CN109184064B - Ceiling mounting component and construction method applied to mounting of wavy aluminum square tube ceiling - Google Patents
Ceiling mounting component and construction method applied to mounting of wavy aluminum square tube ceiling Download PDFInfo
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- CN109184064B CN109184064B CN201810968765.2A CN201810968765A CN109184064B CN 109184064 B CN109184064 B CN 109184064B CN 201810968765 A CN201810968765 A CN 201810968765A CN 109184064 B CN109184064 B CN 109184064B
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 193
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 193
- 238000010276 construction Methods 0.000 title claims abstract description 21
- 238000009434 installation Methods 0.000 claims abstract description 24
- 239000000725 suspension Substances 0.000 claims abstract description 11
- 230000001360 synchronised effect Effects 0.000 claims abstract description 6
- 239000004411 aluminium Substances 0.000 claims description 84
- 210000001503 joint Anatomy 0.000 claims description 54
- 238000013461 design Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
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- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/34—Grid-like or open-work ceilings, e.g. lattice type box-like modules, acoustic baffles
- E04B9/36—Grid-like or open-work ceilings, e.g. lattice type box-like modules, acoustic baffles consisting of parallel slats
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/003—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation with movable parts, e.g. pivoting panels, access doors
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
- E04B9/061—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members supporting construction for curved ceilings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/06—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
- E04B9/12—Connections between non-parallel members of the supporting construction
- E04B9/127—Connections between non-parallel members of the supporting construction one member being discontinuous and abutting against the other member
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/18—Means for suspending the supporting construction
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/18—Means for suspending the supporting construction
- E04B9/183—Means for suspending the supporting construction having a lower side adapted to be connected to a channel of the supporting construction
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/34—Grid-like or open-work ceilings, e.g. lattice type box-like modules, acoustic baffles
- E04B9/36—Grid-like or open-work ceilings, e.g. lattice type box-like modules, acoustic baffles consisting of parallel slats
- E04B9/363—Grid-like or open-work ceilings, e.g. lattice type box-like modules, acoustic baffles consisting of parallel slats the principal plane of the slats being horizontal
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention provides a construction method for installing a ceiling installation component in a wavy aluminum square tube ceiling, relates to the technical field of aluminum square tube ceilings, and aims to solve the problem that the speed for installing the aluminum square tube ceiling in a large space in the prior art is low, and the construction method comprises the following steps: s1: constructing a wall top part; s2: mounting a net rack; s3: shaping the aluminum square tube; s4: hoisting the aluminum square tube; s5: synchronous and continuous installation. According to the invention, the configuration of the aluminum square tube module on the ground is realized through the positioning device, the driving device is matched to drive the configured aluminum square tube module to integrally displace, and the butt-joint block and the U-shaped block are inserted to realize the suspension joint of the aluminum square tube module on the wall top, so that constructors can conveniently install the aluminum square tube on a large scale without stop, the construction efficiency is improved, and the installation progress is accelerated.
Description
Technical Field
The invention relates to the technical field of aluminum square tube suspended ceilings, in particular to a suspended ceiling mounting component and a construction method applied to mounting of a wavy aluminum square tube suspended ceiling.
Background
The aluminum square tube is one of suspended ceiling materials emerging in recent years, and the aluminum square tube suspended ceiling has an open visual field, is ventilated and breathable, has bright, quick and regular lines and distinct layers, embodies a simple and clear modern style, and becomes a main product of a popular decoration market in recent years; and traditional aluminium square tube installation is simple, it is also very convenient to maintain equally, because every aluminium square tube is solitary, can install and dismantle at will, need not special instrument, convenient maintenance and maintenance, nevertheless following with some designing requirement evolution backs, the more decorative artistic feelings of aluminium square tube decorative surface layer material have been given, for example in order to reach the wave form molding aluminium square tube of dynamic effect, ordinary construction process can't satisfy the requirement, mainly lie in the difficult accurate requirement that reaches in the location to wave form molding aluminium square tube particularly, make the installation accuracy of wave form molding aluminium square tube generally not high.
Therefore, in order to solve the above problems, chinese patent publication No. CN108316537A discloses a suspended ceiling installation structure with an irregular aluminum square tube and a wavy shape, which includes a plurality of wavy aluminum square tubes, the wavy aluminum square tubes are hung on a wall top surface, a plurality of positioning rings are movably hung on the wall top surface, the wavy aluminum square tubes pass through the positioning rings, clamping portions for clamping the wavy aluminum square tubes are arranged in the positioning rings, the clamping portions are connected to movable frames, and the movable frames are hung on the wall top surface.
Most wave aluminium square tube of this kind of irregular aluminium square tube wavy molding furred ceiling mounting structure directly hangs in the wall top surface setting through hanging muscle activity, needs to install one by one at the job site and adjusts aluminium square tube, and it has the convenient advantage of installation when being under construction in the little space, but, when facing big space, big aluminium square tube, when adopting the mode of hoist one by one, because the installation is troublesome, the butt joint difficulty, the butt joint precision is low, leads to the efficiency of construction lower, and the installation rate is slow.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a ceiling mounting component which has the advantages of high construction efficiency and quick mounting.
