Feeding mechanism of corn stalk reaping and bundling integrated machine
Technical Field
The invention belongs to the technical field of agricultural machinery, and particularly relates to a feeding mechanism of a corn straw harvesting and bundling integrated machine.
Background
The corn is used as the crop with the largest planting area in the three crops, the planting mode is simple, the yield is high, and the economic benefit is high. However, the mechanization of corn harvesting is a link with a low degree of mechanization in main grain crops in China, and compared with the yield of 97% of wheat and 78% of rice, the yield of corn is only 55%. Meanwhile, the straws are multipurpose renewable biological resources and can be used as fertilizers, biological oil, environment-friendly industrial raw materials and feeds. But the utilization rate of the straws in China is low, the straws are mostly subjected to incineration treatment in the early years, and the direct reason is that the treatment efficiency is low, and the seeding of the wheat is influenced. Along with the shift of rural labor force to township, if the yield of the corn harvester can not be improved, the healthy development of agriculture in China is seriously influenced, so that the rapid development of corn harvesting mechanization is one of important guarantees of agriculture development in China, and the research and development and the use of the harvesting and bundling integrated machine are influenced by the mismatching of the throughput of the harvester and the bundling machine at present.
Disclosure of Invention
According to the defects of the prior art, the invention aims to provide a feeding mechanism of a corn straw harvesting and bundling integrated machine, which is used for solving all or one of the technical problems.
In order to solve the technical problems, the invention adopts the technical scheme that:
the utility model provides a corn stalk reaps feed mechanism who beats bundle all-in-one, feed mechanism includes the feed inlet, and feed inlet one end is connected to the discharge gate of harvester, and the other end is connected with redundant device, and redundant device keeps away from feed inlet one side and is connected with the discharge gate, and the feed inlet of bundling machine is connected to the discharge gate.
Preferably, the redundancy device comprises a shell, a driving mechanism, a conveying mechanism, a discharging mechanism, a stock triggering mechanism and a discharging mechanism, wherein the driving mechanism is arranged at the upper end inside the shell, the conveying mechanism is arranged at a discharge port of the harvester and connected with the driving mechanism, the stock triggering mechanism is arranged at one end, far away from the discharge port of the harvester, of the conveying mechanism, the discharging mechanism is arranged on the right side of the stock triggering mechanism, the stock triggering mechanism is electrically connected with the discharging mechanism, the discharging mechanism is arranged at one end, close to the stock triggering mechanism, of the conveying mechanism, and the discharging mechanism is connected with the driving mechanism;
the storage triggering mechanism comprises a storage tank, a storage plate, a triggering rack, a transmission gear, a transmission rotating shaft, a transmission belt, a driving contact block, a driven contact block, a spring, a first contactor, a second contactor and a relay, the storage tank is arranged at one end of the conveying mechanism, which is far away from a discharge port of the harvester, a slide rail and a connecting groove are arranged on the inner side of the storage tank, the storage plate capable of moving up and down along the slide rail is movably connected in the slide rail, the storage plate penetrates through the connecting groove and is fixedly connected with the triggering rack, the lower part of the storage plate is connected to the bottom of the storage tank through the spring, the triggering rack is meshed with the transmission gear arranged in the shell, the inner side of the transmission gear is connected with the transmission rotating shaft through the transmission belt, the driving contact block moving along with the transmission belt is fixedly arranged on the transmission belt, the driven, the active conductor and the passive conductor form a trigger switch, a coil of the first contactor, a coil of the second contactor and a coil of the relay are connected in parallel to form a first branch circuit, the trigger switch and the first branch circuit are connected in series in a power circuit, the relay comprises a first contact group, the first contact group is connected in parallel at two ends of the trigger switch, a contact of the first contactor controls the power-on and power-off of the discharging mechanism, a contact of the second contactor controls the power-on and power-off of the bundling machine, and a reset switch is arranged at the bottom of the connecting groove and used for disconnecting the power supply required by the coils of the discharging mechanism, the bundling machine and the relay.
