CN109112394B - A kind of quenched and tempered low yield ratio X60Q pipeline steel and preparation method - Google Patents
A kind of quenched and tempered low yield ratio X60Q pipeline steel and preparation method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及管线钢技术领域,尤其涉及一种调质态低屈强比X60Q管线钢及制备方法。The invention relates to the technical field of pipeline steel, in particular to a quenched and tempered low yield ratio X60Q pipeline steel and a preparation method.
背景技术Background technique
油气输送管道用管线钢通常以热机械轧制(TMCP)态交货,但在非洲、中东等一些地区,由于输送环境和介质的不同,业主也会采用部分调质态(Q+T)交货的管线钢。Pipeline steel for oil and gas pipelines is usually delivered in the thermomechanical rolled (TMCP) state, but in some regions such as Africa and the Middle East, due to the different transportation environments and media, the owner will also adopt the partially quenched and tempered state (Q+T) delivery. Cargo pipeline steel.
从市场需求来看,非洲阿尔及利亚管道一期项目需求1708吨调质态的X60Q管线钢。从阿尔及利亚管道项目用调质态X60Q管线钢的技术条件来看,业主提出了苛刻的技术要求,调质态X60Q管线钢项目对于材料的主要技术要求为:1、如何满足钢板低屈强比的性能要求,屈强比Rt0.5/Rm的最大值不超过0.85;2、钢板横向-25℃落锤剪切面积≥85%,尤其是批量生产过程中-25℃低温韧性的稳定性;3、钢板维氏硬度值HV10≤235。From the perspective of market demand, the first phase of the Algeria pipeline project in Africa requires 1,708 tons of quenched and tempered X60Q pipeline steel. Judging from the technical conditions of the quenched and tempered X60Q pipeline steel used in the Algeria pipeline project, the owner has put forward strict technical requirements. The main technical requirements for the material of the quenched and tempered X60Q pipeline steel project are: 1. How to meet the low yield ratio of the steel plate Performance requirements, the maximum yield ratio Rt0.5/Rm does not exceed 0.85; 2. The shear area of the steel plate at -25℃ in the transverse direction is ≥85%, especially the stability of low temperature toughness at -25℃ during mass production; 3 , Vickers hardness value of steel plate HV10≤235.
上述要求主要体现在低屈强比和低温韧性,难度较大,这就需要钢板合理的成分设计和热处理工艺设计。The above requirements are mainly reflected in the low yield ratio and low temperature toughness, which are difficult, which requires reasonable composition design and heat treatment process design of the steel plate.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种调质态低屈强比X60Q管线钢及制备方法,用以解决现有技术中调质态X60Q管线钢要求具有低屈强比、低温韧性稳定难度较大的技术问题。The invention provides a quenched and tempered low yield ratio X60Q pipeline steel and a preparation method, which are used to solve the technical problems in the prior art that the quenched and tempered X60Q pipeline steel requires low yield ratio and low temperature toughness stability.
为了解决上述问题,第一方面,本发明实施例提供了一种调质态低屈强比X60Q管线钢,所述管线钢的化学成分包括:C的重量百分比为0.07~0.09%,Si的重量百分比为0.20~0.30%,Mn的重量百分比为1.30~1.50%,Alt的重量百分比为0.01~0.03%,P的重量百分比为≤0.015%,S的重量百分比为≤0.005%,Nb的重量百分比为0.015~0.035%,Ti的重量百分比为0.01~0.02%,Cr的重量百分比为0.20~0.30%,N的重量百分比为≤0.008%,余量为Fe和不可避免杂质元素。In order to solve the above problems, in the first aspect, the embodiment of the present invention provides a quenched and tempered state low yield ratio X60Q pipeline steel, the chemical composition of the pipeline steel includes: the weight percentage of C is 0.07-0.09%, the weight of Si is 0.07-0.09% The percentage is 0.20~0.30%, the weight percentage of Mn is 1.30~1.50%, the weight percentage of Alt is 0.01~0.03%, the weight percentage of P is ≤0.015%, the weight percentage of S is ≤0.005%, and the weight percentage of Nb is 0.015-0.035%, Ti is 0.01-0.02% by weight, Cr is 0.20-0.30% by weight, N is ≤0.008% by weight, and the balance is Fe and inevitable impurity elements.
优选的,所述管线钢横向-25℃冲击功的平均值大于405J。Preferably, the average value of the transverse impact energy of the pipeline steel at -25°C is greater than 405J.
优选的,所述管线钢横向-25℃落锤剪切面积为95%~100%,屈强比小于等于0.80,维氏硬度HV10小于等于215。Preferably, the transverse -25°C drop weight shear area of the pipeline steel is 95% to 100%, the yield strength ratio is less than or equal to 0.80, and the Vickers hardness HV10 is less than or equal to 215.