To achieve the above technical objects, the present invention provides a ceiling installation structure including a plurality of fixed hangers pre-fixed on a ceiling according to a design drawing, the fixed hanging piece comprises a fixed hanging rod, a C-shaped block with a downward opening is fixedly connected at the bottom end of the fixed hanging rod, the opening of the C-shaped block is fixedly connected with a U-shaped block with an upward opening, the bottom end of the U-shaped block is provided with a abdication groove along the opening direction of the C-shaped block, the device also comprises butt-joint hoisting pieces which are connected with the aluminum square tube and are arranged corresponding to the fixed hoisting pieces one by one, the butt joint hanging piece comprises a butt joint hanging rod, the top end of the butt joint hanging rod is fixedly connected with a butt joint block which is arranged in a U shape, the top end of the butt-joint block extends towards two sides and is provided with a butt-joint plate, the butt-joint block can slide and be clamped into the U-shaped block, the butt joint suspension rod is characterized in that the butt joint suspension rod is provided with a butt joint suspension rod, and the butt joint suspension rod is provided with a butt joint suspension rod; the aluminum square tube structure pre-positioning device comprises a positioning device and a driving device, wherein the positioning device is arranged on the ground and used for pre-positioning a plurality of aluminum square tube structures, and the driving device can hoist the aluminum square tubes with the structures to synchronously slide along the vertical direction or the horizontal direction.
By adopting the technical scheme, the connecting structure of the aluminum square tube and the wall top is divided into two parts, one part is a fixed hanging piece fixedly connected on the wall top, the other part is a butt-joint hanging piece connected on the aluminum square tube, when the connecting structure is installed, the aluminum square tube is hung and moved upwards through the driving device, and after a butt-joint block at the top end of the butt-joint hanging piece is aligned to the U-shaped block, the aluminum square tube horizontally slides, so that the hanging and matching of the butt-joint hanging piece and the fixed hanging piece are realized; because need the aluminium square tube to set up for the wave, and aluminium square tube furred ceiling is for decorating the demand, different aluminium square tubes are not necessarily located same height, consequently, set up positioner subaerial, assemble a plurality of aluminium square tubes on positioner in advance and form predesigned configuration, and make drive arrangement move on transferring aluminium square tube and hang when connecing, can realize the synchronous of a plurality of aluminium square tubes and hang and connect and stereotype, and need not to hang one by one and hang and connect repeatedly, thereby improve the efficiency of construction, accelerate the installation rate.
In some embodiments, the positioning device comprises a plurality of positioning frames, each positioning frame comprises a bottom frame arranged in a strip shape, a plurality of U-shaped frames are arranged on the bottom frame in a sliding mode along the length direction of the bottom frame, openings on two sides of the horizontal direction of each U-shaped frame are arranged along the length direction of the bottom frame, and a cross rod is arranged in each U-shaped frame in a sliding mode along the vertical direction.
Adopt above-mentioned technical scheme, the U-shaped frame selection support point that sets up slides along its length direction on through the chassis, the horizontal pole that slides the setting along vertical direction in through the U-shaped frame supports in the aluminium square tube bottom that corresponds, thereby warp and the suitable U-shaped frame of length selection according to the aluminium square tube, the horizontal pole position, erect the aluminium square tube, and simultaneously, the mutually supporting of a plurality of locating racks and to the regulation of aluminium square tube height on every locating rack, can construct the structure after the aluminium square tube hangs and connects finishing in the design picture subaerial, and then make things convenient for the installation of staff's single completion a plurality of aluminium square tubes, accelerate the construction speed.
In some embodiments, the top end of the cross rod is provided with a bayonet which is adapted to the right section of the aluminum square tube.
Adopt above-mentioned technical scheme, the aluminium square tube part that corresponds the position is blocked out in setting up through the bayonet socket, not only can the stable support aluminium square tube, can also avoid the aluminium square tube to appear sliding in horizontal pole length direction.
In some embodiments, the U-shaped frame includes the montant of the relative parallel arrangement in both sides, runs through along horizontal pole length direction the montant is opened there is the hole of sliding, the hole of sliding extends the setting along montant length direction, and the horizontal pole both ends are extended respectively to both sides and are equipped with the positioning screw who passes the setting of corresponding hole of sliding, the montant is kept away from horizontal pole one side, is located positioning screw and goes up the screw thread and cup joint set nut.
By adopting the technical scheme, the sliding of the cross rod in the vertical direction is realized through the matching of the sliding hole and the positioning screw inserted in the sliding hole, so that the height of the cross rod can be conveniently adjusted by a worker, and the aluminum square tube can be stably supported; and set nut is cup jointed to the screw respectively at set screw both ends, and through the regulation of two set nut position on set screw, clip the U-shaped frame to fix the position of the horizontal pole after the regulation, avoid the horizontal pole to lose the rack-joint effect to the aluminium square tube.
In some embodiments, the driving device comprises a net rack, the aluminum square tube is connected to the net rack, a slide rail set is arranged on the wall top along the direction perpendicular to the length of the aluminum square tube, the splicing direction of the butt joint block and the U-shaped block is arranged along the length direction of the slide rail set, the slide rail set is arranged into a plurality of sets along the length direction of the aluminum square tube at intervals, an electric trolley is arranged at the position of the slide rail set in a sliding mode along the length direction of the slide rail set, a winch is arranged on the electric trolley, and the winch is hung and connected to the top of the net rack through a steel wire rope.
