CN109097801B

CN109097801B - Semi-automatic copper bar tinning brush plating machine

Info

Publication number: CN109097801B
Application number: CN201810968340.1A
Authority: CN
Inventors: 刘建; 杜强; 唐文涛; 潘振华; 周书磊
Original assignee: Jiangsu Sienline Intelligent System Co ltd
Current assignee: Jiangsu Sienline Intelligent System Co ltd
Priority date: 2018-08-23
Filing date: 2018-08-23
Publication date: 2020-04-21
Anticipated expiration: 2038-08-23
Also published as: CN109097801A

Abstract

The invention discloses a semi-automatic copper bar tinning brush plating machine in the technical field of copper bar production, which comprises a machine body, wherein a fixed clamping device is fixedly arranged at the front end of the machine body, a U-shaped copper bar is fixed on the fixed clamping device, one side of a moving column is connected with a Y-axis moving mechanism, an X-axis moving mechanism is arranged at the top of the moving column, the front side wall of the X-axis moving mechanism is connected with an electric cleaning liquid painting mechanism, an intermediate water cleaning mechanism and an electroplating liquid painting mechanism which are distributed side by side through a mounting seat, the electric cleaning liquid painting mechanism and the electroplating liquid painting mechanism are the same in structure, two groups of chemical pumps are also arranged at the rear end of the machine body, and the chemical pumps are respectively connected with the electric cleaning liquid painting mechanism and the electroplating liquid painting mechanism through conveying pipelines, the semi-automatic copper bar tinning brush plating machine can replace the prior manual operation mode to realize the full-range painting of the front, rear, upper, the manual demand is reduced, the brush plating time is also reduced, and the production efficiency is improved.

Description

Semi-automatic copper bar tinning brush plating machine

Technical Field

The invention discloses a semi-automatic copper bar tinning brush plating machine, and particularly relates to the technical field of copper bar production.

Background

The copper bar is a connecting copper bar of a main switch in an electric cabinet and switches in each shunt circuit in a power supply system; the surface is subjected to insulation treatment; the main function is for electric conduction. In to the copper bar course of working, need carry out the brush plating on the surface of copper bar, among the prior art, the degree of automation of brush plating is lower, and do not have fixed effectual, fixing device that degree of automation is high is used for fixing the copper bar in order to assist the brush plating, in the time of artifical brush plating before, handheld copper bar brush, continuous regulation direction angle contact copper bar is from top to bottom left and right sides front and back to this realizes the abundant contact of each face in copper brush and copper bar surface, its production efficiency is low. Therefore, a semi-automatic copper bar tinning brush plating machine is put into use so as to solve the problems.

Disclosure of Invention

The invention aims to provide a semi-automatic copper bar tinning brush plating machine to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a semi-automatic copper bar tinning brush plating machine, includes the organism, the front end fixed mounting of organism has fixed clamping device, be fixed with U type copper bar on the fixed clamping device, transverse mounting has the removal post on the organism, one side and the Y axle moving mechanism of removal post are connected, X axle moving mechanism is installed at the top of removal post, and the preceding lateral wall of X axle moving mechanism scribbles brush mechanism, middle water washing mechanism and plating solution through the mount pad and is the electric clean liquid that distributes side by side and scribble brush the mechanism and be connected, and the electric clean liquid scribbles brush mechanism and plating solution and scribble brush the mechanism the same of mechanism, two sets of chemical pumps are still installed to the rear end of organism, and the chemical pump scribbles brush mechanism and plating solution and scribble brush the mechanism with the electric clean liquid respectively through pipeline and be connected.

Preferably, X axle moving mechanism includes X axle moving motor, X axle moving motor's bottom output is connected with the X axle rack meshing of fixing on the removal post surface, Y axle moving mechanism is including fixing the Y axle moving motor who removes post rear side wall, Y axle moving motor's output is connected with Y axle rack meshing, the guide rail is still installed to the preceding lateral wall that removes the post, mount pad and guide rail sliding connection.

Preferably, the electric cleaning liquid is scribbled the one end of brushing the mechanism and is installed the clamping jaw cylinder, the clamping jaw cylinder is connected with the brush plating board, the brush plating board is by last brush plating board, lower brush plating board, left brush plating board and right brush plating board constitute, go up brush plating board and brush plating board down and all link with the clamping jaw cylinder, the electric cleaning liquid is scribbled the left end fixed mounting who brushes the mechanism and is had the backup pad, install the rotating electrical machines in the backup pad, the top output shaft of rotating electrical machines passes through the belt and is connected with the pivot, the top and the mercury sliding ring of pivot are connected, the bottom and the brush of pivot are rolled and are connected.

