CN109138176A - A kind of prefabricated buildings and its assembly method - Google Patents

A kind of prefabricated buildings and its assembly method Download PDF

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Publication number
CN109138176A
CN109138176A CN201811185849.5A CN201811185849A CN109138176A CN 109138176 A CN109138176 A CN 109138176A CN 201811185849 A CN201811185849 A CN 201811185849A CN 109138176 A CN109138176 A CN 109138176A
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CN
China
Prior art keywords
component
hornblock
module component
face
rib
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Granted
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CN201811185849.5A
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Chinese (zh)
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CN109138176B (en
Inventor
宋杰
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Sichuan Yuanshi Green Building Engineering Co Ltd
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Sichuan Yuanshi Green Building Engineering Co Ltd
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Priority to CN201811185849.5A priority Critical patent/CN109138176B/en
Publication of CN109138176A publication Critical patent/CN109138176A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/61Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6108Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
    • E04B1/612Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
    • E04B1/6125Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
    • E04B1/6137Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface the connection made by formlocking
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02038Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Load-Bearing And Curtain Walls (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

The present invention relates to prefabricated buildings fields, specifically provide a kind of prefabricated buildings and its assembly method.When its purport is to solve traditional assembled architecture installation fee, the problems such as needing mechanical hoisting, professional needed to operate.Its main technical schemes is, mainly use hornblock component, face module component and rib module component, face module component is spliced into roof, wall and floor, roof and floor are respectively connected at the trihedral angle adjacent with two walls by hornblock component, and roof and floor are respectively connect with single wall adjacent by rib module component.The application is reduced and is controlled by way of to structural member, is reached scene and is installed for one day.Its structural member is simplified, and the bulky profound destructing of structural member progress originally is realized and reduces human cost and is not necessarily to lifting.

