CN109159852B - Installation method of modular living cabin - Google Patents

Installation method of modular living cabin Download PDF

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Publication number
CN109159852B
CN109159852B CN201810942653.XA CN201810942653A CN109159852B CN 109159852 B CN109159852 B CN 109159852B CN 201810942653 A CN201810942653 A CN 201810942653A CN 109159852 B CN109159852 B CN 109159852B
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cabin
modular
corridor
wall
installing
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CN109159852A (en
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赵小林
刘俊
杨虎
林玮
王孟浩
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Shanghai Waigaoqiao Shipbuilding Co Ltd
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Shanghai Waigaoqiao Shipbuilding Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B71/00Designing vessels; Predicting their performance

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses an installation method of a modularized residential cabin, which comprises the following steps: before the modularized residential cabins are hoisted to the ship body, the manufacturing of the modularized residential cabins is completed, and the early-stage outfitting work on the ship body is completed; hoisting the modularized living cabin to the ship body, and installing the modularized living cabin to a preset position; completing later-stage outfitting work; and installing a corridor system, connecting the top of the modularized living cabin with an auxiliary connecting part through the connecting part, wherein the auxiliary connecting part is connected with the top end of the corridor surrounding wall plate and is connected with the corridor ceiling. The invention provides an efficient installation method for the installation of the modular living cabin and the installation of the corridor system, wherein the top end of the corridor surrounding wall plate is fixed by the connecting part through the modular living cabin, so that the top end of the corridor surrounding wall plate is prevented from being installed to an upper deck through a hanging part, the damage to an upper pipeline is avoided, and the construction efficiency is greatly improved.

Description

Installation method of modular living cabin
Technical Field
The invention relates to a method for installing a modular living cabin.
Background
At present, in the field of shipbuilding, ship cabin modularization is an advanced and efficient shipbuilding mode adopted in europe, japan and korea and other countries. The cabin module is generally popularized and used in engineering ships with more people, platforms and luxury mail ships, a professional manufacturer adopts a specialized production workshop to perform the prefabrication and assembly of the cabin, and the cabin module is integrally hoisted and installed on the ship, so that the construction efficiency of the living building in the shipbuilding engineering can be obviously improved, and the construction period is shortened.
After the modularized residential cabin is hung and delivered to the ship body to be installed, the corridor surrounding wall plate is installed continuously, the top end of the corridor surrounding wall plate is generally installed on an upper deck through a hanging piece, when workers install the hanging piece on the upper deck on a construction site, the hanging piece easily collides with an upper pipeline, damage to the upper pipeline is caused, and the construction process is seriously influenced.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defect that when the top end of a corridor surrounding wall plate is arranged on an upper deck through a hanger in the prior art, the hanger is easy to collide with an upper pipeline to cause damage to the upper pipeline, and provides an installation method of a modular residential cabin.
The invention solves the technical problems through the following technical scheme:
a method for installing a modular cabin, comprising the steps of:
step S10, before the modularized residential cabin is hoisted to the ship body, the manufacturing of the modularized residential cabin is completed, and the prior-stage outfitting work of the modularized residential cabin on the ship body is completed;
step S20, hoisting the modularized residential cabin to a ship body, and installing the modularized residential cabin to a preset position of the modularized residential cabin on a lower deck of the living floor;
step S30, finishing the post-outfitting work of the modular residential cabin;
step S40, installing a corridor system, wherein the corridor system comprises a corridor surrounding wall plate and a corridor ceiling, the corridor surrounding wall plate is positioned between the modular cabin and the corridor ceiling, the top of the modular cabin is connected with an auxiliary connecting part through a connecting part, and the auxiliary connecting part is connected with the top end of the corridor surrounding wall plate and is connected with the corridor ceiling;
the auxiliary connecting part comprises a connecting base, and the top end of the corridor surrounding wall plate is clamped in the connecting base; the connecting part comprises an expansion bracket, one end of the expansion bracket is connected with the top of the modularized living cabin, and the other end of the expansion bracket is connected with the upper surface of the connecting base.
In the technical scheme, the top end of the corridor surrounding wall plate is fixed by the aid of the modularized residential cabin through the connecting part, so that the situation that the top end of the corridor surrounding wall plate is installed on an upper deck through a hanger is avoided, the situation that an upper pipeline is damaged is avoided, and the construction efficiency is greatly improved.
Preferably, in step S10, the pre-outfitting of the modular cabin includes:
step S11, tapping a modular living cabin channel on a living floor of the ship body where the modular living cabin is to be installed, and tapping a pipeline structure through hole on the living floor;
step S12, installing pipelines of the living floor and cables of the living floor, and installing cabin insulation layers of the living floor and the marine wind blocking barriers;
step S13, installing a base and a water-blocking flat iron, wherein the base comprises a modular cabin base and a corridor surrounding wall plate base plate;
and S14, avoiding the maintenance area in the water-blocking flat iron, and paving the basic deck dressing on the lower deck of the living floor.
Preferably, step S20 includes mounting the modular habitation compartment to the modular habitation compartment base, positioning a predetermined location of the modular habitation compartment with the modular habitation compartment base.
Preferably, step S40 includes mounting the corridor enclosure wall board to the corridor enclosure wall board backing board, and positioning the predetermined position of the corridor enclosure wall board through the corridor enclosure wall board backing board.
Preferably, in step S30, the post-outfitting work of the modular cabin includes:
connecting pipelines of the modular living cabins with pipelines of the living floors, and connecting a general junction box of the modular living cabins with cables of the living floors;
marking the position of a cabin window hole to be formed on an enclosing wall plate of the modular living cabin, wherein the position of the cabin window hole corresponds to the position of a ship body window hole formed on a ship body, detaching the marked enclosing wall plate from a frame of the modular living cabin, forming the cabin window hole on the enclosing wall plate, installing the enclosing wall plate back into the frame, and installing a window scoop and a curtain box.