Preferably, the brush plating surfaces of the upper brush plating plate, the lower brush plating plate, the left brush plating plate and the right brush plating plate are provided with a wool material distributing layer for fully absorbing the brush plating solution flowing down from the brush plates.

Preferably, the fixed bolster is installed through the fixing base to fixed clamping device's top left end, the top of fixed bolster is equipped with and compresses tightly the cylinder, the bottom output and the briquetting linkage that compress tightly the cylinder on, two fixed linear guide on the opposite face of fixed bolster, still be equipped with linear guide on the fixed clamping device, sliding connection has the removal seat on the linear guide, the left end that removes the seat is connected with the clamp plate, and the right-hand member that removes the seat is equipped with the side and compresses tightly the cylinder, is located the left the riser is still installed to fixed bolster's lateral wall.

Preferably, the same side edge of the vertical plate and the clamping plate is provided with an angular gap, and the cross beam between the two side walls in the pressing block is limited to move in the angular gap.

Preferably, the U-shaped copper bar is of a U-shaped plate structure consisting of a bottom plate and two side plates, two opposite edges of the bottom plate of the U-shaped copper bar are clamped between the movable seat and the vertical plate, and one side plate of the U-shaped copper bar is clamped between the pressing block and the surface of the fixed clamping device.

Compared with the prior art, the invention has the beneficial effects that:

1. the whole module mechanism is constructed on an XY moving platform, the modules are respectively an electric cleaning liquid brushing mechanism and an intermediate water cleaning and electroplating liquid brushing mechanism from left to right in a classified mode, the electric cleaning liquid brushing mechanism is mainly responsible for brushing electric cleaning liquid on the end face of a copper bar and cleaning dirt and oil stains on the surface of the copper bar, and the electroplating liquid brushing mechanism is mainly responsible for brushing electroplating liquid on the end face of the copper bar and is responsible for electroplating the surface of the copper bar by electric brushing. The middle water is used for cleaning, and the liquid coated on the two sides is cleaned;

2. the invention takes a plane brush as a main part, a plane brush mechanism is divided into an upper brush plate, a lower brush plate, a left brush plate and a right brush plate, the upper brush plate, the lower brush plate, the left brush plate and the right brush plate are respectively brush-plated on the upper surface and the lower surface and the left surface and the right surface of a copper bar, a clamping mechanism is arranged on the brush plates, so as to fix brush-plated woolen cloth, the woolen cloth is used for fully absorbing brush plating solution flowing down on the brush plates and is distributed on the woolen cloth, so that the surface of the copper bar and the brush plating solution can be fully contacted when the copper bar is brush-plated, a rolling brush part is used for brush-plating a front end chamfer surface and a front end surface of the copper bar, the upper brush plate, the lower brush plate and the left brush plate and the right brush plate can not be;

3. the copper bar brushing machine can replace the previous manual operation mode, and can realize full-range brushing of the front, back, upper, lower, left and right sides of the copper bar, so that the manual requirement is reduced, the brushing and plating time is also reduced, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of an X, Y axle moving mechanism according to the present invention;

FIG. 3 is a schematic view of an electric cleaning liquid applying mechanism according to the present invention;

FIG. 4 is a schematic view of a fixing and clamping device according to the present invention.

In the figure: 1 machine body, 2 chemical pumps, 3 moving columns, 4Y-axis moving mechanisms, 5X-axis moving mechanisms, 6X-axis moving motors, 7 mounting seats, 8 electric cleaning liquid painting mechanisms, 81 clamping jaw air cylinders, 82 upper brush plating plates, 83 lower brush plating plates, 84 left brush plating plates, 85 right brush plating plates, 86 supporting plates, 87 rotating motors, 88 mercury slip rings, 89 brush rolls, 9 middle water cleaning mechanisms, 10 electroplating liquid painting mechanisms, 11 fixed clamping devices, 112 fixed seats, 113 fixed supporting frames, 114 upper pressing air cylinders, 115 clamping plates, 116 vertical plates, 117 linear guide rails, 118 pressing blocks, 119 linear guide rails, 120 moving seats, 121 side pressing air cylinders, 12U-shaped copper bars, 13Y-axis moving motors, 14X-axis racks, 15Y-axis racks and 16 guide rails.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a semi-automatic copper bar tinning brush plating machine, includes organism 1, the front end fixed mounting of organism 1 has fixed clamping device 11, be fixed with U type copper bar 12 on the fixed clamping device 11, transversely install removal post 3 on the organism 1, one side and the Y axle moving mechanism 4 of removing post 3 are connected, X axle moving mechanism 5 is installed at the top of removing post 3, and the preceding lateral wall of X axle moving mechanism 5 through mount pad 7 with be the clean liquid that distributes side by side and scribble brush 8, middle water cleaning mechanism 9 and plating solution and scribble brush 10 and be connected, and clean liquid scribbles brush 8 and plating solution and scribble brush 10 the mechanism the same, two sets of chemical pump 2 are still installed to the rear end of organism 1, and chemical pump 2 scribbles brush 8 and plating solution and scribble brush 10 with clean liquid respectively through pipeline and be connected.