Description

A kind of prefabricated buildings and its assembly method
Technical field
The present invention relates to prefabricated buildings fields, specifically provide a kind of prefabricated buildings and its assembly method.
Background technique
Assembled architecture: generically understand prefabrication --- just refer to the equal component of all building elements, It is by safety, quality, efficiency, environmental protection at least there are about the construction workload of 50%--80% compared with traditional construction way Etc. the building system completed using prefabricated production method in more secure factory.
The origin of assembled architecture
China is among the process for quickly propelling " novel urbanization ", pursues city size expansion by past unilateral emphasis, The cultural connotation for changing into General Promotion city implements intensive, intelligence, green, the policy of low-carbon, improves the development in cities and towns comprehensively Quality, this proposes the industrial transformation of the building trade in China, energy-saving and emission-reduction, environmentally friendly low-carbon, quality-improving etc. higher Requirement.
It is still main using towards the traditional mode of production mode based on site operation in building construction at present.Which results in buildings Industrialization degree is low, design with construction speed is slow, construction material loss is more, construction quantity of refuse is big, building main body construction and The problems such as unstable, the building life cycle management energy consumption height of decoration quality.Under the trend of nowadays ecological environment, construction style It needs to update, assembled architecture comes into being as a kind of novel construction style.
External assembled architecture current situation
Countries in the world emphasize particularly on different fields to the developing direction of industrialized building, and state of development is also different.France is to push away in the world Earliest one of the country of row building industrialization.Then the states such as the U.S., Canada, Japan are generalized to.The production of developed country's house Industrialization, is all made of specialized system in early days, although accelerating dwelling construction speed, provides labor productivity, also expose The shortcomings that industrialized house lacks individuality.For this purpose, general body has successively actively been carried out by various countries on the basis of specialized system again System organizes specialized, socialization mass production centered on component.Tend to modularization, gradually in recent years to improve effect, reduce and make Valence is installed convenient for unskilled worker.The housing industry of Japan starts from initial stage in age 20th century 6O, is made by the exploration in more than ten years Housing industry moves to maturity, and produces the industrialized houses forms such as box house, apartment large size wallboard type house, the nineties The 25%~28% of completion house sum has been accounted for using the house that industrialized mode produces, and house is formed by industrialization mode and is led to With component, wherein 1418 base parts have obtained " excellent house components certification ".The industrialized development of residences in Japan is largely Have benefited from the development of housing industrial group.
Domestic assembled architecture current situation
China's building industrialization has been passed by nearly 60 years courses, and in Initial stages for reform and opening-up, former National Construction Committee is proposed with " three Change change " (architectural design standard, component production plant, mechanization of building operation and wall reform) be emphasis develop building work Industry, and large panel building is widelyd popularize in national big and medium-sized cities, after the nineties, dwelling construction turns to demand from supply driving Driving, so that the quality and quality to house propose higher level requirement, on the basis for summarizing and using for reference domestic and foreign experience On, China proposes " building industrialization " again, and specifies the general thought for developing housing industry and promoting housing industrialization, The nineteen ninety-five Ministry of Construction has printed and distributed the notice of " building industrialization development outline ", next year Ministry of Construction's housing industrialization promote center at It is vertical, put into effect " modernization of the housing industry pilot work outline ", " if about promoting modernization of the housing industry to improve housing quality Dry opinion ", and ratify to establish the housing industrialization experimental cities of multiple national levels, type of production base and with development of real estate The leading coalition of companies of quotient.Currently, housing industry is established as the pillar industry status in national economy, residential housing Industrialization will be the developing direction of housing industry from now on, when China's building industrialization comes into lasting, sound development new Phase.
Three kinds of forms of existing assembled architecture
Prefabricated equipment formula concrete structure: prefabricated assembled concrete structure is with prefabricated concrete component (being also PC component) For main member, through prefabrication, scene carries out assembly connection, and the structure made of bound fraction cast-in-place concrete.
Prefabricated equipment steel construction: prefabricated assembled steel building is using steel column and girder steel as main supporting member.Steel Good, insulation, sound insulation effect are good from heavy and light, wind resistance and shock resistance for structural construction, meet the policy of sustainable development.
Prefabricated equipment container formula house: the degree for building batch production is very high, and in-site installation is fast.It is general not only complete in factory At the structure division of box, and interior decoration and equipment also all install, or even can connect furniture, carpet etc. installation without exception is neat Entirely.Box lifting completion can be used after connecting pipeline.
Summary when installation fee, needs mechanical hoisting, professional is needed to operate, various assembling forms more mix.
Summary of the invention
