CN111575758A - Manufacturing process for copper clad steel wire - Google Patents
Manufacturing process for copper clad steel wire Download PDFInfo
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- CN111575758A CN111575758A CN202010468549.9A CN202010468549A CN111575758A CN 111575758 A CN111575758 A CN 111575758A CN 202010468549 A CN202010468549 A CN 202010468549A CN 111575758 A CN111575758 A CN 111575758A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0607—Wires
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/04—Removal of gases or vapours ; Gas or pressure control
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/10—Agitating of electrolytes; Moving of racks
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/38—Electroplating: Baths therefor from solutions of copper
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Abstract
The invention relates to a copper clad steel wire production and manufacturing process, which uses a copper clad steel wire production and manufacturing device, wherein the copper clad steel wire production and manufacturing device comprises an electroplating mechanism and a processing mechanism, the lower end of the electroplating mechanism is arranged on the existing working ground, the processing mechanism is arranged on the front rear side of the electroplating mechanism, and the lower end of the processing mechanism is arranged on the existing working ground.
Description
Technical Field
The invention relates to the technical field of metal product processing, in particular to a manufacturing process for producing a copper-clad steel wire.
Background
Copper-clad steel wire, also called copper-clad steel wire, is a layer of copper plated on the surface of steel wire, aiming at improving the toughness, conductivity and use effect of the steel wire, the common copper plating method comprises copper plating processes such as cyanide copper plating, sulfate copper plating, pyrophosphate copper plating and cyanide-free copper plating, the steel wire copper plating refers to a steel wire surface plating process for plating a brass layer on the surface of the steel wire by using an electroplating method, the copper plating is one of the main processes for surface treatment of the steel wire, the use level of the copper plating in the industry of metal products is second to that of zinc plating, but the purpose and function of the copper plating are more extensive and important than that of the zinc plating, the steel wire can have good corrosion resistance and good binding property and conductivity after being plated with copper, the copper plating also increases the tensile lubrication property of the steel wire and the binding degree between the steel wire and rubber, and the steel wire can be widely used for electronic, The method has the following problems in the seam beautifying treatment process after the ceramic tile is laid, namely the following problems occur in the application fields of signal transmission, decorative materials and the like:
1. in the process of electrolytic copper plating of the steel wire, the whole electroplating solution is in a relatively static state, so that bottom deposition and layering are easy to occur, the phenomenon can directly influence the quality and thickness of a copper plating layer on the surface of the steel wire, a certain amount of gas containing harmful substances can be generated in the copper plating process, and the direct emission of the gas can influence the working environment and human bodies;
2. impurities such as residual rusts on the surface of the steel wire can directly influence the success or failure of electroplating, the overall temperature of the electroplating solution is too high or too low, the speed of electroplating copper can also be influenced, the electroplating solution is remained on the surface of the steel wire after copper plating is completed, the surface humidity is increased, and the speed of quickly drying the copper-plated steel wire is reduced.
Disclosure of Invention
Technical scheme (I)
In order to achieve the above object, the present invention adopts the following technical scheme, wherein a copper clad steel wire manufacturing process is adopted, the copper clad steel wire manufacturing apparatus is used, the copper clad steel wire manufacturing apparatus comprises an electroplating mechanism and a processing mechanism, and the copper clad steel wire manufacturing process is specifically performed by adopting the copper clad steel wire manufacturing apparatus as follows:
s1, copper electroplating: the steel wire sequentially penetrates through the first ring shaft and the second ring shaft and is arranged from left to right in an S shape, after the steel wire is arranged, the bolt is screwed up manually to fix the top cover and the electroplating box, and the electroplating box works in the process of arranging the steel wire rightwards, and a copper layer is plated on the surface of the steel wire in an electroplating mode;
s2, stirring: in the copper plating process of the copper wire, the lantern ring rotates anticlockwise around the shaft rod under the driving of the steel wire routing to the right, and the stirring plate rotates synchronously along with the lantern ring to synchronously stir the electroplating solution;
s3, waste gas treatment: in the copper plating process of copper wire, the air exhauster work is and is removed waste gas through No. two connecting pipes, and waste gas absorbs waste gas through the absorption liquid in the absorption liquid of connecting pipe injection basin in through No. one.
The lower end of the electroplating mechanism is arranged on the existing working ground, the processing mechanism is arranged on the front rear side of the electroplating mechanism, and the lower end of the processing mechanism is arranged on the existing working ground.
