Circumferential nature supercharging plate liquid filling deep-drawing forming method and equipment
Technical field:
Circumferential nature supercharging plate liquid filling deep-drawing forming method of the present invention and equipment belong to plate liquid filling deep-drawing and reverse drawing special technology equipment.
Background technology
The hydro-mechanical drawing technology is a kind of advanced person's a plate hydroforming technology, is to be full of liquid (water or oil) in die is held concurrently the die cavity of liquid pool, utilizes punch (drive plate) to enter the buffer brake of setting up behind the die and makes the method for sheet forming.Compare with plate tradition method for drawing, the hydro-mechanical drawing technology has significant advantage, obtains concern more and more widely in automobile, aviation, electron trade.Along with the hydro-mechanical drawing Study on Technology is deepened continuously, various improved hydro-mechanical drawing technology and equipments constantly occur, circumferentially hydraulic pressure hydro-mechanical drawing technology is exactly wherein a kind of, studies show that the hydraulic radial of flange periphery can significantly improve the Limit Drawing ratio of plate.Its blank flange radial pressure generally obtains by two kinds of approach, and the first, as shown in Figure 1, realize radially pressurization by die cavity and the fluid communication in the liquid pool with the flange place, this kind method radial pressure and liquid pool pressure equate; The second, as shown in Figure 2, give flange periphery to be higher than the pressure of liquid pool pressure by hydraulic system independently.
First method can only obtain the pressure equal with liquid pool pressure; Though second method can realize being higher than the pressure of liquid pool pressure, need independently hydraulic system, device fabrication cost and part production cost are all higher.
Summary of the invention
The object of the invention is, provides a kind of simple in structure, low cost of manufacture, circumferential nature supercharging plate liquid filling deep-drawing forming method that pressurized effect is good and equipment.
1, a kind of circumferential nature supercharging plate liquid filling deep-drawing forming method comprises following process:
(1), in die is held concurrently the die cavity of liquid pool, be full of liquid,
(2), utilizing punch to drive plate enters the buffer brake of setting up behind the die and makes sheet forming, it is characterized in that also comprising following process:
(3), utilize the liquid pool pressure of the descending generation of punch, produce the high pressure that is higher than liquid pool pressure by a charged piston and be applied to the plate blank radially, thereby realize the hydro-mechanical drawing or the reverse drawing of circumferential nature supercharging.
2, a kind of circumferential nature supercharging plate liquid filling deep-drawing forming equipment, comprise die hold concurrently liquid pool, punch, blank holder, wherein blank holder and die are held concurrently and are the plate space between the liquid pool, it is characterized in that: the die liquid pool die cavity of holding concurrently links to each other with the charged piston low-pressure end, and the circumferential die cavity of plate blank links to each other with the charged piston high-pressure side.
This technology can realize that radial pressure is higher than the hydro-mechanical drawing of liquid pool pressure, but does not need special high pressure pumping station system, thereby reduces the manufacturing cost of part greatly.
Description of drawings
Fig. 1 is traditional circumferential hydraulic pressure hydro-mechanical drawing technical schematic diagram.
Fig. 2 is the circumferential hydraulic pressure hydro-mechanical drawing technical schematic diagram with independent pumping plant.
Fig. 3 is that the present invention is circumferentially to the schematic diagram of nature supercharging hydro-mechanical drawing method.
Fig. 4 is that the present invention is circumferentially to nature supercharging topping up and reverse drawing method schematic diagram.
The specific embodiment
The present invention realizes that dual path that flange circumferential pressure nature supercharging and radial pressure are higher than liquid pool pressure loads the hydro-mechanical drawing method and is:
Be about to make liquid pool pressure to be compressed under the punch and the pressure rising, the liquid capacity in the liquid pool will reduce Δ l simultaneously
1, be about to Δ l
1The liquid of volume flows out in liquid pool: in the die cavity of blank flange, because plate will be increased Δ l by its mold cavity volume of pull and stretch
2According to mould structure and shaping characteristic Δ l
1>>Δ l
2The piston rod of a two ends different cross-sectional is embedded in the die cavity on the mould correct position (or designing special booster), liquid in the liquid pool and the piston large tracts of land end face that is contained in the mould are linked, simultaneously flange die cavity and piston small end face die cavity are linked.Can realize that by the different piston of two end sections the radial pressure that is higher than liquid pool pressure loads.
Relation according to liquid pool mold cavity volume in the hydro-mechanical drawing process and the variation of blank flange peripheral type cavity volume designs suitable booster, and the low-pressure cavity of hydro-mechanical drawing liquid pool die cavity and booster is linked, and the high pressure chest of booster and flange periphery chamber link.The descending drive plate of punch die enters die, liquid is squeezed and enters booster low-pressure chamber in the liquid pool, through the conversion of booster, will obtain being higher than the pressure of liquid pool liquid at the blank flange periphery, this radial pressure helps sheet forming, can improve sheet forming Limit Drawing ratio.
The plate blank is packed in the mould, after the mould closure, at first start the pre-pump that expands and make in the liquid pool and mold periphery is full of hydraulic medium, and in liquid pool, produce certain pre-swelling pressure power; Close the pre-pump that expands then, punch begins descending, liquid in the extruding liquid pool, and medium pressure liquid raises in the liquid pool, and its maximum pressure is controlled by overflow valve; Simultaneously, the liquid pool internal pressure produces the radial pressure that is several times as much as liquid pool pressure by booster at blank flange edge chamber, and the thrust that this pressure produces helps material forming; Part forming finishes, the punch die backhaul, and mold open, material jacking mechanism ejects product; By compressed-air actuated pressure booster is resetted; Mould resets; A production flow process is finished.
Topping up reverse drawing process and hydro-mechanical drawing similar process, difference is that its reverse drawing blank is a cup shell, its cup-shaped blank can traditional pull and stretch or hydro-mechanical drawing acquisition.