When present invention aims at solving traditional assembled architecture installation fee, mechanical hoisting is needed, professional is needed to grasp The problems such as making.
The present invention to achieve the above object, using following technical scheme:
A kind of prefabricated buildings, including hornblock component, face module component and rib module component, face module component be spliced into roof, wall and Floor, roof and floor are respectively connected at the trihedral angle adjacent with two walls by hornblock component, roof and floor respectively with list A wall adjacent is connected by rib module component.
In above-mentioned technical proposal, the hornblock component, face module component and rib module component are connected using joinery and its construction.
In above-mentioned technical proposal, hornblock component includes common hornblock component and special angle module component, and common hornblock component is The orthogonal rectangular trihedral angle in three faces is provided with common hornblock tongue-and-groove on the side in each face of common hornblock component, general Common hornblock mortise is provided on position corresponding with common hornblock tongue-and-groove on each face of current flow angle module component.
In above-mentioned technical proposal, the special angle module component, including exterior angle module component and interior angle module component, exterior angle module component For the orthogonal rectangular trihedral angle in three faces, outer hornblock tongue-and-groove, outer hornblock are provided on the side in the one of face of exterior angle module component Component and outer hornblock tongue-and-groove corresponding position are provided with outer hornblock mortise;
Interior angle module component is two sides right angle corner, is provided with interior hornblock tongue-and-groove on the side of the interior every one side of hornblock component, inside On the lateral surface of hornblock component turning, it is provided with and the matched interior hornblock mortise of interior hornblock tongue-and-groove.
In above-mentioned technical proposal, rib module component is L-type corner structure, is provided with rib block on the adjacent even side of rib module component Tenon is provided with rib block tongue-and-groove on other adjacent two sides, rib block tenon mortise is provided on rib block tenon.
In above-mentioned technical proposal, face module component is rectangular panel structure, is provided in two adjacent sides of face module component In addition face block tenon is provided with face block tongue-and-groove in two adjacent sides.
This application provides a kind of assembly methods of above-mentioned prefabricated buildings, comprising the following steps:
It is connected using face module component by joinery and its construction, forms floor;
In floor edge, vertical direction is excessively arrived by rib module component from horizontal direction, quadrangle passes through hornblock component from water Square to excessively arrive vertical direction;
Module component splicing metope in face is continued through on rib module component, forms enclosure wall;
In enclosure wall edge, through rib module component from vertical velocity to horizontal direction, optional three angles simultaneously pass through hornblock component From vertical velocity to horizontal direction;
It is connected using face module component by joinery and its construction, forms roof;
The angle that the last one roof and enclosure wall are formed is encapsulated finally by a special angle module component.
The invention adopts the above technical scheme has the advantages that
One, it is reduced and is controlled by way of to structural member, reached scene and be installed for one day.
Two, structural member is simplified, will originally bulky structural member carry out profound destructing realize reduce human cost and Without lifting.
Three, do not have to professional, by effectively simplifying the connection type between component ordinary people can also install.
Four, diversification is allocated to selects with a greater variety of collocation, and customer is allowed to be freely combined.
Detailed description of the invention
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is each component assembling schematic diagram of the invention;
Fig. 3,4 are rib module component schematic diagram of the present invention;
Fig. 5,6,7,8,9,10 are hornblock component schematic diagram of the present invention;
Figure 11,12,13 are module component schematic diagram in face of the present invention.
1- rib module component, 1-1- rib block tenon, 1-2- rib block tenon mortise, 1-3- rib block tongue-and-groove, 1-4- rib block tongue-and-groove tenon Eye;
The common hornblock component of 2-, the common hornblock tongue-and-groove of 2-1-, the common hornblock mortise of 2-2-;
Special angle module component: the exterior angle 2A- module component, the outer hornblock mortise of 2A-1-, the outer hornblock tongue-and-groove of 2A-2-, 2B- interior angle module component, Hornblock mortise in 2A-B-, hornblock mortise in 2B-1-, hornblock tongue-and-groove in 2B-2-;
The face 3- module component, the face 3-1- block tenon, the face 3-2- block tenon mortise, the face 3-3- block tongue-and-groove mortise, the face 3-4- block tongue-and-groove;
4- threading.
Specific embodiment
First it is worth noting that, the technical solution of the present patent application is a kind of prefabricated buildings and its assembly method, it is Conveniently it will be appreciated by those skilled in the art that the application will carry out the explanation of specific embodiment with the angle of entire scheme.
The present application design is to be based on needing component prefabricated traditional assembled architecture, and precast segment is mostly mixed mud Or the problems such as steel construction, when installation need special hanging device to carry out installation operation, and the set-up time is long, and human cost is high, it mentions Go out using component progress assembly is simplified, hanging device is not necessarily in assembling process, so that the liberation of building time is brought, it can Fast and flexible build, and the proposition of the application creativeness is by the three main bodies component of building, as hornblock component, face block structure Part, rib module component.The beam column construction mode for breaking traditional architecture, opens up novel building thinking.
