JPS6341678B2 - - Google Patents
Info
- Publication number
- JPS6341678B2 JPS6341678B2 JP8111181A JP8111181A JPS6341678B2 JP S6341678 B2 JPS6341678 B2 JP S6341678B2 JP 8111181 A JP8111181 A JP 8111181A JP 8111181 A JP8111181 A JP 8111181A JP S6341678 B2 JPS6341678 B2 JP S6341678B2
- Authority
- JP
- Japan
- Prior art keywords
- tube
- self
- expansion
- fitting
- tubes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000003466 welding Methods 0.000 claims description 16
- 238000009792 diffusion process Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000005304 joining Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000005253 cladding Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
Description
【発明の詳細な説明】
<産業上の利用分野>
開示技術は、プラント配管等に用いられるクラ
ツド管の製造プロセス技術分野に属する。DETAILED DESCRIPTION OF THE INVENTION <Industrial Field of Application> The disclosed technology belongs to the field of manufacturing process technology for clad pipes used for plant piping and the like.
<要旨の概要>
而して、この発明は炭素鋼管等の外管内にステ
ンレス鋼管等の内管を挿入重合して機械的に自緊
させるようにした後両管嵌合面に拡散溶接を施し
てクラツド管とする製造方法に関する発明であ
り、特に、拡散溶接前での嵌合を重合プロセスで
両管に温度差を与え初期径差を介し拡管させて降
伏塑性変形させ嵌合度を大きくする熱拡管法をと
り密着度を強力にするようにし、自緊後管端境界
面をシール溶接しHIP装置中で拡散溶接するよう
にしたクラツド管製造方法に係る発明である。<Summary of the gist> Therefore, the present invention involves inserting and overlapping an inner tube such as a stainless steel tube into an outer tube such as a carbon steel tube to mechanically tighten the inner tube, and then performing diffusion welding on the mating surfaces of both tubes. This invention relates to a manufacturing method for manufacturing a clad pipe, and in particular, the invention relates to a method of manufacturing a clad pipe by applying heat to increase the degree of fit by applying a temperature difference between the two pipes in a polymerization process to expand the pipe through the initial diameter difference, causing yield plastic deformation, and increasing the degree of fit. This invention relates to a method for manufacturing a clad pipe in which a tube expansion method is used to increase the degree of adhesion, and after self-stretching, the boundary surface of the tube end is seal welded and diffusion welded in a HIP device.
<従来技術>
周知の如く、プラント配管等においては石油類
等の腐蝕性流体の輸送等に耐圧、耐熱、耐蝕の機
能を有させるべく二重管が広く用いられている
が、熱応力等による歪、ずれ、又それらによるク
ラツク発生、インプロージヨン等の防止を図るべ
くクラツド管が用いられるようになつてきてい
る。<Prior art> As is well known, double pipes are widely used in plant piping to provide pressure, heat, and corrosion resistance functions for transporting corrosive fluids such as petroleum. Clad pipes have come to be used to prevent distortion, misalignment, and the occurrence of cracks and implosion caused by these.
ところで、一般に金属板クラツドにおいては複
数枚の金属板を重ね、それらの重合境界面端部を
シール溶接してHIP装置中に収納し不活性ガス中
で高温高圧裡に処理し、拡散溶接する手段が一般
的に考えられているが、拡散溶接効果を設計通り
上げるにはクラツド前の接合面の密着緊結が強い
程良いことは判つている。 By the way, in general, metal plate cladding involves stacking multiple metal plates, seal-welding the ends of their polymerized interfaces, storing them in a HIP device, processing them at high temperature and high pressure in an inert gas, and performing diffusion welding. It is generally believed that, in order to improve the diffusion welding effect as designed, it is known that the stronger the tightness of the joint surface before the cladding, the better.
<発明が解決しようとする問題点>
さりながら、管体の如き円筒体で、しかも、相
当な長さの長尺体という特殊金属体では接合面の
緊結を強力に得ることは難しい難点があり、これ
までの液圧拡管等による自緊二重管、焼ばめ等で
は不可能である欠点があつた。<Problems to be Solved by the Invention> However, with special metal bodies such as cylindrical bodies such as tubes and elongated bodies of considerable length, it is difficult to obtain a strong bond between joint surfaces. However, there was a drawback that conventional double pipes using hydraulic pressure expansion, shrink fitting, etc. were not possible.