Preferably, the driving mechanism comprises a double-shaft motor, a worm, a driving gear, a linkage belt, an output gear, a first bevel gear, a connecting rod, a second bevel gear, a third bevel gear and a connecting belt, the output gear is fixed on a left rotating shaft of the double-shaft motor and meshed with the first bevel gear, the first bevel gear is connected with the second bevel gear through the connecting rod, the second bevel gear is meshed with the third bevel gear, the third bevel gear is connected with the conveying mechanism through the connecting belt, the worm is connected with the rotating shaft on the other side of the double-shaft motor and meshed with the driving gear, and the driving gear is connected with the discharging mechanism through the linkage belt.
Preferably, the conveying mechanism comprises a conveying belt, the conveying belt comprises a conveying rotating shaft, and the conveying rotating shaft is connected with the driving mechanism.
Preferably, the discharging mechanism comprises a discharging rotating shaft, discharging blades and a discharging disc, the discharging rotating shaft is connected with the driving mechanism, the discharging disc is installed outside the discharging rotating shaft and fixedly connected with the discharging rotating shaft, more than four discharging blades are installed on the outer wall of the discharging disc, and the discharging blades are symmetrically arranged at equal intervals by taking the discharging rotating shaft as a center.
Preferably, discharge mechanism includes coupling hose, discharge pump and discharging pipe, and the storage silo is connected to coupling hose one end, and the discharge pump import is connected to the other end, and discharge pump exit linkage discharging pipe one end, the feeding mouth of bundling device is connected to the discharging pipe other end.
Preferably, the material storage groove is provided with a closed gate close to one side of the connecting hose, the closed gate is used for closing the material storage groove when the discharge pump is not started, and the relay further comprises a second contact group which is connected with the closed gate in series in a power circuit.
The invention has the beneficial effects that:
1. according to the invention, by arranging the material storage plate, the trigger rack, the transmission gear, the transmission rotating shaft, the active contact block, the passive contact block, the spring, the first contactor, the second contactor and the relay, when corn straws fall onto the material storage plate, the material storage plate moves downwards due to gravity to drive the trigger rack to move downwards to drive the transmission gear to rotate, so that the active contact block is in contact with the passive contact block, coils of the first contactor, the second contactor and the relay are respectively electrified, the discharging mechanism and the bundling machine are started, and when a certain amount of corn straws are stored in the material storage groove, the bundling machine can perform bundling, so that unstable feeding of the bundling machine is avoided when the harvester fails or stops harvesting, and the bundling effect is improved.
2. According to the invention, the closed gate is arranged, so that the storage trough is closed when the discharge pump is not started, and corn straws are prevented from falling into the connecting hose.
3. According to the invention, the reset switch is arranged in the connecting groove, when the corn straws in the storage groove are exhausted, the storage plate rises under the action of the spring and touches the reset switch, so that the discharging mechanism, the bundling machine and the closed gate plate stop working, the energy can be saved, and the service life of the equipment can be prolonged.
Drawings
The contents of the drawings and the reference numerals in the drawings are briefly described as follows:
fig. 1 is a first schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a second structural schematic diagram of an embodiment of the present invention.
Fig. 3 is a schematic diagram of the electrical control principle of an embodiment of the present invention.
Wherein: k trigger switch, KA relay, the first contact group of KA1, KA2 second contact group, the first contactor of KM1, KM2 second contactor, M seals the flashboard, D1 bundling machine, D2 discharge mechanism, Q reset switch.
Detailed Description
The following embodiments are provided to describe the embodiments of the present invention, and to further describe the detailed description of the embodiments of the present invention, such as the shapes, configurations, mutual positions and connection relationships of the components, the functions and operation principles of the components, the manufacturing processes and operation methods, etc., so as to help those skilled in the art to more fully, accurately and deeply understand the inventive concept and technical solutions of the present invention.
The utility model provides a maize straw reaps and beats a bundle all-in-one, includes the harvester, still includes the bundling machine, and the bundling machine feed inlet passes through the discharge gate of feed mechanism and harvester to be connected, be equipped with redundant device in the feed mechanism.