Adopt above-mentioned technical scheme, through the setting of slide rail, install electronic dolly and hoist engine at the wall crown, and the cooperation of the dolly that slides the setting and hoist engine not only can drive a plurality of aluminium square tube that the net rack pulling configuration finishes and shift up in step, can also drive aluminium square tube horizontal slip, realize butt joint piece and the butt joint of U-shaped piece, accomplish synchronous hoist and mount work.
In some embodiments, the butt joint jib is close to aluminium square tube one end and extends to both sides along extending in aluminium square tube length direction and is equipped with the board of hanging, and sets up in the coplanar in the board of hanging of adjacent aluminium square tube, the rack is including being on a parallel with the fossil fragments group that the slide rail group set up, fossil fragments group includes two and erects respectively in the fossil fragments that two of a butt joint jib hang and connect the board below, fossil fragments group sets up to the multiunit along aluminium square tube length direction correspondence butt joint jib interval.
Adopt above-mentioned technical scheme, through hanging the fishplate bar to the both sides extension setting on the butt joint jib to connect the keel frame of rack and hang the fishplate bar below and form the overlap joint structure, make the rack can stimulate the displacement of aluminium square tube under the effect of electric trolley and hoist engine, and can break away from the aluminium square tube again after the hoist and mount finishes and carry out subsequent hoist and mount work.
In some embodiments, two adjacent keel sets are connected with each other by connecting rods, and the connecting rods are arranged in multiple groups along the length direction of the keels.
Adopt above-mentioned technical scheme, the setting of connecting rod can link into an organic whole with adjacent fossil fragments group, makes things convenient for electric trolley and hoist engine to drive whole rack displacement in step.
In some embodiments, a plurality of sets of connecting devices are arranged between two keels of a keel set at intervals along the length direction of the keels, each connecting device comprises a connecting block rotatably connected to the corresponding keel through a torsion spring, the rotating axis of each connecting block is vertically arranged, one end, close to each other, of each connecting block of each connecting device is provided with a stepped groove in a matched mode, and when the torsion springs are in a normal state, the two connecting blocks of each connecting device are clamped with each other; meanwhile, the distance between one connecting device on one keel group and the connecting devices adjacent to the two sides is unequal.
Through adopting above-mentioned technical scheme, set up the connecting device that can open under the exogenic action between two fossil fragments of a fossil fragments group, thereby finish aluminium square tube back at hoist and mount, move the rack down, and when drawing the rack outward along the slide rail direction, connecting block in the rack can rotate when contacting the butt joint jib and give way, thereby make things convenient for constructor to pull the rack from the aluminium square tube part that the installation finishes, and the butt joint jib passes through behind connecting device, the initial position can be got back to the connecting block under the torsional spring effect, the joint of two connecting blocks realizes the synchronous displacement of two fossil fragments.
The invention also provides a construction method for applying the ceiling mounting component to the mounting of the wavy aluminum square tube ceiling, and the construction method has the advantages of convenience in mounting and rapidness in construction.
A construction method for installing a ceiling installation member in a wavy aluminum square tube ceiling comprises the following steps:
s1: constructing a wall top part, fixing a fixed suspender on the wall top by using an expansion bolt according to design requirements, arranging a plurality of slide rail groups at positions avoiding the fixed suspender, and assembling an electric trolley to the slide rail groups;
s2: the method comprises the following steps of installing a net rack, dividing the whole aluminum square tube ceiling part into a plurality of modules, setting the size of the net rack according to the number of the aluminum square tubes needing to be hoisted at a time, and stably hoisting the whole net rack off the ground by utilizing the matching of a plurality of electric trolleys;
s3: the aluminum square tube is shaped, the number of positioning frames is selected according to the number of the aluminum square tubes hoisted at a time, the positioning devices are formed by splicing a plurality of positioning frames on the ground in parallel, the aluminum square tubes are clamped by adjusting U-shaped frames and cross rods on the positioning frames, the relative positions of the aluminum square tubes are fixed, and the design configuration is completed on the ground;
s4: hoisting the aluminum square tube, starting a winch, lowering the net rack, and pulling two keels of one keel group to be away from each other by constructors along the length direction of the connecting rod so as to give way for the butt joint suspender and lower part of the net rack to be below the suspension plate; after the keel group is erected below the hanging and connecting plates of the butt-joint hanging rods of the aluminum square tube along the length direction of the slide rail group, starting a winch, pulling the aluminum square tube module to move upwards until the bottom end of the butt-joint hanging rod is aligned with the top end of the fixed hanging rod, starting an electric trolley, and driving the butt-joint block to be inserted into the U-shaped block;
s5: the rack is transferred in step, continuous installation to start the dolly, pull the rack level along the slide rail direction from the aluminium square tube module that the installation has finished, and when the last aluminium square tube module of hoist and mount, constructor connects next aluminium square tube module on subaerial dress simultaneously, and moves to the next aluminium square tube module department that the configuration finishes after the rack pulls out last aluminium square tube module and continues the hoist and mount.
