CN109177202B - Automatic assembling system and method for plasma separating cup - Google Patents

Automatic assembling system and method for plasma separating cup Download PDF

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Publication number
CN109177202B
CN109177202B CN201810953935.XA CN201810953935A CN109177202B CN 109177202 B CN109177202 B CN 109177202B CN 201810953935 A CN201810953935 A CN 201810953935A CN 109177202 B CN109177202 B CN 109177202B
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assembly
cup
module
cover
static head
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CN109177202A (en
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刘志
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Beijing Nangel Biotechnology Co ltd
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Beijing Nangel Biotechnology Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/524—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by applying the adhesive from an outlet device in contact with, or almost in contact with, the surface of the part to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/84—Specific machine types or machines suitable for specific applications

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Analysis And Handling Materials Therefor (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides an automatic assembling system and method for a plasma separating cup, wherein the automatic assembling system for the plasma separating cup comprises a sealing cup assembling module, a controller, a cup cover assembling module, a central pipe assembling module, a static head assembling module and a separating cup assembling module, wherein the controller is respectively and electrically connected with the sealing cup assembling module, the cup cover assembling module, the central pipe assembling module, the static head assembling module and the separating cup assembling module; the sealing bowl assembly module outputs a sealing bowl assembly to the static head assembly module, the cup cover assembly module outputs a cup cover assembly to the static head assembly module, the central tube assembly module outputs a central tube assembly to the static head assembly module, the static head assembly module outputs a static head assembly to the separation cup assembly module, and the static head assembly and the cup body assembly are fixedly connected to form the plasma separation cup on the separation cup assembly module. The invention can effectively reduce the labor intensity of the assembling operation of the plasma separating cup and greatly improve the efficiency of the assembling operation of the plasma separating cup.

Description

Automatic assembling system and method for plasma separating cup
Technical Field
The invention relates to the technical field of plasma separation cup assembly, in particular to an automatic plasma separation cup assembly system and method.
Background
The specific structure of the plasma separating cup is shown in figure 1, and mainly comprises a central tube 1, a cup core 2, a cup body 3, a lower cover 4, a cup cover 5, a sealing ring 6, a sealing gasket 7, an upper cover 8, a sealing bowl 9 and a static head 10. The cup cover 5 and the sealing ring 6 are bonded through light curing glue to form a bonding point, and welding points are respectively formed between the static head 10 and the lower cover 4 and between the cup cover 5 and the cup body 3 through welding. The assembly operation of the plasma separating cup is mainly completed in a manual operation mode at present, so that the labor input cost is high, the labor intensity of the assembly operation is high, the efficiency of the assembly operation is low, and the assembly quality of plasma separating cup products cannot be guaranteed to be consistent.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the problems in the prior art, the automatic assembling system and method for the plasma separating cup are provided, the assembling operation efficiency of the plasma separating cup product is improved, and the labor intensity of the assembling operation is reduced.
The technical problem to be solved by the invention is realized by adopting the following technical scheme: an automatic assembling system for a plasma separating cup comprises a sealing bowl assembling module for forming a sealing bowl assembly, a controller, a cup cover assembling module for forming a cup cover assembly, a central pipe assembling module for forming a central pipe assembly, a static head assembling module for forming a static head assembly and a separating cup assembling module for forming a cup body assembly and a plasma separating cup, wherein the controller is electrically connected with the sealing bowl assembling module, the cup cover assembling module, the central pipe assembling module, the static head assembling module and the separating cup assembling module respectively; the sealing bowl assembly module outputs a sealing bowl assembly to the static head assembly module, the cup cover assembly module outputs a cup cover assembly to the static head assembly module, the central tube assembly module outputs a central tube assembly to the static head assembly module, the static head assembly module outputs a static head assembly to the separation cup assembly module, and the static head assembly and the cup body assembly are fixedly connected to form the plasma separation cup on the separation cup assembly module.
