Summary of the invention
It is an object of the present invention in view of the above-mentioned problems, provide a kind of few production work amount, high production efficiency, manually at
This stable product quality and encapsulated plate production equipment with high accuracy low, produce.
The present invention also aims in view of the above-mentioned problems, provide a kind of few workload, high production efficiency, cost of labor
The low, stable product quality produced and encapsulated plate producing process with high accuracy.
Present invention technical solution used for the above purpose are as follows:
A kind of encapsulated plate production equipment, including board further include the iron being set on the board along iron plate pan feeding direction
Piece feeding device and blanking units are provided with for feeding between the iron plate feeding device, blanking units and transport product
Six axis robot, the six axis robot top corresponds to the iron plate feeding device, blanking units are provided with product and pick and place material dress
It sets, the iron plate feeding device includes that the transverse-moving mechanism being horizontally placed on the board and longitudinal direction are disposed through the board
On elevating mechanism, the transverse-moving mechanism rear is provided with secondary positioning mechanism, and the elevating mechanism includes setting up or down
The lifting seat and the horizontal lifting motor being disposed through on the lifting seat being placed in below the board, the lifting seat top
There are two feeding jacking blocks for setting upward, are provided with the first transmission mechanism between the board lower section and the lifting motor.
Preferably, the elevating mechanism further includes the pedestal for being vertically installed in the board lower end, on the lifting seat
Under be movably set on the pedestal, first transmission mechanism includes the rack gear being longitudinally disposed on the pedestal and connection
Gear on the lifting motor output shaft, the rack gear are engaged with the gear.
Preferably, the transverse-moving mechanism includes the traversing seat being movably set on the board and is horizontally disposed with
Transverse cylinder on the traversing seat, the traversing seat right side are provided with fixing seat, two groups are provided on the traversing seat and is determined
Position platform, setting is provided through feeding hole there are two trough in the middle part of the trough on positioning table described in each group, it is described on
Material jacking block can extend the board, feeding hole from the bottom up, be provided on front side of the positioning table for detecting the trough
In whether there is or not the Material Sensor of iron plate, the transverse cylinder is horizontally placed on rear side of the positioning table, the gas of the transverse cylinder
Cylinder shaft is arranged towards the fixing seat, is connected in the cylinder axis of the transverse cylinder and connect with the first of fixing seat clamping
Part.
Preferably, it includes being movably connected on bracket at the top of the six axis robot, work that the product, which takes discharging device,
The dynamic injecting products material grasping for being set to the iron plate material grabbing mechanism of the pedestal lower end and being fixed on front side of the iron plate material grasping sucker
Mechanism, the bracket are divided into first half and latter half of, and the iron plate material grabbing mechanism is located at that the bracket is latter half of, and the injection molding produces
Product material grabbing mechanism is located at the bracket first half, and the injecting products material grabbing mechanism includes injecting products material grasping sucker, the note
Molding product material grasping sucker is connect by air intake duct with vacuum suction machine.
Preferably, the iron plate material grabbing mechanism include be longitudinally disposed at the bracket it is latter half of on driving cylinder, set
The Mobile base being placed on the cylinder axis of the driving cylinder and the iron plate material grasping sucker being set on the Mobile base lower end surface, institute
The cylinder axis for stating driving cylinder is longitudinally disposed downward, and the iron plate material grasping sucker is connected by air intake duct and the vacuum suction machine
It connects.
Preferably, the blanking units include being set to processing storehouse above the board, being set to the processing storehouse
The pusher of left end and the corresponding pusher are set to the slug mechanism of the processing storehouse right end, indulge in the middle part of the processing storehouse
To treatment trough is provided through, the width of the treatment trough is greater than the width that the product takes discharging device, takes the product
Discharging device can enter in the treatment trough, and the pusher includes that the corresponding product takes discharging device to be movably set in
Two product orientation blocks on the treatment trough left side wall and the pusher cylinder being horizontally placed on the left side wall, the pusher
The cylinder axis of cylinder is arranged towards the product orientation block, is arranged between the cylinder axis of the pusher cylinder and the product orientation block
There is the second connector.
