CN109192828A - A kind of sapphire compound substrate containing AlN composite construction - Google Patents

A kind of sapphire compound substrate containing AlN composite construction Download PDF

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Publication number
CN109192828A
CN109192828A CN201810948187.6A CN201810948187A CN109192828A CN 109192828 A CN109192828 A CN 109192828A CN 201810948187 A CN201810948187 A CN 201810948187A CN 109192828 A CN109192828 A CN 109192828A
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China
Prior art keywords
aln
sapphire
composite construction
layer
substrate
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CN201810948187.6A
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Chinese (zh)
Inventor
孙军
孙一军
程志渊
盛况
周强
孙颖
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Zhejiang University ZJU
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Zhejiang University ZJU
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Priority to CN201810948187.6A priority Critical patent/CN109192828A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0062Processes for devices with an active region comprising only III-V compounds
    • H01L33/0066Processes for devices with an active region comprising only III-V compounds with a substrate not being a III-V compound
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0062Processes for devices with an active region comprising only III-V compounds
    • H01L33/0075Processes for devices with an active region comprising only III-V compounds comprising nitride compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/12Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a stress relaxation structure, e.g. buffer layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/26Materials of the light emitting region
    • H01L33/30Materials of the light emitting region containing only elements of group III and group V of the periodic system
    • H01L33/32Materials of the light emitting region containing only elements of group III and group V of the periodic system containing nitrogen

Abstract

The present invention proposes a kind of sapphire compound substrate containing AlN composite construction, it includes Sapphire Substrate and the AlN composite construction being deposited in the Sapphire Substrate, and the AlN composite construction includes the first AlN layers be deposited in Sapphire Substrate, the Al being deposited on the first AlN layer2O3Layer and it is deposited on the Al2O3The 2nd AlN layers on layer, the preparation method of the AlN composite construction is one of evaporation, sputtering, atomic layer deposition or multiple combinations, and GaN material quality not only can be improved, and reduces defect concentration, and epitaxial growth efficiency can be improved, practical.