Preferably, the frame of the modular living cabin comprises a top section bar and a bottom section bar which are arranged oppositely, and one surface of the top section bar, which is opposite to the bottom section bar, is provided with a surrounding wall plate installation groove;
the top section bar and the bottom section bar are enclosed by a plurality of frames which are connected end to end, and each frame comprises a plurality of integrated frames and a detachable frame;
the integrated frame comprises an inner side wall, an outer side wall and a connecting wall, wherein the inner side wall and the outer side wall are arranged oppositely, and the connecting wall is fixedly connected between the inner side wall and the outer side wall;
the detachable frame comprises a frame base and a detaching part detachably connected with the frame base, and the frame base and the detaching part surround to form the enclosure wall plate mounting groove;
the integrated frame of the top section bar and the integrated frame of the bottom section bar are arranged oppositely, and the detachable frame of the top section bar and the detachable frame of the bottom section bar are arranged oppositely.
In the prior art, the cabin window holes are generally formed on the enclosing wall plate before the modular cabin is installed on the ship body, but after the modular cabin is installed on the ship body, the position of the pre-formed cabin window holes and the position of the ship body window holes on the cabin body are found to have errors, which causes great inconvenience. In the technical scheme, the detachable frame is arranged, so that after the modularized residential cabin is installed on the ship body, the enclosure wall plates fixed in the modularized residential cabin can be arranged, so that cabin window holes can be formed on the detached enclosure wall plates on site according to the position of the ship body window holes on the cabin body, and the accurate correspondence between the cabin body window holes and the positions of the ship body window holes on the cabin body is achieved.
Preferably, the connection base comprises a first side wall and a second side wall which are oppositely arranged, and a top wall connected between the first side wall and the second side wall, wherein a corridor enclosure wall plate top groove is formed around the first side wall, the top wall and the second side wall, and the top end of the corridor enclosure wall plate is clamped in the corridor enclosure wall plate top groove;
the auxiliary connecting part further comprises an extension part, the extension part is connected to one end, far away from the top wall, of the first side wall, the extension part is arranged in parallel to the top wall, and the extension part is used for abutting against the lower surface of the corridor ceiling.
In the technical scheme, the corridor surrounding wall plate and the corridor ceiling are more concise and convenient to install through the specific structure of the auxiliary connecting component.
Preferably, the expansion bracket is connected to the top wall of the connection base, the top wall of the connection base is far away from one side of the top groove of the corridor surrounding wall plate, the expansion bracket comprises a screw, a fastener and a screw fixing plate, the screw fixing plate is provided with an adjusting hole, one end of the screw is connected with the top wall, the other end of the screw penetrates through the adjusting hole and is fixed on the screw fixing plate through the fastener, and one end, far away from the screw, of the screw fixing plate is pressed on the top of the modular living cabin.
In this technical scheme, through setting up the expansion bracket, can remove about from top to bottom to adapting unit and adjust to can avoid the error to lead to corridor surrounding wall board mounted position deviation.
Preferably, the connecting part further comprises a damping block, and the damping block is connected between the telescopic frame and the connecting base; the snubber block includes along first articulamentum, buffer layer and the second articulamentum of laminating in proper order.
In the technical scheme, the damping block can play a role in damping vibration and play a good vibration damping effect.
Preferably, the end of the second side wall of the connection base, which is far away from the top wall, is provided with a guide part, and the guide part extends outwards in a direction from the end close to the top wall to the end far away from the top wall.
In this technical scheme, through setting up the guide part, make auxiliary connection spare play the guide effect when installing to the corridor on enclosing the wallboard, the assembly of being convenient for.
Preferably, the corridor system further comprises a corridor surrounding wall board base, the corridor surrounding wall board base comprises a third side wall and a fourth side wall which are oppositely arranged and a bottom wall connected between the third side wall and the fourth side wall, the third side wall, the bottom wall and the fourth side wall surround a corridor surrounding wall board bottom groove, the bottom end of the corridor surrounding wall board is clamped in the corridor surrounding wall board bottom groove, and the bottom wall is connected to the lower deck of the living floor.
In this technical scheme, the bottom of corridor enclosure wall board and the lower deck of life floor are connected through corridor enclosure wall board base.
Preferably, the third lateral wall with the fourth lateral wall face the corridor encloses the one side of wallboard kerve and all is equipped with the screens arch, the screens arch support lean on in the corridor encloses the wallboard.
In this technical scheme, protruding through setting up the screens, guarantee that corridor enclosure wall board can not remove in corridor enclosure wall board kerve, further guarantee corridor enclosure wall board and corridor enclosure wall board kerve between joint strength.
Preferably, the marine wind blocking barrier comprises:
the supporting frame is of a frame structure;
the insulating material layer is arranged above the support frame in a covering mode, and is made of a flexible material or an elastic material;
the first fixing pieces penetrate through the insulating material layer and fix the insulating material layer on the support frame.
In the technical scheme, the structure of the support frame is arranged, the insulating material layer is fixed on the support frame through the first fixing piece, the structural stability of the wind blocking is greatly improved, and in the installation process, the support frame is directly fixed on the bulkhead of a living floor or an upper deck to complete the installation, so that the installation convenience and the installation efficiency are greatly improved.
Preferably, the insulating material layer comprises:
the vertical extension part extends outwards along the height direction of the main body, and the size and the dimension of the main body are matched with those of the support frame and are positioned right above the support frame;
the two transverse extending parts are oppositely arranged on two sides of the main body and extend outwards along the length direction of the main body.
In the technical scheme, the installation work of the side edge corresponding to the vertical extension part can be avoided by arranging the vertical extension part, and the insulating material layer is made of flexible material or elastic material and has certain deformability, so that the insulating material layer can be seamlessly abutted against the modularized living cabin through bending deformation, namely, seamless separation between the cabin wall of the living floor and the modularized living cabin and seamless separation between the upper deck and the modularized living cabin are realized, and the effect of blocking the diffusion of smoke can be better achieved; the installation work of the side edge corresponding to the transverse extension part can be avoided by arranging the transverse extension part, and the insulating material layer is made of flexible material or elastic material and has certain deformability, so that the insulating material layer can be seamlessly abutted against the bulkhead through bending deformation, and the effect of blocking the diffusion of smoke is realized.
