Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a positioning welding method of a B-shaped hanging ring capable of automatically positioning welding.
In order to solve the technical problem, the invention provides a positioning welding method of a B-shaped hanging ring, which comprises the following steps:
s1, providing a base plate and an ear plate with a welding groove, and vertically fixing the ear plate on the base plate;
s2, determining the front surface, the front groove, the back surface, the back groove, the first side surface and the second side surface of the lug plate, and the welding surface of the backing plate;
s3, acquiring a first welding starting point and a first welding end point between a first side surface of the lug plate and the welding surface of the backing plate, and acquiring a second welding starting point and a second welding end point between a second side surface of the lug plate and the welding surface of the backing plate, wherein the first welding starting point, the first welding end point, the second welding starting point and the second welding end point are obtained by performing correction calculation on corresponding sensing contact points;
s4, performing corner wrapping welding action;
s5, acquiring a third welding starting point and a third welding end point between the front bevel and the welding surface of the backing plate, and acquiring a fourth welding starting point and a fourth welding end point between the back bevel and the welding surface of the backing plate, wherein the third welding starting point, the third welding end point, the fourth welding starting point and the fourth welding end point are obtained by performing correction calculation on corresponding sensing contact points;
and S6, executing filling welding action.
Preferably, the step S3 includes:
acquiring a first contact point between a sensor and the front surface of the ear plate, a second contact point between the sensor and the first side surface of the ear plate, and a third contact point between the sensor and the welding surface of the backing plate, and acquiring a first welding starting point through superposition correction;
acquiring a fourth contact point between the sensor and the back surface of the ear plate, a fifth contact point between the sensor and the first side surface of the ear plate, and a sixth contact point between the sensor and the welding surface of the backing plate, and acquiring the first welding end point through superposition correction;
acquiring a seventh contact point between the sensor and the front surface of the ear plate, an eighth contact point between the sensor and the second side surface of the ear plate, and a ninth contact point between the sensor and the welding surface of the backing plate, and acquiring a second welding starting point by superposition correction;
and acquiring a tenth contact point between the sensor and the back surface of the ear plate, an eleventh contact point between the sensor and the second side surface of the ear plate, and a twelfth contact point between the sensor and the welding surface of the backing plate, and acquiring the second welding end point through superposition correction.
Preferably, the step S3 further includes: the pad is arranged parallel to the horizontal plane.
Preferably, the step S5 includes:
acquiring a thirteenth contact point between the sensor and the front surface of the ear plate, a fourteenth contact point between the sensor and the first side surface of the ear plate, a fifteenth contact point between the sensor and the positive groove of the ear plate, and a sixteenth contact point between the sensor and the welding surface of the backing plate, and acquiring a third welding starting point by superposition correction;
acquiring a seventeenth contact point between the sensor and the front surface of the ear plate, an eighteenth contact point between the sensor and the second side surface of the ear plate, a nineteenth contact point between the sensor and the positive groove of the ear plate, and a twentieth contact point between the sensor and the welding surface of the backing plate, and acquiring a third welding end point through superposition correction;
acquiring a twenty-first contact point between the sensor and the back surface of the ear plate, a twenty-second contact point between the sensor and the first side surface of the ear plate, a twenty-third contact point between the sensor and the back slope opening of the ear plate, and a twenty-fourth contact point between the sensor and the welding surface of the backing plate, and acquiring a fourth welding starting point by superposition correction;
acquire the sensor with twenty-fifth contact point between the back of otic placode, the sensor with twenty-sixth contact point between the second side of otic placode, the sensor with twenty-seventh contact point between the back slope mouth of otic placode, the sensor with twenty-eighth contact point between the welding face of backing plate corrects through the stack and acquires the fourth welding end point.
Preferably, the step S5 further includes: and rotating the base plate by a preset angle around the horizontal plane.
Preferably, in step S5, the preset angle is 45 °.
Preferably, in step S4, the fillet welding is performed as a multi-layer build-up welding.
Preferably, in step S4, a bead of the fillet welding operation is inclined and shifted layer by layer from the weld surface to the first side surface or the second side surface, and the bead is reduced in length layer by layer from the weld surface to the first side surface or the second side surface.
Preferably, in step S6, the filling welding operation is multilayer overlay welding.
Preferably, in step S6, the last pass of the filler welding operation is connected to the weld surface.