Preferably, the cup cover assembly module comprises a cup cover vibration disc, a fifth mechanical arm, a second dispenser, a third rotary disc, a seal ring vibration disc, a sixth mechanical arm and a second light curing machine, wherein a cup cover installation seat is installed on the third rotary disc, the fifth mechanical arm clamps a cup cover output by the cup cover vibration disc and then places the cup cover on the cup cover installation seat, and when the third rotary disc rotates to the working position of the second dispenser, the second dispenser performs dispensing operation on the cup cover installation seat; the sealing ring of sixth manipulator centre gripping sealing ring vibration dish output and the bowl cover of bowl cover mount pad after some glue assemble and form the bowl cover subassembly, when the third carousel rotated to second photocuring machine work position, carry out the bonding solidification operation by the bowl cover subassembly of second photocuring machine on to the bowl cover mount pad.
Preferably, the central tube assembly module comprises a lower cover vibrating disc, a central tube feeding tool, a first dispenser, a first photo-curing machine, a second rotary disc, a fourth mechanical arm, an upper cover vibrating disc and a fourteenth mechanical arm, wherein a lower cover mounting seat is mounted on the second rotary disc, the fourteenth mechanical arm clamps a lower cover output by the lower cover vibrating disc and then places the lower cover on the lower cover mounting seat, when the second rotary disc rotates to a central tube feeding tool working position, the central tube is output through the central tube feeding tool, and the central tube and the lower cover on the lower cover mounting seat are assembled to form a lower cover assembly; when the second turntable rotates to the working position of the first dispensing machine, the first dispensing machine is used for dispensing the lower cover assembly; when the second turntable rotates to the working position of the first light curing machine, the first light curing machine carries out bonding curing operation on the lower cover assembly; when the second turntable rotates to the output position of the upper cover vibration disc, the upper cover output by the upper cover vibration disc is clamped through the fourth manipulator, and the upper cover and the lower cover assembly are assembled to form the central tube assembly.
Preferably, the device further comprises a third manipulator, and after the first light curing machine carries out bonding curing operation on the lower cover assembly, the third manipulator carries out overturning operation on the lower cover assembly.
Preferably, the static head assembly module comprises a fourth rotary disc, a static head vibration disc, a tenth mechanical arm and a first ultrasonic welding machine, a central tube assembly mounting seat is mounted on the fourth rotary disc, the central tube assembly module outputs a central tube assembly to the central tube assembly mounting seat, when the fourth rotary disc rotates to a cup cover assembly module output position, the cup cover assembly module outputs a cup cover assembly to the central tube assembly mounting seat, and the cup cover assembly and the central tube assembly are preassembled on the central tube assembly mounting seat; when the fourth turntable rotates to the output position of the sealing bowl assembly module, the sealing bowl assembly is output to the central pipe assembly mounting seat by the sealing bowl assembly module, and the sealing bowl assembly and the central pipe assembly are preassembled on the central pipe assembly mounting seat; when the fourth rotary table rotates to the output position of the static head vibration disc, the static head output by the static head vibration disc is clamped by the tenth mechanical hand and then placed on the central pipe assembly mounting seat, and the static head and the central pipe assembly are pre-assembled on the central pipe assembly mounting seat.
Preferably, the center tube assembling device further comprises a fifteenth mechanical arm, when the fourth rotating disc rotates to the output position of the center tube assembling module, the fifteenth mechanical arm clamps the center tube assembly output by the center tube assembling module and places the center tube assembly on the center tube assembly mounting seat.
Preferably, the cup lid assembly device further comprises a ninth manipulator, and when the fourth turntable rotates to the cup lid assembly module output position, the ninth manipulator clamps the cup lid assembly output by the cup lid assembly module and enables the cup lid assembly and the central pipe assembly to be preassembled on the central pipe assembly mounting seat.
Preferably, the sealing device further comprises an eighth manipulator, and when the fourth turntable rotates to the output position of the sealing bowl assembly module, the eighth manipulator clamps the sealing bowl assembly output by the sealing bowl assembly module and enables the sealing bowl assembly and the center pipe assembly to be preassembled on the center pipe assembly mounting seat.