この発明の目的は上述従来技術に基づく二重管
によるクラツド技術の問題点を解決すべき技術的
課題とし、高い嵌合度で内外管が自緊され、又、
管端部が確実にシールされるようにして各種産業
における配管技術利用分野に益する優れたクラツ
ド管製造方法を提供せんとするものである。 The purpose of the present invention is to solve the technical problem of the double pipe cladding technology based on the prior art described above, and to achieve self-tightening of the inner and outer pipes with a high degree of fitting.
It is an object of the present invention to provide an excellent method for manufacturing clad pipes which is useful for piping technology applications in various industries by ensuring that the ends of the pipes are sealed.
<問題点を解決するための手段・作用>
上述目的に沿い先述特許請求の範囲を要旨とす
るこの発明の構成は、前述問題点を解決するため
に内外管の接合面を充分に研磨して滑らかにして
おき、相対重合時に両者に相対温度差を与えて潜
在径差があるようにし液圧等を介して拡管し降伏
させて塑性変形させ所定歪量で拡管力を解放させ
自然温度に戻すことにより大きな嵌合度を得、両
管境界面を強力に自緊させこのようにして得た自
緊二重管の管端部両管境界面をシール溶接しHIP
装置中に収納し不活性ガス中で高温高圧裡に拡散
溶接することが出来るようにした技術的手段を講
じたものである。<Means/effects for solving the problems> In order to solve the above-mentioned problems, the structure of the present invention, which is summarized in the above-mentioned claims, is to sufficiently polish the joining surfaces of the inner and outer tubes. Keep it smooth, give a relative temperature difference between the two during relative polymerization to create a latent diameter difference, expand the tube using hydraulic pressure, yield, plastically deform, release the expansion force at a predetermined amount of strain, and return to natural temperature. By doing this, a high degree of fitting is obtained, and the boundary surfaces of both tubes are strongly self-tightened.The ends of the self-tightened double tube thus obtained are sealed and welded to the boundary surfaces of both tubes, and HIP is performed.
This is a technical measure that allows diffusion welding to be carried out at high temperature and high pressure in an inert gas atmosphere by storing the weld in a device.
<実施例>
次に、この発明の1実施例を図面に従つて説明
すれば以下の通りである。<Example> Next, an example of the present invention will be described below with reference to the drawings.
炭素鋼外管1と外管1の内部に重挿されるステ
ンレス鋼内管2はそれぞれ予め所定適宜手段によ
り内面1′、及び、外面2′を可及的に滑らかに研
磨され、それぞれ第1図A、及び、A′工程で
各々別個に製造される。 The carbon steel outer tube 1 and the stainless steel inner tube 2 inserted into the outer tube 1 have their inner surfaces 1' and outer surfaces 2' polished as smooth as possible by a predetermined appropriate means, respectively, as shown in FIG. Each is manufactured separately in steps A and A'.
而して、外管1、及び、内管2はそれぞれ常温
からヒータ、及び、冷水にて加熱、冷却されて増
径、縮径され、第4図に示す様にスムースに相対
重挿され、第1図B工程で重合プロセスをとる。 Then, the outer tube 1 and the inner tube 2 are heated and cooled from room temperature with a heater and cold water to increase and decrease their diameters, and are smoothly inserted relative to each other as shown in FIG. The polymerization process is carried out in step B of FIG.
この場合、第6図に示す様に横軸に径(歪ε)
と縦軸に応力Fをとる拡管の応力―歪曲線に於い
て外管はC1のグラフ、内管はC2のグラフをたど
るが、前者は初期状態径イ′から加熱増径ロ′にさ
れ、後者は初期状態径イから冷却縮径ロとされて
挿入代ΔDを得るようにされている。 In this case, as shown in Figure 6, the horizontal axis represents the diameter (strain ε).
In the stress-strain curve for tube expansion, where the stress F is taken on the vertical axis, the outer tube follows the graph C1 , and the inner tube follows the graph C2 , but the former changes from the initial state diameter A' to the heating diameter increase B'. The latter is made to cool down from the initial state diameter A to obtain the insertion allowance ΔD.