Compared with the prior art, the positioning welding method of the B-shaped hoisting ring provided by the invention has the beneficial effects that: according to the invention, the sensing contact points between the sensor and the workpiece are obtained, correction calculation and automatic positioning are carried out to obtain each welding starting point and each welding ending point, fillet welding actions are carried out on the first side surface and the second side surface of the ear plate, then filling welding actions are carried out on the front bevel and the back bevel, after fillet welding, a welding pool formed at two ends of the filling welding can be blocked, so that a welding seam is formed by force, and the problem of poor forming caused by the fact that the end parts of the front bevel and the back bevel flow out is avoided.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Furthermore, in the description of the present invention, it should be noted that the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1, a preferred embodiment of the present invention provides a tack welding method for a B-shaped suspension ring, including:
s1, providing a backing plate 2 and an ear plate 1 with a welding groove, and vertically fixing the ear plate 1 on the backing plate 2;
s2, determining a front surface 101, a front groove 102, a back surface 103, a back groove 104, a first side surface 105 and a second side surface 106 of the ear plate 1, and a welding surface 201 of the backing plate 2;
s3, acquiring a first welding starting point and a first welding end point between the first side surface 105 of the lug plate 1 and the welding surface 201 of the backing plate 2, and acquiring a second welding starting point and a second welding end point between the second side surface 106 of the lug plate 1 and the welding surface 201 of the backing plate 2, wherein the first welding starting point, the first welding end point, the second welding starting point and the second welding end point are obtained by performing correction calculation on corresponding sensing contact points;
s4, performing corner wrapping welding action;
s5, acquiring a third welding starting point and a third welding end point between the front bevel 102 and the welding surface 201 of the backing plate 2, and acquiring a fourth welding starting point and a fourth welding end point between the back bevel 104 and the welding surface 201 of the backing plate 2, wherein the third welding starting point, the third welding end point, the fourth welding starting point and the fourth welding end point are obtained by performing correction calculation on corresponding sensing contact points;
and S6, executing filling welding action.
According to the B-type lifting ring positioning welding method based on the technical characteristics, the sensing contact points between the sensor and the workpiece are obtained, correction calculation is carried out, automatic positioning is carried out, each welding starting point and each welding ending point are obtained, fillet welding actions are carried out on the first side surface 105 and the second side surface 106 of the ear plate 1 firstly, filling welding actions are carried out on the front groove 102 and the back groove 104, welding pools formed at two ends of the filling welding can be blocked after the fillet welding, a welding seam 4 is formed forcibly, the problem that the end portions of the front groove 102 and the back groove 104 flow out to cause poor forming is solved, and the B-type lifting ring manufactured by the positioning welding method is good in forming effect and strong in consistency, is suitable for mass production and manufacturing, and is low in production cost.
In the embodiment, each contact point is obtained by high-voltage contact sensing detection, the computer system increases the voltage of the welding wire and performs an action to enable the welding wire to approach the base metal slowly, and when the welding wire touches the base metal, the welding wire is conductive with the base metal (or the welding wire is discharged at the tip, and the thin oxide film on the surface of the workpiece can be punctured by the high voltage), so that the sensor detects the workpiece and memorizes the coordinate data at the moment.
As shown in fig. 2, the function of detecting the spatial coordinate data of the workpiece by using the high-voltage contact sensing can be implemented by, for example, finding a suitable position to locate the sensing start point (X, Y, Z), setting the welding start point (X1, Y1, Z1) on the workpiece by correcting the sensing contact point (X ', Y ', Z ') on the workpiece, and automatically calculating the correction distance D (which can be understood as a vector including the direction and the length) from the sensing contact point to the welding start point by the system program when the computer is subjected to teaching programming (the robot is manually operated by the teaching controller to complete the desired motion track and the operation command is recorded as a program, and the program can automatically run and reproduce the desired motion track).
When the position of the workpiece changes, the robot can detect the current position of the workpiece through the sensing action (the welding wire with the heightened voltage linearly moves from the teaching preset sensing initial point along the teaching preset direction until the welding wire touches the workpiece and records the contact point coordinate at the moment of touch discharge) set during the teaching programming, and performs correction calculation according to the correction distance D calculated during the teaching programming, so as to obtain the correct welding initial point of the welding gun 3 after the position of the workpiece changes.
It can be understood that the welding start point is shifted according to the shift of the workpiece, and although the spatial position of the welding start point is changed, the absolute position of the welding start point on the workpiece is not changed, and the robot is repositioned to the welding start point on the workpiece through the sensing detection and the correction calculation of the robot.
In practical application, if the workpiece has position deviation in multiple spatial directions, multiple sensing detection can be set for superposition correction, that is, the starting point of the next sensing action is obtained by correcting the contact point of the previous sensing action, and so on, the contact point of the last sensing action is corrected to obtain the final welding starting point (or welding ending point).