Preferably, the marine wind blocking plug further comprises:
the rib layer is positioned between the insulating material layer and the support frame and is of a net structure;
and the second fixing piece is arranged on the insulating material layer in a penetrating manner and fixes the insulating material layer on the rib layer.
In this technical scheme, through setting up muscle bone layer to be fixed in the muscle bone layer with insulating material layer through the second mounting, further strengthened marine wind shielding and separated stifled holistic stability.
The positive progress effects of the invention are as follows:
the invention provides an efficient installation method for the installation of the modular living cabin and the installation of the corridor system, wherein the top end of the corridor surrounding wall plate is fixed by the connecting part through the modular living cabin, so that the top end of the corridor surrounding wall plate is prevented from being installed to an upper deck through a hanging part, the damage to an upper pipeline is avoided, and the construction efficiency is greatly improved.
Drawings
Fig. 1 is a schematic structural view of a part of a ship hull of embodiment 1 of the present invention.
Fig. 2 is a schematic structural diagram of the cabin insulation layer and the marine wind blocking block for installing the living floor in step S12 in embodiment 1 of the present invention.
Fig. 3 is a schematic structural view of the installation base and the water-stop flat iron in step S12 in example 1 of the present invention.
Fig. 4 is a schematic view of the handling of the modular habitable compartment in step S20 of embodiment 1 of the present invention.
Fig. 5 is a partial structural view of the modular cabin mounted to the modular cabin base in step S20 according to embodiment 1 of the present invention.
Fig. 6 is a schematic structural view of a living floor with a modular living room installed in step S20 according to embodiment 1 of the present invention.
Fig. 7 is a schematic diagram of marking the position of the cabin window to be opened in step S30 in embodiment 1 of the present invention.
Fig. 8 is a schematic view of installing a window scoop and a curtain rail in step S30 in embodiment 1 of the present invention.
Fig. 9 is a schematic perspective view of a part of a corridor system according to embodiment 1 of the present invention.
Fig. 10 is a schematic perspective view of a part of the auxiliary connecting member and the connecting member of the corridor system according to embodiment 1 of the present invention.
Fig. 11 is a schematic top view of a portion of a corridor system according to a preferred embodiment of the invention.
Fig. 12 is a schematic view of the structure in the direction a in fig. 11.
Fig. 13 is a schematic sectional view in the direction B-B in fig. 11.
Fig. 14 is a schematic sectional view in the direction of C-C in fig. 11.
Fig. 15 is a schematic perspective view of a marine wind blocking barrier according to embodiment 1 of the present invention.
Fig. 16 is a schematic view of the structure in the direction D in fig. 15.
Fig. 17 is a schematic sectional view along the direction E-E in fig. 16.
Fig. 18 is a schematic sectional view showing the structure of the marine wind blocking member according to embodiment 1 of the present invention.
Fig. 19 is a schematic sectional view showing another installation of the marine wind blocking member according to embodiment 1 of the present invention.
Fig. 20 is a schematic sectional view showing a further installation of the marine wind blocking member according to embodiment 1 of the present invention.
Fig. 21 is a schematic cross-sectional view of the integrated side frame of the modular living quarters of embodiment 1 of the present invention.
Fig. 22 is a schematic cross-sectional view of a removable side frame and a bulkhead of a frame of a modular living room of embodiment 1 of the present invention.
Fig. 23 is a schematic sectional view of the assembled removable jambs and wall panels of the modular cabin frame of example 1 of the present invention.
Fig. 24 is a schematic perspective explosion structure diagram of the marine wind blocking barrier according to embodiment 2 of the present invention.
Fig. 25 is a schematic sectional view of a marine wind blocking barrier according to embodiment 2 of the present invention.
Description of the reference numerals
Modular cabin 1
Frame 100
Bottom section bar 110
Top section bar 120
Surrounding wall plate mounting groove 130
Integrated bezel 150
Inner side wall 151
Outer side wall 152
Connecting wall 153
Detachable bezel 160
Frame base 161
Spacing groove 1611
Detaching part 162
Positioning boss 1621
Wall board 170
Cabin window 171
Window bucket 172
Curtain box 173
Door frame 180
Ceiling 190
Boat hull 2
Life floor 200
Upper deck 201
Lower deck 202
Bulkhead 203
Hull window 211
Hull door hole 212
Modular cabin doorway 220
Piping structure through-hole 230
Cabin insulation layer 240
Modular cabin base 251
Corridor surrounding wall plate backing plate 252
Base deck dressing 256
Water-blocking flat iron 261
Service area 262
Lifting device 270
Support structure 280
Marine wind blocking plug 300
Supporting rack 310
Insulating material layer 320
Main body 321
Vertical extension 322
Lateral extension 323
First fixing member 331
Cap 332
Second fixing member 333
Welding position 360
Connecting part 370
Musculoskeletal layer 380
Mesh 381
Corridor enclosure wall plate 410
Access door 411
Corridor ceiling 420
Auxiliary connection member 440
Connecting base 441
First side wall 4411
Second sidewall 4412
Top wall 4413
Guide 4414
Extension 442
Corridor surrounding wall board top groove 443
Connecting part 450
Expansion bracket 451
Screw 4511
Fastener 4512
Screw fixing plate 4513
Adjusting hole 4514
Damper block 452
First connection layer 4521
Shock-absorbing layer 4522
Second connection layer 4523
Connecting piece 471
Self-tapping screw 472
Corridor ceiling fillet 473
Corridor enclosure wall plate base 480
Third side wall 481
Fourth side wall 482
Bottom wall 483
Corridor enclosure wall plate bottom groove 484
Clamping bulge 485
Floor 493
Skirting line 494
Height direction H of the main body
Longitudinal direction L of the main body
Detailed Description
The invention is further illustrated by the following examples, which are not intended to limit the scope of the invention.