Preferably, the separating cup assembly module comprises a cup body vibration disc, a first mechanical arm, a first rotary disc, a cup core vibration disc, a second mechanical arm, a twelfth mechanical arm and a second ultrasonic welding machine, wherein a cup body installation seat is installed on the first rotary disc, the first mechanical arm clamps a cup body output by the cup body vibration disc and then places the cup body on the cup body installation seat, and when the first rotary disc rotates to the output position of the cup core vibration disc, the cup core output by the cup core vibration disc is clamped through the second mechanical arm, and the cup core and a cup body on the cup body installation seat are preassembled on the cup body installation seat to form a cup body assembly; when the first rotary disc rotates to the output position of the static head assembly module, clamping the static head assembly output by the static head assembly module through a twelfth manipulator, and assembling the static head assembly and the cup body assembly on the cup body mounting seat; when the first rotary disc rotates to the working position of the second ultrasonic welding machine, the cup body assembly and the static head assembly are fixedly connected into a whole through the second ultrasonic welding machine to form the plasma separation cup.
An automatic assembling method of a plasma separating cup is carried out by adopting the automatic assembling system of the plasma separating cup.
Compared with the prior art, the invention has the beneficial effects that: the sealing bowl assembly module, the cup cover assembly module, the central pipe assembly module, the static head assembly module and the separating cup assembly module are matched with each other through the controller, automatic assembly operation of the plasma separating cup can be achieved, labor input cost is saved, labor intensity of assembly operation of the plasma separating cup is effectively reduced, assembly operation efficiency of plasma separating cup products can be greatly improved, and consistency of assembly quality of the plasma separating cup products is guaranteed to the maximum extent.
Drawings
Fig. 1 is a schematic structural view (sectional view) of a plasma separation cup.
Fig. 2 is a schematic structural diagram of an automatic assembling system of a plasma separating cup according to the present invention.
FIG. 3 is a schematic flow chart of an automatic assembling method of a plasma separating cup according to the present invention.
The labels in the figure are: 1-central tube, 2-cup core, 3-cup body, 4-lower cover, 5-cup cover, 6-sealing ring, 7-sealing gasket, 8-upper cover, 9-sealing bowl, 10-static head, 11-cup body vibration disk, 12-first manipulator, 13-first rotary disk, 14-cup core vibration disk, 15-second manipulator, 16-lower cover vibration disk, 17-central tube feeding tool, 18-first dispenser, 19-first light curing machine, 20-third manipulator, 21-second rotary disk, 22-fourth manipulator, 23-upper cover vibration disk, 24-cup cover vibration disk, 25-fifth manipulator, 26-second dispenser, 27-third rotary disk, 28-sealing ring vibration disk, 29-sixth manipulator, 30-a second light curing machine, 31-a seventh mechanical arm, 32-a sealing bowl vibrating disk, 33-a sealing gasket vibrating disk, 34-an eighth mechanical arm, 35-a ninth mechanical arm, 36-a fourth rotating disk, 37-a static head vibrating disk, 38-a tenth mechanical arm, 39-a first ultrasonic welding machine, 40-an eleventh mechanical arm, 41-a static head assembly vibrating disk, 42-a static head assembly, 43-a twelfth mechanical arm, 44-a second ultrasonic welding machine, 45-a plasma separating cup, 46-a thirteenth mechanical arm, 47-a fourteenth mechanical arm, 48-a fifteenth mechanical arm, 49-a sixteenth mechanical arm, 130-a cup body mounting seat, 210-a lower cover mounting seat, 270-a cup cover mounting seat and 360-a central tube assembly mounting seat.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The automatic assembling system for the plasma separating cup as shown in fig. 2 mainly comprises a controller, a sealing bowl assembling module for forming a sealing bowl assembly, a cup cover assembling module for forming a cup cover assembly, a central pipe assembling module for forming a central pipe assembly, a static head assembling module for forming a static head assembly and a separating cup assembling module for forming a cup body assembly and a plasma separating cup, wherein the controller preferably adopts a PLC or a single chip microcomputer, and the sealing bowl assembling module, the cup cover assembling module, the central pipe assembling module, the static head assembling module and the separating cup assembling module are respectively and electrically connected with the controller. In particular, the amount of the solvent to be used,
the separating cup assembly module specifically comprises a cup body vibration disk 11, a first manipulator 12, a first rotating disk 13, a cup core vibration disk 14, a second manipulator 15, a twelfth manipulator 43, a second ultrasonic welding machine 44 and a thirteenth manipulator 46, wherein the cup body installation seat 130 is installed on the first rotating disk 13, and the cup body vibration disk 11, the first manipulator 12, the first rotating disk 13, the cup core vibration disk 14, the second manipulator 15, the twelfth manipulator 43, the second ultrasonic welding machine 44 and the thirteenth manipulator 46 are respectively and electrically connected with a controller.