Adopt above-mentioned technical scheme, divide all aluminium square tube into a plurality of aluminium square tube module to the aluminium square tube of single aluminium square tube module advances the shape configuration through positioner subaerial, thereby can utilize the rack to move up with the aluminium square tube template that the lap-joint action pulling configuration that hangs the connection board finishes after the configuration finishes, thereby need not follow-up location regulation, and can realize the batched installation of aluminium square tube, it is very convenient, and the installation rate is very fast.
In summary, compared with the prior art, the invention has the following advantages:
1. the aluminum square tube module is constructed on the ground through the positioning device, the constructed aluminum square tube module is driven to integrally displace by matching with the driving device, and the aluminum square tube module is hung and connected on the top of a wall through the splicing block and the U-shaped block, so that constructors can conveniently install the aluminum square tube on a large scale without stop, the construction efficiency is improved, and the installation progress is accelerated;
2. the U-shaped frame that slides along its length direction on through the chassis sets up and the horizontal pole that slides along vertical direction in the U-shaped frame and set up realize the configuration to aluminium square tube module, need not follow-up regulation, and is very convenient.
Drawings
FIG. 1 is a schematic view of the overall structure of the ceiling mounting member of the present invention applied to the mounting of a corrugated aluminum square tube ceiling;
FIG. 2 is a schematic structural view of the stationary hanger and the docking hanger;
FIG. 3 is a schematic view of the positioning device portion;
FIG. 4 is a schematic structural diagram of an aluminum square tube module hoisted by a driving device;
fig. 5 is an enlarged view of a portion a in fig. 4.
In the figure, 1, an aluminum square tube; 11. an aluminum square tube module; 2. fixing the hanging piece; 21. fixing the suspender; 22. c-shaped blocks; 221. fixing grooves; 23. a U-shaped block; 231. a yielding groove; 3. butting the hanging pieces; 31. butting the suspension rods; 311. hoisting and connecting the plate; 32. a butt joint block; 33. a butt strap; 331. a fixed block; 4. a positioning device; 41. a positioning frame; 411. a chassis; 412. a U-shaped frame; 4121. a vertical rod; 4122. a sliding hole; 413. a cross bar; 4131. a bayonet; 414. positioning a screw rod; 4141. positioning a nut; 5. a drive device; 51. a slide rail set; 511. an electric trolley; 512. a winch; 5121. a wire rope; 6. a net frame; 61. a keel group; 611. a keel; 62. a connecting rod; 63. a connecting device; 631. connecting blocks; 6311. a torsion spring; 6312. a stepped groove.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b):
a suspended ceiling installation component, as shown in figure 1, include fixing a plurality of fixed hanging parts 2 on the wall top according to the design drawing in advance, here, all fixed hanging parts 2 length equal setting, and its bottom end lies in the same horizontal plane, and as shown in figure 2, fixed hanging part 2 includes the fixed boom 21 set up vertically, the top of the fixed boom 21 is set up in the wall top through the expansion bolt rigid coupling, there is C-shaped block 22 set up downward in the bottom rigid coupling of the fixed boom 21 opening, there is U-shaped block 23 set up upward in the opening of C-shaped block 22, and the bottom of U-shaped block 23 runs through and opens and has abdicating the trough 231 along the opening direction of C-shaped block 22, and abdicating the trough 231 is wider than the butt-connection boom 31 external diameter setting; the aluminum square tube butt joint lifting device is characterized by further comprising butt joint lifting pieces 3 which are connected to the aluminum square tube 1 and arranged corresponding to the fixed lifting pieces 2 one by one, wherein each butt joint lifting piece 3 comprises a butt joint lifting rod 31 which is vertically arranged and fixedly connected to the top of the aluminum square tube 1, the butt joint lifting rods 31 are arranged in a plurality at intervals along the length direction of the aluminum square tube 1, the top ends of the butt joint lifting rods 31 on all the aluminum square tubes 1 which are completely configured in the design are arranged in the same horizontal plane, a U-shaped butt joint block 32 is fixedly connected to the top end of the butt joint lifting rod 31, and horizontally arranged butt joint plates 33 extend from the top ends of the butt joint block 32 to two sides, wherein the butt joint block 32 can be slidably clamped into the U-shaped block 23, and the butt joint plates 33; the aluminum square tube synchronous sliding device further comprises a positioning device 4 arranged on the ground and used for pre-positioning the configurations of the aluminum square tube 1, and a driving device 5, wherein the driving device 5 can hoist the aluminum square tube 1 with the completed configurations to synchronously slide along the vertical direction or the horizontal direction.
Like this, installation length is longer in big space, during the great 1 furred ceiling of aluminium square tube of wave bending degree, divide 1 furred ceiling of aluminium square tube into a plurality of aluminium square tube module 11, on the one hand, fix a position a plurality of aluminium square tube 1 with the help of positioner 4, realize the configuration of aluminium square tube module 11, and need not to hang and connect the in-process and adjust, it is very convenient, on the other hand, drive arrangement 5 can drive the whole vertical direction or the horizontal direction of following of aluminium square tube module 11 and slide, and because the bottom of all fixed piece 2 of hanging and the top of all butt joints piece 3 are located same horizontal plane, drive arrangement 5's drive can drive the whole butt joint of realizing with fixed jib 21 of aluminium square tube module 11, and is convenient for construction, and the installation is rapid.
