CN109119597B - Automatic coated plate counting and arranging method based on power type lead-acid storage battery coated plate collecting device - Google Patents
Automatic coated plate counting and arranging method based on power type lead-acid storage battery coated plate collecting device Download PDFInfo
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- CN109119597B CN109119597B CN201811027766.3A CN201811027766A CN109119597B CN 109119597 B CN109119597 B CN 109119597B CN 201811027766 A CN201811027766 A CN 201811027766A CN 109119597 B CN109119597 B CN 109119597B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
- H01M4/20—Processes of manufacture of pasted electrodes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses a coated plate automatic counting and arranging method based on a power type lead-acid storage battery coated plate collecting device, which comprises the following steps: the coated plate enters a sheet feeding mechanism after passing through a surface drying kiln, and a first motor drives a first transverse transmission chain and a second transverse transmission chain to rotate; the coated board enters the square groove through the sheet feeding mechanism, and the horizontal conveying is changed into the vertical conveying; counting through the optical fiber sensor, the photoelectric switch and the counter, when the coating plates pass through the optical fiber sensor and the photoelectric switch, the photoelectric switch cannot receive light, the photoelectric switch is closed, the value N of the counter is increased by 1, and when N is equal to N, the N coating plates are conveyed to the flattening device for flattening; and the N flattened coated plates are placed on a trolley tidying and take-up mechanism by an operator. The invention has the following beneficial effects: the labor cost is reduced, the working efficiency is improved, and the error of manual statistics of the number of the coated plates is reduced; saves energy and improves the production safety.
Description
Technical Field
The invention relates to the technical field of coated plate collection of storage batteries, in particular to a power type lead-acid storage battery coated plate collecting device which can save labor cost, save energy, improve working safety, improve working efficiency and reduce coated plate statistical errors.
Background
In the prior production process flow for coating and collecting the sheets of the power type lead-acid storage battery, the polar plates passing through the coating machine enter a polar plate collecting station after surface drying, and the prior process adopts full manual operation. The operation flow comprises the following steps: counting 2 operators and counting the number of the polar plates; 1 operator carries out quality inspection-picking and rejecting unqualified polar plates; 1 operator carries out paste scraping and finishing on the polar plate; 1 operator carries out plate stacking and racking, and 5 operators are needed in total; when operating personnel does not take away the polar plate chip in time, can not automatic alarm and stop device work, have the potential safety hazard, simultaneously, use 5 workman, the human cost is higher to it can have certain error to carry out artifical several to influence work efficiency.
Disclosure of Invention
The invention provides a power type lead-acid storage battery plate coating and collecting device which can save labor cost, save energy, improve working safety, improve working efficiency and reduce plate coating statistical errors, and aims to overcome the defects that potential safety hazards exist, labor cost is high, certain errors can exist in manual plate counting, and working efficiency is influenced in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a coated plate automatic counting and arranging method based on a power type lead-acid storage battery coated plate collecting device comprises a rack, a plate feeding mechanism, an arranging and counting mechanism, a trolley arranging and plate collecting mechanism, a second timer, a third timer and an alarm circuit, wherein the plate feeding mechanism, the arranging and counting mechanism, the trolley arranging and plate collecting mechanism, the second timer, the third timer and the alarm circuit are arranged on the rack; the sorting and counting mechanism comprises a first transverse transmission chain and a second transverse transmission chain which are oppositely arranged, a square groove is arranged below the input ends of the first transverse transmission chain and the second transverse transmission chain, and the output ends of the first transverse transmission chain and the second transverse transmission chain are provided with a leveling device, a limiting sensor, a first motor and a first timer; the square groove is provided with an optical fiber sensor, a counter and a photoelectric switch; the optical fiber sensor and the photoelectric switch are oppositely arranged, the first transverse transmission chain and the second transverse transmission chain are both connected with the first motor, and the counter is electrically connected with the photoelectric switch; the method comprises the following steps:
(1-1) setting the number of each group of coating plates to be N, setting the initial value N of a counter to be 0, setting the length of a sheet feeding mechanism to be L, and setting the conveying speed of the sheet feeding mechanism to be v;
(1-2) the coated board enters the sheet feeding mechanism after passing through the surface drying kiln, meanwhile, a first timer starts to time, the timing time is t, and when t is equal to L, the first motor drives the first transverse transmission chain and the second transverse transmission chain
v
Rotating;
(1-3) the coated board enters a square groove through a sheet feeding mechanism, and horizontal conveying is changed into vertical conveying;
(1-4) counting through the optical fiber sensor, the photoelectric switch and the counter, wherein when the coated plates pass through the optical fiber sensor and the photoelectric switch, the photoelectric switch cannot receive light, the photoelectric switch is closed, the value N of the counter is increased by 1, and when N is equal to N, the N coated plates are conveyed to a flattening device for flattening;
and (1-5) placing the N flattened coated plates into a trolley tidying and collecting mechanism by an operator.