The electroplating mechanism comprises an electroplating box, a first ring shaft, a second ring shaft, a fixed shaft, a shaft lever, a sleeve ring, a stirring plate, a top cover and a bolt, electroplating solution is filled in the electroplating box, the first ring shaft is symmetrically arranged between the upper ends of the front inner side wall and the rear inner side wall of the electroplating box, the second ring shaft is symmetrically arranged between the middle ends of the front inner side wall and the rear inner side wall of the electroplating box, the second ring shaft is positioned at the inner side of the first ring shaft, the first ring shaft and the second ring shaft are both arranged on the fixed shaft in a sliding fit manner, the fixed shaft is connected with the front inner side wall and the rear inner side wall of the electroplating box, the shaft lever is arranged between the second ring shafts, the shaft lever is just opposite to the second ring shaft, the shaft lever is arranged between the front inner side wall and the rear inner side wall of the electroplating box, the sleeve ring is arranged on the sleeve ring in a sliding fit manner, the stirring plate is evenly arranged, the lower terminal surface of top cap and the up end of electroplating box between be the sliding fit mode, the copper wire passes a ring axle and No. two ring axles in proper order and walks the line from the left side to the right side according to the S-shaped, the steel wire is accomplished and is walked the line back, screw up the bolt through artifical mode with fixed top cap and electroplating box, the steel wire walks the line in-process right, electroplating box work, through the copper layer of electroplating mode plating on the surface of steel wire, meanwhile, the lantern ring is walked the line drive down around the pivot pole anticlockwise rotation right at the steel wire, stir the board and stir the processing along with lantern ring synchronous rotation and carry out the synchronous stirring.
Processing mechanism include the base, the basin, a connecting pipe, air exhauster and No. two connecting pipes, the lower extreme of base is installed and has been worked subaerially, the basin is installed through the sliding fit mode in the upper end of base, the absorption liquid is equipped with in the basin, be provided with a connecting pipe directly over the basin, the lower terminal surface of a connecting pipe is located the absorption liquid, the air exhauster is installed to the front end of a connecting pipe, the front end of air exhauster is connected with No. two connecting pipes, the front end of No. two connecting pipes links to each other with connect hole, connect hole sets up the upper end at electroplating box rear end face, the copper facing copper in-process of copper wire, air exhauster work is in time siphoned off waste gas through No. two connecting pipes, waste gas pours into the absorption liquid in the basin into through a connecting pipe.
As a preferred technical scheme of the invention, the lower end of the electroplating box is arranged in the heating box in a sliding fit mode, the lower end of the heating box is arranged on the existing working ground, the inner side walls of the periphery of the heating box are all provided with the electric heating pipes which are arranged in an S-shaped roundabout mode, the upper right end of the front end face of the heating box is provided with the temperature controller, and in the copper wire copper plating process, an operator can monitor the temperature of the electric heating pipes in real time through the temperature controller to properly heat the electroplating solution in the electroplating box, so that the activity of substances contained in the electroplating solution is improved, and the copper plating speed and the copper plating effect of the copper wire are further improved.
As a preferred technical scheme of the invention, the front end and the rear end of a fixed shaft connected with a first ring shaft are in a sliding fit mode with a kidney-shaped through groove, the kidney-shaped through groove is formed in the front end and the rear end of an electroplating box, a hole groove is formed in the middle of the front end face and the rear end face of the fixed shaft connected with the first ring shaft, a round groove is formed in the right inner side of the hole groove and is formed in the front end face and the rear end face of the electroplating box, clamping columns are installed in the hole groove and the round groove in a sliding fit mode, the outer end face of each clamping column is connected with the inner end face of a connecting plate, the fixed shaft is manually lifted to be clamped at the upper end of the kidney-shaped through groove, then the clamping columns connected with the connecting plate are clamped in the hole groove and the round groove, the fixed shaft and the electroplating box are relatively fixed, the fixed shaft is lifted and simultaneously drives steel wires connected with the fixed shaft to synchronously move to tighten, thereby improving the quality of copper plating on the steel clad surface.