Description

A kind of sapphire compound substrate containing AlN composite construction
Technical field
The invention belongs to GaN base LED production fields, and in particular to a kind of sapphire composite lining containing AlN composite construction Bottom.
Background technique
Since GaN base LED has a clear superiority compared to conventional light source, it is used successfully to general illumination, traffic signals The fields such as instruction, display screen and backlight.Mainly use two kinds of technologies in the epitaxial growth of GaN base LED, substrate technology and outer Prolong growing technology, wherein substrate technology is crucial.Sapphire Substrate is that largest, economic benefit is most in current large-scale production Good substrate material, but Sapphire Substrate and GaN material lattice mismatch are big, cause fault in material density high.In order to reduce dislocation Density, various compound substrates are come into being.Chinese patent CN102637791A is proposed outside a kind of GaN based on AlN ceramic substrate Prolong chip architecture and preparation method, including AlN ceramic substrate and the buffer layer being grown on AlN ceramic substrate, on the buffer layer Growth has GaN LED structure layer.The invention uses AlN ceramic substrate, and buffer layer is arranged on AlN ceramic substrate, passes through life GaN LED structure layer is prepared by MOCVD common process on AlN ceramic substrate after long buffer layer, processing step is simple It is convenient, GaN LED crystal quality can be greatly improved, but since the AlN ceramic substrate of high quality is difficult to prepare, be difficult to advise greatly Mould production.
Summary of the invention
The present invention proposes a kind of containing AlN composite construction for deficiency existing for existing sapphire pattern substrate technology Sapphire compound substrate, substrate of the invention can be improved quality of materials, reduce dislocation density, practical.
The purpose of the present invention is realized by following technical solution:
A kind of sapphire compound substrate containing AlN composite construction, which is characterized in that it includes Sapphire Substrate and sinks For product in the AlN composite construction in the Sapphire Substrate, the AlN composite construction includes first be deposited in Sapphire Substrate AlN layers, the Al being deposited on the first AlN layer2O3Layer and it is deposited on the Al2O3The 2nd AlN layers on layer, and it is described The preparation method of AlN composite construction be evaporation, sputtering, one of atomic layer deposition or multiple combinations.
Further, the Sapphire Substrate is sapphire plane substrate or sapphire pattern substrate.
Further, the described first AlN layers with a thickness of h1,0 < h1 < 200nm.
Further, the Al2O3Layer with a thickness of h2,0 < h2 < 100nm.
Further, the described 2nd AlN layers with a thickness of h3,0 < h3 < 200nm.
Further, which is made up of following step:
(1) using AlN layers of sputtering method preparation the first first on sapphire pattern substrate, with a thickness of 30-80nm, specifically Growth parameter(s) are as follows: metal Al is target, N2It is respectively reaction gas and working gas, sputtering power 1-2.5KW, sputtering pressure with Ar Power 4-6mTorr;
(2) step (1) is completed and on the first AlN layer of sapphire pattern substrate, using the method preparation of evaporation Al2O3Layer, with a thickness of 10-40nm, specific growth parameter(s) are as follows: 100-300 DEG C of underlayer temperature, vaporization voltage 6-8KV, evaporate line 50-150mA, evaporating pressure 4E-3~8E-3Pa.
(3) step (2) are completed and there is the first AlN layers and Al2O3On the sapphire pattern substrate of layer, using sputtering side Method prepares the second AlN layers, with a thickness of 60-100nm, specifically generates parameter are as follows: metal Al is target, N2It is respectively to react with Ar Gas and working gas, sputtering power 1.5-2.5KW, sputtering pressure 4-8mTorr;
(4) sapphire pattern substrate with AlN composite construction is made annealing treatment, design parameter are as follows: annealing temperature 400-600 DEG C, annealing time 2-15min, annealing atmosphere N2
(5) by complete make annealing treatment and with AlN composite construction sapphire pattern substrate start the cleaning processing after to get To the sapphire compound substrate containing AlN composite construction.
Further, which is preferably made up of following step:
(1) specific raw with a thickness of 60nm using AlN layers of sputtering method preparation the first first on sapphire pattern substrate Long parameter are as follows: metal Al is target, and N2 and Ar are respectively reaction gas and working gas, sputtering power 1.5KW, sputtering pressure 5mTorr;
(2) step (1) is completed and on the first AlN layer of sapphire pattern substrate, using the method preparation of evaporation Al2O3Layer, with a thickness of 30nm, specific growth parameter(s) are as follows: 200 DEG C of underlayer temperature, vaporization voltage 7.5KV, evaporate line 100mA, steam Send out pressure 6E-3Pa;
(3) step (2) are completed and there is the first AlN layers and Al2O3On the sapphire pattern substrate of layer, using sputtering side Method prepares the second AlN layers, with a thickness of 80nm, specific growth parameter(s) are as follows: metal Al is target, N2With Ar be respectively reaction gas and Working gas, sputtering power 2KW, sputtering pressure 4mTorr;
(4) sapphire pattern substrate with AlN composite construction is made annealing treatment, design parameter are as follows: annealing temperature 500 DEG C, annealing time 6min, annealing atmosphere N2
(5) by complete make annealing treatment and with AlN composite construction sapphire pattern substrate start the cleaning processing after to get To the sapphire compound substrate containing AlN composite construction.
Beneficial effects of the present invention are as follows:
The present invention is on the basis of existing production Sapphire Substrate, by using AlN composite construction, with existing production skill Art combines, and further increases quality of materials, reduces dislocation density, practical.
Detailed description of the invention
Fig. 1 is the sapphire compound substrate schematic diagram of the invention containing AlN composite construction.
Specific embodiment
Below according to attached drawing and preferred embodiment the present invention is described in detail, the objects and effects of the present invention will become more clear Chu, below in conjunction with drawings and examples, the present invention will be described in further detail.It should be appreciated that described herein specific Embodiment is only used to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, the present invention proposes a kind of sapphire compound substrate containing AlN composite construction, it is therefore an objective to it is existing Production technology combines, and further increases quality of materials, reduces dislocation density.
The compound substrate includes Sapphire Substrate and the AlN composite construction being deposited in the Sapphire Substrate, described AlN composite construction includes the first AlN layers be deposited in Sapphire Substrate, the Al being deposited on the first AlN layer2O3Layer with And it is deposited on the Al2O3The 2nd AlN layers on layer, and the preparation method of the AlN composite construction is evaporation, sputtering, atom One of layer deposition or multiple combinations.
It is required to meet large-scale production, the Sapphire Substrate is that sapphire plane substrate or sapphire graphical serve as a contrast Bottom.
In order to improve quality of materials, the described first AlN layers with a thickness of h1,0 < h1 < 200nm.
In order to reduce the lattice mismatch between Sapphire Substrate and GaN, the Al2O3Layer with a thickness of h2,0 < h2 < 100nm。
In order to improve LED luminous efficiency, the described 2nd AlN layers with a thickness of h3,0 < h3 < 200nm.
Embodiment 1
The present embodiment is AlN layers to be prepared using sputtering method, using evaporation using sapphire pattern substrate as growth substrates Method prepares Al2O3Layer prepares AlN composite construction, specific preparation side using the growing method that method of evaporating is combined with sputtering method Method is as follows:
(1) specific raw with a thickness of 60nm using AlN layers of sputtering method preparation the first first on sapphire pattern substrate Long parameter are as follows: metal Al is target, N2It is respectively reaction gas and working gas, sputtering power 1.5KW, sputtering pressure with Ar 5mTorr;
(2) step (1) is completed and on the first AlN layer of sapphire pattern substrate, using the method preparation of evaporation Al2O3Layer, with a thickness of 30nm, specific growth parameter(s) are as follows: 200 DEG C of underlayer temperature, vaporization voltage 7.5KV, evaporate line 100mA, steam Send out pressure 6E-3Pa;
(3) step (2) are completed and there is the first AlN layers and Al2O3On the sapphire pattern substrate of layer, using sputtering side Method prepares the second AlN layers, with a thickness of 80nm, specific growth parameter(s) are as follows: metal Al is target, N2It is respectively reaction gas with Ar And working gas, sputtering power 2KW, sputtering pressure 4mTorr;
