CN109203442A - A kind of continuously shaped equipment of corrugated plating - Google Patents
A kind of continuously shaped equipment of corrugated plating Download PDFInfo
- Publication number
- CN109203442A CN109203442A CN201811064741.0A CN201811064741A CN109203442A CN 109203442 A CN109203442 A CN 109203442A CN 201811064741 A CN201811064741 A CN 201811064741A CN 109203442 A CN109203442 A CN 109203442A
- Authority
- CN
- China
- Prior art keywords
- roller
- corrugated plating
- conveyer belt
- transmission
- decelerating motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
- B29C59/043—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts for profiled articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Abstract
The present invention relates to cellular materials and structured packing manufacturing equipment technical field, more particularly to a kind of continuously shaped equipment of corrugated plating, including extrusion forming double-roll device, heating device, transmission device, control device, extrusion forming double-roll device includes two to roller and roll adjustment screw, bearing, heating device includes two sets and is located to the heating tube of roller inside cavity and arranges positioned at the economizer bank to roller front, transmission device includes decelerating motor, driving chain, transmission gear, conveyer belt, decelerating motor with to roller, pass through driving chain between conveyer belt, driving belt, transmission gear realizes power transmitting, control device includes controller, thermocouple, frequency converter.The invention can be used for preparing the resin fundamental wave card of plurality of specifications, which is stacked with suitable mode can be obtained ceramic honey comb forerunner body unit and filler ripple plate unit.It is characterized in that continuous rolling molding free of discontinuities can be realized, preparation efficiency is improved.
Description
Technical field:
The present invention relates to cellular materials and structured packing manufacturing equipment technical field, and in particular to a kind of corrugated plating continuously at
Type equipment.
Background technique:
Corrugated plating is a kind of multiduty structural material, and corrugated plating superposition can be obtained by honeycomb material in different ways
Material and structured packing.Corrugated plating can be divided into net ripple and two kinds of Lamb wave line by structure again, material have again metal, plastics and
Point of ceramics.During preparing plastics and ceramic material corrugated plating, molding, the solidification of corrugated plating will be related to.
For this reason, it may be necessary to design and develop a kind of ripple forming that can be used conveniently to prepare plurality of specifications, solidification all-in-one machine, it can be achieved that
Corrugated plating it is continuously shaped, the preparation efficiency of corrugated plating can be effectively improved.
Summary of the invention:
The purpose of the present invention is to provide a kind of continuously shaped equipment of corrugated plating, realize with the macromolecules material such as plastics, resin
Continuous high-efficient preparation when material is main component or bonding agent roll-in production corrugated plating.
In order to achieve the above objectives, The technical solution adopted by the invention is as follows:
A kind of continuously shaped equipment of corrugated plating, including extrusion forming double-roll device, heating device, transmission device, control dress
It sets, specific structure is as follows:
Extrusion forming double-roll device includes two to roller and roll adjustment screw, bearing, and two to roller to roller, lower to roller on
It is oppositely arranged composition up and down, is cavity to roller inside, to the ring-shaped groove of the regular arrangement in roller outer surface；On to roller, lower to roller
Opposed end between roll adjustment screw is installed, on to roller, the lower ring-shaped groove shape to roller is consistent, insertion but does not contact mutually；
Heating device includes two sets and is located to the heating tube of roller inside cavity and arranges positioned at the economizer bank to roller front, in advance
Heat pipe row is set to the top for forming preceding pasting flexible base board, each wears spiral shape heating to respectively lateral in roller internal cavity
Pipe, but do not contacted with to roller；
Transmission device includes decelerating motor, driving chain, transmission gear, conveyer belt, and conveyer belt is by upstream conveyor, downstream
Conveyer belt level is relatively arranged on to the two sides of roller composition, decelerating motor and to passing through driving chain, transmission between roller, conveyer belt
Belt, transmission gear realize power transmitting；
Control device includes controller, thermocouple, frequency converter, and controller and thermocouple arrange roller and economizer bank for controlling
Temperature, frequency converter is used to control the transport velocity of velocity of rotation and conveyer belt to roller, the portions such as the controller, frequency converter
Part is mounted in power control cabinet, and the thermocouple is located at economizer bank row, to roller inside.
The continuously shaped equipment of the corrugated plating, the center of circle of ring-shaped groove and the axle center coincidence to roller, ring-shaped groove break
Face shape is triangle, sinusoidal waveform or rectangular.
