CN109175059A - Risen the method for processing groove inner liner stainless steel elbow using water - Google Patents

Risen the method for processing groove inner liner stainless steel elbow using water Download PDF

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Publication number
CN109175059A
CN109175059A CN201811177938.5A CN201811177938A CN109175059A CN 109175059 A CN109175059 A CN 109175059A CN 201811177938 A CN201811177938 A CN 201811177938A CN 109175059 A CN109175059 A CN 109175059A
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China
Prior art keywords
stainless steel
passed
sample
hydraulic pressure
water flow
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Application number
CN201811177938.5A
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Chinese (zh)
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CN109175059B (en
Inventor
赵军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU NEW SUNSHINE TUBE INDUSTRY Co Ltd
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JIANGSU NEW SUNSHINE TUBE INDUSTRY Co Ltd
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Priority to CN201811177938.5A priority Critical patent/CN109175059B/en
Publication of CN109175059A publication Critical patent/CN109175059A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/033Deforming tubular bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/005Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

Risen the method for processing groove inner liner stainless steel elbow (stainless steel is with a thickness of 0.3-0.5mm) the present invention provides a kind of using water; liner layer is protected by contrary water flow punching press; and it is gradually curved tubing by three-stage current scour; uniform stressed; preventing from bending suddenly causes liner layer damaged, greatly increases the service life of inner liner stainless steel pipe.The present invention also passes through many experiments and selects suitable parameter according to processed product difference, is suitble to the industrialized production of mass.

Description

Risen the method for processing groove inner liner stainless steel elbow using water
Technical field
The present invention relates to composite water pipe field, specifically a kind of risen using water processes the side of groove inner liner stainless steel elbow Method.
Background technique
Liner two-phase stainless steel composite steel pipe is in steel pipe inner wall thickness 0.35mm-0.5mm stainless steel tube, and this bimetallic is compound Steel pipe greatly improves corrosion resistance of steel pipe during water delivery, defeated hot water, defeated coal gas, defeated natural gas, oil transportation, surface light The advantages of sliding, fluid resistance is small, and remains steel pipe mechanical intensity height, and welding can be used, ditch mortise, be threadedly coupled, good airproof performance, It overcomes that coating steel pipe is perishable, is gas transmission, water delivery, oil transportation using the defect of the plastic tube of hot-melt adhesive paste easy leak and aging The ideal product of the upgrading of steel pipe.
Inner wall of the pipe forms one layer of very thin chromium oxide film internal lining pipe to liner two-phase stainless steel composite steel pipe in use, The film prevents metal from continuing to aoxidize, therefore stainless steel has strong corrosion resistance, can not only bear the corrosion of water and air, and And the corrosion of weak acid and weak base can be born.
Current stainless steel bend usually carries out heating bending and 2 butt welding to straight tube between 1mm-3mm due to thickness Molding, for liner two-phase stainless steel composite steel pipe, since the stainless steel of liner is usually than relatively thin 0.3-0.5mm, direct bending or Heating, welding are easy to cause the breakage of inner liner stainless steel pipe to cause product development to fail.
Summary of the invention
The present invention in order to solve problems in the prior art, is provided and a kind of is risen that process groove inner liner stainless steel curved using water The method of head, protects liner layer by contrary water flow punching press, and make tubing by three-stage current scour It is gradually curved, uniform stressed, preventing from bending suddenly causes liner layer damaged, greatly increases the service life of inner liner stainless steel pipe.
The present invention provides a kind of methods for being risen using water and processing groove inner liner stainless steel elbow, comprising the following steps:
1) several inner liner stainless steel pipes to be processed are chosen as sample, the mould of the standby corresponding size of elbow Circular measure as needed Tool;
2) sample is inserted in mold, is passed through high pressure water flow from one end of mold to the other end, is passed through in the sample contrary High pressure water flow, hydraulic pressure be mold in hydraulic pressure half;
3) to the hydraulic pressure being passed through in more mold exchange, step 2 is repeated, several groups sample is detected, it is best to choose detection performance Sample, recording its hydraulic pressure used is 1P, records the sample and bend the time completely as t;
4) take out sample, choose steel pipe to be processed, be inserted in mold, from one end of mold to being passed through high pressure water flow, preceding t/3 when Between to be passed through the hydraulic pressure of water flow be 1.25P, the hydraulic pressure that the time of intermediate t/3 is passed through water flow is 1P, and the time of last t/3 is passed through water flow Hydraulic pressure be 0.75P, be passed through in the sample contrary, elbow is prepared in the water flow of constant 0.5P hydraulic pressure;
5) step 4) is repeated, prepared by batch.
It is further improved, the internal diameter of inner liner stainless steel pipe described in step 1) is 80-300mm stainless steel with a thickness of 0.3- 0.5mm.Internal diameter is too small to be easy to cause inner lining damage, and the internal diameter excessive welding processing time is too long, and production cost is excessively high, and weld seam is more, The weldquality hidden danger of welding is larger, economic benefit highest when processing internal diameter is the tubing of 80-300mm.
The beneficial effects of the invention are that:
1, liner layer is protected by contrary water flow punching press, and tubing is made gradually by three-stage current scour Bending, uniform stressed, preventing from bending suddenly causes liner layer damaged, greatly increases the service life of inner liner stainless steel pipe.
2, suitable parameter is selected according to processed product difference by many experiments, is suitble to the industrialized life of mass It produces.
Specific embodiment
The invention will be further described With reference to embodiment.
The present invention provides a kind of methods for being risen using water and processing groove inner liner stainless steel elbow, comprising the following steps:
1) several inner liner stainless steel pipes to be processed are chosen as sample, the mould of the standby corresponding size of elbow Circular measure as needed Tool;
2) sample is inserted in mold, is passed through high pressure water flow from one end of mold to the other end, is passed through in the sample contrary High pressure water flow, hydraulic pressure be mold in hydraulic pressure half;
3) to the hydraulic pressure being passed through in more mold exchange, step 2 is repeated, several groups sample is detected, it is best to choose detection performance Sample, recording its hydraulic pressure used is 1P, records the sample and bend the time completely as t;
4) take out sample, choose steel pipe to be processed, be inserted in mold, from one end of mold to being passed through high pressure water flow, preceding t/3 when Between to be passed through the hydraulic pressure of water flow be 1.25P, the hydraulic pressure that the time of intermediate t/3 is passed through water flow is 1P, and the time of last t/3 is passed through water flow Hydraulic pressure be 0.75P, be passed through in the sample contrary, elbow is prepared in the water flow of constant 0.5P hydraulic pressure;
5) step 4) is repeated, prepared by batch.
It is further improved, the internal diameter of inner liner stainless steel pipe described in step 1) is 80-300mm.Internal diameter is too small to be easy to cause Inner lining damage, internal diameter excessive process time is too long, and production cost is excessively high, economic benefit when processing internal diameter is the tubing of 80-300mm Highest.
There are many concrete application approach of the present invention, the above is only a preferred embodiment of the present invention, it is noted that for For those skilled in the art, without departing from the principle of the present invention, it can also make several improvements, this A little improve also should be regarded as protection scope of the present invention.