The static head assembling module specifically comprises an eighth manipulator 34, a ninth manipulator 35, a fourth rotary table 36, a static head vibrating disc 37, a tenth manipulator 38, a first ultrasonic welding machine 39, an eleventh manipulator 40, a static head assembly vibrating disc 41 and a fifteenth manipulator 48, wherein the fourth rotary table 36 is provided with a central tube assembly mounting seat 360, and the eighth manipulator 34, the ninth manipulator 35, the fourth rotary table 36, the static head vibrating disc 37, the tenth manipulator 38, the first ultrasonic welding machine 39, the eleventh manipulator 40, the static head assembly vibrating disc 41 and the fifteenth manipulator 48 are respectively and electrically connected with the controller. After the static head assembly 42 is formed, the static head assembly 42 may be clamped by the eleventh robot 40 and output to the static head assembly vibration tray 41, and the static head assembly 42 output from the static head assembly vibration tray 41 may be clamped by the twelfth robot 43 and output to the separation cup assembly module.
After the stationary head assembly 42 is formed, the stationary head assembly 42 may be held by the eleventh robot 40 and then output to the conveyor belt, and then the stationary head assembly 42 on the conveyor belt may be held by the twelfth robot 43 and then output to the separation cup assembly module.
The sealed bowl assembly module specifically include sealed bowl vibration dish 32 and sealed pad vibration dish 33, sealed bowl vibration dish 32, sealed pad vibration dish 33 form the electricity with the controller respectively and are connected, through sealed pad vibration dish 33 output sealed 7 of filling up, sealed pad 7 and sealed bowl 9 of sealed bowl vibration dish 32 output form the sealed bowl subassembly promptly after the equipment, the sealed bowl subassembly output to static first assembly module through eighth manipulator 34.
The bowl cover assembly module specifically include bowl cover vibration dish 24, fifth manipulator 25, second point gum machine 26, third carousel 27, sealing washer vibration dish 28, sixth manipulator 29 and second light curing machine 30 and seventh manipulator 31, third carousel 27 on install bowl cover mount pad 270, bowl cover vibration dish 24, fifth manipulator 25, second point gum machine 26, third carousel 27, sealing washer vibration dish 28, sixth manipulator 29 and second light curing machine 30, seventh manipulator 31 be connected with the controller electricity respectively. The third turntable 27 rotates to pass through the second dispenser 26 and the second light curing unit 30 in sequence. The cup cover assembly processed by the second light curing machine 30 is output to the conveyor belt by the seventh manipulator 31, and then is output to the static head assembly module by clamping the cup cover assembly by the ninth manipulator 35.
The central tube assembling module specifically comprises a lower cover vibrating disc 16, a central tube feeding tool 17, a first dispenser 18, a first photo-curing machine 19, a third manipulator 20, a second rotary disc 21, a fourth manipulator 22, an upper cover vibrating disc 23, a fourteenth manipulator 47 and a sixteenth manipulator 49, wherein the second rotary disc 21 is provided with a lower cover mounting seat 210. The lower cover vibration disc 16, the first dispenser 18, the first light curing machine 19, the third manipulator 20, the second turntable 21, the fourth manipulator 22, the upper cover vibration disc 23, the fourteenth manipulator 47 and the sixteenth manipulator 49 are respectively electrically connected with the controller. The second rotating disc 21 rotates to pass through the first dispenser 18 and the first light curing machine 19 in sequence. The lower cover assembly processed by the first light curing machine 19 and the upper cover 8 output by the upper cover vibrating disk 23 form a central tube assembly after being assembled. The center tube assembly is delivered to the conveyor belt by a sixteenth robot 49, and then delivered to the stationary head assembly module by a fifteenth robot 48 gripping the center tube assembly.