The continuously shaped equipment of the corrugated plating, on to roller, lower between there are gap, pore size is upper right by being located at roller
Roller, the lower roll adjustment screw to roller both ends are adjusted, and different gaps corresponds to the corrugated plating of different-thickness.
The continuously shaped equipment of the corrugated plating, it is upper to roller, it is lower bearing is inlaid with to roller both ends, on to roller, lower to roller
It is installed on rack by bearing respectively.
The output end of the continuously shaped equipment of the corrugated plating, decelerating motor installs roller one end with lower by driving chain
Transmission gear connection；Meanwhile it is described it is lower driving belt and upstream conveyor are passed through respectively to roller one end, downstream conveyor is driven
One end of axis is sequentially connected, on to roller, the lower gear installed to roller by respective end and intermediate gear transmission connection.
The continuously shaped equipment of the corrugated plating, decelerating motor are passed for driving the rotation to roller and the movement of conveyer belt
Send the transmission plane of band on to roller, the lower site of engagement to roller on sustained height, the setting of pasting flexible base board is in place before forming
In on the upstream conveyor to roller front, corrugated plating is arranged in the downstream conveyor to roller rear portion after molding.
The continuously shaped equipment of the corrugated plating, thermocouple, frequency converter and controller input terminal connection, controller it is defeated
Outlet is connect with economizer bank row, heating tube and decelerating motor respectively.
The invention has the following advantages and beneficial effects:
1, corrugated plate forming machine use scope of the present invention is wide, can be used for manufacturing the wave for needing thermoforming of plurality of specifications
Card.
2, corrugated plate forming machine of the present invention can realize the continuous preparation of corrugated plating, and work efficiency is high, automate journey
Degree is high.
3, the present invention can be used for preparing the resin fundamental wave card of plurality of specifications, which is stacked with suitable mode can
Obtain ceramic honey comb forerunner body unit and filler ripple plate unit.It is characterized in that continuous rolling molding free of discontinuities can be realized, mention
High preparation efficiency.
Detailed description of the invention:
Fig. 1 is the continuously shaped equipment overall pattern of corrugated plating.
Fig. 2 is the detailed structure view in continuously shaped equipment to roller.
In figure, 1- is to roller, 2- rack, 3- conveyer belt, 31- upstream conveyor, 32- downstream conveyor, ripple after 4- molding
Plate, 5- decelerating motor, 6- transmission gear, 7- economizer bank row, pasting flexible base board before 8- is formed, 9- power control cabinet, 10- heating tube,
11- bearing, 12- roll adjustment screw, 13- is upper to roller, to roller, 15- ring-shaped groove under 14-.
Specific embodiment:
As Figure 1-Figure 2, the continuously shaped equipment of corrugated plating of the present invention, including extrusion forming double-roll device, heating device,
Transmission device, control device and other supports, connection attachment, specific structure are as follows:
Extrusion forming double-roll device mainly include two to roller 1 (on to roller 13, lower group is oppositely arranged to about 14 roller
At) and roll adjustment screw 12, bearing 11 etc., two are oppositely arranged roller 1, to being cavity inside roller 1, laterally wear and add in cavity
Heat pipe 10, but do not contacted with to roller 1, to the ring-shaped groove 15 of the regular arrangement in 1 outer surface of roller, the center of circle of ring-shaped groove 15 and right
The axle center of roller 1 is overlapped, and the section configuration of ring-shaped groove 15 can be triangle, sinusoidal waveform or rectangular, the shape of ring-shaped groove 15
Shape can be the metals such as iron, copper, aluminium to the material of roller depending on required ripple board parameter.On to roller 13, lower to roller 14
Opposed end between roll adjustment screw 12 is installed, on to roller 13, lower 15 shape of ring-shaped groove to roller 14 it is consistent, mutually insertion but
Do not contact, on to roller 13, it is lower between roller 14 there are a fixed gap, pore size by being located to roller 13, lower to 14 both ends of roller
Roll adjustment screw 12 is adjusted, and different gaps corresponds to the corrugated plating of different-thickness；It is upper to roller 13, it is lower suitable to 14 both ends of roller
Position is inlaid with bearing 11, on to roller 13, lower roller 14 is installed on rack 2 by bearing 11 respectively.