优选的,所述管线钢轧态钢板的金相组织为细小的多边形铁素体和板条贝氏体组织。Preferably, the metallographic structure of the pipeline steel as-rolled steel sheet is a fine polygonal ferrite and a lath bainite structure.
优选的,所述管线钢调质后的金相组织为回火索氏体组织或铁素体和回火索氏体组织。Preferably, the metallographic structure of the pipeline steel after quenching and tempering is a tempered sorbite structure or a ferrite and tempered sorbite structure.
第二方面,本发明实施例提供了一种调质态低屈强比X60Q管线钢的制备方法,包括冶炼、连铸、再加热、轧制、冷却、热处理工序,所述方法包括:钢板分两阶段控轧,第一阶段开轧温度为950~1150℃,然后进行待温,待温厚度为成品钢板厚度的2~4倍,第二阶段开轧温度为860~880℃,终轧温度控制在800~820℃范围;进行加速冷却,开冷温度为730~750℃,终冷温度为200~400℃,冷却速度为25~30℃/s;对所述管线钢进行热处理。In the second aspect, an embodiment of the present invention provides a method for preparing a quenched and tempered low yield ratio X60Q pipeline steel, including the steps of smelting, continuous casting, reheating, rolling, cooling, and heat treatment. The method includes: steel plate separation Two-stage controlled rolling, the first stage rolling temperature is 950 ~ 1150 ℃, and then the waiting temperature is 2 ~ 4 times the thickness of the finished steel plate, the second stage rolling temperature is 860 ~ 880 ℃, and the final rolling temperature Control the temperature in the range of 800-820°C; perform accelerated cooling, the cooling temperature is 730-750°C, the final cooling temperature is 200-400°C, and the cooling rate is 25-30°C/s; the pipeline steel is heat-treated.
优选的,所述方法包括:对所述管线钢进行800~900℃淬火,再进行500℃~650℃回火。Preferably, the method includes: quenching the pipeline steel at 800-900°C, and then tempering at 500-650°C.
本发明实施例中的上述一个或多个技术方案,至少具有如下一种或多种技术效果:The above-mentioned one or more technical solutions in the embodiments of the present invention have at least one or more of the following technical effects:
1、在本发明实施例提供的一种调质态低屈强比X60Q管线钢,所述管线钢的化学成分包括:C的重量百分比为0.07~0.09%,Si的重量百分比为0.20~0.30%,Mn的重量百分比为1.30~1.50%,Alt的重量百分比为0.01~0.03%,P的重量百分比为≤0.015%,S的重量百分比为≤0.005%,Nb的重量百分比为0.015~0.035%,Ti的重量百分比为0.01~0.02%,Cr的重量百分比为0.20~0.30%,N的重量百分比为≤0.008%,余量为Fe和不可避免杂质元素。解决了现有技术中调质态X60Q管线钢要求具有低倔强比、低温韧性稳定性难度较大的技术问题,达到了本发明提供的调质态低屈强比X60Q管线钢综合性能良好,可适用于非洲、中东等一些地区的油气输送管道建设,具有低屈强比和低温韧性良好的技术效果。1. A quenched and tempered low yield ratio X60Q pipeline steel provided in the embodiment of the present invention, the chemical composition of the pipeline steel includes: the weight percentage of C is 0.07-0.09%, and the weight percentage of Si is 0.20-0.30% , Mn is 1.30-1.50% by weight, Alt is 0.01-0.03% by weight, P is ≤0.015% by weight, S is ≤0.005% by weight, Nb is 0.015-0.035% by weight, Ti The weight percentage of N is 0.01-0.02%, the weight percentage of Cr is 0.20-0.30%, the weight percentage of N is ≤0.008%, and the balance is Fe and inevitable impurity elements. The technical problems in the prior art that the quenched and tempered X60Q pipeline steel is required to have low stubbornness ratio and low temperature toughness stability are solved, and the comprehensive performance of the quenched and tempered low yield ratio X60Q pipeline steel provided by the invention is achieved. It is suitable for the construction of oil and gas transmission pipelines in some regions such as Africa and the Middle East, and has the technical effect of low yield ratio and good low temperature toughness.