(4) sapphire pattern substrate with AlN composite construction is made annealing treatment, design parameter are as follows: annealing temperature 500 DEG C, annealing time 6min, annealing atmosphere N2
(5) by complete make annealing treatment and with AlN composite construction sapphire pattern substrate start the cleaning processing after to get To the sapphire compound substrate containing AlN composite construction.
Embodiment 2
The present embodiment is AlN layers to be prepared using sputtering method, using evaporation using sapphire pattern substrate as growth substrates Method prepares Al2O3Layer prepares AlN composite construction, specific preparation side using the growing method that method of evaporating is combined with sputtering method Method is as follows:
(1) specific raw with a thickness of 30nm using AlN layers of sputtering method preparation the first first on sapphire pattern substrate Long parameter are as follows: metal Al is target, N2It is respectively reaction gas and working gas, sputtering power 1KW, sputtering pressure with Ar 4mTorr;
(2) step (1) is completed and on the first AlN layer of sapphire pattern substrate, using the method preparation of evaporation Al2O3Layer, with a thickness of 10nm, specific growth parameter(s) are as follows: 100 DEG C of underlayer temperature, vaporization voltage 6KV, evaporate line 50mA, evaporation Pressure 4E-3Pa;
(3) step (2) are completed and there is the first AlN layers and Al2O3On the sapphire pattern substrate of layer, using sputtering side Method prepares the second AlN layers, with a thickness of 60nm, specific growth parameter(s) are as follows: metal Al is target, N2It is respectively reaction gas with Ar And working gas, sputtering power 1.5KW, sputtering pressure 4.5mTorr;
(4) sapphire pattern substrate with AlN composite construction is made annealing treatment, design parameter are as follows: annealing temperature 400 DEG C, annealing time 12min, annealing atmosphere N2
(5) by complete make annealing treatment and with AlN composite construction sapphire pattern substrate start the cleaning processing after to get To the sapphire compound substrate containing AlN composite construction.
Embodiment 3
The present embodiment is AlN layers to be prepared using sputtering method, using evaporation using sapphire pattern substrate as growth substrates Method prepares Al2O3Layer prepares AlN composite construction, specific preparation side using the growing method that method of evaporating is combined with sputtering method Method is as follows:
(1) specific raw with a thickness of 80nm using AlN layers of sputtering method preparation the first first on sapphire pattern substrate Long parameter are as follows: metal Al is target, N2It is respectively reaction gas and working gas, sputtering power 2.5KW, sputtering pressure with Ar 6mTorr;
(2) step (1) is completed and on the first AlN layer of sapphire pattern substrate, using the method preparation of evaporation Al2O3Layer, with a thickness of 40nm, specific growth parameter(s) are as follows: 300 DEG C of underlayer temperature, vaporization voltage 8KV, evaporate line 150mA, evaporation Pressure 8E-3Pa;
(3) step (2) are completed and there is the first AlN layers and Al2O3On the sapphire pattern substrate of layer, using sputtering side Method prepares the second AlN layers, with a thickness of 100nm, specific growth parameter(s) are as follows: metal Al is target, N2It is respectively reaction gas with Ar Body and working gas, sputtering power 2.5KW, sputtering pressure 6mTorr;
(4) sapphire pattern substrate with AlN composite construction is made annealing treatment, design parameter are as follows: annealing temperature 600 DEG C, annealing time 3min, annealing atmosphere N2
(5) by complete make annealing treatment and with AlN composite construction sapphire pattern substrate start the cleaning processing after to get To the sapphire compound substrate containing AlN composite construction.
It will appreciated by the skilled person that being not used to limit the foregoing is merely the preferred embodiment of invention System invention, although invention is described in detail referring to previous examples, for those skilled in the art, still It can modify to the technical solution of aforementioned each case history or equivalent replacement of some of the technical features.It is all Within the spirit and principle of invention, modification, equivalent replacement for being made etc. be should be included within the protection scope of invention.