次いで、内管2両端部をシールした状態で冷却
液を加圧して第1図拡管プロセスC工程に移行さ
せると、まず、内管2が拡管してその外面2′が
外管1の内面1′に当接して一体拡管状態に移行
し、順次降伏して塑性変形し、設定径で拡管力を
除去し拡管液を排除し、二重管3を自然温度に戻
すと、内外管2,1はそれぞれハ,ハ′からニ,
ニ′に縮径し、更に、外管1は加熱が自然冷却し
てニ′からホ′に縮径し、一方、内管2は冷却から
昇温されるために増径してニからホに移り、した
がつて、大きな嵌合代ΔD′が得られる。 Next, when the cooling fluid is pressurized with both ends of the inner tube 2 sealed and the process moves to step C of the tube expansion process in FIG. ′, the tube enters the state of integral expansion, then yields and plastically deforms sequentially, removes the expansion force at the set diameter, eliminates the expansion liquid, returns the double tube 3 to its natural temperature, and the inner and outer tubes 2, 1 are C, C′ to D, respectively.
Furthermore, the diameter of the outer tube 1 decreases from D to E due to natural cooling after heating, while the diameter of the inner tube 2 increases as the temperature rises from cooling, and the diameter decreases from D to Hol. Therefore, a large fitting allowance ΔD' can be obtained.
このようにして強力な嵌合度を得、しかも、内
外管2,1間の境界面の緊着は前述の如く接合面
1′,2′が緊密に当接していることにより確実に
保証される。 In this way, a strong degree of fitting is obtained, and the tightness of the interface between the inner and outer tubes 2, 1 is reliably guaranteed due to the close contact between the joining surfaces 1', 2' as described above. .
勿論、上記自緊二重管3の嵌合度が大きく、境
界面が研磨されているので、ミクロ的にも全面緊
着状態にされていることになる。 Of course, since the degree of fitting of the self-tightening double pipe 3 is large and the boundary surface is polished, the whole surface is in a tight state even from a microscopic point of view.
而して、第1図D工程に示す様に自緊二重管3
の管端部に対し、第5図に示す様に、内外管対向
面1′,2′間端に対して電子ビーム溶接4をシー
ル溶接しリング状にシールする。 Therefore, as shown in step D in Figure 1, the self-containing double pipe 3
As shown in FIG. 5, electron beam welding 4 is applied to the end of the tube between the opposing surfaces 1' and 2' of the inner and outer tubes to form a ring-shaped seal.
かくして、シールし終つた管材を図示しない
HIP装置中に収納し、例えば、アルゴンガス中で
所定高温度高圧力を所定時間付与して内外管1,
2は緊密接合面にて拡散溶接され、第1図E工程
としてクラツドされる。 Thus, the sealed tubing is not shown.
The inner and outer tubes 1 are stored in a HIP device and subjected to a predetermined high temperature and high pressure in argon gas for a predetermined time.
2 is diffusion welded at the close joint surface and clad as step E in FIG.
而して、拡散溶接は接合面緊着状態が極めて良
好でミクロ的に全面で行われているために、確実
に保証される。 Diffusion welding is ensured because the welding surface is in extremely good adhesion and is microscopically applied over the entire surface.
尚、この発明の実施態様は上述実施例に限るも
のでないことは勿論であり、例えば、内外管を嵌
合する前に外管の内面、又は、内管の外面に予め
ニツケル等のインサート材をメツキ箔等の形態で
添加しておくことも可能であり、又、シール溶接
はTIG溶接等でも可能であり、更に、自緊二重管
の熱拡管は外管加熱、内管冷却のいずれかのみで
も良い等種々の態様が採用可能である。 It goes without saying that the embodiments of the present invention are not limited to the above-mentioned embodiments. For example, before fitting the inner and outer tubes, an insert material such as nickel may be applied to the inner surface of the outer tube or the outer surface of the inner tube. It is also possible to add it in the form of plating foil, etc. Seal welding can also be done by TIG welding, etc. Furthermore, thermal expansion of self-sealing double pipes can be done by either heating the outer pipe or cooling the inner pipe. Various embodiments can be adopted, such as a single one.
<発明の効果>
以上、この発明によれば、ステンレスクラツド
鋼管の如きクラツド鋼管を製造するに予め熱拡管
法により接合面を研磨して可及的に滑らかにした
内外管を自緊させ、極めて高い嵌合度で接合面を
緊密に圧着させるようにしたことによりHIP装置
中での拡散溶接が極めて良好に行われるという優
れた効果があり、又、熱拡管法による自緊二重管
端シールは電子ビーム溶接等により確実にシール
溶接が出来る効果も奏される。<Effects of the Invention> As described above, according to the present invention, in order to manufacture a clad steel pipe such as a stainless steel clad steel pipe, the inner and outer pipes are self-tightened, the joint surfaces of which have been polished as smooth as possible by a heat expansion method, and By tightly crimping the joining surfaces with an extremely high degree of fit, diffusion welding in the HIP device is performed extremely well, which is an excellent effect.Also, it is possible to achieve self-tight double pipe end sealing using the heat expansion method. This also has the effect that seal welding can be reliably performed by electron beam welding or the like.