When the plasma separation cup is assembled and produced by adopting the automatic assembling system for the plasma separation cup, as shown in fig. 3, specifically:
the lower cover 4 is placed in the lower cover vibrating disk 16, the lower cover 4 is output after the lower cover vibrating disk 16 is automatically sequenced, the lower cover 4 is clamped by the fourteenth mechanical arm 47 and is placed on the lower cover mounting seat 210, the second turntable 21 rotates once in a counterclockwise direction, and generally, the second turntable 21 is set to rotate once every 5 seconds and rotates 45 degrees every time. When the second rotary table 21 rotates to the working position of the center tube feeding tool 17, the center tube 1 is output through the center tube feeding tool 17, and the center tube 1 and the lower cover 4 on the lower cover mounting seat 210 are assembled to form a lower cover assembly. The second turntable 21 rotates once counterclockwise, and when the second turntable 21 rotates to the working position of the first dispensing machine 18, the first dispensing machine 18 performs dispensing operation on the lower cover assembly. The second turntable 21 rotates once counterclockwise, and when the second turntable 21 rotates to the working position of the first light curing machine 19, the first light curing machine 19 performs bonding curing operation on the lower cover assembly. In order to ensure the reliability of the bonding and curing, after the bonding and curing operation is performed on the lower cover assembly by the first photo-curing unit 19, the lower cover assembly may be turned over by the third robot 20. The second rotary disc 21 rotates once counterclockwise, when the second rotary disc 21 rotates to the output position of the upper cover vibration disc 23, the upper cover 8 output by the upper cover vibration disc 23 is clamped by the fourth manipulator 22, and the upper cover 8 and the lower cover assembly are assembled to form the central tube assembly. After the second turntable 21 rotates anticlockwise twice, the central tube assembly is clamped by the sixteenth manipulator 49 and is sent to the conveyor belt, and then the central tube assembly is clamped by the fifteenth manipulator 48 and is output to the static head assembly module.
Pour bowl cover 5 into bowl cover vibration dish 24, pour sealing washer 6 into sealing washer vibration dish 28, export after vibration dish automatic sequencing, place on bowl cover mount pad 270 behind the bowl cover 5 of the output of bowl cover vibration dish 24 of centre gripping by fifth manipulator 25, third carousel 27 anticlockwise rotation is once, usually, third carousel 27 set for interval 4s anticlockwise rotation 60. When the third turntable 27 rotates to the working position of the second dispenser 26, the second dispenser 26 uniformly dispenses the specific position of the cup lid 5 on the cup lid mounting seat 270 to complete the dispensing operation of the cup lid 5. The third turntable 27 rotates 60 degrees counterclockwise, the sixth manipulator 29 clamps the sealing ring 6 output by the sealing ring vibrating disk 28 and places the sealing ring on the cup cover 5 which is glued on the cup cover mounting seat 270 for assembly, and a cup cover assembly is formed. The third turntable 27 rotates 60 degrees counterclockwise, and when the third turntable 27 rotates to the working position of the second light curing machine 30, the second light curing machine 30 performs bonding and curing operations on the cup cover assembly on the cup cover mounting seat 270. The third turntable 27 rotates 60 degrees anticlockwise, the cup cover assembly is clamped by the seventh manipulator 31 and output to the conveyor belt, and then the cup cover assembly is clamped by the ninth manipulator 35 and output to the static head assembly module.