Example 1
As will be understood with reference to fig. 1-23, the present embodiment provides a method of installing a modular cabin 1. The method of installation of a modular cabin 1 comprises the following steps:
and step S10, before the modular residential cabin 1 is hoisted to the ship body 2, the modular residential cabin 1 is manufactured, and the previous outfitting work of the modular residential cabin 1 on the ship body 2 is completed. The previous outfitting work of the modular cabin 1 includes:
step S11, opening the modular cabin passageway 220 on the living floor 200 of the ship body 2 where the modular cabin 1 is to be installed, and opening the pipeline structure through hole 230 on the living floor 200. as shown in fig. 1, after the structure of the ship body 2 is mounted, the modular cabin 1 is hoisted and installed in the dock stage, so that each layer of the living floor 200 needs to be opened to allow the modular cabin 1 to enter the living floor 200; the size of the modularized housing cabin passage 220 is reasonably designed according to the size of the modularized housing cabin 1, so that the strength of the whole mechanism can not be influenced, and the modularized housing cabin 1 can pass through smoothly; the position of the modularized residential cabin channel 220 should avoid the places where the ship body window hole 211, the ship body door hole 212, the larger reinforcing ribs, various pipelines and cables pass through, the overall structural strength cannot be influenced, and the modularized residential cabin 1 is convenient to enter the living floor 200 and then reach the installation place;
step S12, installing pipelines of the living floor 200 and cables of the living floor 200, and installing cabin insulation layers 240 of the living floor 200 and the marine wind blocking barriers 300, as shown in FIG. 2;
step S13, installing a base and a water blocking flat iron 261, wherein the base comprises a modular living cabin base 251 and a corridor surrounding wall plate base plate 252, as shown in FIG. 3, the water blocking flat iron 261 is a plate-shaped structure and is higher than the base deck dressing 256, the water blocking flat iron 261 is positioned between the modular living cabin and the corridor surrounding wall plate 410 and is hermetically fixed on the lower deck 202 of the living floor 200 to form a closed maintenance area 262, the pipeline structure through hole 230 is positioned in the maintenance area 262, and in FIG. 3, the maintenance area 262 is filled with oblique lines to distinguish the maintenance area 262 from other areas;
step S14, the base deck covering 256 is laid on the lower deck 202 of the living floor 200 while avoiding the maintenance area 262 in the water-stop flat bar 261. The base deck covering 256 laid on the lower deck 202 of the living floor 200 is flush with the modular cabin base 251, the corridor bulkhead plate 252.
Step S20, hoisting the modularized housing cabin 1 to the ship body 2, and installing the modularized housing cabin 1 to the preset position of the modularized housing cabin 1 on the lower deck 202 of the living floor 200; and the modular cabin 1 is mounted to the modular cabin base 251, the modular cabin 1 being positioned in a predetermined position by the modular cabin base 251. The hoisting process of the modular cabin 1 is carried out in the dock stage after the building and the carrying are finished. In order to protect the overall stability of the modular cabin 1, the lifting device 270 can be used for assisting lifting, a temporary support structure 280 is arranged below the modular cabin channel 220 and used for supporting the lifting device 270, the lifting device 270 is lifted to the support structure 280 by a crane or a gantry crane, the modular cabin 1 is pushed into the hull 2, and the lifting process is shown in fig. 4. After the modular living cabin 1 enters the living floor 200, a path is planned according to the distance from the modular living cabin passage 220, and the farther the modular living cabin is from the cabin opening, the farther the installation sequence is. The bottom profile 110 of the modular cabin 1 is fixed to the modular cabin base 251 by means of an L-shaped fixing profile, which is fixed to the bottom profile 110 of the modular cabin 1 by means of rivets and fixed to the modular cabin base 251 by means of welding, as shown in fig. 5. A schematic view of the structure of a living floor 200 with the installed modular cabin 1 is shown in figure 6.
And step S30, finishing the post-outfitting work of the modular cabin 1. The post-fitting-out work of the modular cabin 1 comprises:
connecting the pipelines of the modularized living cabin 1 with the pipelines of the living floor 200, and connecting the general junction box of the modularized living cabin 1 with the cables of the living floor 200; the pipe connection includes: the cold and hot water inlet pipes of the sanitary unit are connected, the grey water pipe and the black water pipe of the sanitary unit are connected, the exhaust port of the sanitary unit is connected, the exhaust port of the air distributor is connected, and the spraying equipment is connected; the cable connection is that the modular living unit main junction box is connected with a cable on a ship;
marking the position of a cabin window hole 171 to be opened on a wall panel 170 of a modular living cabin 1, wherein the position of the cabin window hole 171 corresponds to the position of a hull window hole 211 opened on a hull 2, detaching the marked wall panel 170 from a frame 100 of the modular living cabin 1, opening the cabin window hole 171 on the wall panel 170, installing the wall panel 170 back into the frame 100, and installing a window scoop 172 and a curtain box 173, as shown in fig. 7 and 8, in order to distinguish the marked wall panel 170 from other wall panels 170, the marked wall panel 170 is marked by filling with oblique lines, and the position of the cabin window hole 171 to be opened is marked with white marks.
Step S40, installing a corridor system, wherein the corridor system comprises a corridor surrounding wall plate 410 and a corridor ceiling 420, and the corridor surrounding wall plate 410 is positioned between the modular cabin 1 and the corridor ceiling 420; corridor fence plate 410 is mounted to corridor fence plate pad 252, and a predetermined position of corridor fence plate 410 is positioned by corridor fence plate pad 252.