The coated plates pass through the surface drying kiln and then enter the plate feeding mechanism, the coated plates are conveyed to the arranging and counting mechanism by the plate feeding mechanism, the arranging and counting mechanism carries out quantity statistics through the optical fiber sensor, the counter and the photoelectric switch, when the number of the coated plates reaches a set numerical value, the coated plates are conveyed to the flattening device through the first motor, and the coated plates are arranged neatly and flatly by the flattening device and then are placed on the trolley arranging and plate collecting mechanism by an operator.
Preferably, the automatic alarm device further comprises a second timer, a third timer and an alarm circuit which are arranged on the rack; also comprises the following steps:
(2-1) setting the maximum time delta t for closing the photoelectric switch and the maximum time delta t1 for working the alarm circuit;
(2-2) when the photoelectric switch is closed, the second timer starts to time, the timing duration is t1, if t1 is greater than delta t, the first motor stops working, meanwhile, the alarm circuit starts to work, the third timer starts to time, the timing duration is t2, and an operator is reminded to timely place the N flattened coating plates on a trolley arrangement and sheet collecting mechanism;
(2-3) if t2> Δ t1, the sheet feeding mechanism stops working.
Preferably, the sheet feeding mechanism comprises a connecting roller, a second motor and a conveying belt; the connecting roller and the second motor are both connected with the conveying belt.
Preferably, the leveling device comprises a first leveling block and a second leveling block which are oppositely arranged, a first air cylinder connected with the first leveling block, a second air cylinder connected with the second leveling block, a fifth motor connected with the first air cylinder and a sixth motor connected with the second air cylinder.
Preferably, the photoelectric switch and the counter are both positioned on the outer side of the first transverse transmission chain, and the optical fiber sensor is positioned on the outer side of the second transverse transmission chain.
Preferably, the first leveling block, the first cylinder and the fifth motor are located at the outer side of the first transverse transmission chain, and the second leveling block, the second cylinder and the sixth motor are located at the outer side of the second transverse transmission chain.
Preferably, the trolley tidying and take-up mechanism comprises a trolley, and a third motor and a fourth motor which are connected with the trolley.
Therefore, the invention has the following beneficial effects: the sorting and counting mechanism carries out quantity statistics through the optical fiber sensor, the counter and the photoelectric switch, reduces the labor cost, improves the sheet collecting efficiency of the coated sheets, and reduces the error of manually counting the number of the coated sheets; through the cooperation work of first timer, second timer, third timer and warning circuit, practiced thrift the energy, improved production security.
Drawings
FIG. 1 is a flow chart of the present invention;
fig. 2 is a schematic diagram of an embodiment of the present invention.
In the figure: the automatic sheet feeding and collecting device comprises a rack 1, a sheet feeding mechanism 2, a sorting and counting mechanism 3, a trolley sorting and sheet collecting mechanism 4, a connecting roller 21, a second motor 22, a conveying belt 23, a second transverse conveying chain 31, a first motor 32, a trolley 41, a third motor 42 and a fourth motor 43.