In order to realize the configuration of the positioning device 4 to the aluminum square tube module 11, as shown in fig. 3, the positioning device 4 includes a plurality of positioning frames 41 which are spliced according to the number of the aluminum square tubes 1 in the aluminum square tube module 11, and each positioning frame 41 includes a bottom frame 411 which is arranged in a long strip shape, here, the width of each bottom frame 411 is not greater than the shortest distance between two aluminum square tubes 1, a plurality of vertically arranged U-shaped frames 412 are connected on each bottom frame 411 in a sliding manner along the length direction of the bottom frame 411, openings at two sides of the horizontal direction of each U-shaped frame 412 are arranged along the length direction of the bottom frame 411, and a cross bar 413 is connected in each U-shaped frame 412 in a sliding manner along the vertical direction. Like this, place aluminium square tube 1 on locating rack 41, remove U-shaped frame 412 and select the strong point according to the crooked structure of aluminium square tube 1, the cooperation slides the horizontal pole 413 that sets up along vertical direction and erects aluminium square tube 1, and the cooperation through a plurality of locating racks 41, U-shaped frame 412 and horizontal pole 413 position are adjusted according to the configuration of the aluminium square tube module 11 of design, realize the regulation of different aluminium square tube 1 heights, thereby accomplish the configuration to aluminium square tube module 11 on ground, can carry out subsequent aluminium square tube module 11's configuration work when hoisting last aluminium square tube module 11, accelerate the construction speed.
When the cross bar 413 is used for supporting the aluminum square tube 1, in order to improve the erection effect of the cross bar 413 on the aluminum square tube 1, as shown in fig. 3, on one hand, the U-shaped frame 412 comprises vertical bars 4121 which are arranged in parallel at two sides, a sliding hole 4122 is formed in the length direction of the cross bar 413 and penetrates through the vertical bars 4121, here, the sliding hole 4122 extends in the length direction of the vertical bars 4121, positioning screws 414 which penetrate through the corresponding sliding holes 4122 respectively extend from two ends of the cross bar 413 to two sides, here, the length of the cross bar 413 is smaller than the shortest distance between the two vertical bars 4121 of the U-shaped frame 412, and a positioning nut 4141 is sleeved on the positioning screw 414 at one side of the vertical bars 4121 far from the cross bar 413 and positioned; on the other hand, the middle of the top end of the cross rod 413 is provided with a bayonet 4131 which is adapted to the right section of the aluminum square tube 1. Thus, the positioning screw 414 inserted into the sliding hole 4122 can facilitate the height adjustment of the cross bar 413 by the constructor, and the positioning screw is positioned by the positioning nut 4141, and the cross bar 413 smaller than the shortest distance between the two vertical bars 4121 of the U-shaped frame 412 can adjust the position of the bayonet 4131 in the length direction thereof, so that the aluminum square tube 1 can be clamped in the bayonet 4131, and the position thereof can be stabilized.
In order to realize the hoisting function of the driving device 5, as shown in fig. 4, the driving device 5 includes a plurality of sets of slide rail sets 51 fixed on the top of the wall along the direction perpendicular to the length of the aluminum square tube 1, and the slide rail sets 51 are arranged along the length of the aluminum square tube 1 at intervals and are arranged to avoid the fixed hoisting member 2, here, the plugging direction of the butt-joint block 32 and the U-shaped block 23 is arranged along the length direction of the slide rail sets 51, and the driving device 5 further includes a net rack 6, and an aluminum square tube module 11 is connected below the net rack 6, an electric trolley 511 is connected on the slide rail sets 51 in a sliding manner along the length direction, and a winch 512 is fixed on the electric trolley 511, and the winch 512 is hoisted on the top of the net rack 6 through a wire rope 5121. Like this, hoist engine 512 on the electronic dolly 511 can stimulate rack 6 and shift in the vertical direction to drive aluminium square tube module 11 and follow ground to the displacement of wall crown, and along the fixed electronic dolly 511 that hangs 2 and the setting of 3 grafting directions of butt joint hanging can drive rack 6 and aluminium square tube module 11 and slide, accomplish the hoist and mount of aluminium square tube module 11, it is very convenient.
In order to connect the aluminum square tube 1 and the grid 6, as shown in fig. 5, horizontally arranged hanging plates 311 extend from one end of the butt-joint hanging rod 31 close to the aluminum square tube 1 to both sides along the length direction of the aluminum square tube 1, and after all the aluminum square tubes 1 are hung and connected to the top of the wall, the hanging plates 311 are in the same horizontal plane; meanwhile, the net rack 6 comprises a keel group 61 arranged parallel to the guide rail, the keel group 61 comprises two keels 611 respectively erected below two hoisting plates 311 of a butt-joint hoisting rod 31, and the keel group 61 is arranged into a plurality of groups along the length direction of the aluminum square tube 1. Like this, through fossil fragments 611 and the overlap joint of hanging board 311, when pulling up rack 6, because the action of gravity, the overlap joint that aluminium square tube module 11 can be stable is on rack 6, until hoist and mount to fixed hanging 2 below to make the butt joint of correspondence hang 3 and fixed hanging 2 dislocation set, make things convenient for constructor drive rack 6 to slide along the slide rail and realize the grafting to joint block 32 and U-shaped piece 23 part.