The top of the modular cabin 1 is connected to the auxiliary connection member 440 by means of the connection member 450, and the auxiliary connection member 440 is connected to the top end of the corridor enclosure wall 410 and to the corridor ceiling 420. The auxiliary connecting part 440 comprises a connecting base 441, and the top end of the corridor surrounding wall plate 410 is clamped in the connecting base 441; the connecting member 450 includes a telescoping frame 451, one end of the telescoping frame 451 being connected to the top of the modular cabin 1 and the other end being connected to the upper surface of the connecting base 441. In this way, the top end of the corridor enclosure wall plate 410 is fixed by the modular cabin 1 through the connecting member 450, so that the top end of the corridor enclosure wall plate 410 is prevented from being mounted to the upper deck 201 through a hanger, thereby preventing damage to the upper pipeline and greatly improving the construction efficiency. As shown in fig. 9, the corridor ceiling 420 is removed to more clearly show the positional relationship of the components.
As shown in fig. 10 to 14, in step S40, the connection base 441 includes a first side wall 4411 and a second side wall 4412 which are oppositely disposed, and a top wall 4413 connected between the first side wall 4411 and the second side wall 4412, wherein the first side wall 4411, the top wall 4413 and the second side wall 4412 surround a corridor enclosure wall top slot 443 which is formed, and the top end of the corridor enclosure wall 410 is clamped in the corridor enclosure wall top slot 443.
The auxiliary connection member 440 further includes an extension 442, the extension 442 is connected to an end of the first side wall 4411 away from the top wall 4413, the extension 442 is disposed parallel to the top wall 4413, and the extension 442 is adapted to abut against a lower surface of the corridor ceiling 420. Thus, the installation of the corridor surrounding wall plate 410 and the corridor ceiling 420 is more concise and convenient by the specific structure of the auxiliary connecting member 440.
The telescopic frame 451 is connected to one side of the top wall 4413 of the connection base 441 far away from the top groove 443 of the wall plate of the corridor, the telescopic frame 451 comprises a screw 4511, a fastener 4512 and a screw fixing plate 4513, the screw fixing plate 4513 is provided with an adjusting hole 4514, one end of the screw 4511 is connected with the top wall 4413, the other end of the screw 4511 penetrates through the adjusting hole 4514 and is fixed to the screw fixing plate 4513 through the fastener 4512, and one end of the screw fixing plate 4513 far away from the screw 4511 is pressed at the top of the modular living cabin 1. Thus, by providing the expansion bracket 451, the connecting member 450 can be adjusted in the vertical and horizontal directions, and thus, the installation position deviation of the corridor surrounding wall plate 410 due to an error can be prevented. That is, the screw fixing plate 4513 may move up and down along the screw 4511 to adjust the position of the link member 450 in the vertical direction, and at the same time, the screw 4511 may move horizontally within the adjustment hole 4514 to adjust the position of the link member 450 in the horizontal direction.
The damper block 452 is connected between the expansion bracket 451 and the connection base 441. Thus, the damping block 452 can play a role in reducing vibration and has a good vibration reduction effect. Specifically, shock absorber block 452 includes a first connection layer 4521, a shock absorber layer 4522, and a second connection layer 4523 that are sequentially attached. The first connecting layer 4521 and the second connecting layer 4523 are made of metal materials and are connected with the shock absorbing layer 4522 in a welding and adhering connection mode. Shock-absorbing layer 4522 is made of rubber or other shock-absorbing materials.
An end of the second side wall 4412 remote from the top wall 4413 is provided with a guide 4414, and the guide 4414 extends obliquely outward in a direction from an end near the top wall 4413 to an end remote from the top wall 4413. Thus, the guide 4414 is provided to guide the auxiliary connection member 440 when it is mounted on the corridor side wall panel 410, thereby facilitating the assembly.
As shown in fig. 13 and 14, when the corridor enclosure wall panel 410 is integrally installed, the lower end of the corridor enclosure wall panel 410 may be installed in two cases, i.e., a connection structure with the door frame 180 of the modular cabin 1 and a connection structure with the lower deck 202 of the living floor 200. In addition, for the convenience of maintenance, an access door 411 is opened on the corridor surrounding wall panel 410, and the position of the access door 411 corresponds to the position of the maintenance area 262 of the sanitary units of two adjacent modular living cabins 1.
Referring to fig. 13, the connecting structure of the lower end of the corridor enclosure wall panel 410 and the door frame 180 of the modular cabin 1 is shown in fig. 13, and the lower end of the corridor enclosure wall panel 410 is directly fixed to the door frame 180 by the connectors 471 and the tapping screws 472.
As shown in fig. 14, corridor siding 410 is secured to the lower deck 202 of the living floor 200 directly by corridor siding base 480 and corridor siding plank 252. The corridor enclosure wall plate base 480 comprises a third side wall 481, a fourth side wall 482 and a bottom wall 483, wherein the third side wall 481 and the fourth side wall 482 are arranged oppositely, the bottom wall 483, the fourth side wall 482 surround and form a corridor enclosure wall plate bottom groove 484, the bottom end of the corridor enclosure wall plate 410 is clamped in the corridor enclosure wall plate bottom groove 484, and the bottom wall 483 is connected with the lower deck 202 of the living floor 200. In this way, the bottom end of the corridor enclosure wall plate 410 is connected to the lower deck 202 of the living floor 200 by the corridor enclosure wall plate base 480. In addition, not only the corridor surrounding wall plate base 480 is fixed by the corridor surrounding wall plate backing plate 252, but also the vertical position of the corridor surrounding wall plate base 480 is adjusted by the height of the corridor surrounding wall plate backing plate 252, so that the vertical position of the corridor surrounding wall plate 410 is adjusted, and the horizontal position of the bottom end of the corridor surrounding wall plate 410 is aligned with the horizontal position of the primary deck dressing 256 laid on the lower deck 202 of the living floor 200. In fig. 11, corridor siding boards 410 are shown in phantom for clarity of illustration of the location of corridor siding boards 252.