According to a preferred technical scheme, a bottom plate is arranged on the upper left side of a heating box, the right end of the bottom plate is mounted on the left end face of an electroplating box, a motor is mounted at the upper end of the bottom plate, sleeve shafts are symmetrically arranged on the front side and the rear side of an output shaft at the right end of the motor, the right end of each sleeve shaft is mounted at the left end of the electroplating box in a sliding fit mode, the sleeve shafts are connected with the output shaft of the motor through a belt, polishing paper is arranged on the inner surface of each sleeve shaft through a bonding layer, steel wires cross the inner part of the sleeve shafts to run, the sleeve shafts are driven by the motor through the belt to synchronously rotate in the process of running, the polishing paper rotates along with flannelette of the sleeve shafts to polish the steel wires, and therefore the probability that impurities.
As a preferred technical scheme of the invention, the sleeve shaft comprises an upper half shaft and a lower half shaft, a convex block is arranged in the middle of the lower end face of the upper half shaft, a block groove is formed in the middle of the lower end face of the lower half shaft, the convex block and the block groove are in sliding fit, the lower end face of the upper half shaft and the upper end face of the upper half shaft are in sliding fit, the matching between the convex block and the block groove can increase the relative fixing degree between the upper half shaft and the lower half shaft, so that the relative offset phenomenon of the upper half shaft and the lower half shaft in the synchronous rotation process is avoided, the sleeve shaft is integrally taken down in a manual mode, and then the upper half shaft and the lower half shaft are separated to clean or replace polishing paper connected with each other, so that impurities on the polishing paper are prevented from being adsorbed on the surface of a steel wire again to pollute the steel wire.
As a preferred technical scheme of the invention, the right upper side of the shaft lever is symmetrically provided with hollow blocks in the front and back direction, the outer side end of each hollow block is arranged on the inner side wall of the electroplating box in the front and back direction, the hollow block is positioned at the right side of the first ring shaft at the right end in the electroplating box, a rectangular groove is arranged at the front end of the left end face of the hollow block, frame plates are symmetrically arranged in the rectangular groove up and down in a sliding fit mode, the left end surface of the frame plate is positioned on the left side of the left end surface of the hollow block, the sponge blocks are arranged between the frame plates in a sliding fit mode, the middle parts of the left end surfaces of the sponge blocks are provided with round through holes, steel wires cross the insides of the sponge blocks and run rightwards, the sponge blocks can synchronously absorb residual electroplating solution on the surfaces of the steel wires so as to prevent the electroplating solution from being carried out of the electroplating box by the steel wires, meanwhile, the sponge block can greatly reduce the surface moisture of the copper-plated steel wire so as to improve the subsequent quick drying speed of the copper-plated steel wire.
As a preferred technical scheme of the invention, the outer side of the frame plate is provided with a rubber sealing block, the rubber sealing block is arranged in the hollow block in a sliding fit mode, the inner side end face of the rubber sealing block and the outer side end face of the frame plate are in a sliding fit mode, the middle part of the outer side end face of the rubber sealing block is provided with a push rod, the outer side end of the push rod side is provided with an electric slide block, the electric slide block is arranged between the upper inner side wall and the lower inner side wall of the hollow block in a sliding fit mode, the outer side of the electric slide block is provided with a plug block, the plug block is arranged in a block through groove in a sliding fit mode, the block through groove is arranged at the lower end of the hollow block, the lower end face of the plug block is positioned below the lower end face of the hollow block, an injector-like structure is formed among the electric slide block, the push rod, the rubber sealing block and, the absorbing plating solution of sponge piece is taken out from the sponge piece and flows to the outside along with the motion of rubber seal block is synchronous, the sponge piece can keep throughout from this has the function of absorbing the plating solution, and then avoid the sponge piece to appear absorbing saturated phenomenon, the copper facing back is wholly accomplished to the copper-clad wire, the accessible manual mode is extracted the chock and is made the plating solution in the hollow block fall into the electroplating tank again, then block the chock again, in order to improve the use degree to the plating solution, the rubber seal block that also is convenient for simultaneously resets.