Preferably, the slug mechanism includes that the corresponding product orientation block is movably set in the blow tank right side wall
On punching cutter and the slug cylinder that is horizontally placed on the right side wall, the cylinder axis of the slug cylinder is towards the punching
Knife setting, is provided with third connector between the cylinder axis of the slug cylinder and the punching cutter.
A kind of encapsulated plate producing process that above-mentioned encapsulated plate production equipment is implemented comprising following steps:
Step 1: will stack iron plate is placed on transverse-moving mechanism fixed, starting iron plate feeding device, six axis robot and punching
Device, transverse-moving mechanism are moved to discharge position, and the lifting seat of elevating mechanism rises, and pushes up feeding jacking block upwards, make to stack iron plate
It gradually rises;
Step 2: the product of six axis robot takes discharging device that iron plate is transported on secondary positioning mechanism, and it is laminated and puts
It sets;
Step 3: the product of six axis robot take discharging device by the iron plate on secondary positioning mechanism be transported in mold with
Encapsulated plate is assembled, and takes out the product that is completed, and then product takes discharging device to protrude into blanking units, to product into
Row punching and blanking.
Preferably, the transverse-moving mechanism includes the traversing seat being movably set on the board and is horizontally disposed with
Transverse cylinder on the traversing seat, the traversing seat right side are provided with fixing seat, two groups are provided on the traversing seat and is determined
Position platform, setting is provided through feeding hole there are two trough in the middle part of the trough on positioning table described in each group, it is described on
Material jacking block can extend the board, feeding hole from the bottom up, be provided on front side of the positioning table for detecting the trough
In whether there is or not the Material Sensor of iron plate, the transverse cylinder is horizontally placed on rear side of the positioning table, the gas of the transverse cylinder
Cylinder shaft is arranged towards the fixing seat, is connected in the cylinder axis of the transverse cylinder and connect with the first of fixing seat clamping
Part;
In the step 1, stacks iron plate and is placed on positioning table, be respectively arranged with one at the left and right end of board and start switch,
Conveniently after the left and right end feeding of board, start iron plate feeding device.
Preferably, the blanking units include being set to processing storehouse above the board, being set to the processing storehouse
The pusher of left end and the corresponding pusher are set to the slug mechanism of the processing storehouse right end, indulge in the middle part of the processing storehouse
To treatment trough is provided through, the width of the treatment trough is greater than the width that the product takes discharging device, takes the product
Discharging device can enter in the treatment trough, and the pusher includes that the corresponding product takes discharging device to be movably set in
Two product orientation blocks on the treatment trough left side wall and the pusher cylinder being horizontally placed on the left side wall, the pusher
The cylinder axis of cylinder is arranged towards the product orientation block, is arranged between the cylinder axis of the pusher cylinder and the product orientation block
There is the second connector;
The slug mechanism includes the punching that the corresponding product orientation block is movably set on the blow tank right side wall
Knife and the slug cylinder being horizontally placed on the right side wall, the cylinder axis of the slug cylinder are arranged towards the punching cutter,
Third connector is provided between the cylinder axis of the slug cylinder and the punching cutter.
In the step 3, after the product of six axis robot takes discharging device to protrude into blanking units, pusher cylinder driving is produced
Product locating piece takes the product on discharging device to position product, and slug cylinder drives punching cutter to the mouth of a river position of product and hair
While being cut, after the completion of cutting, slug cylinder is retracted, and pusher cylinder is retracted, and product is fallen from product orientation block, and is concentrated
It collects.
The invention has the benefit that the present invention is by being arranged iron plate feeding device and blanking units, and six axis machines of cooperation
Iron plate is embedded in encapsulated plate by tool hand, and entire Automation of Manufacturing Process can be reduced operator's workload, reduces the operation of outfit
Member, so that cost of labor is reduced, and automated production transport can improve production efficiency, guarantee that the product quality produced is more steady
Fixed and precision is higher.
With reference to the accompanying drawing with embodiment, the present invention is further described.