When the fourth turret 36 is rotated to the center tube assembly module output position, the assembled center tube assembly is gripped by the fifteenth robot 48 and placed on the center tube assembly mounting base 360, the fourth turret 36 is rotated counterclockwise, and typically, the fourth turret 36 is set to rotate 45 ° every 5 seconds. When the fourth turntable 36 rotates to the cup lid assembly module output position, the ninth manipulator 35 clamps the cup lid assembly to output to the center tube assembly mounting seat 360, and the cup lid assembly and the center tube assembly are preassembled on the center tube assembly mounting seat 360. The fourth turntable 36 rotates once counterclockwise, and when the fourth turntable 36 rotates to the output position of the sealing bowl assembly module, the sealing bowl assembly output by the sealing bowl assembly module is clamped by the eighth manipulator 34, and the sealing bowl assembly and the center tube assembly are preassembled on the center tube assembly mounting seat 360. The fourth turntable 36 rotates counterclockwise twice, and when the fourth turntable 36 rotates to the output position of the static head vibration disk 37, the static head 10 output by the static head vibration disk 37 is clamped by the tenth manipulator 38 and placed on the central tube assembly mounting seat 360, and the static head 10 and the central tube assembly are preassembled on the central tube assembly mounting seat 360. The fourth turntable 36 rotates once counterclockwise, and when the fourth turntable 36 rotates to the working position of the first ultrasonic welding machine 39, the first ultrasonic welding machine 39 fixedly connects the stationary head 10, the center tube assembly, the cup cover assembly and the sealing bowl assembly into a whole to form a stationary head assembly 42. The fourth turntable 36 rotates once counterclockwise, and the eleventh robot 40 grips the stationary head assembly 42 and outputs it to the conveyor, and the twelfth robot 43 grips the stationary head assembly 42 on the conveyor and outputs it to the separation cup assembling module.
Cup 3 is put into cup vibration dish 11 automatic sequencing, places on cup mount pad 130 after the cup 3 of cup vibration dish 11 output is held to first manipulator 12 centre gripping, first carousel 13 anticlockwise rotates twice, usually, first carousel 13 set for rotate once every 5s, rotate 45 at every turn. When the first rotary disk 13 rotates to the output position of the cup core vibrating disk 14, the cup core 2 output by the cup core vibrating disk 14 is clamped by the second mechanical arm 15, and the cup core 2 and the cup body 3 on the cup body mounting seat 130 are preassembled on the cup body mounting seat 130 to form the cup body assembly. The first rotary disk 13 rotates counterclockwise twice, and when the first rotary disk 13 rotates to the output position of the static head assembly module, the twelfth robot 43 clamps the static head assembly 42 output by the static head assembly module and assembles the static head assembly 42 with the cup assembly on the cup mounting base 130. The first rotary disk 13 rotates once counterclockwise, when the first rotary disk 13 rotates to the working position of the second ultrasonic welding machine 44, the cup body assembly and the static head assembly 42 are fixedly connected into a whole through the second ultrasonic welding machine 44, and then a finished plasma separation cup 45 as shown in fig. 1 is formed. The first rotary plate 13 rotates once counterclockwise, and the thirteenth manipulator 46 is used to clamp the plasma separation cup 45 to the conveyor belt, so as to complete the blanking of the finished plasma separation cup 45.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, it should be noted that any modifications, equivalents and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (9)

1. An automatic assembly system for a plasma separation cup, comprising a sealing bowl assembly module for forming a sealing bowl assembly, characterized in that: the plasma separation cup is characterized by further comprising a controller, a cup cover assembly module for forming a cup cover assembly, a central pipe assembly module for forming a central pipe assembly, a static head assembly module for forming a static head assembly and a separation cup assembly module for forming a cup body assembly and a plasma separation cup, wherein the controller is electrically connected with the sealing bowl assembly module, the cup cover assembly module, the central pipe assembly module, the static head assembly module and the separation cup assembly module respectively; the sealing bowl assembly module outputs a sealing bowl assembly to the static head assembly module, the cup cover assembly module outputs a cup cover assembly to the static head assembly module, the central tube assembly module outputs a central tube assembly to the static head assembly module, the static head assembly module outputs a static head assembly to the separating cup assembly module, and the static head assembly and the cup body assembly are fixedly connected to form the plasma separating cup on the separating cup assembly module;
the cup cover assembling module comprises a cup cover vibrating disc (24), a fifth mechanical hand (25), a second glue dispenser (26), a third rotary disc (27), a sealing ring vibrating disc (28), a sixth mechanical hand (29) and a second light curing machine (30), wherein a cup cover mounting seat (270) is mounted on the third rotary disc (27), the fifth mechanical hand (25) clamps a cup cover output by the cup cover vibrating disc (24) and then places the cup cover on the cup cover mounting seat (270), and when the third rotary disc (27) rotates to the working position of the second glue dispenser (26), the second glue dispenser (26) is used for dispensing the cup cover on the cup cover mounting seat (270); the sealing ring of sixth manipulator (29) centre gripping sealing ring vibration dish (28) output and bowl cover after the point is glued on bowl cover mount pad (270) assemble and form the bowl cover subassembly, when third carousel (27) rotated to second photocuring machine (30) station, carry out the solidification operation that bonds by second photocuring machine (30) to the bowl cover subassembly on bowl cover mount pad (270).