(II) advantageous effects
1. According to the manufacturing process for copper clad steel wires, the manufacturing of the copper clad steel wires is carried out by adopting a design concept of combining electrolytic copper plating and an environment-friendly structure, a processing mechanism is arranged to absorb waste gas generated in the electrolytic copper plating process in real time so as to inherit the concept of green and environment-friendly discharge and discharge, and a heating structure capable of being monitored in real time is arranged to properly heat electroplating liquid in an electroplating tank so as to improve the activity of substances contained in the electroplating liquid and further improve the copper plating speed and the copper plating effect of the copper clad steel wires;
2. the stirring plate can synchronously stir the electroplating solution, so that the electroplating solution can keep a flowing state, the current density is increased, the copper plating efficiency is improved, the probability that the copper plating effect of a steel wire is influenced due to the deposition and delamination of the electroplating solution is further reduced, and waste gas generated in the copper plating process of the steel wire is absorbed by the treatment mechanism;
3. the electric sliding block, the push rod, the rubber sealing block, the sponge block and the hollow block form an injector-like structure so as to synchronously absorb residual electroplating solution on the surface of a copper-plated steel wire, thereby greatly reducing the surface humidity of the copper-plated steel wire, and simultaneously extracting the electroplating solution absorbed by the sponge block to avoid the phenomenon of saturated absorption of the sponge block;
4. the motor, the sleeve shaft and the polishing paper are matched to polish the steel wire, so that the probability that the electroplating success or the electroplating effect is influenced due to the fact that impurities such as grease and rust are carried on the surface of the steel wire is reduced, and the sleeve shaft and the polishing paper are movably mounted to facilitate replacement and cleaning.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is a second cross-sectional view of the present invention;
FIG. 5 is a third cross-sectional view of the present invention;
FIG. 6 is an enlarged view of the invention in section X of FIG. 2;
FIG. 7 is an enlarged view of the Y-direction portion of FIG. 2 in accordance with the present invention;
FIG. 8 is an enlarged view of the invention in the Z-direction of FIG. 3;
fig. 9 is an enlarged view of the invention from the direction M of fig. 5.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 9, a manufacturing process for copper clad steel wire uses a manufacturing apparatus for copper clad steel wire, the manufacturing apparatus for copper clad steel wire includes an electroplating mechanism 1 and a processing mechanism 2, and the manufacturing process for copper clad steel wire using the manufacturing apparatus for copper clad steel wire is specifically as follows:
s1, copper electroplating: the steel wire sequentially passes through the first ring shaft 12 and the second ring shaft 13 and is routed from left to right in an S shape, after the steel wire is routed, the bolt 19 is screwed up manually to fix the top cover 18 and the electroplating box 10, and in the process of routing the steel wire to the right, the electroplating box 10 works and plates a copper layer on the surface of the steel wire in an electroplating mode;
s2, stirring: in the copper plating process of the copper wire, the lantern ring 16 rotates anticlockwise around the shaft rod 15 under the driving of the steel wire running rightwards, and the stirring plate 17 rotates synchronously with the lantern ring 16 to synchronously stir the electroplating solution;
s3, waste gas treatment: in the copper plating process of the steel wire, the exhaust fan 23 works and sucks the waste gas through the second connecting pipe 24, the waste gas is injected into the absorption liquid in the water tank 21 through the first connecting pipe 22, and the waste gas is absorbed through the absorption liquid.
The lower end of the electroplating mechanism 1 is arranged on the existing working ground, the processing mechanism 2 is arranged on the front rear side of the electroplating mechanism 1, and the lower end of the processing mechanism 2 is arranged on the existing working ground.
The electroplating mechanism 1 comprises an electroplating box 10, a first ring shaft 12, a second ring shaft 13, a fixed shaft 14, a shaft lever 15, a lantern ring 16, a stirring plate 17, a top cover 18 and a bolt 19, electroplating liquid is filled in the electroplating box 10, the first ring shaft 12 is symmetrically arranged between the upper ends of the front inner side wall and the rear inner side wall of the electroplating box 10, the second ring shaft 13 is symmetrically arranged between the middle ends of the front inner side wall and the rear inner side wall of the electroplating box 10, the second ring shaft 13 is positioned on the inner side of the first ring shaft 12, the first ring shaft 12 and the second ring shaft 13 are both arranged on the fixed shaft 14 in a sliding fit mode, the fixed shaft 14 is connected with the front inner side wall and the rear inner side wall of the electroplating box 10, the shaft lever 15 is arranged between the second ring shafts 13, the shaft lever 15 is opposite to the second ring shaft 13, the lantern ring 15 is arranged between the front inner side wall and the rear inner side wall of the, the stirring plates 17 are uniformly distributed along the circumferential direction of the lantern ring 16, the upper end of the electroplating box 10 is provided with a top cover 18, vertex angles at two ends of a diagonal line of the top cover 18 are connected with the upper end of the electroplating box 10 through bolts 19, a sliding fit mode is adopted between the lower end surface of the top cover 18 and the upper end surface of the electroplating box 10, a steel wire sequentially passes through the first annular shaft 12 and the second annular shaft 13 and is wired from left to right according to an S shape, after the steel wire is wired, the top cover 18 and the electroplating box 10 are fixed through the bolts 19 in a manual mode so that the electroplating box 10 forms a relatively closed space, in the process of wiring the steel wire rightwards, the electroplating box 10 works, a copper layer is plated on the surface of the steel wire in an electroplating mode, meanwhile, the lantern ring 16 rotates anticlockwise around the shaft rod 15 under the driving of wiring of the steel wire rightwards, the stirring plates 17 synchronously rotate along with the lantern ring 16 to carry out synchronous, the copper plating efficiency is improved, the probability that the copper plating effect of the steel wire is influenced due to the deposition and delamination of electroplating solution is reduced, and waste gas generated in the copper plating process of the steel wire is absorbed and treated by the treatment mechanism 2.