Detailed Description
The invention is further described in the following detailed description with reference to the drawings in which:
the embodiment shown in fig. 1 and 2 is an automatic coated plate counting and sorting method based on a power type lead-acid storage battery coated plate collecting device, and as shown in fig. 2, the method comprises a rack 1, a plate feeding mechanism 2, a sorting and counting mechanism 3 and a trolley sorting and plate collecting mechanism 4, wherein the plate feeding mechanism 2, the sorting and counting mechanism 3 and the trolley sorting and plate collecting mechanism 4 are arranged on the rack; the sorting and counting mechanism comprises a first transverse transmission chain and a second transverse transmission chain 31 which are oppositely arranged, a square groove is arranged below the input ends of the first transverse transmission chain and the second transverse transmission chain, and the output ends of the first transverse transmission chain and the second transverse transmission chain are provided with a leveling device, a limiting sensor, a first motor 32 and a first timer; the square groove is provided with an optical fiber sensor, a counter and a photoelectric switch; the optical fiber sensor and the photoelectric switch are oppositely arranged, the first transverse transmission chain and the second transverse transmission chain are both connected with the first motor, and the counter is electrically connected with the photoelectric switch; the photoelectric switch and the counter are positioned on the outer side of the first transverse transmission chain, and the optical fiber sensor is positioned on the outer side of the second transverse transmission chain; as shown in fig. 1, the method comprises the following steps:
step 100, setting relevant parameters
Step 101, setting the number of each group of coating plates as N, setting the initial value N of a counter as 0, setting the length of a sheet feeding mechanism as L, setting the conveying speed of the sheet feeding mechanism as v, setting the maximum time delta t of closing a photoelectric switch and the maximum time delta t1 of working of an alarm circuit;
200, conveying the coated plates from the sheet conveying mechanism to the arranging and counting mechanism to be vertical conveying
Step 201, the coated board enters a sheet feeding mechanism after passing through a surface drying kiln, meanwhile, a first timer starts to time, the time is t, and when t is equal to L, a first motor drives a first transverse transmission chain and a second transverse transmission chain
v
Rotating;
step 202, enabling the coated board to enter a square groove through a piece feeding mechanism, and changing horizontal conveying into vertical conveying;
step 300, counting and arranging the coated sheets by the arranging and counting mechanism, and placing the arranged coated sheets to a trolley arranging and sheet collecting mechanism
Step 301, counting is performed through an optical fiber sensor, a photoelectric switch and a counter, when a coating plate passes through the optical fiber sensor and the photoelectric switch, the photoelectric switch cannot receive light, the photoelectric switch is closed, meanwhile, a second timer starts to time, the time duration is t1, if t1 is greater than delta t, the first motor stops working, meanwhile, an alarm circuit starts to work, a third timer starts to time, the time duration is t2, an operator is reminded to timely place N coated plates after leveling on a trolley arrangement sheet receiving mechanism, and if t2 is greater than delta t1, the sheet feeding mechanism stops working;
if t1 is less than or equal to Δ t, the value N of the counter is increased by 1, and when N is equal to N, the N coated sheets are sent to a flattening device for flattening;
and step 302, placing the N flattened coated plates to a trolley tidying and take-up mechanism by an operator.
As shown in fig. 2, the sheet feeding mechanism includes a connecting roller 21, a second motor 22, and a conveying belt 23; the connecting roller and the second motor are both connected with the conveying belt; the leveling device comprises a first leveling block and a second leveling block which are oppositely arranged, a first air cylinder connected with the first leveling block, a second air cylinder connected with the second leveling block, a fifth motor connected with the first air cylinder and a sixth motor connected with the second air cylinder; the first leveling block, the first air cylinder and the fifth motor are all positioned on the outer side of the first transverse transmission chain, and the second leveling block, the second air cylinder and the sixth motor are all positioned on the outer side of the second transverse transmission chain; the trolley tidying and take-up mechanism comprises a trolley 41, a third motor 42 and a fourth motor 43 which are connected with the trolley.
It should be understood that this example is for illustrative purposes only and is not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Claims (6)
1. A coated sheet automatic counting and sorting method based on a power type lead-acid storage battery coated sheet collecting device is characterized by comprising a rack (1), a sheet feeding mechanism (2), a sorting and counting mechanism (3), a trolley sorting and sheet collecting mechanism (4), a second timer, a third timer and an alarm circuit, wherein the sheet feeding mechanism, the sorting and counting mechanism, the trolley sorting and sheet collecting mechanism, the second timer, the third timer and the alarm circuit are arranged on the rack; the sorting and counting mechanism comprises a first transverse transmission chain and a second transverse transmission chain (31) which are oppositely arranged, a square groove is arranged below the input ends of the first transverse transmission chain and the second transverse transmission chain, and the output ends of the first transverse transmission chain and the second transverse transmission chain are provided with a leveling device, a limiting sensor, a first motor (32) and a first timer; the square groove is provided with an optical fiber sensor, a counter and a photoelectric switch; the optical fiber sensor and the photoelectric switch are oppositely arranged, the first transverse transmission chain and the second transverse transmission chain are both connected with the first motor, and the counter is electrically connected with the photoelectric switch; the method comprises the following steps:
(1-1) setting the number of each group of coating plates to be N, setting the initial value N =0 of a counter, setting the length of a sheet feeding mechanism to be L, and setting the conveying speed of the sheet feeding mechanism to be v; setting the maximum time delta t of the closing of the photoelectric switch and the maximum time delta t1 of the working of the alarm circuit;
(1-2) coating plate warpAfter passing through the surface drying kiln, the sheet enters a sheet feeding mechanism, and simultaneously, a first timer starts to time for t when
When the first motor drives the first transverse transmission chain and the second transverse transmission chain to rotate;
(1-3) the coated board enters a square groove through a sheet feeding mechanism, and horizontal conveying is changed into vertical conveying;
(1-4) counting through the optical fiber sensor, the photoelectric switch and the counter, when the coating plate passes through the optical fiber sensor and the photoelectric switch, the photoelectric switch cannot receive light, the photoelectric switch is closed, meanwhile, the second timer starts to time, the timing duration is t1, if t1 is greater than delta t, the first motor stops working, the alarm circuit starts to work, the third timer starts to time, the timing duration is t2, an operator is reminded to timely place N coating plates after leveling on the trolley arrangement sheet collecting mechanism, and if t2 is greater than delta t1, the sheet feeding mechanism stops working;
if t1 is less than or equal to Δ t, the value N of the counter is increased by 1, and when N = N, N coated sheets are sent to a flattening device for flattening;
and (1-5) placing the N flattened coated plates into a trolley tidying and collecting mechanism by an operator.