2、本发明实施例提供的一种调质态低屈强比X60Q管线钢的制备方法,包括冶炼、连铸、再加热、轧制、冷却、热处理工序,所述方法包括:钢板分两阶段控轧,第一阶段开轧温度为950~1150℃,然后进行待温,待温厚度为成品钢板厚度的2~4倍,第二阶段开轧温度为860~880℃,终轧温度控制在800~820℃范围;进行加速冷却,开冷温度为730~750℃,终冷温度为200~400℃,冷却速度为25~30℃/s;对所述管线钢进行热处理,解决了现有技术中调质态X60Q管线钢要求多难以满足,管线钢-25℃的落锤冲击韧性和低屈强比的技术问题。达到了获得良好的双相组织,并通过组合实验得到合适的热处理工艺,使钢材具有优良的低温韧性和低屈强比,可实现工程化应用的技术效果。2. A method for preparing a quenched and tempered low yield ratio X60Q pipeline steel provided by the embodiment of the present invention includes the steps of smelting, continuous casting, reheating, rolling, cooling and heat treatment. The method includes: the steel plate is divided into two stages. Controlled rolling, in the first stage, the rolling temperature is 950-1150°C, and then the temperature is 2 to 4 times the thickness of the finished steel sheet. The second stage is 860-880°C, and the final rolling temperature is controlled at 800-820°C range; accelerated cooling is carried out, the cooling temperature is 730-750°C, the final cooling temperature is 200-400°C, and the cooling rate is 25-30°C/s; In the technology, it is difficult to meet the requirements of quenched and tempered X60Q pipeline steel, and the technical problems of the drop impact toughness and low yield ratio of pipeline steel at -25℃. A good dual-phase structure is achieved, and a suitable heat treatment process is obtained through combined experiments, so that the steel has excellent low temperature toughness and low yield ratio, which can achieve the technical effect of engineering application.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂,以下特举本发明的具体实施方式。The above description is only an overview of the technical solutions of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand , the following specific embodiments of the present invention are given.
附图说明Description of drawings
图1为本发明实施例的一种调质态低屈强比X60Q管线钢的制备方法的流程示意图;1 is a schematic flowchart of a method for preparing a quenched and tempered low yield ratio X60Q pipeline steel according to an embodiment of the present invention;
图2为本发明实施例中轧态金相组织图;Fig. 2 is the metallographic structure diagram of rolling state in the embodiment of the present invention;
图3为本发明实施例中热处理后的调质态金相组织图。FIG. 3 is a metallographic structure diagram of the quenched and tempered state after heat treatment in an embodiment of the present invention.
具体实施方式Detailed ways
本发明实施例提供了一种调质态低屈强比X60Q管线钢及制备方法,解决了现有技术中调质态X60Q管线钢要求具有低倔强比、低温韧性难度较大的技术问题。The embodiments of the present invention provide a quenched and tempered low yield ratio X60Q pipeline steel and a preparation method, which solve the technical problems in the prior art that the quenched and tempered X60Q pipeline steel requires a low stubborn ratio and low temperature toughness.
本发明实施例中的技术方法,总体思路如下:C的重量百分比为0.07~0.09%,Si的重量百分比为0.20~0.30%,Mn的重量百分比为1.30~1.50%,Alt的重量百分比为0.01~0.03%,P的重量百分比为≤0.015%,S的重量百分比为≤0.005%,Nb的重量百分比为0.015~0.035%,Ti的重量百分比为0.01~0.02%,Cr的重量百分比为0.20~0.30%,N的重量百分比为≤0.008%,余量为Fe和不可避免杂质元素。达到了本发明提供的调质态低屈强比X60Q管线钢综合性能良好,可适用于非洲、中东等一些地区的油气输送管道建设,其具有低屈强比和低温韧性良好的技术效果。The general idea of the technical method in the embodiment of the present invention is as follows: the weight percentage of C is 0.07-0.09%, the weight percentage of Si is 0.20-0.30%, the weight percentage of Mn is 1.30-1.50%, and the weight percentage of Alt is 0.01-0.01% 0.03%, the weight percentage of P is ≤0.015%, the weight percentage of S is ≤0.005%, the weight percentage of Nb is 0.015~0.035%, the weight percentage of Ti is 0.01~0.02%, and the weight percentage of Cr is 0.20~0.30% , the weight percent of N is ≤0.008%, and the balance is Fe and inevitable impurity elements. It is achieved that the quenched and tempered low yield ratio X60Q pipeline steel provided by the present invention has good comprehensive performance, is suitable for the construction of oil and gas transmission pipelines in some regions such as Africa and the Middle East, and has the technical effects of low yield ratio and good low temperature toughness.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一Example 1
本发明实施例提供一种调质态低屈强比X60Q管线钢,所述管线钢的化学成分包括:C的重量百分比为0.07~0.09%,Si的重量百分比为0.20~0.30%,Mn的重量百分比为1.30~1.50%,Alt的重量百分比为0.01~0.03%,P的重量百分比为≤0.015%,S的重量百分比为≤0.005%,Nb的重量百分比为0.015~0.035%,Ti的重量百分比为0.01~0.02%,Cr的重量百分比为0.20~0.30%,N的重量百分比为≤0.008%,余量为Fe和不可避免杂质元素。The embodiment of the present invention provides a quenched and tempered low yield ratio X60Q pipeline steel, the chemical composition of the pipeline steel includes: the weight percentage of C is 0.07-0.09%, the weight percentage of Si is 0.20-0.30%, and the weight percentage of Mn is 0.20-0.30%. The percentage is 1.30~1.50%, the weight percentage of Alt is 0.01~0.03%, the weight percentage of P is ≤0.015%, the weight percentage of S is ≤0.005%, the weight percentage of Nb is 0.015~0.035%, and the weight percentage of Ti is 0.01 to 0.02%, the weight percentage of Cr is 0.20 to 0.30%, the weight percentage of N is ≤0.008%, and the balance is Fe and inevitable impurity elements.