The lower extreme of electroplating box 10 install in heating box 100 through sliding fit, the lower extreme of heating box 100 is installed and has been had work subaerially, electric heating pipe 101 is all installed to the inside wall all around of heating box 100, electric heating pipe 101 is the circuitous arranging of S-shaped, temperature controller 102 is installed to the upper right end of heating box 100 'S preceding terminal surface, copper line copper facing in-process, operating personnel accessible temperature controller 102 real time monitoring electric heating pipe 101' S temperature carries out appropriate heat treatment with the plating solution to electroplating box 10 in, with the liveness of the material that improves the plating solution, and then improve copper facing speed and the copper facing effect of copper wire.
The upper left side of heating cabinet 100 be provided with bottom plate 103, the left end face at electroplating box 10 is installed to the right-hand member of bottom plate 103, motor 104 is installed to the upper end of bottom plate 103, both sides symmetry is provided with cover axle 105 around the output shaft of motor 104 right-hand member, the left end at electroplating box 10 is installed through sliding fit mode to the right-hand member of cover axle 105, link to each other through belt 106 between cover axle 105 and the motor 104 output shaft, the internal surface of cover axle 105 is provided with polishing paper 107 through the tie coat, the copper wire crosses the inside line of walking of cover axle 105, in the line process of walking, it rotates with the help of belt 106 to drive cover axle 105 synchronous through motor 104, polishing paper 107 rotates along with cover axle 105 lint and plays the effect of polishing to the copper wire, and then reduce the probability that impurity such as grease, rusty stain.
The sleeve shaft 105 comprises an upper half shaft 10a and a lower half shaft 10b, a convex block is mounted in the middle of the lower end face of the upper half shaft 10a, a block groove is formed in the middle of the lower end face of the lower half shaft 10b, the convex block and the block groove are in sliding fit, the lower end face of the upper half shaft 10a and the upper end face of the upper half shaft 10a are in sliding fit, the fit between the convex block and the block groove can increase the relative fixing degree between the upper half shaft 10a and the lower half shaft 10b, so that the relative deviation phenomenon of the upper half shaft 10a and the lower half shaft 10b in the synchronous rotation process is avoided, the sleeve shaft 105 is integrally taken down in a manual mode, then the upper half shaft 10a and the lower half shaft 10b are separated to clean or replace polishing paper connected with each other, and therefore the pollution to the steel wire due to the fact that impurities on the polishing paper are adsorbed on the surface of the steel wire.
The right upper side of the shaft lever 15 is symmetrically provided with hollow blocks 150 in front and back, the outer side end of each hollow block 150 is arranged on the inner side wall of the electroplating box 10 in the front and back direction, the hollow block 150 is positioned at the right side of the first ring shaft 12 at the right end inside the electroplating box 10, a rectangular groove is arranged at the front end of the left end face of the hollow block 150, frame plates 151 are symmetrically arranged in the rectangular groove up and down in a sliding fit manner, and the left end face of the frame plate 151 is positioned at the left side of the left end face of the hollow block 150, the sponge blocks 152 are arranged between the frame plates 151 in a sliding fit manner, the middle parts of the left end faces of the sponge blocks 152 are provided with round through holes, steel wires traverse the insides of the sponge blocks 152 and run rightwards, the sponge blocks 152 can synchronously absorb residual electroplating solution on the surfaces of the steel wires so as to prevent the electroplating solution from being carried out of the electroplating box 10 by the steel wires, meanwhile, the sponge block 152 can greatly reduce the surface moisture of the copper-plated steel wire so as to improve the subsequent quick drying speed of the copper-plated steel wire.