Wherein, X axle moving mechanism 5 includes X axle moving motor 6, the bottom output of X axle moving motor 6 is connected with the meshing of X axle rack 14 of fixing on moving the post 3 surface, Y axle moving mechanism 4 is including fixing the Y axle moving motor 13 at moving post 3 rear side wall, the output and the meshing of Y axle rack 15 of Y axle moving motor 13 are connected, the preceding lateral wall that moves post 3 still installs guide rail 16, mount pad 7 and guide rail 16 sliding connection, the brush mechanism 8 is scribbled to the electric cleaning fluid one end installs clamping jaw cylinder 81, clamping jaw cylinder 81 is connected with the brush plating board, the brush plating board comprises upper brush plating board 82, lower brush plating board 83, left brush plating board 84 and right brush plating board 85, upper brush plating board 82 and lower brush plating board 83 all link with clamping jaw cylinder 81, the left end fixed mounting of brush mechanism 8 is scribbled to the electric cleaning fluid has backup pad 86, the brush plating device is characterized in that a rotating motor 87 is installed on the supporting plate 86, a top output shaft of the rotating motor 87 is connected with a rotating shaft through a belt, the top of the rotating shaft is connected with a mercury slip ring 88, the bottom of the rotating shaft is connected with a brush roller 89, brush plating surfaces of an upper brush plating plate 82, a lower brush plating plate 83, a left brush plating plate 84 and a right brush plating plate 85 are provided with a brush material distributing layer for fully absorbing brush plating liquid flowing down on the brush plates, the left end of the top of the fixed clamping device 11 is provided with a fixed supporting frame 113 through a fixed base 112, the top of the fixed supporting frame 113 is provided with an upper compressing cylinder 114, the bottom output end of the upper compressing cylinder 114 is linked with a pressing block 118, linear guide rails 117 are fixed on opposite surfaces of the two fixed supporting frames 113, the fixed clamping device 11 is also provided with linear guide rails 119, the linear guide rails 119 are connected with a moving base 120 in a sliding manner, a side pressing cylinder 121 is arranged at the right end of the moving seat 120, a vertical plate 116 is further mounted on the side wall of the fixed support frame 113 located on the left side, angular notches are formed in the same side edges of the vertical plate 116 and the clamping plate 115, a cross beam between the two side walls of the pressing block 118 is limited to move in the angular notches, the U-shaped copper bar 12 is of a U-shaped plate structure formed by a bottom plate and two side plates, two opposite edges of the bottom plate of the U-shaped copper bar 12 are clamped between the moving seat 115 and the vertical plate 116, and one side plate of the U-shaped copper bar 12 is clamped between the pressing block 118 and the surface of the fixed clamping device 11.

The working principle is as follows: the U-shaped copper bar 12 which is not brushed and plated is loaded manually, two side walls of the U-shaped copper bar 12 are pressed through the side edge pressing air cylinder 121 to drive the clamping plate 115 to move, and the U-shaped copper bar is fixed between the clamping plate 115 and the vertical plate 116 and fixed at a copper bar clamping position of the fixed clamping device 11, and a brushing and plating area part is exposed. The X-axis moving mechanism 5 and the Y-axis moving mechanism 4 are driven by the X-axis moving motor 6 and the Y-axis moving motor 13, the electric cleaning liquid painting mechanism 8 is moved to the position of the copper bar, and the electric cleaning liquid is uniformly painted on the surface of the copper bar by moving in the XY direction. And after the copper bar is completely translated in the X direction, and the surface of the copper bar is washed by water. And translating in the X direction again, moving the electroplating solution brushing mechanism 10 to the position of the copper bar, and moving in the XY direction to uniformly brush the electroplating solution on the surface of the copper bar. And after the copper bar is completely translated in the X direction, continuously carrying out water cleaning on the surface of the copper bar. The brushing and plating process is finished, when the material is taken and discharged manually, the brushing of the invention mainly takes a plane brush as a main part, a plane brush mechanism is divided into an upper brush plating plate 82, a lower brush plating plate 83, a left brush plating plate 84 and a right brush plating plate 85 which are respectively used for brushing and plating the upper surface, the lower surface and the left surface and the right surface of a copper bar, a clamping mechanism is arranged on the brush plates so as to fix brush plating rough material cloth, the rough material cloth has the function of fully absorbing brush plating solution flowing down on the brush plates and is spread on the rough material cloth, so that the surface of the copper bar and the brush plating solution can be fully contacted when the copper bar is brushed and plated, and a brush roller 89 is arranged so as to brush the chamfer surface and the front end surface of the front end of the copper bar, which is a place where. The brush head is electrified through the conduction of the mercury slip ring 88, and the liquid is supplied by the rotary joint in the brush head and is uniformly distributed on the wool cloth fixed outside the rotary brush head to fully contact the chamfered part and the front end surface part of the copper bar. Firstly, the mechanism partially replaces manual operation, the manual demand is reduced, the brush plating time is also reduced, and the production efficiency is improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a semi-automatic copper bar tinning brush plating machine, includes organism (1), its characterized in that: a fixed clamping device (11) is fixedly arranged at the front end of the machine body (1), a U-shaped copper bar (12) is fixed on the fixed clamping device (11), a moving column (3) is transversely arranged on the machine body (1), one side of the moving column (3) is connected with a Y-axis moving mechanism (4), an X-axis moving mechanism (5) is arranged at the top of the moving column (3), the front side wall of the X-axis moving mechanism (5) is connected with an electric cleaning liquid coating and brushing mechanism (8), an intermediate water cleaning mechanism (9) and an electroplating liquid coating and brushing mechanism (10) which are distributed side by side through a mounting seat (7), the electric cleaning liquid coating mechanism (8) and the electroplating liquid coating mechanism (10) have the same mechanism, two groups of chemical pumps (2) are also arranged at the rear end of the machine body (1), and the chemical pump (2) is respectively connected with the electric cleaning liquid brushing mechanism (8) and the electroplating liquid brushing mechanism (10) through a conveying pipeline.