具体而言,本实施例中所述管线钢的化学成分包括:C的重量百分比为0.07~0.09%,C是钢中最经济的强化元素之一,如果C含量太高不能确保所希望的延伸率值,钢的冷成形性、低温韧性与焊接性能也降低,如果碳含量太低,影响基体耐磨性能,因而低含C量保证其低温韧性;Mn的重量百分比为1.30~1.50%,Mn是固溶强化元素,Mn含量过高时会形成严重的带状组织,降低横向延伸率,影响冷成形性,因此,综合考虑材料强韧性,Mn的重量比设计为1.30~1.50%;Alt的重量百分比为0.01~0.03%,Alt是在炼钢时发挥脱氧剂的作用,脱氧不净将导致材料的冷成形性能下降,但Alt含量过高会导致钢中AlN类夹杂物过多,降低材料的延伸率,综合所述管线钢的要求,将Alt的重量百分比设定为0.01~0.03%;P的重量百分比为≤0.015%,S的重量百分比为≤0.005%,钢中杂质元素越低越好,为了获得良好的低温韧性,本发明实施例进行大量试验,发现杂质元素控制在P:≤0.015%,S:≤0.005%,对产品的低温韧性有益;Nb的重量百分比为0.015~0.035%,Ti的重量百分比为0.01~0.02%,Nb和Ti元素在本发明中的主要作用是析出强化,提高材料的强度性能。本发明通过大量试验证明,Nb含量控制在0.015~0.035%范围内,Ti含量控制在0.01~0.020%范围,可以达到较好的析出强化效果,获得良好的综合性能;Cr的重量百分比为0.20~0.30%,Cr元素对提高管线钢的抗拉强度是有效的,可显著降低材料的屈强比。大量试验证明,Cr含量控制在0.20~0.30%范围内,产品屈强比可显著降低;N的重量百分比为≤0.008%,余量为Fe和不可避免杂质元素。解决了管线钢-25℃的落锤冲击韧性和低屈强比问题,达到了本发明提供的调质态低屈强比X60Q管线钢综合性能良好,可适用于非洲、中东等一些地区的油气输送管道建设,其具有低屈强比和低温韧性稳定的技术效果。Specifically, the chemical composition of the pipeline steel in this embodiment includes: the weight percent of C is 0.07-0.09%, C is one of the most economical strengthening elements in steel, if the C content is too high, the desired extension cannot be guaranteed If the carbon content is too low, it will affect the wear resistance of the matrix, so the low C content ensures its low temperature toughness; the weight percentage of Mn is 1.30-1.50%, Mn It is a solid solution strengthening element. When the Mn content is too high, a serious band-like structure will be formed, which will reduce the lateral elongation and affect the cold formability. Therefore, considering the strength and toughness of the material, the weight ratio of Mn is designed to be 1.30-1.50%; The weight percentage is 0.01 to 0.03%. Alt acts as a deoxidizer during steelmaking. Improper deoxidation will lead to a decrease in the cold forming properties of the material. However, if the Alt content is too high, it will lead to too many AlN inclusions in the steel, reducing the material According to the requirements of the pipeline steel, the weight percentage of Alt is set to 0.01-0.03%; the weight percentage of P is ≤0.015%, and the weight percentage of S is ≤0.005%. The lower the impurity elements in the steel, the higher the Well, in order to obtain good low temperature toughness, a large number of tests are carried out in the embodiment of the present invention, and it is found that the impurity elements are controlled at P: ≤ 0.015%, S: ≤ 0.005%, which is beneficial to the low temperature toughness of the product; the weight percentage of Nb is 0.015-0.035% , the weight percentage of Ti is 0.01-0.02%, and the main functions of Nb and Ti elements in the present invention are precipitation strengthening and improving the strength properties of the material. Through a large number of experiments, the present invention proves that the Nb content is controlled in the range of 0.015-0.035%, and the Ti content is controlled in the range of 0.01-0.020%, which can achieve better precipitation strengthening effect and obtain good comprehensive performance; the weight percentage of Cr is 0.20-0.20% 0.30%, Cr element is effective to improve the tensile strength of pipeline steel, which can significantly reduce the yield ratio of the material. A large number of tests have proved that the yield ratio of the product can be significantly reduced when the Cr content is controlled within the range of 0.20-0.30%; the weight percentage of N is ≤0.008%, and the balance is Fe and inevitable impurity elements. The problem of drop impact toughness and low yield strength ratio of pipeline steel at -25°C is solved, and the quenched and tempered low yield strength ratio X60Q pipeline steel provided by the present invention has good comprehensive performance and can be applied to oil and gas in some regions such as Africa and the Middle East. Construction of transmission pipeline, which has the technical effect of low yield ratio and low temperature toughness stability.