Specific embodiment
As shown in Figures 1 to 7, in the present embodiment, a kind of encapsulated plate production equipment, including board, it further include entering along iron plate
Material direction is set to iron plate feeding device 1 and blanking units 2 on the board, the iron plate feeding device 1, blanking units 2
Between be provided with for feeding and transport the six axis robot 3 of product, correspond to the iron plate feeding at the top of the six axis robot 3
Device 1, blanking units 2 are provided with product and take discharging device 4, and the iron plate feeding device 1 includes being horizontally placed on the board
On transverse-moving mechanism 10 and longitudinal elevating mechanism 11 being disposed through on the board, 10 rear of transverse-moving mechanism is provided with
Secondary positioning mechanism 5, the elevating mechanism 11 include the lifting seat 112 and level being set to below the board up or down
The lifting motor 110 being disposed through on the lifting seat 112, there are two feeding tops for 112 top of lifting seat setting upward
Block is provided with the first transmission mechanism between the board lower section and the lifting motor 110.
Specifically, positioning table is set on secondary positioning mechanism 5, be set side by side on positioning table there are two positioning
Slot is provided with the locating convex block for fixed iron piece in locating slot.
In the present embodiment, the elevating mechanism 11 further includes the pedestal 111 for being vertically installed in the board lower end, the liter
Drop seat 112 is set to up or down on the pedestal 111, and first transmission mechanism includes being longitudinally disposed at the pedestal
Rack gear on 111 and the gear being connected on 110 output shaft of lifting motor, the rack gear are engaged with the gear.
Specifically, two riser guides are set side by side with side by side on pedestal 111, fixed on lifting seat 112 there are four rise
Sliding block drops, and lifting slider is flexibly connected with riser guide, and when lifting motor 110 rotates, gear rotation makes about 112 lifting seat
It is mobile, to make to push up on feeding jacking block, the height of iron plate in trough is kept, facilitates product to take 4 feeding of discharging device, saving takes
Expect the time.
In the present embodiment, the transverse-moving mechanism 10 include the traversing seat 100 that is movably set on the board and
The transverse cylinder 101 being horizontally placed on the traversing seat 100 is provided with fixing seat 102 on the right side of the traversing seat 100, described
Two groups of positioning tables 103 are provided on traversing seat 100, there are two trough, the blowings for setting on positioning table 103 described in each group
It is provided through feeding hole in the middle part of slot, the feeding jacking block can extend the board, feeding hole, the positioning table from the bottom up
103 front sides are provided with for detecting whether there is or not the Material Sensor of iron plate 104 in the trough, and the transverse cylinder 101 is horizontal
It is set to 103 rear side of positioning table, the cylinder axis of the transverse cylinder 101 is arranged towards the fixing seat 102, traversing in this
The cylinder axis of cylinder 101 is connected with the first connector 105 with the fixing seat 102 clamping.
Specifically, two traversing guide rails are set side by side with along material feeding direction on board, on traversing 100 bottom of seat
There are four traversing sliding block, traversing sliding block is movably connected on traversing guide rail for corresponding traversing guide rail setting;
Feeding jacking block is corresponded on board and is provided with via hole, and when traversing seat is moved to upper discharge position, feeding hole can be just at this time
It is directed at via hole well.
It is bolted with a stopper in traversing 100 rear edge of seat, is oppositely disposed on board there are two limiting device, is limited
Position device is located in same level, and stopper is located between two limiting devices, when traversing seat 100 moves left and right, resistance
Block will not mark traversing guide rail under the limitation of limiting device;Buffer is movably set on limiting device, when stopper with
After buffer collision, buffer is towards moving in limiting device, to make traversing seat 100 slow down and finally stop;
A card slot is provided in fixing seat 102, the first connector 105 on the cylinder axis of transverse cylinder 101 corresponds to
Card slot is simultaneously clamped in card slot, and when transverse cylinder 101 is run, the cylinder axis of transverse cylinder 101 is stretched, and drives traversing seat
100 are moved to the left, and when the cylinder axis of transverse cylinder 101 is shunk, drive traversing seat 100 and move right.
