-12-30 2015-05-13 南京林业大学 Component made of biomass materials (hollow bamboo) in double-wall circular structure, and preparation method thereof
CN104612328A (en) * 2014-12-30 2015-05-13 南京林业大学 Porous bamboo composite material rectangular structural component and preparation method thereof
CN104631704A (en) * 2014-12-30 2015-05-20 南京林业大学 Porous FRP or composite bamboo tube biomass hollow raw bamboo cylinder and preparation method thereof
CN104631702A (en) * 2014-12-30 2015-05-20 南京林业大学 Cellular biomass round component and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB916466A (en) * 1960-02-09 1963-01-23 Howard Francis Root Hexaformed bamboo honeycomb panel structure
CN1541831A (en) * 2003-11-04 2004-11-03 黄川文 Bamboo-plastic composite section bar and producing technology thereof
CN101885199A (en) * 2009-05-14 2010-11-17 国家林业局北京林业机械研究所 Method for manufacturing bamboo original-state multidirectional recombined pre-stress structural material
CN104612325A (en) * 2014-12-30 2015-05-13 南京林业大学 Component made of biomass materials (hollow bamboo) in double-wall circular structure, and preparation method thereof
CN104612328A (en) * 2014-12-30 2015-05-13 南京林业大学 Porous bamboo composite material rectangular structural component and preparation method thereof
CN104631704A (en) * 2014-12-30 2015-05-20 南京林业大学 Porous FRP or composite bamboo tube biomass hollow raw bamboo cylinder and preparation method thereof
CN104631702A (en) * 2014-12-30 2015-05-20 南京林业大学 Cellular biomass round component and preparation method thereof

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