Claims (7)

1. a kind of sapphire compound substrate containing AlN composite construction, which is characterized in that it includes Sapphire Substrate and deposition In the AlN composite construction in the Sapphire Substrate, the AlN composite construction includes first be deposited in Sapphire Substrate AlN layers, the Al being deposited on the first AlN layer2O3Layer and it is deposited on the Al2O3The 2nd AlN layers on layer, and it is described The preparation method of AlN composite construction be evaporation, sputtering, one of atomic layer deposition or multiple combinations.
2. the sapphire compound substrate according to claim 1 containing AlN composite construction, which is characterized in that described blue precious Stone lining bottom is sapphire plane substrate or sapphire pattern substrate.
3. the sapphire compound substrate according to claim 1 containing AlN composite construction, which is characterized in that described first AlN layers with a thickness of h1,0 < h1 < 200nm.
4. the sapphire compound substrate according to claim 1 containing AlN composite construction, which is characterized in that the Al2O3 Layer with a thickness of h2,0 < h2 < 100nm.
5. the sapphire compound substrate according to claim 1 containing AlN composite construction, which is characterized in that described second AlN layers with a thickness of h3,0 < h3 < 200nm.
6. the sapphire compound substrate according to claim 1 containing AlN composite construction, which is characterized in that the composite lining Bottom is made up of following step:
(1) specific to grow with a thickness of 30-80nm using AlN layers of sputtering method preparation the first first on sapphire pattern substrate Parameter are as follows: metal Al is target, N2It is respectively reaction gas and working gas, sputtering power 1-2.5KW, sputtering pressure 4- with Ar 6mTorr;
(2) step (1) is completed and on the first AlN layer of sapphire pattern substrate, using the method preparation Al of evaporation2O3 Layer, with a thickness of 10-40nm, specific growth parameter(s) are as follows: 100-300 DEG C of underlayer temperature, vaporization voltage 6-8KV, evaporate line 50- 150mA, evaporating pressure 4E-3~8E-3Pa.
(3) step (2) are completed and there is the first AlN layers and Al2O3On the sapphire pattern substrate of layer, using sputtering method system Standby 2nd AlN layer, with a thickness of 60-100nm, specifically generate parameter are as follows: metal Al is target, N2It is respectively reaction gas with Ar And working gas, sputtering power 1.5-2.5KW, sputtering pressure 4-8mTorr;
(4) sapphire pattern substrate with AlN composite construction is made annealing treatment, design parameter are as follows: annealing temperature 400- 600 DEG C, annealing time 2-15min, annealing atmosphere N2
(5) to get to institute after the sapphire pattern substrate for completing to make annealing treatment and with AlN composite construction being started the cleaning processing The sapphire compound substrate containing AlN composite construction stated.
7. the sapphire compound substrate according to claim 6 containing AlN composite construction, which is characterized in that the composite lining Bottom is preferably made up of following step:
(1) using AlN layers of sputtering method preparation the first first on sapphire pattern substrate, with a thickness of 60nm, specific growth ginseng Number are as follows: metal Al is target, and N2 and Ar are respectively reaction gas and working gas, sputtering power 1.5KW, sputtering pressure 5mTorr;
(2) step (1) is completed and on the first AlN layer of sapphire pattern substrate, using the method preparation Al of evaporation2O3 Layer, with a thickness of 30nm, specific growth parameter(s) are as follows: 200 DEG C of underlayer temperature, vaporization voltage 7.5KV, evaporate line 100mA, vapor pres- sure Power 6E-3Pa;
(3) step (2) are completed and there is the first AlN layers and Al2O3On the sapphire pattern substrate of layer, using sputtering method system Standby 2nd AlN layer, with a thickness of 80nm, specific growth parameter(s) are as follows: metal Al is target, N2It is respectively reaction gas and work with Ar Gas, sputtering power 2KW, sputtering pressure 4mTorr;
(4) sapphire pattern substrate with AlN composite construction is made annealing treatment, design parameter are as follows: annealing temperature 500 DEG C, annealing time 6min, annealing atmosphere N2
(5) to get to institute after the sapphire pattern substrate for completing to make annealing treatment and with AlN composite construction being started the cleaning processing The sapphire compound substrate containing AlN composite construction stated.
CN201810948187.6A 2018-08-20 2018-08-20 A kind of sapphire compound substrate containing AlN composite construction Pending CN109192828A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109873056A (en) * 2019-01-18 2019-06-11 华灿光电(浙江)有限公司 The preparation method of the epitaxial wafer of light emitting diode
CN109888070A (en) * 2019-01-22 2019-06-14 华灿光电(浙江)有限公司 AlN template, LED epitaxial slice and its manufacturing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109873056A (en) * 2019-01-18 2019-06-11 华灿光电(浙江)有限公司 The preparation method of the epitaxial wafer of light emitting diode
CN109873056B (en) * 2019-01-18 2020-09-29 华灿光电(浙江)有限公司 Preparation method of epitaxial wafer of light-emitting diode
CN109888070A (en) * 2019-01-22 2019-06-14 华灿光电(浙江)有限公司 AlN template, LED epitaxial slice and its manufacturing method

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