Board both ends also set up there are two for control iron plate feeding device 1 starting start switch, when operator from
It after the completion of the feeding of the left side, presses and starts switch, traversing seat 100 just moves right, and the stacking material for being located at left side is moved to two
Secondary 5 front of positioning mechanism, facilitates feeding;When operator is after the completion of the feeding of the right, presses and start switch, traversing seat 100 just to
It moves right, the stacking material for being located at right side is moved to secondary 5 front of positioning mechanism.
When in use, Material Sensor 104 is electrically connected with warning light, when the iron plate on positioning table 103 finishes feeding,
The bright prompting operator of warning light starts feeding, while facilitating the material of operator's preparation next group.
In the present embodiment, it includes the branch for being movably connected on 3 top of six axis robot that the product, which takes discharging device 4,
Frame, the iron plate material grabbing mechanism 40 for being movably set in the pedestal lower end and the injection molding being fixed on front side of the iron plate material grasping sucker produce
Product material grabbing mechanism 41, the bracket are divided into first half and latter half of, and it is latter half of that the iron plate material grabbing mechanism 40 is located at the bracket,
The injecting products material grabbing mechanism 41 is located at the bracket first half, and the injecting products material grabbing mechanism 41 is grabbed including injecting products
Expect that sucker 410, the injecting products material grasping sucker 410 are connect by air intake duct with vacuum suction machine.
In the present embodiment, the iron plate material grabbing mechanism 40 include be longitudinally disposed at the bracket it is latter half of on driving cylinder
400, be set to it is described driving cylinder 400 cylinder axis on Mobile base 401 and be set on 401 lower end surface of Mobile base
The cylinder axis of iron plate material grasping sucker 402, the driving cylinder 400 is longitudinally disposed downward, and the iron plate material grasping sucker 402 passes through suction
Tracheae is connect with the vacuum suction machine.
Specifically, when in use, six axis robot 3 drives product that discharging device 4 is taken to take out iron from secondary positioning mechanism 5
Piece, and iron plate is put into mold and is assembled, finally take discharging device 4 to be transported to punching by product the product being completed
In device 2.
In the present embodiment, the blanking units 2 include being set to processing storehouse 20 above the board, being set to the place
The pusher 21 and the corresponding pusher 21 of managing 20 left end of storehouse are set to the slug mechanism 22 of processing 20 right end of storehouse, institute
It states 20 middle part longitudinal direction of processing storehouse and is provided through treatment trough, the width of the treatment trough is greater than the product and takes discharging device 4
Width makes the product that discharging device 4 be taken to can enter in the treatment trough, and the pusher 21 includes the corresponding product
Take the two product orientation blocks 210 and be horizontally placed on the left side that discharging device 4 is movably set on the treatment trough left side wall
The cylinder axis of pusher cylinder 211 on side wall, the pusher cylinder 211 is arranged towards the product orientation block 210, the pusher gas
The second connector is provided between the cylinder axis of cylinder 211 and the product orientation block 210.
In the present embodiment, the slug mechanism 22 includes that the corresponding product orientation block 210 is movably set in the discharging
Punching cutter 220 on slot right side wall and the slug cylinder 221 being horizontally placed on the right side wall, the slug cylinder 221
Cylinder axis is arranged towards the punching cutter 220, and is provided between the cylinder axis of the slug cylinder 221 and the punching cutter 220
Three connectors.
Specifically, when in use, product is taken the product in discharging device 4 to take out by pusher 21, then slug mechanism
22 pairs of products being located on pusher 21 are punched out, and after the completion, slug mechanism 22 is retracted, and pusher 21 is retracted, complete
Processing 20 bottom of storehouse is fallen at the product of punching;
Processing 20 bottom of storehouse is provided with blanking slideway, and blanking slideway end is connected with blanking conveyer belt.