The outer side of the frame plate 151 is provided with a rubber sealing block 15a, the rubber sealing block 15a is arranged in the hollow block 150 in a sliding fit mode, the inner side end face of the rubber sealing block 15a and the outer side end face of the frame plate 151 are in a sliding fit mode, the middle of the outer side end face of the rubber sealing block 15a is provided with a push rod 15b, the outer side end of the push rod 15b is provided with an electric slide block 15c, the electric slide block 15c is arranged between the upper inner side wall and the lower inner side wall of the hollow block 150 in a sliding fit mode, the outer side of the electric slide block 15c is provided with a plug block 15d, the plug block 15d is arranged in a block through groove in a sliding fit mode, the block through groove is arranged at the lower end of the hollow block 150, the lower end face of the plug block 15d is positioned below the lower end face of the hollow block 150, the electric slide block 15c, the push rod 15b, the rubber sealing block 15, drive rubber seal block 15a with the help of push rod 15b through electronic slider 15c and move slowly to the outside in step, the absorbing plating solution of sponge piece 152 is taken out from sponge piece 152 and flows to the outside along with rubber seal block 15 a's motion is synchronous, sponge piece 152 can keep throughout the function of absorbing the plating solution from this, and then avoid sponge piece 152 to appear absorbing saturated phenomenon, the copper-plated back is wholly accomplished to the copper-steel wire, accessible manual mode is extracted chock 15d and is made the plating solution in the hollow block 150 fall into electroplating tank 10 again, then block 15d is gone into to the card again, with the improvement to the use degree of plating solution, the rubber seal block 15a that also is convenient for simultaneously resets.
The front end and the rear end of a fixed shaft 14 connected with a first ring shaft 12 are in sliding fit with a waist-shaped through groove, the waist-shaped through groove is formed in the front end and the rear end of an electroplating box 10, a hole groove is formed in the middle of the front end face and the rear end face of the fixed shaft 14 connected with the first ring shaft 12, a round groove is formed in the front inner side of the hole groove and is formed in the front end face and the rear end face of the electroplating box 10, clamping columns 120 are installed in the hole groove and the round groove in a sliding fit mode, the outer side end face of each clamping column 120 is connected with the inner side end face of a connecting plate 121, the fixed shaft 14 is manually lifted to be clamped at the upper end of the waist-shaped through groove, then the clamping columns 120 connected with the connecting plate 121 are clamped in the hole groove and the round groove, the fixed shaft 14 and the electroplating box 10 are relatively fixed, the fixed shaft 14 is lifted and simultaneously drives a steel wire connected with the fixed shaft to synchronously move, thereby improving the quality of copper plating on the steel clad surface.
The treatment mechanism 2 comprises a base 20, a water tank 21, a first connecting pipe 22, an exhaust fan 23 and a second connecting pipe 24, the lower end of the base 20 is installed on the existing working ground, the water tank 21 is installed at the upper end of the base 20 in a sliding fit mode, absorption liquid is filled in the water tank 21, the first connecting pipe 22 is arranged right above the water tank 21, the lower end face of the first connecting pipe 22 is located in the absorption liquid, the exhaust fan 23 is installed at the front end of the first connecting pipe 22, the second connecting pipe 24 is connected to the front end of the exhaust fan 23, the front end of the second connecting pipe 24 is connected with a connecting through hole, the connecting through hole is formed in the upper end of the rear end face of the electroplating box 10, in the copper plating process of the steel wire, the exhaust fan 23 works and timely absorbs and removes waste gas through the second connecting pipe 24, the waste gas is injected into the absorption liquid in the water tank 21 through the first connecting, thereby avoiding the pollution to the environment and the harm to the human body caused by the exhaust gas discharged into the air.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a manufacturing process of copper covered steel wire which has used a manufacturing installation of copper covered steel wire, and this manufacturing installation of copper covered steel wire includes electroplating mechanism (1) and processing mechanism (2), its characterized in that: the manufacturing process when the copper clad steel wire is manufactured by adopting the copper clad steel wire manufacturing device is as follows:
s1, copper electroplating: the steel wire sequentially penetrates through the first ring shaft (12) and the second ring shaft (13) and is routed from left to right according to the S shape, after the steel wire is routed, the bolt (19) is screwed up manually to fix the top cover (18) and the electroplating box (10), and in the process of routing the steel wire rightwards, the electroplating box (10) works and plates a copper layer on the surface of the steel wire in an electroplating mode;