In this embodiment, as shown in fig. 3 and 4, the front surface 101 and the back surface 103 are symmetric surfaces of the ear plate 1, in which a through hole is formed, the first side surface 105 and the second side surface 106 are another symmetric surfaces of the ear plate 1, the front groove 102 is formed in the front surface 101, the back groove 104 is formed in the back surface 103, the welding surface 201 is a plane where the backing plate 2 abuts against the ear plate 1, and the welding gun 3 welds the ear plate 1 to the welding surface 201.
Further, in step S3, the method further includes:
acquiring a first contact point between a sensor and the front surface 101 of the ear plate 1, a second contact point between the sensor and the first side surface 105 of the ear plate 1, and a third contact point between the sensor and the welding surface 201 of the backing plate 2, and acquiring the first welding starting point by superposition correction;
acquiring a fourth contact point between the sensor and the back surface 103 of the ear plate 1, a fifth contact point between the sensor and the first side surface 105 of the ear plate 1, and a sixth contact point between the sensor and the welding surface 201 of the backing plate 2, and acquiring the first welding end point through superposition correction;
acquiring a seventh contact point between the sensor and the front surface 101 of the ear plate 1, an eighth contact point between the sensor and the second side surface 106 of the ear plate 1, and a ninth contact point between the sensor and the welding surface 201 of the backing plate 2, and acquiring the second welding starting point by superposition correction;
a tenth contact point between the sensor and the back surface 103 of the ear plate 1, an eleventh contact point between the sensor and the second side surface 106 of the ear plate 1, and a twelfth contact point between the sensor and the welding surface 201 of the backing plate 2 are acquired, and the second welding end point is acquired through overlay correction.
As shown in fig. 6, first, starting from a preset sensing starting point S1 preset by teaching programming, a sensing action C1 is performed to obtain a sensing contact point P1, that is, the position of the front surface 101 of the ear plate 1 is detected, and a sensing starting point S2 is corrected; then, a sensing contact point P2 is obtained by performing a sensing action C2 from a sensing starting point S2, and a sensing contact point P2 'is obtained by performing a sensing action C2', that is, positions of the first side surface 105 of the ear plate 1 and the welding surface 201 of the backing plate 2 are detected, the first welding starting point W1 is obtained by overlay correction, and then the first welding end point can be obtained by starting the detection from the back surface 103 of the ear plate 1 in the same manner; similarly, high-pressure contact sensing detection is performed on the second side surface 106 of the ear plate 1 to obtain the second welding starting point and the second welding end point.
Taking the first welding starting point W1 as an example, the correction displacement B1 eliminates the position deviation of the ear plate 1 in the thickness direction, and ensures the position accuracy of the first welding starting point in the thickness direction; the correction displacement B2 eliminates the deviation between the length direction (X direction) of the lug plate 1 and the thickness direction (Z direction) of the backing plate 2, and ensures the positional accuracy of the welding start point W1 in the X direction and the Z direction.
Further, in step S3, the method further includes: the backing plate 2 is arranged to be parallel to the horizontal plane, and the welding bead is ensured to be uniform during fillet welding.
Further, in the step S5,
acquiring a thirteenth contact point between the sensor and the front surface 101 of the ear plate 1, a fourteenth contact point between the sensor and the first side surface 105 of the ear plate 1, a fifteenth contact point between the sensor and the positive bevel 102 of the ear plate 1, and a sixteenth contact point between the sensor and the welding surface 201 of the backing plate 2, and acquiring a third welding starting point by superposition correction;
acquiring a seventeenth contact point between the sensor and the front surface 101 of the ear plate 1, an eighteenth contact point between the sensor and the second side surface 106 of the ear plate 1, a nineteenth contact point between the sensor and the positive groove 102 of the ear plate 1, and a twentieth contact point between the sensor and the welding surface 201 of the backing plate 2, and acquiring a third welding end point through superposition correction;
acquiring a twenty-first contact point between the sensor and the back surface 103 of the ear plate 1, a twenty-second contact point between the sensor and the first side surface 105 of the ear plate 1, a twenty-third contact point between the sensor and the back slope 104 of the ear plate 1, and a twenty-fourth contact point between the sensor and the welding surface 201 of the backing plate 2, and acquiring a fourth welding starting point through superposition correction;
obtain the sensor with the twenty-fifth contact point between the back 103 of otic placode 1, the sensor with the twenty-sixth contact point between the second side 106 of otic placode 1, the sensor with the twenty-seventh contact point between the back slope mouth 104 of otic placode 1, the sensor with the twenty-eighth contact point between the welding face 201 of backing plate 2, revise through the stack and acquire the fourth welding end point.