A kind of encapsulated plate producing process that above-mentioned encapsulated plate production equipment is implemented comprising following steps:
Step 1: will stack iron plate be placed on transverse-moving mechanism 10 it is fixed, starting iron plate feeding device 1, six axis robot 3 and
Blanking units 2, transverse-moving mechanism 10 are moved to discharge position, and the lifting seat 112 of elevating mechanism 11 rises, and keep feeding jacking block upward
Top gradually rises stacking iron plate;
Step 2: the product of six axis robot 3 takes discharging device 4 that iron plate is transported on secondary positioning mechanism 5, and it is laminated
It places;
Step 3: the product of six axis robot 3 takes discharging device 4 that the iron plate on secondary positioning mechanism 5 is transported to mold
In assembled with encapsulated plate, and take out the product that is completed, then product takes discharging device 4 to protrude into blanking units 2, right
Product is punched out and blanking.
In the present embodiment, the transverse-moving mechanism 10 include the traversing seat 100 that is movably set on the board and
The transverse cylinder 101 being horizontally placed on the traversing seat 100 is provided with fixing seat 102 on the right side of the traversing seat 100, described
Two groups of positioning tables 103 are provided on traversing seat 100, there are two trough, the blowings for setting on positioning table 103 described in each group
It is provided through feeding hole in the middle part of slot, the feeding jacking block can extend the board, feeding hole, the positioning table from the bottom up
103 front sides are provided with for detecting whether there is or not the Material Sensor of iron plate 104 in the trough, and the transverse cylinder 101 is horizontal
It is set to 103 rear side of positioning table, the cylinder axis of the transverse cylinder 101 is arranged towards the fixing seat 102, traversing in this
The cylinder axis of cylinder 101 is connected with the first connector 105 with the fixing seat 102 clamping;
In the step 1, stacks iron plate and be placed on positioning table 103, be respectively arranged with a starting at the left and right end of board and open
It closes, it is convenient after the left and right end feeding of board, start iron plate feeding device 1.
In the present embodiment, the blanking units 2 include being set to processing storehouse 20 above the board, being set to the place
The pusher 21 and the corresponding pusher 21 of managing 20 left end of storehouse are set to the slug mechanism 22 of processing 20 right end of storehouse, institute
It states 20 middle part longitudinal direction of processing storehouse and is provided through treatment trough, the width of the treatment trough is greater than the product and takes discharging device 4
Width makes the product that discharging device 4 be taken to can enter in the treatment trough, and the pusher 21 includes the corresponding product
Take the two product orientation blocks 210 and be horizontally placed on the left side that discharging device 4 is movably set on the treatment trough left side wall
The cylinder axis of pusher cylinder 211 on side wall, the pusher cylinder 211 is arranged towards the product orientation block 210, the pusher gas
The second connector is provided between the cylinder axis of cylinder 211 and the product orientation block 210;
The slug mechanism 22 includes that the corresponding product orientation block 210 is movably set on the blow tank right side wall
Punching cutter 220 and the slug cylinder 221 being horizontally placed on the right side wall, the cylinder axis of the slug cylinder 221 is towards institute
The setting of punching cutter 220 is stated, third connector is provided between the cylinder axis of the slug cylinder 221 and the punching cutter 220.
In the step 3, after the product of six axis robot 3 takes discharging device 4 to protrude into blanking units 2, pusher cylinder 211
Driving product orientation block 210 takes the product on discharging device 4 to position product, and slug cylinder 221 drives punching cutter 220 right
Product the mouth of a river position and flash cut, after the completion of cutting, slug cylinder 221 is retracted, and pusher cylinder 211 is retracted, product from
It is fallen on product orientation block 210, and centralized collection.
The present invention is cooperated six axis robot 3 to be embedded in iron plate and is wrapped by setting iron plate feeding device 1 and blanking units 2
In offset plate, entire Automation of Manufacturing Process can be reduced operator's workload, reduce the operator of outfit, thus reduce manually at
This, and automated production transport can improve production efficiency, guarantee that the product quality produced is more stable and precision is higher.
The above described is only a preferred embodiment of the present invention, being not intended to limit the present invention in any form.Appoint
What those skilled in the art, without departing from the scope of the technical proposal of the invention, all using the side of the disclosure above
Method and technology contents make many possible changes and modifications to technical solution of the present invention, or are revised as the equivalent reality of equivalent variations
Apply example.Therefore anything that does not depart from the technical scheme of the invention, equivalent change made by shape according to the present invention, construction and principle
Change, should all be covered by protection scope of the present invention.