そして、二重管自緊接合は予め温度差を与えて
径差を付与し、降伏後塑性変形後自然温度に戻し
て嵌合度を大きく出来るので、上記拡散溶接に寄
与するところ大であるメリツトがある。 In addition, self-tight joining of double tubes can increase the degree of fit by applying a temperature difference in advance to give a diameter difference, and returning to the natural temperature after yielding and plastic deformation, so it has the advantage of contributing greatly to the above-mentioned diffusion welding. be.
図面はこの発明の1実施例を示すものであり、
第1図は製造プロセスフローシート図、第2,3
図は外管、内管の斜視図、第4図は接合斜視図、
第5図は管端シール溶接断面図、第6図は拡管に
於ける応力―歪曲線グラフ図である。
1……外管、2……内管、1′,2′……嵌合
(接合)面、4……シール溶接。
The drawings show one embodiment of the invention,
Figure 1 is a manufacturing process flow sheet diagram, Figures 2 and 3
The figure is a perspective view of the outer tube and inner tube, and Figure 4 is a perspective view of the joint.
FIG. 5 is a sectional view of the tube end seal welded, and FIG. 6 is a stress-strain curve graph during tube expansion. 1... Outer pipe, 2... Inner pipe, 1', 2'... Fitting (joining) surface, 4... Seal welding.
Claims (1)
溶接させる様にしたクラツド管製造方法におい
て、内外管を重合させる前後に該両管に温度差を
与え、拡管によつて降伏させた後拡管力を除去し
て自然冷却し自緊させ、その後嵌合端をシール溶
接した状態で高温高圧下にて嵌合面に拡散溶接を
行わせる様にしたことを特徴とするクラツド管製
造方法。1. In a clad pipe manufacturing method in which the inner and outer tubes are self-tightly joined together and then the fitting surfaces of both tubes are diffusion welded, a temperature difference is applied to the inner and outer tubes before and after they are polymerized to cause them to yield by expansion. After that, the expansion force is removed and the tube is naturally cooled to self-tighten. After that, the fitting end is sealed and welded, and diffusion welding is performed on the fitting surface under high temperature and pressure. Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8111181A JPS57195590A (en) | 1981-05-29 | 1981-05-29 | Production of clad pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8111181A JPS57195590A (en) | 1981-05-29 | 1981-05-29 | Production of clad pipe |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS57195590A JPS57195590A (en) | 1982-12-01 |
JPS6341678B2 true JPS6341678B2 (en) | 1988-08-18 |
Family
ID=13737261
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8111181A Granted JPS57195590A (en) | 1981-05-29 | 1981-05-29 | Production of clad pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS57195590A (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE447804B (en) * | 1983-04-20 | 1986-12-15 | Kuroki Kogyosho Kk | PROCEDURE FOR MANUFACTURING COMPOSITE STALLS |
JPS6064784A (en) * | 1983-09-20 | 1985-04-13 | Kuroki Kogyosho:Kk | Cylinder and its production |
JPS6064785A (en) * | 1983-09-20 | 1985-04-13 | Kuroki Kogyosho:Kk | Pipe having corrosion- and wear-resistant inside wall layer and its production |
JP2575624B2 (en) * | 1985-07-25 | 1997-01-29 | 臼井国際産業 株式会社 | Method for manufacturing thick thin polymerized metal pipe for high pressure fuel injection pipe |
JPS63112082A (en) * | 1986-10-29 | 1988-05-17 | Mitsubishi Electric Corp | Preparation of rotary body |
JPS63295076A (en) * | 1987-05-25 | 1988-12-01 | Kubota Ltd | Production of composite material |
US4934579A (en) * | 1987-12-04 | 1990-06-19 | Compressor Components Textron Inc. | Attachment of dissimilar metals |
US4899923A (en) * | 1988-01-14 | 1990-02-13 | Electric Power Research Institute, Inc. | High pressure bonding process |
CN103962691A (en) * | 2014-05-08 | 2014-08-06 | 天津市雪琰管业有限公司 | Method for welding and sealing pipe end of lining stainless steel underground oil pipe |
-
1981
- 1981-05-29 JP JP8111181A patent/JPS57195590A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS57195590A (en) | 1982-12-01 |
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