The third side wall 481 and the fourth side wall 482 are provided with a clamping protrusion 485 on the side facing the bottom groove 484 of the corridor enclosure wall plate, and the clamping protrusion 485 is abutted against the corridor enclosure wall plate 410. Like this, through setting up the protruding 485 of screens, guarantee that corridor encloses wallboard 410 can not remove in corridor encloses wallboard kerve 484, further guarantee the joint strength between corridor encloses wallboard 410 and corridor and encloses wallboard kerve 484.
In this embodiment, a floor 493 is further laid on the upper surface of the base deck covering 256, and a skirting line 494 is further laid on the side of the corridor coaming plate 410 adjacent to the floor 493.
The corridor system further includes a corridor ceiling molding 473, the corridor ceiling molding 473 is fixed to the lower surface of the corridor ceiling 420, and the extension 442 of the auxiliary connection member 440 is inserted into the corridor ceiling molding 473. The fixing member is inserted into the corridor ceiling molding 473, the extension 442 and the corridor ceiling 420 to fix them, thereby enhancing the connection strength between the corridor ceiling 420 and the auxiliary connection member 440, and the corridor ceiling molding 473 covers the extension 442 of the auxiliary connection member 440 to make it more beautiful. In this embodiment, the fastener is a self-tapping screw 472, but is not limited to the self-tapping screw 472, and other conventional fasteners may be used.
As shown in fig. 15 to 20, in step S10, the marine wind blocking plug 300 includes: a support frame 310, an insulating material layer 320 and a plurality of first fixing elements 331.
As shown, the supporting frame 310 is a frame structure. In the present embodiment, the supporting frame 310 has a rectangular structure. The supporting frame 310 includes two opposite side plates and two opposite transverse plates, and the side plates are perpendicular to the transverse plates. The cross sections of the side plates and the transverse plate can be both L-shaped or I-shaped. The support bracket 310 further includes a reinforcement plate connected between the two cross plates. The number of the reinforcing plates is set according to design requirements, and the number of the reinforcing plates is six in the embodiment, but is not limited to six, and other numbers can be used. Thus, the structure of the supporting frame 310 is more stable by providing the reinforcing plate. In the present embodiment, the supporting frame 310 is made of aluminum alloy. Thus, the support frame 310 is made of aluminum alloy, so that the overall self weight of the marine wind blocking plug 300 is greatly reduced.
As shown, the insulating material layer 320 is disposed over the supporting frame 310, and the insulating material layer 320 is a flexible material or an elastic material. The insulating material layer 320 includes a connecting body 321 and a vertical extension 322, the vertical extension 322 extends outward along the height direction H of the body, and the size and dimension of the body 321 match those of the supporting frame 310 and is located right above the supporting frame 310. Thus, by arranging the vertical extension part 322, the installation work of the side edge corresponding to the vertical extension part 322 can be avoided, and the insulating material layer 320 is made of flexible material or elastic material and has certain deformability, so that the seamless abutting against the bulkhead 203 can be realized through bending deformation, and the effect of blocking the diffusion of smoke can be realized. Preferably, the length of the vertical extension 322 is 100mm to 200 mm. Thus, when the length of the vertical extension portion 322 is 100mm to 200mm, the bending deformation can be realized to be in seamless contact with the bulkhead 203, and the vertical extension portion has certain strength and cannot deform. In this embodiment, the material of the insulating material layer 320 is asbestos, but is not limited to asbestos, and may be other flexible materials or elastic materials with insulating properties.
The first fixing members 331 penetrate through the insulating material layer 320 and fix the insulating material layer 320 to the supporting frame 310. In this embodiment, the first fixing member 331 is a staple. As shown, the studs pierce through the insulating material layer 320, one end of which is fixed to the supporting frame 310, and one end of which is covered with a cap 332 to fix the insulating material layer 320. In other embodiments, the first fixing member 331 is a steel wire. As shown, the iron wires penetrate through the insulating material layer 320, and bind and fix the insulating material layer 320 and the support frame 310, so as to fix the insulating material layer 320 on the support frame 310.
The marine wind blocking plug 300 in this embodiment may be divided into a deck wind blocking plug and a bulkhead wind blocking plug according to installation positions. As shown in fig. 18, the deck wind barrier is installed between the deck and the ceiling 190 of the modular cabin 1, and when installing the deck wind barrier, the support frame 310 can be directly fixed to the deck by welding, the welding position 360 is shown in the figure, and the vertical extension 322 of the insulating material layer 320 is bent to realize seamless abutment with the ceiling 190 of the modular cabin 1. As shown in fig. 19, the deck wind blocking plug is also installed between the upper deck 201 and the ceiling 190 of the modular cabin 1, and in fig. 19, a connecting part 370 may be added to the side of the insulating material layer 320 away from the supporting frame 310, and then the connecting part 370 may be fixed to the deck. The connecting portion 370 is made of the same material as the insulating material layer 320, and the connecting portion 370 may be fixedly connected to the insulating material layer 320 and the deck by pins, or other fixing methods may be adopted. Similarly, the installation method described above is also applicable to the installation of the bulkhead wind screen plug, as shown in fig. 20, the bulkhead wind screen plug is installed between the bulkhead 203 and the surrounding wall plates 170 of the modular cabin 1, when the bulkhead wind screen plug is installed, the support frame 310 can be directly fixed to the bulkhead 203 by welding, the welding position 360 is shown in the figure, and the vertical extension 322 of the insulating material layer 320 realizes seamless abutting with the surrounding wall plates 170 of the modular cabin 1 by bending deformation. The size of the support frame 310 and the insulating material layer 320 is determined by the actual installation position, and the manufacture is completed before the installation site is reached, so that the installation time can be greatly shortened. At the installation site, the position of the part to be moved in and out can be adjusted by the connection part 370.
In the embodiment, the structural stability of the wind blocking barrier is greatly improved by arranging the structure of the supporting frame 310 and fixing the insulating material layer 320 to the supporting frame 310 through the first fixing member 331, and when the wind blocking barrier is installed, the installation is completed directly by fixing the supporting frame 310 to the bulkhead 203, so that the installation convenience and the installation efficiency are greatly improved.