进一步的,所述管线钢横向-25℃冲击功的平均值大于405J。Further, the average value of the impact energy in the transverse direction of the pipeline steel at -25°C is greater than 405J.
进一步的,所述管线钢横向-25℃落锤剪切面积为95%~100%,屈强比小于等于0.80,维氏硬度HV10小于等于215。Further, the transverse -25°C drop weight shear area of the pipeline steel is 95% to 100%, the yield strength ratio is less than or equal to 0.80, and the Vickers hardness HV10 is less than or equal to 215.
进一步的,所述管线钢轧态钢板的金相组织为细小的多边形铁素体和板条贝氏体组织。Further, the metallographic structure of the as-rolled steel sheet of the pipeline steel is a fine polygonal ferrite and a lath bainite structure.
进一步的,所述管线钢调质后的金相组织为回火索氏体组织或铁素体和回火索氏体组织。Further, the metallographic structure of the pipeline steel after quenching and tempering is a tempered sorbite structure or a ferrite and tempered sorbite structure.
具体而言,所述调质态低屈强比X60Q管线钢可以获得良好的双相组织,所述管线钢轧态钢板的金相组织为细小的多边形铁素体和板条贝氏体组织,双相组织可降低屈强比。调质态金相组织对产品力学性能至关重要,本发明调质态金相组织形态、组成和尺寸直接决定了产品的低温冲击韧性、强度性能和屈强比大小。所述管线钢调质后的金相组织为回火索氏体组织或铁素体和回火索氏体组织。使钢材具有优良的低温韧性和低屈强比,所述管线钢横向-25℃冲击功的平均值大于405J,所述管线钢横向-25℃落锤剪切面积为95%~100%,屈强比小于等于0.80,维氏硬度HV10小于等于215,可实现工程化应用,适用于非洲、中东等一些地区的油气输送管道建设的要求。Specifically, the quenched and tempered low yield ratio X60Q pipeline steel can obtain a good dual-phase structure, and the metallographic structure of the rolled steel sheet of the pipeline steel is a fine polygonal ferrite and a lath bainite structure, Biphasic tissue can reduce the yield-to-strength ratio. The quenched and tempered metallographic structure is very important to the mechanical properties of the product, and the shape, composition and size of the quenched and tempered metallographic structure of the present invention directly determine the low-temperature impact toughness, strength properties and yield ratio of the product. The metallographic structure of the pipeline steel after quenching and tempering is a tempered sorbite structure or a ferrite and tempered sorbite structure. The steel has excellent low temperature toughness and low yield ratio, the average value of impact energy of the pipeline steel at -25 ℃ is greater than 405J, the shear area of the pipeline steel at -25 ℃ is 95% to 100%, and the yield The strength ratio is less than or equal to 0.80, and the Vickers hardness HV10 is less than or equal to 215. It can realize engineering applications and is suitable for the construction of oil and gas pipelines in Africa, the Middle East and other regions.