Heating device mainly includes two sets and is located to the heating tube 10 of 1 inside cavity of roller and positioned to the pre- of 1 front of roller
Heat pipe row 7, economizer bank row 7 are set to the top for forming preceding pasting flexible base board 8.Each to respectively having a set of spiral shape inside roller 1
Heating tube 10, the structure and power of every set heating tube 10 are depending on the requirement of heating rate and temperature.
Transmission device mainly include decelerating motor 5, driving chain, transmission gear 6, conveyer belt 3 (by upstream conveyor 31,
32 level of downstream conveyor is relatively arranged on to the two sides of roller 1 composition) etc., decelerating motor 5 and pass through between roller 1, conveyer belt 3
Driving chain, driving belt, transmission gear etc. realize power transmitting.The output end of decelerating motor 5 by driving chain with it is lower right
The transmission gear 6 of 14 one end of roller installation connects；Meanwhile described lower driving belt and upstream conveyor are passed through respectively to 14 one end of roller
31, one end transmission connection of 32 transmission shaft of downstream conveyor, on to roller 13, it is lower to roller 14 by gear that respective end is installed with
And intermediate gear transmission connection.Decelerating motor 5 is for driving the rotation to roller 1 and the movement of conveyer belt 3, the transmission of conveyer belt 3
Face on to roller 13, the lower site of engagement to roller 14 on sustained height, pasting flexible base board 8 is arranged in roller before forming
On the upstream conveyor 31 of 1 front, corrugated plating 4 is arranged in the downstream conveyor 32 to 1 rear portion of roller after molding.Transmission dress
It sets by selecting the transmission gear 6 of different-diameter to realize conveyer belt 3, to the speeds match between roller 1, the biography of upstream conveyor 31
Speed is sent to be slightly below the linear velocity to 1 outer rim of roller, the transmission speed of downstream conveyor 32 is slightly above the linear velocity to 1 outer rim of roller.
Upstream conveyor 31, to the speeds match between roller 1,32 three of downstream conveyor, can diameter by transmission gear, the number of teeth
Variation is to realize.
Control device mainly includes controller, thermocouple, frequency converter etc., controller and thermocouple for controlling to roller 1 and
The temperature of economizer bank row 7, frequency converter are used to control the transport velocity of velocity of rotation and conveyer belt 3 to roller 1.The control
The components such as device, frequency converter are mounted in power control cabinet 9, and the thermocouple is located at economizer bank row 7, to corresponding positions such as 1 inside of roller.
The input terminal of thermocouple, frequency converter and controller connects, and the output end of controller is arranged 7, heating tube 10 respectively and subtracted with economizer bank
Speed motor 5 connects.
As Figure 1-Figure 2, the specifically used mode of the continuously shaped equipment of the corrugated plating is as follows:
(1) temperature to roller 1 and economizer bank row 7 is set in power control cabinet 9, heating tube 10 is powered, to roller 1 and economizer bank
Row 7 is heated to assigned temperature.In the process roller 1 is kept rotating, to guarantee to 1 homogeneous heating of roller.
(2) pasting flexible base board 8 is placed on upstream conveyor 31 before starching dipping or coated molding through resin binder
On, pasting flexible base board 8 is transported to 1 position of roller before the operation of upstream conveyor 31 will form.Pasting flexibility base before forming
Plate 8 is tentatively preheated when arranging 7 position by economizer bank, and pasting flexible base board 8 enters the engaging section to roller 1 before the molding after preheating
Position, squeezes roller 1, and pasting flexible base board 8 becomes corrugated shape by plate before forming, and in the process by heat cure, at
Corrugated plating 4 is continuously sent on upstream conveyor 31 as the rotation to roller 1 is moved in downstream conveyor 32 and is collected after type
Material, it is continuously shaped to can be realized corrugated plating.
In the following, being further elaborated on by embodiment to the present invention.
Embodiment 1
In the present embodiment, to the ring-shaped groove peak on roller away from for 15mm, peak height 7.5mm, groove shape is triangle.Two
A spacing to roller is 1.4mm.The temperature of economizer bank row is set to 60 DEG C, is set as 200 DEG C to roll temperature.To roller border line
Speed is 5cm/s, and upstream conveyor transport velocity is 4.8cm/s, and downstream conveyor transport velocity is 5.2cm/s.