s2, stirring: in the copper plating process of the copper wire, the lantern ring (16) rotates anticlockwise around the shaft lever (15) under the driving of the steel wire routing to the right, and the stirring plate (17) rotates synchronously along with the lantern ring (16) to synchronously stir the electroplating solution;
s3, waste gas treatment: in the copper plating process of the steel wire, an exhaust fan (23) works and absorbs and removes waste gas through a second connecting pipe (24), the waste gas is injected into absorption liquid in a water tank (21) through a first connecting pipe (22), and the waste gas is absorbed through the absorption liquid;
the lower end of the electroplating mechanism (1) is arranged on the existing working ground, the processing mechanism (2) is arranged right behind the electroplating mechanism (1), and the lower end of the processing mechanism (2) is arranged on the existing working ground;
the electroplating mechanism (1) comprises an electroplating box (10), a first ring shaft (12), a second ring shaft (13), a fixed shaft (14), a shaft lever (15), a lantern ring (16), a stirring plate (17), a top cover (18) and a bolt (19), electroplating liquid is filled in the electroplating box (10), the first ring shaft (12) is symmetrically arranged between the upper ends of the front inner side wall and the rear inner side wall of the electroplating box (10), the second ring shaft (13) is symmetrically arranged between the middle ends of the front inner side wall and the rear inner side wall of the electroplating box (10), the second ring shaft (13) is positioned at the inner side of the first ring shaft (12), the first ring shaft (12) and the second ring shaft (13) are both arranged on the fixed shaft (14) in a sliding fit manner, the fixed shaft (14) is connected with the front inner side wall and the rear inner side wall of the electroplating box (10), the shaft lever (15) is arranged between the second ring shafts (13), and the shaft lever (15) is right opposite, the shaft lever (15) is arranged between the front inner side wall and the rear inner side wall of the electroplating box (10), a sleeve ring (16) is arranged on the shaft lever (15) in a sliding fit mode, a stirring plate (17) is arranged on the sleeve ring (16), the stirring plate (17) is uniformly distributed along the circumferential direction of the sleeve ring (16), a top cover (18) is arranged at the upper end of the electroplating box (10), the top angles at the two ends of the diagonal line of the top cover (18) are connected with the upper end of the electroplating box (10) through bolts (19), and the lower end face of the top cover (18) is in a sliding fit mode with the upper end face of the;
processing mechanism (2) include base (20), basin (21), connecting pipe (22), air exhauster (23) and No. two connecting pipes (24), install at the existing work subaerial lower extreme of base (20), basin (21) are installed through sliding fit mode in the upper end of base (20), the absorption liquid is equipped with in basin (21), be provided with connecting pipe (22) directly over basin (21), the lower terminal surface of connecting pipe (22) is located the absorption liquid, air exhauster (23) are installed to the front end of connecting pipe (22), the front end of air exhauster (23) is connected with No. two connecting pipes (24), the front end of No. two connecting pipes (24) links to each other with connect the through-hole, connect the through-hole and offer the upper end at electroplating box (10) rear end face.
2. The manufacturing process of copper clad steel wire according to claim 1, characterized in that: the lower extreme of electroplating case (10) install in heating cabinet (100) through sliding fit, the lower extreme of heating cabinet (100) is installed and has been had work subaerially, electric heating pipe (101) are all installed to the inside wall all around of heating cabinet (100), electric heating pipe (101) are the circuitous arranging of S-shaped, temperature controller (102) are installed to the upper right end of the preceding terminal surface of heating cabinet (100).
3. The manufacturing process of copper clad steel wire according to claim 1, characterized in that: the front end and the rear end of a fixed shaft (14) connected with a first ring shaft (12) are in sliding fit with a kidney-shaped through groove, the kidney-shaped through groove is formed in the front end and the rear end of an electroplating box (10), a hole groove is formed in the middle of the front end face and the rear end face of the fixed shaft (14) connected with the first ring shaft (12), a circular groove is formed in the front inner side of the hole groove, the circular groove is formed in the front end face and the rear end face of the electroplating box (10), clamping columns (120) are installed in the hole groove and the circular groove in a sliding fit mode, and the end faces of the outer sides of the clamping columns (120) are connected with the end faces of the inner sides.