实施例二Embodiment 2
本实施例提供了一种调质态低屈强比X60Q管线钢的制备方法,包括冶炼、连铸、再加热、轧制、冷却、热处理工序,所述方法包括:This embodiment provides a method for preparing a quenched and tempered low yield ratio X60Q pipeline steel, including the steps of smelting, continuous casting, reheating, rolling, cooling, and heat treatment, and the method includes:
步骤10:钢板分两阶段控轧,第一阶段开轧温度为950~1150℃,然后进行待温,待温厚度为成品钢板厚度的2~4倍,第二阶段开轧温度为860~880℃,终轧温度控制在800~820℃范围;Step 10: The steel plate is controlled rolling in two stages. The first stage is rolled at a temperature of 950 to 1150°C, and then it is warmed up. The thickness of the steel plate to be warmed is 2 to 4 times the thickness of the finished steel plate. ℃, the final rolling temperature is controlled in the range of 800 ~ 820 ℃;
具体而言,第一阶段开轧温度为950~1150℃,然后进行待温,待温厚度为成品钢板厚度的2-4倍,第二阶段开轧温度为860~880℃,终轧温度控制在800~820℃范围,两阶段轧制的工艺参数可保证产品组织细小和均匀,对后续低温韧性有至关重要的作用。Specifically, in the first stage, the rolling temperature is 950-1150°C, and then the temperature is kept warm. The thickness of the hot-rolled steel sheet is 2-4 times the thickness of the finished steel sheet. The rolling temperature in the second stage is 860-880°C, and the final rolling temperature is controlled In the range of 800~820℃, the process parameters of the two-stage rolling can ensure that the product structure is fine and uniform, which plays a vital role in the subsequent low temperature toughness.
步骤20:进行加速冷却,开冷温度为730~750℃,终冷温度为200~400℃,冷却速度为25~30℃/s;Step 20: perform accelerated cooling, the cooling temperature is 730-750°C, the final cooling temperature is 200-400°C, and the cooling rate is 25-30°C/s;
具体而言,钢板热轧后进行加速冷却,开冷温度为730~750℃,终冷温度为200~400℃,冷却速度为25~30℃/s。在较低的开冷和终冷温度下获得了F+B组织,主要原因是:在轧后水冷过程中,较低的开冷温度进入铁素体相变区,生成先共析铁素体,较低的终冷温度,获得硬相贝氏体组织,双相组织可降低屈强比。Specifically, after the hot rolling of the steel sheet, accelerated cooling is performed, the cooling start temperature is 730 to 750°C, the final cooling temperature is 200 to 400°C, and the cooling rate is 25 to 30°C/s. The F+B microstructure was obtained at lower opening and final cooling temperatures. The main reason is that in the process of water cooling after rolling, the lower opening and cooling temperature entered the ferrite transformation zone and formed proeutectoid ferrite. , the lower final cooling temperature, the hard phase bainite structure can be obtained, and the dual-phase structure can reduce the yield ratio.
步骤30:对所述管线钢进行热处理。Step 30: Heat treatment of the pipeline steel.
进一步的,所述方法包括:对所述管线钢进行800~900℃淬火,再进行500℃~650℃回火。Further, the method includes: quenching the pipeline steel at 800-900°C, and then tempering at 500-650°C.
具体而言,对所述管线钢进行热处理,其热处理工艺为对所述管线钢进行800~900℃淬火,再进行500℃~650℃回火。其中应理解所述淬火是把钢加热到临界温度以上,保温一定时间,然后以大于临界冷却速度进行冷却,从而获得以马氏体为主的不平衡组织(也有根据需要获得贝氏体或保持单相奥氏体)的一种热处理工艺方法。淬火是钢热处理工艺中应用最为广泛的工种工艺方法,最常见的有水冷淬火、油冷淬火、空冷淬火等,钢铁热处理大致有退火、正火、淬火和回火四种基本工艺。回火是为了降低钢件的脆性,将淬火后的钢件在高于室温而低于710℃的某一适当温度进行长时间的保温,再进行冷却,这种工艺称为回火。Specifically, the pipeline steel is subjected to heat treatment, and the heat treatment process is to quench the pipeline steel at 800-900°C, and then perform tempering at 500-650°C. It should be understood that the quenching is to heat the steel above the critical temperature, keep it for a certain period of time, and then cool it at a rate greater than the critical cooling rate, so as to obtain an unbalanced structure dominated by martensite (also obtain bainite or keep it according to needs). A heat treatment process for single-phase austenite). Quenching is the most widely used process method in steel heat treatment process. The most common are water-cooled quenching, oil-cooled quenching, air-cooled quenching, etc. There are four basic processes for steel heat treatment: annealing, normalizing, quenching and tempering. Tempering is to reduce the brittleness of steel parts. The quenched steel parts are kept at an appropriate temperature higher than room temperature but lower than 710 ° C for a long time, and then cooled. This process is called tempering.