Pasting flexible base board is placed on upstream conveyor before surface to be coated to the molding of organic resin material slurry, and matrix is through pre-
Tentatively soften after heat pipe row's preheating, enters the engaging section to roller later, be formed in the case where high temperature is to the extruding of roller and heat effect, and
It is output to downstream conveyor.
Obtained corrugated plating peak is away from for 15mm, peak height 7.5mm, wall thickness 1mm.
Embodiment 2
Difference from Example 1 is, in the present embodiment, to the ring-shaped groove peak on roller away from for 10mm, peak height is
5mm.The temperature of economizer bank row is set to 70 DEG C, is set as 210 DEG C to roll temperature.It is 8cm/s, upstream to roller outer rim linear velocity
Conveyer belt transport velocity is 7.8cm/s, and downstream conveyor transport velocity is 8.2cm/s.
Obtained corrugated plating peak is away from for 10mm, peak height 5mm, wall thickness 1mm.
Embodiment 3
Difference from Example 1 is, in the present embodiment, to the ring-shaped groove shape on roller be sinusoidal waveform, peak away from
For 12mm, peak height 6mm.Two spacing to roller are 1.2mm.
Obtained corrugated plating peak is away from for 12mm, peak height 6mm, wall thickness 1mm.
Embodiment 4
Difference from Example 1 is, in the present embodiment, to the ring-shaped groove shape on roller be sinusoidal waveform, peak away from
For 10mm, peak height 5mm.Two spacing to roller are 1mm.
Obtained corrugated plating peak is away from for 10mm, peak height 5mm, wall thickness 0.8mm.
Embodiment 5
Difference from Example 1 is, in the present embodiment, to the ring-shaped groove peak on roller away from for 20mm, peak height is
15mm.Two spacing to roller are 2mm.
Obtained corrugated plating peak is away from for 20mm, peak height 15mm, wall thickness 1mm.
Embodiment 6
Difference from Example 1 is, in the present embodiment, to the ring-shaped groove shape on roller be sinusoidal waveform, peak away from
For 20mm, peak height 16mm.Two spacing to roller are 1.6mm.
Obtained corrugated plating peak is away from for 20mm, peak height 16mm, wall thickness 1mm.
Embodiment 7
Difference from Example 1 is, in the present embodiment, to the ring-shaped groove shape on roller be sinusoidal waveform, peak away from
For 2mm, peak height 1.6mm.Two spacing to roller are 0.3mm.
Obtained corrugated plating peak is away from for 2mm, peak height 1.6mm, wall thickness 0.2mm.
Claims (7)
1. a kind of continuously shaped equipment of corrugated plating, which is characterized in that including extrusion forming double-roll device, heating device, transmission dress
It sets, control device, specific structure is as follows:
Extrusion forming double-roll device include two to roller and roll adjustment screw, bearing, two to roller on to roller, it is lower to roller above and below
It is oppositely arranged composition, is cavity to roller inside, to the ring-shaped groove of the regular arrangement in roller outer surface；On to roller, the lower phase to roller
To installing roll adjustment screw between end, on to roller, the lower ring-shaped groove shape to roller is consistent, insertion but does not contact mutually；
Heating device includes two sets and is located to the heating tube of roller inside cavity and arranges positioned at the economizer bank to roller front, economizer bank
Row is set to the top for forming preceding pasting flexible base board, each wears spiral heating tube to respectively lateral in roller internal cavity,
But it is not contacted with to roller；
Transmission device includes decelerating motor, driving chain, transmission gear, conveyer belt, and conveyer belt is transmitted by upstream conveyor, downstream
It is relatively arranged on level to the two sides of roller composition, decelerating motor and to passing through driving chain, transmission skin between roller, conveyer belt
Band, transmission gear realize power transmitting；
Control device includes controller, thermocouple, frequency converter, and controller and thermocouple are used to control the temperature to roller and economizer bank row
Degree, frequency converter are used to control the transport velocity of velocity of rotation and conveyer belt to roller, the components such as the controller, frequency converter peace
In power control cabinet, the thermocouple is located at economizer bank row, to roller inside.
2. the continuously shaped equipment of corrugated plating described in accordance with the claim 1, which is characterized in that the center of circle of ring-shaped groove and to roller
Axle center is overlapped, and the section configuration of ring-shaped groove is triangle, sinusoidal waveform or rectangular.