2. An automated plasma separation cup assembly system according to claim 1, wherein: the central tube assembling module comprises a lower cover vibrating disc (16), a central tube feeding tool (17), a first dispenser (18), a first light curing machine (19), a second rotary disc (21), a fourth mechanical arm (22), an upper cover vibrating disc (23) and a fourteenth mechanical arm (47), wherein a lower cover mounting seat (210) is mounted on the second rotary disc (21), the fourteenth mechanical arm (47) clamps a lower cover output by the lower cover vibrating disc (16) and then is placed on the lower cover mounting seat (210), when the second rotary disc (21) rotates to the working position of the central tube feeding tool (17), the central tube is output through the central tube feeding tool (17), and the central tube and the lower cover on the lower cover mounting seat (210) are assembled to form a lower cover assembly; when the second turntable (21) rotates to the working position of the first dispensing machine (18), the first dispensing machine (18) performs dispensing operation on the lower cover assembly; when the second turntable (21) rotates to the working position of the first light curing machine (19), the first light curing machine (19) carries out bonding and curing operation on the lower cover assembly; when the second rotating disc (21) rotates to the output position of the upper cover vibrating disc (23), the upper cover output by the upper cover vibrating disc (23) is clamped by the fourth manipulator (22), and the upper cover and the lower cover are assembled to form the central pipe assembly.
3. An automated plasma separation cup assembly system according to claim 2, wherein: the lower cover assembly is characterized by further comprising a third manipulator (20), and after the first photo-curing machine (19) carries out bonding curing operation on the lower cover assembly, the lower cover assembly is turned over through the third manipulator (20).
4. An automated plasma separation cup assembly system according to claim 1, wherein: the static head assembly module comprises a fourth rotary disc (36), a static head vibration disc (37), a tenth mechanical arm (38) and a first ultrasonic welding machine (39), a central tube assembly mounting seat (360) is mounted on the fourth rotary disc (36), the central tube assembly module outputs a central tube assembly to the central tube assembly mounting seat (360), when the fourth rotary disc (36) rotates to a cup cover assembly module output position, the cup cover assembly module outputs a cup cover assembly to the central tube assembly mounting seat (360), and the cup cover assembly and the central tube assembly are preassembled on the central tube assembly mounting seat (360); when the fourth rotary disc (36) rotates to the output position of the sealing bowl assembly module, the sealing bowl assembly is output to the central pipe assembly mounting seat (360) by the sealing bowl assembly module, and the sealing bowl assembly and the central pipe assembly are preassembled on the central pipe assembly mounting seat (360); when the fourth rotary table (36) rotates to the output position of the static head vibration disc (37), the static head output by the static head vibration disc (37) is clamped by the tenth mechanical arm (38) and then placed on the central tube assembly mounting seat (360), the static head and the central tube assembly are pre-assembled on the central tube assembly mounting seat (360), and when the fourth rotary table (36) rotates to the working position of the first ultrasonic welding machine (39), the static head, the central tube assembly, the cup cover assembly and the sealing bowl assembly are fixedly connected into a whole through the first ultrasonic welding machine (39) to form the static head assembly.