4. The manufacturing process of copper clad steel wire as claimed in claim 2, wherein: the upper left side of heating cabinet (100) be provided with bottom plate (103), the left end face in electroplating box (10) is installed to the right-hand member of bottom plate (103), motor (104) are installed to the upper end of bottom plate (103), both sides symmetry is provided with cover axle (105) around motor (104) right-hand member output shaft, the left end in electroplating box (10) is installed through the sliding fit mode to the right-hand member of cover axle (105), link to each other through belt (106) between cover axle (105) and motor (104) output shaft, the internal surface of cover axle (105) is provided with paper (107) of polishing through the tie coat.
5. The manufacturing process of copper clad steel wire as claimed in claim 4, wherein: the sleeve shaft (105) comprises an upper half shaft (10a) and a lower half shaft (10b), a protruding block is mounted in the middle of the lower end face of the upper half shaft (10a), a block groove is formed in the middle of the lower end face of the lower half shaft (10b), the protruding block and the block groove are in sliding fit, and the lower end face of the upper half shaft (10a) and the upper end face of the upper half shaft (10a) are in sliding fit.
6. The manufacturing process of copper clad steel wire according to claim 1, characterized in that: the right upper side front and back symmetry of axostylus axostyle (15) be provided with hollow block (150), the inside wall at electroplating box (10) fore-and-aft direction is installed to the outside end of hollow block (150), and hollow block (150) are located the right side of a ring axle (12) of electroplating box (10) inside right-hand member, the rectangle recess has been seted up to the left end front end of hollow block (150), install framed bent (151) through sliding fit mode longitudinal symmetry in the rectangle recess, and the left end of framed bent (151) is located the left side of the left end face of hollow block (150), install sponge piece (152) through sliding fit mode between framed bent (151), round through-hole has been seted up at the left end middle part of sponge piece (152).
7. The manufacturing process of copper clad steel wire as claimed in claim 6, wherein: the outer side of the frame plate (151) is provided with a rubber sealing block (15a), the rubber sealing block (15a) is installed in the hollow block (150) in a sliding fit mode, a sliding fit mode is adopted between the inner side end face of the rubber sealing block (15a) and the outer side end face of the frame plate (151), a push rod (15b) is installed in the middle of the outer side end face of the rubber sealing block (15a), an electric sliding block (15c) is installed at the outer side end of the push rod (15b), the electric sliding block (15c) is installed between the upper inner side wall and the lower inner side wall of the hollow block (150) in a sliding fit mode, a plug block (15d) is arranged on the outer side of the electric sliding block (15c), the plug block (15d) is installed in a block through groove in a sliding fit mode, the block through groove is formed in the lower end of the hollow block (150), and the lower end face of the plug block (.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010468549.9A CN111575758A (en) | 2020-05-28 | 2020-05-28 | Manufacturing process for copper clad steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010468549.9A CN111575758A (en) | 2020-05-28 | 2020-05-28 | Manufacturing process for copper clad steel wire |
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|---|---|
| CN111575758A true CN111575758A (en) | 2020-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010468549.9A Withdrawn CN111575758A (en) | 2020-05-28 | 2020-05-28 | Manufacturing process for copper clad steel wire |
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| CN (1) | CN111575758A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113737257A (en) * | 2021-09-07 | 2021-12-03 | 鹰潭安禄洪线缆科技有限公司 | Silver plating equipment for processing round copper wire with silver layer and processing method thereof |
| CN115386929A (en) * | 2022-08-24 | 2022-11-25 | 闫洪义 | Hardware electroplating processing method |
| CN115961319A (en) * | 2022-12-30 | 2023-04-14 | 广东柯霖铜业有限公司 | Silver-plated copper wire drying device convenient to replace |
-
2020
- 2020-05-28 CN CN202010468549.9A patent/CN111575758A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113737257A (en) * | 2021-09-07 | 2021-12-03 | 鹰潭安禄洪线缆科技有限公司 | Silver plating equipment for processing round copper wire with silver layer and processing method thereof |
| CN115386929A (en) * | 2022-08-24 | 2022-11-25 | 闫洪义 | Hardware electroplating processing method |
| CN115386929B (en) * | 2022-08-24 | 2024-08-16 | 广东煦弘半导体材料有限公司 | Electroplating processing method for hardware |
| CN115961319A (en) * | 2022-12-30 | 2023-04-14 | 广东柯霖铜业有限公司 | Silver-plated copper wire drying device convenient to replace |
| CN115961319B (en) * | 2022-12-30 | 2023-12-08 | 广东柯霖铜业有限公司 | Silver-plated copper wire drying device convenient to change |
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Application publication date: 20200825 |