通过本发明实施例中钢板制备工艺获得良好的双相组织,并通过组合实验得到合适的热处理工艺,解决了管线钢-25℃的落锤冲击韧性和低屈强比问题,本发明所述的调质态低屈强比X60Q管线钢力学性能为:(1)钢板横向-25℃冲击功的平均值大于405J;(2)钢板横向-25℃落锤剪切面积为95%~100%;(3)屈强比≤0.80;(4)维氏硬度HV10≤215。达到了本发明提供的调质态低屈强比X60Q管线钢综合性能良好,可适用于非洲、中东等一些地区的油气输送管道建设,其具有低屈强比和低温韧性稳定的技术效果。A good dual-phase structure is obtained through the preparation process of the steel plate in the embodiment of the present invention, and a suitable heat treatment process is obtained through a combination experiment, which solves the problems of the drop impact toughness and low yield ratio of the pipeline steel at -25°C. The mechanical properties of the quenched and tempered low yield ratio X60Q pipeline steel are: (1) The average value of impact energy of the steel plate at -25℃ in the transverse direction is greater than 405J; (2) The shear area of the steel plate at -25℃ in the transverse direction is 95% to 100%; (3) Yield strength ratio≤0.80; (4) Vickers hardness HV10≤215. It is achieved that the quenched and tempered low yield ratio X60Q pipeline steel provided by the present invention has good comprehensive performance, is suitable for the construction of oil and gas transmission pipelines in some regions such as Africa and the Middle East, and has the technical effects of low yield ratio and stable low temperature toughness.
实施例三Embodiment 3
本发明实施例的一种调质态低屈强比X60Q管线钢及制备方法,在100吨转炉上冶炼,在4300mm生产线上进行控轧控冷,再进行淬火和回火热处理工艺,下面通过实施例对本发明作进一步的描述。实施例中钢板化学成分见表1,实施例调质态低屈强比X60Q管线钢制备方法工艺制度见表2,实施例调质态低屈强比X60Q管线钢的力学性能见表3:A quenched and tempered low yield ratio X60Q pipeline steel and a preparation method according to the embodiment of the present invention are smelted in a 100-ton converter, controlled rolling and controlled cooling on a 4300 mm production line, and then quenching and tempering heat treatment processes are carried out. Examples will further describe the present invention. In the embodiment, the chemical composition of the steel plate is shown in Table 1, the preparation method of the quenched and tempered state low yield ratio X60Q pipeline steel of the embodiment is shown in Table 2, and the mechanical properties of the quenched and tempered state low yield ratio X60Q pipeline steel of the embodiment are shown in Table 3:
表1.本发明调质态低屈强比X60Q管线钢实施例化学成分(wt%)Table 1. Chemical composition (wt%) of the present invention's quenched and tempered low yield ratio X60Q pipeline steel examples
表2.本发明调质态低屈强比X60Q管线钢实施例工艺制度Table 2. Example process system of quenched and tempered low yield ratio X60Q pipeline steel of the present invention
本发明生产的调质态低屈强比X60Q管线钢轧态金相组织为细小的多边形铁素体和板条贝氏体双相组织,调质后的金相组织为回火索氏体组织或铁素体和回火索氏体组织;本发明大量试验结果表明,调质态金相组织对产品力学性能至关重要,本发明调质态金相组织形态、组成和尺寸直接决定了产品的低温冲击韧性、强度性能和屈强比大小。The quenched and tempered low yield ratio X60Q pipeline steel produced by the invention has a fine polygonal ferrite and a lath bainite dual-phase structure in the rolled state, and the quenched and tempered metallographic structure is a tempered sorbite structure Or ferrite and tempered sorbite structure; a large number of test results of the present invention show that the quenched and tempered state metallographic structure is very important to the mechanical properties of the product, and the quenched and tempered state metallographic structure shape, composition and size of the present invention directly determine the product. Low temperature impact toughness, strength properties and yield ratio.
参照附图1轧态金相组织照片和图2热处理后的调质态金相组织照片,实施例力学性能如表3所示。Referring to the photo of the metallographic structure in the rolled state in FIG. 1 and the photo of the metallographic structure in the quenched and tempered state after heat treatment in FIG. 2 , the mechanical properties of the examples are shown in Table 3.
表3.实施例调质态低屈强比X60Q管线钢力学性能Table 3. Mechanical properties of low yield ratio X60Q pipeline steel in the quenched and tempered state
本发明通过控制钢板化学成分和轧制、热处理工艺,获得良好的金相组织,使钢材具有优良的低温韧性和低屈强比,可实现工程化应用。The invention obtains good metallographic structure by controlling the chemical composition of the steel plate and the rolling and heat treatment processes, so that the steel has excellent low temperature toughness and low yield ratio, and can realize engineering application.