Claims (2)

1. a kind of method for processing groove thickness 0.35mm-0.5mm inner liner stainless steel elbow that risen using water, it is characterised in that packet Include following steps:
1) several inner liner stainless steel pipes to be processed are chosen as sample, the mould of the standby corresponding size of elbow Circular measure as needed Tool;
2) sample is inserted in mold, is passed through high pressure water flow from one end of mold to the other end, is passed through in the sample contrary High pressure water flow, hydraulic pressure be mold in hydraulic pressure half;
3) to the hydraulic pressure being passed through in more mold exchange, step 2 is repeated, several groups sample is detected, it is best to choose detection performance Sample, recording its hydraulic pressure used is 1P, records the sample and bend the time completely as t;
4) take out sample, choose steel pipe to be processed, be inserted in mold, from one end of mold to being passed through high pressure water flow, preceding t/3 when Between to be passed through the hydraulic pressure of water flow be 1.25P, the hydraulic pressure that the time of intermediate t/3 is passed through water flow is 1P, and the time of last t/3 is passed through water flow Hydraulic pressure be 0.75P, be passed through in the sample contrary, elbow is prepared in the water flow of constant 0.5P hydraulic pressure;
5) step 4) is repeated, prepared by batch.
2. the method according to claim 1 that process groove inner liner stainless steel elbow that risen using water, it is characterised in that: step It is rapid 1) described in inner liner stainless steel pipe internal diameter be 80-300mm.
CN201811177938.5A 2018-10-10 2018-10-10 Method for processing stainless steel elbow with lining for groove by water expansion Active CN109175059B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811177938.5A CN109175059B (en) 2018-10-10 2018-10-10 Method for processing stainless steel elbow with lining for groove by water expansion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811177938.5A CN109175059B (en) 2018-10-10 2018-10-10 Method for processing stainless steel elbow with lining for groove by water expansion

Publications (2)

Publication Number Publication Date
CN109175059A true CN109175059A (en) 2019-01-11
CN109175059B CN109175059B (en) 2020-04-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112025219A (en) * 2020-08-27 2020-12-04 江苏新阳光管业科技有限公司 Method for processing stainless steel elbow lined with stainless steel for wire connection by utilizing ductility of stainless steel

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5735156A (en) * 1994-09-20 1998-04-07 Hitachi, Ltd. Method and apparatus for forming a non-circular pipe
JP2000246361A (en) * 1999-03-02 2000-09-12 F Tech:Kk Hydroforming method of pipe material
CN101318205A (en) * 2008-06-24 2008-12-10 南京航空航天大学 Circumferential nature supercharging plate liquid filling deep-drawing forming method and apparatus
CN103920789A (en) * 2014-05-06 2014-07-16 哈尔滨工业大学 Internal high pressure forming die and method of elbow T-branch pipe
CN106734340A (en) * 2015-11-23 2017-05-31 宁波思明汽车科技股份有限公司 A kind of preparation method of bend pipe three-way pipe
CN207266986U (en) * 2017-09-27 2018-04-24 浙江海卓利克液压科技有限公司 Hydraulic-bend molding machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5735156A (en) * 1994-09-20 1998-04-07 Hitachi, Ltd. Method and apparatus for forming a non-circular pipe
JP2000246361A (en) * 1999-03-02 2000-09-12 F Tech:Kk Hydroforming method of pipe material
CN101318205A (en) * 2008-06-24 2008-12-10 南京航空航天大学 Circumferential nature supercharging plate liquid filling deep-drawing forming method and apparatus
CN103920789A (en) * 2014-05-06 2014-07-16 哈尔滨工业大学 Internal high pressure forming die and method of elbow T-branch pipe
CN106734340A (en) * 2015-11-23 2017-05-31 宁波思明汽车科技股份有限公司 A kind of preparation method of bend pipe three-way pipe
CN207266986U (en) * 2017-09-27 2018-04-24 浙江海卓利克液压科技有限公司 Hydraulic-bend molding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112025219A (en) * 2020-08-27 2020-12-04 江苏新阳光管业科技有限公司 Method for processing stainless steel elbow lined with stainless steel for wire connection by utilizing ductility of stainless steel

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