3. the continuously shaped equipment of corrugated plating described in accordance with the claim 1, which is characterized in that on to roller, it is lower that between roller, there are skies
Gap, for pore size by adjusting on being located to roller, the lower roll adjustment screw to roller both ends, different gaps corresponds to the wave of different-thickness
Card.
4. the continuously shaped equipment of corrugated plating described in accordance with the claim 1, which is characterized in that it is upper to roller, it is lower to roller both ends inlay
Embedded with bearing, on roller, the lower bearing that passes through respectively to roller are installed on rack.
5. the continuously shaped equipment of corrugated plating described in accordance with the claim 1, which is characterized in that the output end of decelerating motor passes through biography
Dynamic chain is connect with the lower transmission gear to the installation of roller one end；Meanwhile it is described it is lower to roller one end pass through respectively driving belt with it is upper
Swim one end transmission connection of conveyer belt, downstream conveyor transmission shaft, on to roller, it is lower to roller by gear that respective end is installed with
And intermediate gear transmission connection.
6. the continuously shaped equipment of corrugated plating described in accordance with the claim 1, which is characterized in that decelerating motor is for driving to roller
Rotation and conveyer belt movement, the transmission plane of conveyer belt on to roller, the lower site of engagement to roller on sustained height, before molding
Pasting flexible base board is arranged on the upstream conveyor to roller front, and corrugated plating is arranged in roller rear portion after molding
In downstream conveyor.
7. the continuously shaped equipment of corrugated plating described in accordance with the claim 1, which is characterized in that thermocouple, frequency converter and controller
Input terminal connection, the output end of controller connect with economizer bank row, heating tube and decelerating motor respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811064741.0A CN109203442A (en) | 2018-09-12 | 2018-09-12 | A kind of continuously shaped equipment of corrugated plating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811064741.0A CN109203442A (en) | 2018-09-12 | 2018-09-12 | A kind of continuously shaped equipment of corrugated plating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109203442A true CN109203442A (en) | 2019-01-15 |
Family
ID=64983532
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811064741.0A Pending CN109203442A (en) | 2018-09-12 | 2018-09-12 | A kind of continuously shaped equipment of corrugated plating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109203442A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746052A (en) * | 2019-03-16 | 2019-05-14 | 北京华电光大环境股份有限公司 | A kind of board-like catalyst of SCR high-specific surface area and its molding press device |
| CN111231198A (en) * | 2020-01-07 | 2020-06-05 | 浙江大学 | A processingequipment that is used for plastics filler of flue gas carbon dioxide entrapment absorption tower |
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| CN103203402A (en) * | 2012-01-17 | 2013-07-17 | 株式会社电装 | Corrugated plate manufacturing apparatus |
| CN106346770A (en) * | 2016-11-10 | 2017-01-25 | 苏州亨达尔工业材料有限公司 | Corrugated plate processing device |
| CN206826133U (en) * | 2017-05-26 | 2018-01-02 | 合肥新安彩印包装有限公司 | Printed matter multiple roll printing device |
| CN208946670U (en) * | 2018-09-12 | 2019-06-07 | 中国科学院金属研究所 | A kind of continuously shaped equipment of corrugated plating |
-
2018
- 2018-09-12 CN CN201811064741.0A patent/CN109203442A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103203402A (en) * | 2012-01-17 | 2013-07-17 | 株式会社电装 | Corrugated plate manufacturing apparatus |
| CN106346770A (en) * | 2016-11-10 | 2017-01-25 | 苏州亨达尔工业材料有限公司 | Corrugated plate processing device |
| CN206826133U (en) * | 2017-05-26 | 2018-01-02 | 合肥新安彩印包装有限公司 | Printed matter multiple roll printing device |
| CN208946670U (en) * | 2018-09-12 | 2019-06-07 | 中国科学院金属研究所 | A kind of continuously shaped equipment of corrugated plating |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746052A (en) * | 2019-03-16 | 2019-05-14 | 北京华电光大环境股份有限公司 | A kind of board-like catalyst of SCR high-specific surface area and its molding press device |
| CN109746052B (en) * | 2019-03-16 | 2021-10-29 | 北京华电光大环境股份有限公司 | SCR (Selective catalytic reduction) high-specific-surface-area plate-type catalyst and profiling device thereof |
| CN111231198A (en) * | 2020-01-07 | 2020-06-05 | 浙江大学 | A processingequipment that is used for plastics filler of flue gas carbon dioxide entrapment absorption tower |
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