The insulating material layer 320 further includes two lateral extensions 323, and the two lateral extensions 323 are oppositely disposed on two sides of the main body 321 and extend outward along the length direction L of the main body. In this way, by providing the lateral extension portion 323, the installation work of the side edge corresponding to the lateral extension portion 323 can be avoided, and since the insulating material layer 320 itself is made of a flexible material or an elastic material and has a certain deformability, the seamless abutting against the bulkhead 203 can be realized through bending deformation, and the function of blocking the diffusion of smoke can be realized. Preferably, the height of the lateral extension 323 is 100mm to 200 mm. Thus, when the length of the lateral extension 323 is 100mm to 200mm, the bending deformation can be achieved to make seamless contact with the bulkhead 203, and the lateral extension has a certain strength and does not deform.
As shown in fig. 21-23, in step S30, the frame 100 of the modular cabin 1 includes a top profile 120 and a bottom profile 110 opposite to each other, and the opposite sides of the top profile 120 and the bottom profile 110 are provided with surrounding wall panel installation slots 130. So that the two ends of the wall panel 170 of the modular cabin 1 are directly fixed to the wall panel mounting groove 130 of the top profile 120 and the wall panel mounting groove 130 of the bottom profile 110, and the installation is simpler and more convenient while the modular cabin 1 is reinforced by the top profile 120 and the bottom profile 110, thereby greatly improving the installation efficiency.
Specifically, the top section bar 120 and the bottom section bar 110 are surrounded by a plurality of end-to-end frames, and the frames include six integrated frames 150 and a detachable frame 160. The one-piece bezel 150 includes inner and outer sidewalls 151 and 152 disposed opposite each other, and a connection wall 153 fixedly connected between the inner and outer sidewalls 151 and 152, the inner, outer and outer sidewalls 151, 153 and 152 surrounding to form the fence plate mounting slot 130. The detachable bezel 160 includes a bezel base 161 and a detachable portion 162 detachably connected to the bezel base 161, and the bezel base 161 and the detachable portion 162 surround to form the wall plate mounting groove 130. The frame base 161 of the detachable frame 160 has an L-shaped cross-section. The integrated frame 150 of the top section bar 120 is disposed opposite to the integrated frame 150 of the bottom section bar 110, and the detachable frame 160 of the top section bar 120 is disposed opposite to the detachable frame 160 of the bottom section bar 110. In this way, by providing the detachable frame 160, after the modular living room 1 is mounted on the hull 2, the enclosure panels 170 fixed therein may be further processed so that the room windows 171 are opened on the site on the detached enclosure panels 170 according to the positions of the hull windows 211 on the cabin, so as to correspond exactly to the positions of the hull windows 211 on the cabin. As shown in fig. 7, 8, 22 and 23, the wall panel 170 is first detached from the detachable rims 160 of the top section bar 120 and the detachable rims 160 of the bottom section bar 110, and the cabin window hole 171 is opened, and then the wall panel 170 is installed back into the detachable rims 160 of the top section bar 120 and the detachable rims 160 of the bottom section bar 110. The number of the integrated frames 150 is not limited to six, and may be adjusted according to the specific design requirements of the modular cabin 1.
In this embodiment, one end of the detaching portion 162 close to the bezel base 161 is provided with a positioning protrusion 1621, a position of the bezel base 161 corresponding to the positioning protrusion 1621 is provided with a limiting groove 1611, and the positioning protrusion 1621 is clamped in the limiting groove 1611. Through setting up location arch 1621 and spacing recess 1611, make the counterpoint of dismantlement portion 162 and frame base 161 more accurate.
Example 2
As shown in fig. 24 to 25, the overall structure of the marine wind blocking member 300 of the present embodiment is basically the same as that of the embodiment, except that the marine wind blocking member 300 further includes: a tendon and bone layer 380 and a second fixing member 333. The rib layer 380 is located between the insulating material layer 320 and the supporting frame 310, and the rib layer 380 is a net structure. The mesh 381 of the mesh structure may be rectangular, or diamond shaped. In this embodiment, the material of the rib and bone layer 380 is metal iron. The second fixing member 333 is disposed through the insulating material layer 320, and fixes the insulating material layer 320 to the rib layer 380. In this embodiment, the second fixing member 333 is a steel wire. As shown, the iron wire penetrates the insulating material layer 320, and the insulating material layer 320 and the support bracket 310 are bound and fixed, so that the insulating material layer 320 is fixed on the rib layer 380. In addition, the tendon-bone layer 380 can also be bound and fixed on the support frame 310 by iron wires. In this way, by providing the rib layer 380 and fixing the insulating material layer 320 to the rib layer 380 through the second fixing member 333, the overall stability of the marine wind blocking plug 300 is further enhanced.
The marine wind blocking plug 300 is simple in structure, and the specific structure of the marine wind blocking plug 300 is adopted, so that the structural stability of the wind blocking plug is greatly improved, and the installation convenience and the installation efficiency are greatly improved.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that these are by way of example only, and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are within the scope of the invention.