2. The automatic plate coating counting and arranging method based on the plate coating and collecting device of the power type lead-acid storage battery according to claim 1, characterized in that the plate feeding mechanism comprises a connecting roller (21), a second motor (22) and a conveying belt (23); the connecting roller and the second motor are both connected with the conveying belt.
3. The automatic plate counting and arranging method based on the plate coating and collecting device of the power type lead-acid storage battery according to claim 1, characterized in that the leveling device comprises a first leveling block and a second leveling block which are oppositely arranged, a first air cylinder connected with the first leveling block, a second air cylinder connected with the second leveling block, a fifth motor connected with the first air cylinder and a sixth motor connected with the second air cylinder.
4. The automatic plate coating counting and sorting method based on the plate coating and collecting device of the power type lead-acid storage battery according to claim 1, wherein the photoelectric switch and the counter are both positioned on the outer side of the first transverse transmission chain, and the optical fiber sensor is positioned on the outer side of the second transverse transmission chain.
5. The automatic plate coating statistics and arrangement method based on the power type lead-acid storage battery plate coating and collecting device is characterized in that the first leveling block, the first air cylinder and the fifth motor are all located on the outer side of the first transverse transmission chain, and the second leveling block, the second air cylinder and the sixth motor are all located on the outer side of the second transverse transmission chain.
6. The automatic coated plate counting and sorting method based on the power type lead-acid storage battery coated plate collecting device according to the claim 1, 2, 3, 4 or 5, characterized in that the trolley sorting and collecting mechanism comprises a trolley (41), a third motor (42) and a fourth motor (43) which are connected with the trolley.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811027766.3A CN109119597B (en) | 2018-09-04 | 2018-09-04 | Automatic coated plate counting and arranging method based on power type lead-acid storage battery coated plate collecting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811027766.3A CN109119597B (en) | 2018-09-04 | 2018-09-04 | Automatic coated plate counting and arranging method based on power type lead-acid storage battery coated plate collecting device |
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| Publication Number | Publication Date |
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| CN109119597A CN109119597A (en) | 2019-01-01 |
| CN109119597B true CN109119597B (en) | 2021-05-18 |
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| CN201811027766.3A Active CN109119597B (en) | 2018-09-04 | 2018-09-04 | Automatic coated plate counting and arranging method based on power type lead-acid storage battery coated plate collecting device |
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| CN113102279B (en) * | 2021-03-05 | 2022-06-17 | 浙江工业大学 | Intelligent clothes sorting system |
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| CN2606731Y (en) * | 2003-04-18 | 2004-03-17 | 范德余 | Vertical stacking machine |
| CN202743877U (en) * | 2012-07-11 | 2013-02-20 | 天能电池(芜湖)有限公司 | Grid neatening rack |
| CN206466729U (en) * | 2017-01-24 | 2017-09-05 | 广州丰江实业有限公司 | Coated plate plate collecting machine |
| CN107826783B (en) * | 2017-11-16 | 2023-12-26 | 常州嘉业智能装备科技有限公司 | Automatic polar plate collecting workbench of plate coating machine |
| CN107973130A (en) * | 2017-11-30 | 2018-05-01 | 芜湖戎征达伺服驱动技术有限公司 | Plate automatic docking device |
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Address after: 313100 Zhejiang city of Huzhou province Changxing County pheasant emerging urban industrial park Applicant after: Chaowei Power Group Co.,Ltd. Address before: 313100 Zhejiang city of Huzhou province Changxing County pheasant emerging urban industrial park Applicant before: CHAOWEI POWER Co.,Ltd. |
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