Specifically, the redundancy device comprises a shell 1, a driving mechanism 2, a conveying mechanism 3, a discharging mechanism 4, a material storage triggering mechanism 5 and a discharging mechanism 6, wherein the driving mechanism 2 is installed at the upper end inside the shell 1, the conveying mechanism 3 is installed at a discharging port of the harvester and connected with the driving mechanism 2, the material storage triggering mechanism 5 is installed at one end, far away from the discharging port of the harvester, of the conveying mechanism 3, the discharging mechanism 6 is arranged on the right side of the material storage triggering mechanism 5, the material storage triggering mechanism 5 is electrically connected with the discharging mechanism 6, the discharging mechanism 4 is installed at one end, close to the material storage triggering mechanism 5, of the conveying mechanism 3, and the discharging mechanism 4 is connected with the driving mechanism;
the storage triggering mechanism 5 comprises a storage groove 51, a storage plate 52, a triggering rack 53, a transmission gear 54, a transmission rotating shaft 55, a transmission belt 56, a driving contact block 57, a driven contact block 58, a spring, a first contactor, a second contactor and a relay, wherein the storage groove 51 is arranged at one end of the conveying mechanism 3, which is far away from a discharge port of the harvester, a sliding rail and a connecting groove are arranged on the inner side of the storage groove 51, the storage plate 52 capable of moving up and down along the sliding rail is movably connected in the sliding rail, the storage plate 52 penetrates through the connecting groove and is fixedly connected with the triggering rack 53, the lower part of the storage plate 52 is connected to the bottom of the storage groove 51 through the spring, the triggering rack 53 is meshed with the transmission gear 54 arranged in the shell 1, the inner side of the transmission gear 54 is connected with the transmission rotating shaft 55 through the transmission belt 56, the driving contact block 57 moving along, the upper end of the active contact block 57 is provided with an active conductor, the lower end of the passive contact block 58 is provided with a passive conductor, the active conductor and the passive conductor form a trigger switch, a coil of the first contactor, a coil of the second contactor and a coil of the relay are connected in parallel to form a first branch circuit, the trigger switch and the first branch circuit are connected in series in a power supply loop, the relay comprises a first contact group, the first contact group is connected in parallel at two ends of the trigger switch, the contact of the first contactor controls the power-on and power-off of the discharging mechanism 6, the contact of the second contactor controls the power-on and power-off of the bundling machine, and the bottom of the connecting groove is provided with a reset switch for disconnecting the power supplies required by the coils of the discharging mechanism 6, the.
Specifically, the driving mechanism 2 comprises a double-shaft motor 21, a worm 22, a driving gear 23, a linkage belt 24, an output gear 25, a first bevel gear 26, a connecting rod 27, a second bevel gear 28, a third bevel gear 29 and a connecting belt 210, the output gear 25 is fixed on a left rotating shaft of the double-shaft motor 21, the output gear 25 is meshed with the first bevel gear 26, the first bevel gear 26 is connected with the second bevel gear 28 through the connecting rod 27, the second bevel gear 28 is meshed with the third bevel gear 29, the third bevel gear 29 is connected with the conveying mechanism 3 through the connecting belt 210, the worm 22 is connected with a rotating shaft on the other side of the double-shaft motor 21, the worm 22 is meshed with the driving gear 23, and the driving gear 23 is connected with the discharging mechanism 4 through the linkage.
Specifically, the conveying mechanism 3 includes a conveying belt 31, the conveying belt 31 includes a conveying rotating shaft 32, and the conveying rotating shaft 32 is connected to the driving mechanism 2.
Specifically, discharge mechanism 4 includes pivot 41, the blade 43 of unloading and the disc 42 of unloading, and pivot 41 is connected with actuating mechanism 2 of unloading, and the disc 42 of unloading is installed outside pivot 41 of unloading, with pivot 41 fixed connection of unloading, and the blade 43 of unloading more than four is installed to the disc 42 outer wall of unloading, and the blade 43 of unloading uses pivot 41 of unloading as central equidistance symmetrical arrangement, and is concrete, and the blade 43 of unloading sets up to eight.