Claims (12)

1. A method for installing a modular cabin, comprising the steps of:
step S10, before the modularized residential cabin is hoisted to the ship body, the manufacturing of the modularized residential cabin is completed, and the prior-stage outfitting work of the modularized residential cabin on the ship body is completed;
step S20, hoisting the modularized residential cabin to a ship body, and installing the modularized residential cabin to a preset position of the modularized residential cabin on a lower deck of a living floor;
step S30, finishing the post-outfitting work of the modular residential cabin;
step S40, installing a corridor system, wherein the corridor system comprises a corridor surrounding wall plate and a corridor ceiling, the corridor surrounding wall plate is positioned between the modular cabin and the corridor ceiling, the top of the modular cabin is connected with an auxiliary connecting part through a connecting part, and the auxiliary connecting part is connected with the top end of the corridor surrounding wall plate and is connected with the corridor ceiling;
the auxiliary connecting part comprises a connecting base, and the top end of the corridor surrounding wall plate is clamped in the connecting base; the connecting part comprises an expansion bracket, one end of the expansion bracket is connected with the top of the modular living cabin, and the other end of the expansion bracket is connected with the upper surface of the connecting base;
the connecting base comprises a first side wall, a second side wall and a top wall, wherein the first side wall and the second side wall are oppositely arranged, the top wall is connected between the first side wall and the second side wall, a corridor surrounding wall plate top groove is formed by the first side wall, the top wall and the second side wall in a surrounding mode, and the top end of the corridor surrounding wall plate is clamped in the corridor surrounding wall plate top groove;
the auxiliary connecting part further comprises an extension part, the extension part is connected to one end, far away from the top wall, of the first side wall, the extension part is arranged in parallel with the top wall, and the extension part is used for abutting against the lower surface of the corridor ceiling;
the telescopic frame is connected to one surface, far away from the top groove of the corridor surrounding wall plate, of the top wall of the connecting base, and comprises a screw, a fastener and a screw fixing plate, an adjusting hole is formed in the screw fixing plate, one end of the screw is connected with the top wall, the other end of the screw penetrates through the adjusting hole and is fixed to the screw fixing plate through the fastener, and one end, far away from the screw, of the screw fixing plate is pressed on the top of the modular living cabin;
the second side wall of the connecting base is provided with a guide part at one end far away from the top wall, and the guide part extends outwards in an inclined mode in the direction from one end close to the top wall to one end far away from the top wall.
2. The method of installing a modular habitation compartment of claim 1, wherein the pre-outfitting of the modular habitation compartment in step S10 comprises:
step S11, tapping a modular living cabin channel on a living floor of the ship body where the modular living cabin is to be installed, and tapping a pipeline structure through hole on the living floor;
step S12, installing pipelines of the living floor and cables of the living floor, and installing cabin insulation layers of the living floor and the marine wind blocking barriers;
step S13, installing a base and a water-blocking flat iron, wherein the base comprises a modular cabin base and a corridor surrounding wall plate base plate;
and S14, avoiding the maintenance area in the water-blocking flat iron, and paving the basic deck dressing on the lower deck of the living floor.
3. The method of installing a modular cabin of claim 2, comprising in step S20 installing the modular cabin to the modular cabin base with which the predetermined position of the modular cabin is to be located.
4. The method of installing a modular habitable cabin of claim 2, comprising installing the hallway wall panel to the hallway wall panel mat by positioning the predetermined position of the hallway wall panel in step S40.
5. The method of installing a modular habitation compartment of claim 2, wherein the post-outfitting work of the modular habitation compartment in step S30 comprises:
connecting pipelines of the modular living cabins with pipelines of the living floors, and connecting a general junction box of the modular living cabins with cables of the living floors;
marking the position of a cabin window hole to be formed on an enclosing wall plate of the modular living cabin, wherein the position of the cabin window hole corresponds to the position of a ship body window hole formed on a ship body, detaching the marked enclosing wall plate from a frame of the modular living cabin, forming the cabin window hole on the enclosing wall plate, installing the enclosing wall plate back into the frame, and installing a window scoop and a curtain box.
6. The method of installing a modular cabin of claim 5 wherein the frame of the modular cabin includes opposing top and bottom profiles, each opposing side of the top and bottom profiles having perimeter wall panel installation slots;
the top section bar and the bottom section bar are enclosed by a plurality of frames which are connected end to end, and each frame comprises a plurality of integrated frames and a detachable frame;
the integrated frame comprises an inner side wall, an outer side wall and a connecting wall, wherein the inner side wall and the outer side wall are arranged oppositely, and the connecting wall is fixedly connected between the inner side wall and the outer side wall;
the detachable frame comprises a frame base and a detaching part detachably connected with the frame base, and the frame base and the detaching part surround to form the enclosure wall plate mounting groove;
the integrated frame of the top section bar and the integrated frame of the bottom section bar are arranged oppositely, and the detachable frame of the top section bar and the detachable frame of the bottom section bar are arranged oppositely.
7. The method of installing a modular habitable compartment of claim 1, wherein the connecting members further comprise a shock block connected between the telescoping frame and the connecting base; the snubber block is including the first articulamentum, buffer layer and the second articulamentum of laminating in proper order.
8. The method of installing a modular habitation compartment of claim 1, wherein the corridor system further comprises a corridor enclosure base comprising third and fourth oppositely disposed side walls and a bottom wall connected between the third and fourth side walls, the third, bottom and fourth side walls surrounding a corridor enclosure floor trough formed therein, the bottom end of the corridor enclosure being snapped into the corridor enclosure floor trough, the bottom wall being connected to the lower deck of the living floor.
9. The method of installing a modular habitable compartment of claim 8, wherein the third and fourth side walls have a retaining protrusion on a side facing the bottom trough of the corridor enclosure, the retaining protrusion abutting against the corridor enclosure.
10. The method of installing a modular habitation compartment of claim 2, wherein the marine wind block comprises:
the supporting frame is of a frame structure;
the insulating material layer is arranged above the support frame in a covering mode, and is made of a flexible material or an elastic material;
the first fixing pieces penetrate through the insulating material layer and fix the insulating material layer on the support frame.
11. The method of installing a modular habitable compartment of claim 10, wherein the layer of insulating material comprises:
the vertical extension part extends outwards along the height direction of the main body, and the size and the dimension of the main body are matched with those of the support frame and are positioned right above the support frame;
the two transverse extending parts are oppositely arranged on two sides of the main body and extend outwards along the length direction of the main body.
12. The method of installing a modular habitable compartment of claim 10, wherein the marine wind block further comprises:
the rib layer is positioned between the insulating material layer and the support frame and is of a net structure;
and the second fixing piece is arranged on the insulating material layer in a penetrating manner and fixes the insulating material layer to the ribs.
CN201810942653.XA 2018-08-17 2018-08-17 Installation method of modular living cabin Active CN109159852B (en)

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