As shown in fig. 7, a sensing action C3 is performed from a sensing starting point S3 preset by teaching programming to obtain a sensing contact point P3, that is, the position of the front surface 101 of the ear plate 1 is detected, and a sensing starting point S4 is corrected; continuing to perform the sensing action C4 to obtain a sensing contact point P4, that is, detecting the position of the first side 105 of the ear plate 1, and correcting to obtain a sensing starting point S5; continuing to perform sensing actions C5 and C5 'to obtain a sensing contact point P5 and a sensing contact point P5', respectively, that is, detecting the positions of the welding surface 201 of the positive bevel 102 and the backing plate 2, finally performing superposition correction to obtain a third welding starting point W2, and then performing sensing detection on the second side surface 106 of the ear plate 1 to obtain the third welding end point in the same manner; similarly, after the backing plate 2 is rotated by 180 degrees, high-pressure contact sensing detection is performed on the back surface 103 of the ear plate 1, and the fourth welding starting point and the fourth welding end point are obtained.
Taking the third welding starting point W2 as an example, the correction displacement B3 eliminates the deviation of the lug plate 1 in the thickness direction, and indirectly ensures the position accuracy of the third welding starting point W2 in the Z direction; the correction displacement B4 eliminates the deviation of the lug plate 1 in the length direction, and indirectly ensures the position precision of the third welding starting point W2 in the X direction; the correction displacement B5 eliminates the deviation of the shim plate 2 in the thickness direction (Y direction) and ensures that the third welding start point W2 is in the middle of the width of the positive groove 102.
Further, in step S5, the method further includes: the backing plate 2 is rotated by a preset angle around a horizontal plane, specifically, the preset angle is 45 degrees, so that filling welding is conveniently carried out on the front bevel 102 and the back bevel 104, and filling of the welding seam 4 is facilitated.
In this embodiment, as shown in fig. 5, the backing plate 2 is parallel to the horizontal plane, the ear plate 1 is perpendicular to the backing plate 2 for fillet welding, the backing plate 2 is rotated by 45 degrees, the front bevel 102 is subjected to filling welding, the backing plate is turned by 180 degrees, the other side of the backing plate 2 is placed at 45 degrees, the back bevel 104 is subjected to filling welding, and the whole welding process is completed.
Further, in step S4, the cornerite welding moves as the multilayer surfacing welding, and the welding seam 4 of being convenient for adjusts direction and length, and is concrete, the weld bead of cornerite welding action by the weld face 201 of backing plate 2 extremely first side 105 perhaps second side 106 successive layer slope skew, just the weld bead by the weld face 201 of backing plate 2 extremely first side 105 perhaps length is reduced to second side 106 successive layer, the whole height of weld bead is higher than the both sides groove of otic placode 1, the weld bead length of last layer is greater than the thickness of otic placode 1, welding parameter also should reduce by lower supreme successive layer to guarantee that the cornerite surface is smooth excessively suitable, will otic placode 1 is fixed in backing plate 2, and the realization does the welding of the both sides groove of otic placode 1 forms and blocks the effect.
Further, as shown in fig. 9, in the step S6, the filling welding operation is multi-layer overlay welding to realize filling welding of the front groove 102 and the back groove 104, and the last weld bead of the filling welding operation is connected to the welding surface 201 of the backing plate 2, so that the weld bead has a better connection effect with the welding surface 201 of the backing plate 2, and the weld beads shown in the figure are welded in the order from a to d, wherein the weld bead d covers one side of the welding surface 201 of the backing plate 2. In addition, as shown in fig. 8, the welding gun 3 is required to slightly face the fillet weld 4 at the start point and the end point of the filling welding, so as to fill the corner of the groove, specifically, the positive groove 102 is placed at an inclined position, the filling welding of the positive groove 102 on the side is completed after the detection of the positive groove 102, the back groove 104 is placed at an inclined position by turning, and the filling welding of the back groove 104 on the side is completed after the detection of the back groove 104.
In summary, according to the shape characteristics of the B-shaped suspension ring, the positioning welding method for the B-shaped suspension ring according to the embodiments of the present invention obtains each welding start point and each welding end point by obtaining the sensing contact point between the sensor and the workpiece through correction calculation, effectively eliminates the position deviation of the workpiece in each direction, and accurately obtains the welding position, performs fillet welding on the first side surface 105 and the second side surface 106 of the ear plate 1, then performs filling welding after placing the front bevel 102 and the back bevel 104 in the inclined position, blocks the welding pool formed at both ends of the filling welding by using the weld seam 4 formed by the fillet welding, so that the weld seam 4 is formed by force, thereby avoiding the problem of poor forming caused by the end portions of the front bevel 102 and the back bevel 104 flowing out, and obtaining satisfactory forming of the weld seam 4, the consistency is high, the method is suitable for mass production and manufacture, and the yield is high.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.