Because the net rack 6 is arranged in a net shape, in order to avoid the net rack 6 from being blocked when entering and separating from the corresponding aluminum square tube module 11, as shown in fig. 4, a connecting rod 62 is connected between two adjacent keels 611 of two adjacent keel groups 61 in a bridging manner, and the connecting rods 62 are arranged in multiple groups along the length direction of the keels 611; as shown in fig. 5, a plurality of sets of connecting devices 63 are arranged between the two keels 611 of one keel set 61 at intervals along the length direction of the keels 611, each connecting device 63 includes a connecting block 631 rotatably connected to the corresponding keel 611 through a torsion spring 6311, wherein the rotation axis of the connecting block 631 is vertically arranged, and one end of each connecting block 631 of one connecting device 63, which is close to each other, is cooperatively provided with a stepped groove 6312, and when the torsion spring 6311 is in a normal state, the two connecting blocks 631 of one connecting device 63 are mutually clamped; meanwhile, the distance between one connecting device 63 on one keel group 61 and the adjacent connecting devices 63 on two sides is unequal. Thus, the connecting rod 62 and the connecting device 63 are arranged to connect different keel groups 61 into a whole, so as to realize the integral lifting of the net rack 6, when the connecting device 63 which is connected to open and close is in and out of the corresponding aluminum square tube module 11, the butt-joint suspender 31 slides between the two keels 611, the connecting block 631 is pushed to open, so that the connecting device 63 can be prevented from blocking the net rack 6 to enter and out of the square tube module, and when the square tube module is hoisted, the connecting devices 63 can be clamped with each other under the action of the torsion spring 6311, so as to form an integral structure; in addition, the distances between two adjacent connecting devices 63 and the other adjacent connecting device 63 are not equal, so that the phenomenon that all the connecting devices 63 are opened synchronously when the butt joint suspender 31 and the net rack 6 slide relatively can be avoided, and the net rack 6 is stressed unstably.
In addition, in order to stabilize the two keels 611 of one keel set 61, an upper link may be disposed at one end of the two keels 611, the two keels 611 are integrally connected through a link (not shown), and the other end is still disposed in an opening for the docking boom 31 to enter and exit.
In order to stabilize the stability of the sliding and butting of the fixed hanger 2 and the butting hanger 3, as shown in fig. 2, fixing grooves 221 are formed in the middle parts of the bottom walls of the two sides in the C-shaped block 22, and fixing blocks 331 are provided at the bottom ends of the butt straps 33 in a downward fit manner, wherein the fixing blocks 331 are shorter than the butt straps 33 in the length direction of the slide rail. Therefore, when the butt joint block 32 and the butt strap 33 are driven to slide and be inserted into the U-shaped block 23 and the C-shaped block 22, the butt joint hanging piece 3 is further lifted and slides again, the fixing block 331 is prevented from being clamped and matched in an inserting mode, the fixing block 331 can be inserted into the fixing groove 221 by butting the hanging piece 3 below the corresponding position after the butt joint hanging piece slides, stable connection between the butt joint hanging piece 3 and the fixing hanging piece 2 is achieved, and the aluminum square tube 1 is prevented from sliding in a horizontal plane under the action of external force.
In addition, after the assembly is finished, a constructor can insert a rubber block (not shown in the figure) into the spare part of the C-shaped block 22 in an interference mode, so that the position of the aluminum square tube 1 is stabilized, the aluminum square tube is prevented from being separated from the wall top under the action of strong vibration, and the shock resistance of the suspended ceiling of the aluminum square tube 1 is improved.
The construction method of the ceiling mounting component applied to the mounting of the wavy aluminum square tube 1 ceiling comprises the following steps:
s1: and (3) constructing a wall top part, fixing an upper fixed suspender 21 on the wall top by using expansion bolts according to design requirements, arranging a plurality of slide rail groups 51 at positions avoiding the position of the fixed suspender 21, and attaching the electric trolley 511 to the slide rail groups 51.
S2: the dress net rack 6 divides into a plurality of modules with 1 furred ceiling part of whole aluminium square tube, and every module contains equivalent aluminium square tube 1, and 1 quantity of aluminium square tube that hoist and mount according to the single needs sets up 6 sizes of rack to utilize the cooperation of a plurality of electronic dollies 511 to hang off ground with 6 overall stability of rack.
S3: 1 design of aluminium square tube, select locating rack 41 quantity according to the quantity of the aluminium square tube 1 of single hoist and mount, assemble formation positioner 4 subaerial side by side through a plurality of locating racks 41, and weld the reinforcing bar on the ground at 4 four corners departments of positioner and carry on spacingly, avoid positioner 4 to appear the skew when using, reuse U-shaped frame 412 and horizontal pole 413's regulation on locating rack 41 to block aluminium square tube 1, realize the fixed of a plurality of aluminium square tube 1 relative positions, accomplish design configuration on ground.