本申请实施例中提供的技术方案,至少具有如下技术效果或优点:The technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
1、在本发明实施例提供的一种调质态低屈强比X60Q管线钢,所述管线钢的化学成分包括:C的重量百分比为0.07~0.09%,Si的重量百分比为0.20~0.30%,Mn的重量百分比为1.30~1.50%,Alt的重量百分比为0.01~0.03%,P的重量百分比为≤0.015%,S的重量百分比为≤0.005%,Nb的重量百分比为0.015~0.035%,Ti的重量百分比为0.01~0.02%,Cr的重量百分比为0.20~0.30%,N的重量百分比为≤0.008%,余量为Fe和不可避免杂质元素。解决了现有技术中调质态X60Q管线钢要求具有低倔强比、低温韧性稳定性难度较大的技术问题。达到了本发明提供的调质态低屈强比X60Q管线钢综合性能良好,可适用于非洲、中东等一些地区的油气输送管道建设,具有低屈强比和低温韧性良好的技术效果。1. A quenched and tempered low yield ratio X60Q pipeline steel provided in the embodiment of the present invention, the chemical composition of the pipeline steel includes: the weight percentage of C is 0.07-0.09%, and the weight percentage of Si is 0.20-0.30% , Mn is 1.30-1.50% by weight, Alt is 0.01-0.03% by weight, P is ≤0.015% by weight, S is ≤0.005% by weight, Nb is 0.015-0.035% by weight, Ti The weight percentage of N is 0.01-0.02%, the weight percentage of Cr is 0.20-0.30%, the weight percentage of N is ≤0.008%, and the balance is Fe and inevitable impurity elements. The technical problems in the prior art that the quenched and tempered X60Q pipeline steel is required to have low stubbornness ratio and low temperature toughness stability are solved. It is achieved that the quenched and tempered low yield ratio X60Q pipeline steel provided by the invention has good comprehensive performance, can be applied to the construction of oil and gas transmission pipelines in Africa, the Middle East and other regions, and has the technical effects of low yield ratio and good low temperature toughness.
2、本发明实施例提供的一种调质态低屈强比X60Q管线钢的制备方法,包括冶炼、连铸、再加热、轧制、冷却、热处理工序,所述方法包括:钢板分两阶段控轧,第一阶段开轧温度为950~1150℃,然后进行待温,待温厚度为成品钢板厚度的2~4倍,第二阶段开轧温度为860~880℃,终轧温度控制在800~820℃范围;进行加速冷却,开冷温度为730~750℃,终冷温度为200~400℃,冷却速度为25~30℃/s;对所述管线钢进行热处理。解决了现有技术中调质态X60Q管线钢要求多难以满足,管线钢-25℃的落锤冲击韧性和低屈强比的技术问题。达到了获得良好的双相组织,并通过组合实验得到合适的热处理工艺,使钢材具有优良的低温韧性和低屈强比,可实现工程化应用的技术效果。2. A method for preparing a quenched and tempered low yield ratio X60Q pipeline steel provided by the embodiment of the present invention includes the steps of smelting, continuous casting, reheating, rolling, cooling and heat treatment. The method includes: the steel plate is divided into two stages. Controlled rolling, in the first stage, the rolling temperature is 950-1150°C, and then the temperature is 2 to 4 times the thickness of the finished steel sheet. The second stage is 860-880°C, and the final rolling temperature is controlled at 800-820°C range; accelerated cooling is carried out, the cooling temperature is 730-750°C, the final cooling temperature is 200-400°C, and the cooling rate is 25-30°C/s; the pipeline steel is heat treated. It solves the technical problems that the requirements of the quenched and tempered X60Q pipeline steel in the prior art are difficult to meet, and the drop hammer impact toughness and low yield ratio of the pipeline steel at -25°C are solved. A good dual-phase structure is achieved, and a suitable heat treatment process is obtained through combined experiments, so that the steel has excellent low temperature toughness and low yield ratio, which can achieve the technical effect of engineering application.
3、本申请实施例通过所述管线钢调质后的金相组织为回火索氏体组织或铁素体和回火索氏体组织。解决了现有技术中调质态X60Q管线钢满足具有低倔强比、低温韧性稳定要求的实现难度较大的技术问题,达到了本发明调质态金相组织形态、组成和尺寸使获得的产品具有低温冲击韧性、强度性能和屈强比等指标满足工程需求的技术效果。3. In the embodiment of the present application, the metallographic structure of the pipeline steel after quenching and tempering is a tempered sorbite structure or a ferrite and tempered sorbite structure. The technical problem that the quenched and tempered X60Q pipeline steel in the prior art is difficult to meet the requirements of low stubbornness ratio and low temperature toughness stability is solved, and the product obtained by the quenched and tempered metallographic structure, composition and size of the present invention is achieved. It has the technical effect of low temperature impact toughness, strength performance and yield ratio and other indicators to meet engineering needs.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例做出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。Although the preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of the present invention.
显然,本领域的技术人员可以对本发明实施例进行各种改动和变型而不脱离本发明实施例的精神和范围。这样,倘若本发明实施例的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, provided that these modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
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