Hornblock component: hornblock component is each apex angle component of building, connecting edge block, each building 8 hornblock components of total, Wherein common hornblock component 7, special angle module component 1, special angle module component is the last assembled component of building, removable to be divided into Exterior angle module component and interior angle module component two parts, to meet last package requirements.
Face module component: it the metope structure for needing to lift originally, carries out industrialized resolution process and forms basic building list Member, so that weight greatly reduces erection method and succinctly consolidates.Installation manually can be completed, can according to actual use demand can group Dress up various product.
Rib module component: rib module component plays the role of joint angle module component and face module component, passes through tongue-and-groove and tenon Ordered arrangement forms effectively succinct erection method, and the integration production of factory is so that structural stability is substantially improved.Rib block Component totally 6 splicing edges, wherein three sides are tenon, three sides are that tongue-and-groove is adjacent edge, each each 2 mortises of splicing edge.
Splice principle
Product passes through the splicing of tenon and the fourth of the twelve Earthly Branches, constitutes our foundation connection, uses concave and convex part phase on as two components In conjunction with connection type, and the position that recess portion is combined with recess portion is closely coupled by two components using threading, then passes through mortise Reinforcing bolt ensures the fastness of entire connecting structure.
Hornblock component connecting edge module component because 6 splicing edges of hornblock component be it is recessed, be connected ten with rib module component It is convenient to divide.If splicing position connects to be concavo-concave, two components are connected using threading.
Special hornblock is that last block of whole building assembly is in imminent danger, spy will be general to realize fitting together perfectly for building Current flow angle module component is split as two parts again, and first part completes the mortise and tenon of four splicing edges, and second part is first loaded onto Threading, then the mortise and tenon of two other splicing edge is completed, the mortise and tenon for completing six splicing edges is split in this way, is finally used and is reinforced bolt, Complete integral assembling.
Rib block is to connect hornblock and the component of face block to have 6 splicing edges, is connected by Tenon structural texture, by hornblock 6 splicing edge switchings are 4 splicing edges of face block, interconnect between the block of face, form large area metope.
Door and window be finished product installation, reserved location when passing through load module, due to component is standard 600mmX600mm can To meet a variety of demand door and window sizes.And door and window pattern various can select.
Embodiment 1
A kind of prefabricated buildings, including hornblock component, face module component and rib module component, face module component be spliced into roof, wall and Floor, roof and floor are respectively connected at the trihedral angle adjacent with two walls by hornblock component, roof and floor respectively with list A wall adjacent is connected by rib module component.The hornblock component, face module component and rib module component are connected using joinery and its construction.
Hornblock component includes common hornblock component and special angle module component, and common hornblock component is that three faces are orthogonal straight Trihedral angle, is provided with common hornblock tongue-and-groove on the side in each face of common hornblock component, common hornblock component it is each Common hornblock mortise is provided on position corresponding with common hornblock tongue-and-groove on a face.The special angle module component, including exterior angle Module component and interior angle module component, exterior angle module component are the orthogonal rectangular trihedral angle in three faces, the one of face of exterior angle module component Outer hornblock tongue-and-groove is provided on side, exterior angle module component and outer hornblock tongue-and-groove corresponding position are provided with outer hornblock mortise;Interior hornblock Component is two sides right angle corner, is provided with interior hornblock tongue-and-groove on the side of the interior every one side of hornblock component, turns in interior hornblock component On the lateral surface of angle, it is provided with and the matched interior hornblock mortise of interior hornblock tongue-and-groove.It is worth noting that hornblock provided by the present application is Straight triangular facet structure, those skilled in the art should can learn under the technical inspiration of the application, can also be used rounding angie type or The equivalent constructions of other structure acquaintances similar to the application hornblock function of person.
Rib module component is L-type corner structure, rib block tenon is provided on the adjacent even side of rib module component, in addition adjacent It is provided with rib block tongue-and-groove on two sides, rib block tenon mortise is provided on rib block tenon.
Face module component is rectangular panel structure, and face block tenon is provided in two adjacent sides of face module component, in addition two Face block tongue-and-groove is provided in adjacent side.
This application provides a kind of assembly methods of above-mentioned prefabricated buildings, comprising the following steps:
It is connected using face module component by joinery and its construction, forms floor;
In floor edge, vertical direction is excessively arrived by rib module component from horizontal direction, quadrangle passes through hornblock component from water Square to excessively arrive vertical direction;
Module component splicing metope in face is continued through on rib module component, forms enclosure wall;
In enclosure wall edge, through rib module component from vertical velocity to horizontal direction, optional three angles simultaneously pass through hornblock component From vertical velocity to horizontal direction;
It is connected using face module component by joinery and its construction, forms roof;
The angle that the last one roof and enclosure wall are formed is encapsulated finally by a special angle module component.