S4: hoisting the aluminum square tube 1, starting a winch 512, lowering the net rack 6, and pulling two keels 611 of a keel group 61 to be away from each other (when a connecting rod is arranged, the two keels slide into the lower portion of the hoisting and connecting plate 311 from one side) along the length direction of the connecting rod 62 by constructors, so that the butt joint hanger rod 31 is abducted, and the net rack 6 is partially lowered to the lower portion of the hoisting and connecting plate 311; after the keel group 61 is erected below the hanging plates 311 of the plurality of butt-joint suspenders 31 on the plurality of aluminum square tube 1 along the length direction of the slide rail group 51, the winch 512 is started, the aluminum square tube module 11 is pulled to move upwards until the bottom end of the butt-joint suspenders 31 is aligned with the top end of the fixed suspenders 21, the electric trolley 511 is started, and the butt-joint block 32 is driven to be inserted into the U-shaped block 23.
S5: in step, install in succession, transfer rack 6 to start electronic dolly 511, along slide rail set 51 direction with rack 6 horizontal pull from the aluminium square tube module 11 that has installed, and when the last aluminium square tube module 11 of hoist and mount, constructor connects next aluminium square tube module 11 on subaerial dress simultaneously, and moves to the next aluminium square tube module 11 department that the configuration finishes and continue the hoist and mount after rack 6 pulls out last aluminium square tube module 11.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (10)
1. A ceiling mounting structure, characterized in that: the device comprises a plurality of fixed hoisting pieces (2) which are pre-fixed on the top of a wall according to a design drawing, wherein each fixed hoisting piece (2) comprises a fixed hoisting rod (21), a C-shaped block (22) with a downward opening is fixedly connected to the bottom end of the fixed hoisting rod (21), a U-shaped block (23) with an upward opening is fixedly connected to the opening of the C-shaped block (22), a yielding groove (231) is formed in the bottom end of the U-shaped block (23) in a penetrating manner along the opening direction of the C-shaped block (22), the device further comprises butt-joint hoisting pieces (3) which are connected to an aluminum square tube (1) and are arranged corresponding to the fixed hoisting pieces (2) one by one, each butt-joint hoisting piece (3) comprises a butt-joint hoisting rod (31), butt-joint blocks (32) which are arranged in a U shape are fixedly connected to the top ends of the butt-joint hoisting rods (31), butt-joint blocks (32) extend towards two sides and are provided with butt, the butt joint suspension rod (31) is arranged in the C-shaped block (22), the butt joint suspension rod (31) is arranged in the C-shaped block, and the butt joint suspension rod (31) is arranged in the C-shaped block; the aluminum square tube synchronous sliding device is characterized by further comprising a positioning device (4) which is arranged on the ground and used for pre-positioning the configurations of the aluminum square tubes (1), and a driving device (5), wherein the driving device (5) can hoist the aluminum square tubes (1) with the completed configurations to synchronously slide along the vertical direction or the horizontal direction.
2. The ceiling mounting structure according to claim 1, characterized in that the positioning device (4) comprises a plurality of positioning frames (41), the positioning frames (41) comprise bottom frames (411) arranged in a strip shape, a plurality of U-shaped frames (412) are slidably arranged on the bottom frames (411) along the length direction of the bottom frames, two openings at two sides of the U-shaped frames (412) in the horizontal direction are arranged along the length direction of the bottom frames (411), and cross bars (413) are slidably arranged in the U-shaped frames (412) along the vertical direction.
3. The ceiling mounting structure according to claim 2, wherein the cross bar (413) is provided at the top end with a bayonet (4131) adapted to the right section of the aluminum square tube (1).
4. The ceiling mounting structure according to claim 3, wherein the U-shaped frame (412) comprises two vertical rods (4121) which are arranged in parallel and opposite to each other on two sides, a sliding hole (4122) is formed in the length direction of the cross rod (413) and penetrates through the vertical rods (4121), the sliding hole (4122) extends along the length direction of the vertical rod (4121), two positioning screws (414) which penetrate through the corresponding sliding holes (4122) are respectively arranged at two ends of the cross rod (413) in an extending mode, and a positioning nut (4141) is sleeved on the positioning screw (414) on one side, far away from the cross rod (413), of the vertical rod (4121).
5. A ceiling mounting structure according to claim 4, characterized in that the length of the cross bar (413) is arranged to be smaller than the shortest distance between the two vertical bars (4121) of the U-shaped frame (412).
6. The ceiling mounting component of claim 5, wherein the driving device (5) comprises a net rack (6), the aluminum square tubes (1) are connected to the net rack (6) and arranged, a sliding rail set (51) is arranged on the wall top along the direction perpendicular to the length of the aluminum square tubes (1), the splicing direction of the butt-joint block (32) and the U-shaped block (23) is arranged along the length direction of the sliding rail set (51), the sliding rail set (51) is arranged into a plurality of sets along the length direction of the aluminum square tubes (1) at intervals, an electric trolley (511) is arranged at the position of the sliding rail set (51) in a sliding mode along the length direction of the sliding rail set, a winch (512) is arranged on the electric trolley (511), and the winch (512) is hung and connected to the top of the net rack (6) through a steel wire rope (5121).