Specifically, discharge mechanism 6 includes coupling hose 61, discharge pump 62 and discharging pipe 63, and storage silo 51 is connected to coupling hose 61 one end, and the import of discharge pump 62 is connected to the other end, and discharging pump 62 exit linkage discharging pipe 63 one end, and bundling device's feed inlet is connected to the discharging pipe 63 other end.
Specifically, in order to prevent the corn stalks from falling into the connecting hose 61 when the discharging pump 62 is not started, the material storage tank 51 is provided with a closed gate 64 on one side close to the connecting hose 61, the closed gate 64 is used for closing the material storage tank when the discharging pump 62 is not started, and the relay further comprises a second contact group which is connected in series with the closed gate 64 in the power circuit.
When a user uses the corn straw harvesting and bundling integrated machine disclosed by the invention, firstly, the harvester and the redundant device are started to harvest the corn straws, the harvested corn straws are discharged from the discharge port of the harvester and enter the redundant device, the double-shaft motor 21 in the redundant device operates to drive the output gear 25 to rotate, the output gear 25 drives the first bevel gear 26 meshed with the output gear to rotate, the second bevel gear 28 drives the second bevel gear 28 to rotate through the connecting rod 27, the third bevel gear 29 drives the meshed third bevel gear 29 to rotate, the conveying rotating shaft 32 rotates through the transmission of the connecting belt 210 to drive the conveying belt 31 to convey the corn straws to one end close to the storage tank 51, meanwhile, the double-shaft motor 21 drives the worm 22 to rotate, the worm 22 rotates to drive the driving gear 23 meshed with the worm 22 to rotate, and further drives the discharging rotating shaft 41 to rotate through the action of the linkage belt 24, the discharging rotating shaft 41 rotates to enable the discharging disc 42 connected with the outside of the discharging rotating shaft 41 to synchronously rotate, the discharging blade 43 rotates, the corn straws transported by the conveying belt 31 are pushed into the storage tank 51, the fallen corn straws generate pressure on the storage plate 52, the pressure on the storage plate 52 is increased along with the increase of the storage amount of the corn straws, the storage plate 52 moves downwards, the storage plate 52 drives the trigger rack 53 to move downwards while moving downwards, the transmission gear 54 is meshed with the trigger rack 53, the transmission gear 54 rotates, the driving contact block 57 on the transmission belt 56 moves towards one side close to the storage tank 51 under the matching of the transmission belt 56 and the transmission rotating shaft 55, when the corn straws on the storage plate 52 reach the set weight, the driving contact block 57 is in contact with the driven contact block 58, the driving conductor is communicated with the driven conductor, namely the trigger switch is closed, make the coil of first contactor get the electricity, the contact closure of first contactor, discharge pump 62 circular telegram operation, the coil of second contactor gets the electricity simultaneously, the contact closure of second contactor makes bundling machine circular telegram operation, the coil of relay gets the electricity simultaneously, the first contact group closure of relay makes trigger switch by the short circuit, carry out the auto-lock to the circuit, the second contact group closure makes closed flashboard 64 get the electricity and open, maize straw in the material storage tank 51 can get into bundling machine's feed inlet through discharge pump 62's effect, bundle work.
When the harvester reaps the completion or when the trouble of self no longer reaps the maize straw because of the maize straw, the maize straw exhausts in the storage silo 51, and the material storage plate 52 moves up under the effect of spring, and the reset switch in the spread groove is touched to the time, with the power disconnection, closed flashboard 64 loses the power and puts down, and discharge pump 62 and bundling machine stop work trigger the rack 53 simultaneously and rise and drive gear 54 antiport, make the initiative trigger block break away from passive trigger block, make things convenient for going on of next work.
The invention has been described in an illustrative manner, and it is to be understood that the invention is not limited to the precise form disclosed, and that various insubstantial modifications of the inventive concepts and solutions, or their direct application to other applications without such modifications, are intended to be covered by the scope of the invention. The protection scope of the present invention shall be subject to the protection scope defined by the claims.