5. An automated plasma separation cup assembly system according to claim 4, wherein: and the system also comprises a fifteenth mechanical arm (48), and when the fourth turntable (36) rotates to the central tube assembling module output position, the fifteenth mechanical arm (48) clamps the central tube assembly output by the central tube assembling module and places the central tube assembly on the central tube assembly mounting seat (360).
6. An automated plasma separation cup assembly system according to claim 4, wherein: the cup lid assembly machine further comprises a ninth manipulator (35), and when the fourth rotary disc (36) rotates to the cup lid assembly module output position, the cup lid assembly output by the cup lid assembly module is clamped by the ninth manipulator (35), and the cup lid assembly and the central pipe assembly are preassembled on the central pipe assembly mounting seat (360).
7. An automated plasma separation cup assembly system according to claim 4, wherein: the sealing bowl assembly machine further comprises an eighth mechanical arm (34), when the fourth rotary disc (36) rotates to the output position of the sealing bowl assembly module, the sealing bowl assembly output by the sealing bowl assembly module is clamped through the eighth mechanical arm (34), and the sealing bowl assembly and the center tube assembly are preassembled on the center tube assembly mounting seat (360).
8. An automated plasma separation cup assembly system according to claim 1, wherein: the separating cup assembling module comprises a cup body vibration disc (11), a first mechanical arm (12), a first rotary disc (13), a cup core vibration disc (14), a second mechanical arm (15), a twelfth mechanical arm (43) and a second ultrasonic welding machine (44), wherein a cup body mounting seat (130) is mounted on the first rotary disc (13), the first mechanical arm (12) clamps a cup body output by the cup body vibration disc (11) and then places the cup body on the cup body mounting seat (130), and when the first rotary disc (13) rotates to an output position of the cup core vibration disc (14), the cup core output by the cup core vibration disc (14) is clamped by the second mechanical arm (15), and the cup body on the cup body mounting seat (130) and the cup core are preassembled on the cup body mounting seat (130) to form a cup body assembly; when the first rotary table (13) rotates to the output position of the static head assembly module, the static head assembly output by the static head assembly module is clamped by a twelfth manipulator (43), and the static head assembly is assembled with the cup body assembly on the cup body mounting seat (130); when the first rotating disc (13) rotates to the working position of the second ultrasonic welding machine (44), the cup body assembly and the static head assembly are fixedly connected into a whole through the second ultrasonic welding machine (44) to form the plasma separation cup.
9. An automatic assembling method of a plasma separating cup is characterized in that: the automatic assembling system of the plasma separating cup of any one of claims 1 to 8.
CN201810953935.XA 2018-08-21 2018-08-21 Automatic assembling system and method for plasma separating cup Active CN109177202B (en)

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CN109177202B true CN109177202B (en) 2020-10-27

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2193485A (en) * 1986-08-09 1988-02-10 Smiths Industries Plc Medico-surgical bag assembly
CN1533811A (en) * 2003-03-28 2004-10-06 上海医药血液技术产业发展有限公司 Manufacturing technology of light sensitive adhearing separating cup and its product
CN202571588U (en) * 2012-03-02 2012-12-05 四川南格尔生物医学股份有限公司 Ultrasonic welding device of cup body and cup bottom of separating cup
CN105664537A (en) * 2014-11-18 2016-06-15 四川南格尔生物科技有限公司 Method for assembling blood component separation cup
CN108144142A (en) * 2018-01-18 2018-06-12 董亚东 A kind of centrifugal type blood composition separate cup and separation method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2193485A (en) * 1986-08-09 1988-02-10 Smiths Industries Plc Medico-surgical bag assembly
CN1533811A (en) * 2003-03-28 2004-10-06 上海医药血液技术产业发展有限公司 Manufacturing technology of light sensitive adhearing separating cup and its product
CN202571588U (en) * 2012-03-02 2012-12-05 四川南格尔生物医学股份有限公司 Ultrasonic welding device of cup body and cup bottom of separating cup
CN105664537A (en) * 2014-11-18 2016-06-15 四川南格尔生物科技有限公司 Method for assembling blood component separation cup
CN108144142A (en) * 2018-01-18 2018-06-12 董亚东 A kind of centrifugal type blood composition separate cup and separation method

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