7. The ceiling mounting structure according to claim 6, wherein one end of each butt joint suspender (31) close to the aluminum square tube (1) extends towards two sides along the length direction of the aluminum square tube (1) to form a hanging plate (311), the hanging plates (311) of the adjacent aluminum square tubes (1) are arranged in the same plane, the net rack (6) comprises a keel group (61) parallel to the sliding rail group (51), the keel group (61) comprises two keels (611) which are respectively erected below the two hanging plates (311) of one butt joint suspender (31), and the keel groups (61) are arranged in multiple groups along the length direction of the aluminum square tube (1) corresponding to the butt joint suspenders (31) at intervals.
8. A ceiling mounting structure according to claim 7, characterized in that connecting rods (62) are bridged between two adjacent keel groups (61) adjacent to each other, said connecting rods (62) being arranged in groups along the length of the keel (611).
9. The ceiling mounting structure according to claim 8, wherein a plurality of sets of connecting devices (63) are arranged between two keels (611) of one keel set (61) at intervals along the length direction of the keels (611), each connecting device (63) comprises a connecting block (631) rotatably connected to the corresponding keel (611) through a torsion spring (6311), the rotation axis of the connecting block (631) is vertically arranged, one end of each connecting block (631) of one connecting device (63) close to each other is provided with a stepped groove (6312), and when the torsion spring (6311) is in a normal state, the two connecting blocks (631) of one connecting device (63) are clamped with each other; meanwhile, the distance between one connecting device (63) on one keel group (61) and the connecting devices (63) adjacent to the two sides is unequal.
10. A construction method for installing the suspended ceiling installation member in the wavy aluminum square tube suspended ceiling according to claim 9, which is characterized by comprising the following steps:
s1: constructing a wall top part, fixing an upper fixed suspender (21) on the wall top by using expansion bolts according to design requirements, arranging a plurality of slide rail groups (51) avoiding the position of the fixed suspender (21), and attaching the electric trolley (511) to the slide rail groups (51);
s2: the method comprises the following steps of installing a net rack (6), dividing the ceiling part of the whole aluminum square tube (1) into a plurality of modules, enabling each module to contain the same amount of aluminum square tube (1), setting the size of the net rack (6) according to the number of the aluminum square tubes (1) needing to be hoisted at a single time, and utilizing the matching of a plurality of electric trolleys (511) to stably hoist the whole net rack (6) away from the ground;
s3: the aluminum square tube (1) is shaped, the number of positioning frames (41) is selected according to the number of the aluminum square tube (1) hoisted at a single time, a plurality of positioning frames (41) are assembled on the ground in parallel to form a positioning device (4), the aluminum square tube (1) is clamped by adjusting U-shaped frames (412) and cross rods (413) on the positioning frames (41), the relative positions of the aluminum square tube (1) are fixed, and the design configuration is completed on the ground;
s4: hoisting the aluminum square tube (1), starting a winch (512), lowering the net rack (6), pulling two keels (611) of a keel group (61) to be away from each other by constructors along the length direction of a connecting rod (62), thereby yielding for the butt joint suspender (31), and lowering part of the net rack (6) to be below the hoisting plate (311); after the keel group (61) is erected below the hoisting plates (311) of a plurality of butt joint suspenders (31) of the plurality of aluminum square tubes (1) along the length direction of the slide rail group (51), starting a winch (512), pulling the aluminum square tube module (11) to move upwards until the bottom end of the butt joint suspender (31) is aligned with the top end of the fixed suspender (21), starting an electric trolley (511) and driving the butt joint block (32) to be inserted into the U-shaped block (23);
s5: in step, install in succession, transfer rack (6) to start electric trolley (511), along the slide rail direction with rack (6) level pull from the aluminium square tube module (11) that the installation has finished, and when hoist last aluminium square tube module (11), constructor connects next aluminium square tube module (11) on the ground simultaneously, and move to the next aluminium square tube module (11) department that the configuration finishes and continue the hoist and mount after rack (6) pull out last aluminium square tube module (11).
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| CN201810968765.2A CN109184064B (en) | 2018-08-23 | 2018-08-23 | Ceiling mounting component and construction method applied to mounting of wavy aluminum square tube ceiling |
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| CN201810968765.2A CN109184064B (en) | 2018-08-23 | 2018-08-23 | Ceiling mounting component and construction method applied to mounting of wavy aluminum square tube ceiling |
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| CN110219412A (en) * | 2019-06-29 | 2019-09-10 | 广州康普顿至高建材有限公司 | A kind of bar shaped smallpox |
| CN110485618A (en) * | 2019-09-09 | 2019-11-22 | 苏州美瑞德建筑装饰有限公司 | A kind of Fast Installation structure of Super High abnormity furred ceiling |
| CN113668756B (en) * | 2021-08-25 | 2023-01-03 | 苏州金螳螂建筑装饰股份有限公司 | Large-span aluminum square tube multiple-drop-level modeling assembly type installation design structure |
| CN115419206B (en) * | 2022-09-22 | 2023-12-19 | 安徽福瑞尔铝业科技有限公司 | Aluminum honeycomb panel hanging type mounting structure and mounting process thereof |
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Denomination of invention: Suspended ceiling installation components and construction methods applied to the installation of corrugated aluminum square through suspended ceilings Effective date of registration: 20231012 Granted publication date: 20200117 Pledgee: Agricultural Bank of China Limited Taishun County sub branch Pledgor: ZHEJIANG LUYU DECORATION Co.,Ltd. Registration number: Y2023330002301 |
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