Claims (7)

1. a kind of prefabricated buildings, it is characterised in that: including hornblock component, face module component (3) and rib module component (1), face block structure Part (3) is spliced into roof, wall and floor, and roof and floor are respectively connected at the trihedral angle adjacent with two walls by hornblock component It connects, roof and floor are respectively connect with single wall adjacent by rib module component (1).
2. a kind of prefabricated buildings according to claim 1, it is characterised in that: it is characterized in that, the hornblock component, face Module component (3) is connected with rib module component (1) using joinery and its construction.
3. a kind of prefabricated buildings according to claim 2, it is characterised in that: hornblock component includes common hornblock component (2) and special angle module component, common hornblock component (2) is the orthogonal rectangular trihedral angle in three faces, common hornblock component (2) it is every Be provided with common hornblock tongue-and-groove (2-1) on the side in one face, on each face of common hornblock component (2) with common hornblock Common hornblock mortise (2-2) is provided on the corresponding position of tongue-and-groove (2-1).
4. a kind of prefabricated buildings according to claim 3, it is characterised in that: the special angle module component, including exterior angle Module component (2A) and interior angle module component (2B), exterior angle module component (2A) are the orthogonal rectangular trihedral angle in three faces, exterior angle module component Outer hornblock tongue-and-groove (2A-1) is provided on the side in the one of face (2A), exterior angle module component is corresponding with outer hornblock tongue-and-groove (2A-2) Position is provided with outer hornblock mortise (2A-1);
Interior angle module component (2B) is two sides right angle corner, and interior hornblock tenon is provided on the side of the every one side of interior hornblock component (2B) Slot (2B-2) is provided with and the matched interior hornblock mortise of interior hornblock tongue-and-groove (2B-2) on the lateral surface of interior hornblock component turning (2B-1)。
5. a kind of prefabricated buildings according to claim 1, it is characterised in that: rib module component (1) is L-type corner structure, It is provided with rib block tenon (1-1) on the adjacent even side of rib module component (1), is provided with rib block tongue-and-groove on other adjacent two sides (1-3) is provided with rib block tenon mortise (1-2) on rib block tenon (1-1).
6. a kind of prefabricated buildings according to claim 1, it is characterised in that: face module component (3) is rectangular panel structure, It is provided with face block tenon (3-1) in two adjacent sides of face module component, face block tongue-and-groove (3- is in addition provided in two adjacent sides 4).
7. a kind of a kind of assembly method of prefabricated buildings described in claim 1, it is characterised in that: the following steps are included:
It is connected using face module component by joinery and its construction, forms floor;
In floor edge, vertical direction is excessively arrived by rib module component from horizontal direction, quadrangle passes through hornblock component from water Square to excessively arrive vertical direction;
Module component splicing metope in face is continued through on rib module component, forms enclosure wall;
In enclosure wall edge, through rib module component from vertical velocity to horizontal direction, optional three angles simultaneously pass through hornblock component From vertical velocity to horizontal direction;
It is connected using face module component by joinery and its construction, forms roof;
The angle that the last one roof and enclosure wall are formed is encapsulated finally by a special angle module component.
CN201811185849.5A 2018-10-11 2018-10-11 Prefabricated house and assembling method thereof Active CN109138176B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106759853A (en) * 2017-03-29 2017-05-31 河北建筑工程学院 A kind of the assembled box structure system and its construction method of structural thermal insulation integration
CN111719701A (en) * 2020-06-14 2020-09-29 胡令江 Wall detachable assembled building
CN112523454A (en) * 2020-11-26 2021-03-19 东莞格美智宅建筑装饰有限公司 House building method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106894503A (en) * 2017-04-18 2017-06-27 成都福仕特科技有限责任公司 A kind of prefabricated buildings
CN207633521U (en) * 2017-11-07 2018-07-20 北京欧尼克新型材料有限公司 Frameless fast-assembling movable dwellings
CN207944563U (en) * 2017-12-28 2018-10-09 佛山市亚凯钢构材料有限公司 A kind of connecting angle pieces of packaging board house

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106894503A (en) * 2017-04-18 2017-06-27 成都福仕特科技有限责任公司 A kind of prefabricated buildings
CN207633521U (en) * 2017-11-07 2018-07-20 北京欧尼克新型材料有限公司 Frameless fast-assembling movable dwellings
CN207944563U (en) * 2017-12-28 2018-10-09 佛山市亚凯钢构材料有限公司 A kind of connecting angle pieces of packaging board house

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106759853A (en) * 2017-03-29 2017-05-31 河北建筑工程学院 A kind of the assembled box structure system and its construction method of structural thermal insulation integration
CN106759853B (en) * 2017-03-29 2022-12-13 河北建筑工程学院 Structure and heat preservation integrated assembly type box-type structure system and construction method thereof
CN111719701A (en) * 2020-06-14 2020-09-29 胡令江 Wall detachable assembled building
CN112523454A (en) * 2020-11-26 2021-03-19 东莞格美智宅建筑装饰有限公司 House building method

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