2. The semi-automatic copper bar tinning brush plating machine of claim 1, characterized in that: x axle moving mechanism (5) include X axle moving motor (6), the bottom output of X axle moving motor (6) is connected with X axle rack (14) meshing of fixing on moving post (3) surface, Y axle moving mechanism (4) are including fixing Y axle moving motor (13) at moving post (3) rear side wall, the output and the meshing of Y axle rack (15) of Y axle moving motor (13) are connected, guide rail (16) are still installed to the preceding lateral wall of moving post (3), mount pad (7) and guide rail (16) sliding connection.

3. The semi-automatic copper bar tinning brush plating machine of claim 1, characterized in that: electric cleaning liquid is scribbled the one end of brushing mechanism (8) and is installed clamping jaw cylinder (81), clamping jaw cylinder (81) are connected with the brush plating board, the brush plating board is by last brush plating board (82), lower brush plating board (83), left brush plating board (84) and right brush plating board (85) are constituteed, go up brush plating board (82) and brush plating board (83) down and all link with clamping jaw cylinder (81), the electric cleaning liquid is scribbled the left end fixed mounting of brushing mechanism (8) and is had backup pad (86), install rotating electrical machines (87) on backup pad (86), the top output shaft of rotating electrical machines (87) passes through the belt and is connected with the pivot, the top and the mercury sliding ring (88) of pivot are connected, the bottom and the brush of pivot are rolled (89) and are connected.

4. The semi-automatic copper bar tinning brush plating machine of claim 3, characterized in that: the brush plating surfaces of the upper brush plating plate (82), the lower brush plating plate (83), the left brush plating plate (84) and the right brush plating plate (85) are provided with a hair cloth layer for fully absorbing brush plating liquid flowing down from the brush plates.

5. The semi-automatic copper bar tinning brush plating machine of claim 1, characterized in that: fixed support frame (113) is installed through fixing base (112) to the top left end of fixed clamping device (11), the top of fixed support frame (113) is equipped with compresses tightly cylinder (114), the bottom output and briquetting (118) the linkage of last cylinder (114), two fixed linear guide (117) on the opposite face of fixed support frame (113), still be equipped with linear guide (119) on fixed clamping device (11), sliding connection has removal seat (120) on linear guide (119), the left end that removes seat (120) is connected with clamp plate (115), and the right-hand member that removes seat (120) is equipped with the side and compresses tightly cylinder (121), is located the left riser (116) still are installed to the lateral wall of fixed support frame (113).

6. The semi-automatic copper bar tinning brush plating machine of claim 5, characterized in that: the edges of the vertical plate (116) and the clamping plate (115) on the same side are provided with angular notches, and the cross beam between the two side walls in the pressing block (118) is limited to move in the angular notches.

7. The semi-automatic copper bar tinning brush plating machine of claim 1, characterized in that: the U-shaped copper bar (12) is of a U-shaped plate structure consisting of a bottom plate and two side plates, two opposite edges of the bottom plate of the U-shaped copper bar (12) are clamped between the movable seat (115) and the vertical plate (116), and one side plate of the U-shaped copper bar (12) is clamped between the pressing block (118) and the surface of the fixed clamping device (11).