CN109095282B - A cable processing and winding machine - Google Patents
A cable processing and winding machine Download PDFInfo
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- CN109095282B CN109095282B CN201810740953.XA CN201810740953A CN109095282B CN 109095282 B CN109095282 B CN 109095282B CN 201810740953 A CN201810740953 A CN 201810740953A CN 109095282 B CN109095282 B CN 109095282B
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- 238000004804 winding Methods 0.000 title claims abstract description 169
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 48
- 230000000087 stabilizing effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 239000011241 protective layer Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/08—Automatic end-finding and material-interconnecting arrangements
- B65H67/081—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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Abstract
Description
技术领域technical field
本发明涉及电缆加工技术领域,具体为一种电缆加工缠绕机。The invention relates to the technical field of cable processing, in particular to a cable processing and winding machine.
背景技术Background technique
电缆通常是由几根或几组导线绞合而成的类似绳索的电缆,每组导线之间相互绝缘,并常围绕着一根中心扭成,整个外面包有高度绝缘的覆盖层。电缆具有内通电,外绝缘的特征,电线电缆的制造工艺和专用设备的发展密切相关,互相促进。新工艺要求,促进新专用设备的产生和发展;反过来,新专用设备的开发,又提高促进了新工艺的推广和应用。如拉丝、退火、挤出串联线;物理发泡生产线等专用设备,促进了电线电缆制造工艺的发展和提高,提高了电缆的产品质量和生产效率,电线电缆是通过:拉制、绞制、包覆三种工艺来制作完成的,型号规格越复杂,重复性越高。为了提高电线电缆的柔软度、整体度,让2根以上的单线,按着规定的方向交织在一起称为绞制,绞制工艺分:导体绞制、成缆、编织、钢丝装铠和缠绕,现有市面上电缆在加工时需要对电缆缠绕一层保护层,而现有电缆加工缠绕机,在为电缆缠绕保护层之后需要将电缆取出,并使用卷盘机将电缆卷起,需要使用两种机器,占地面积较大,工作较为费时费力,影响工作效率。The cable is usually a rope-like cable formed by twisting several or several groups of conductors. Each group of conductors is insulated from each other and often twisted around a center, and the entire outer layer is covered with a highly insulating covering. The cable has the characteristics of internal energization and external insulation. The manufacturing process of wire and cable and the development of special equipment are closely related and promote each other. The new process requirements promote the generation and development of new special equipment; in turn, the development of new special equipment improves the promotion and application of new processes. Such as wire drawing, annealing, extrusion series line; physical foaming production line and other special equipment, promote the development and improvement of wire and cable manufacturing process, improve the product quality and production efficiency of cable, wire and cable are through: drawing, twisting, It is made by covering three processes. The more complex the model and specification, the higher the repeatability. In order to improve the softness and integrity of the wire and cable, it is called twisting of two or more single wires intertwined in the specified direction. The twisting process is divided into: conductor twisting, cabling, braiding, steel wire armoring and winding , the existing cable on the market needs to wrap a protective layer on the cable during processing, and the existing cable processing and winding machine needs to take out the cable after wrapping the protective layer for the cable, and use a reeling machine to roll up the cable. The two types of machines cover a large area, and the work is time-consuming and labor-intensive, affecting work efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种电缆加工缠绕机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a cable processing and winding machine to solve the above-mentioned problems in the background art.
为实现上述目的,本发明提供如下技术方案:一种电缆加工缠绕机,包括缠绕机底座,所述缠绕机底座的顶面固定连接有缠绕机支撑板,所述缠绕机支撑板的顶面固定连接有缠绕机顶板,所述缠绕机顶板的底面开设有活动滑槽,所述活动滑槽的表面滑动连接有活动滑轮,所述活动滑轮的表面活动连接有活动滑轮架,所述活动滑轮架的底端固定连接有挂钩板,所述挂钩板的底面连接有第一液压油箱,所述第一液压油箱的底面固定连接有第一液压管,所述第一液压管的表面固定连接有第一液压电机,所述第一液压管的底端固定连接有第一卷线挂杆,所述缠绕机顶板的顶面固定连接有缠绕电机,所述缠绕电机的输出端固定连接有缠绕带轮,所述缠绕带轮的表面传动连接有缠绕传动带,所述缠绕带轮通过缠绕传动带传动连接有缠绕滚筒,所述缠绕滚筒的一侧通过轴承固定连接有缠绕滚筒固定板,所述缠绕滚筒的另一侧固定连接有缠绕转盘,所述缠绕转盘的表面固定连接有缠绕带固定块。In order to achieve the above purpose, the present invention provides the following technical solutions: a cable processing winding machine, comprising a winding machine base, the top surface of the winding machine base is fixedly connected with a winding machine support plate, and the top surface of the winding machine support plate is fixed The top plate of the winding machine is connected, and the bottom surface of the top plate of the winding machine is provided with a movable chute, the surface of the movable chute is slidably connected with a movable pulley, and the surface of the movable pulley is movably connected with a movable pulley frame, the movable pulley frame The bottom end of the hook plate is fixedly connected with a hook plate, the bottom surface of the hook plate is connected with a first hydraulic oil tank, the bottom surface of the first hydraulic oil tank is fixedly connected with a first hydraulic pipe, and the surface of the first hydraulic pipe is fixedly connected with a first hydraulic oil tank. A hydraulic motor, the bottom end of the first hydraulic pipe is fixedly connected with a first winding rod, the top surface of the top plate of the winding machine is fixedly connected with a winding motor, and the output end of the winding motor is fixedly connected with a winding pulley , the surface of the winding pulley is connected with a winding transmission belt, the winding pulley is connected with a winding drum through the winding transmission belt, and one side of the winding drum is fixedly connected with a winding drum fixing plate through a bearing. The other side is fixedly connected with a winding turntable, and the surface of the winding turntable is fixedly connected with a winding belt fixing block.
所述缠绕机底座的顶面固定连接有卷线滚筒支撑板,所述卷线滚筒支撑板的表面通过轴承固定连接有卷线滚筒,所述卷线滚筒的表面开设有传动槽,所述传动槽的表面传动连接有传动带,所述传动槽通过传动带传动连接有传动带轮,所述传动带轮的轴心处固定连接有传动电机的输出端,所述传动电机的表面固定连接有电机支架,所述电机支架远离传动电机的一端与缠绕机支撑板的表面固定连接,所述卷线滚筒的一端固定连接有卷线盘,所述卷线盘的表面固定连接有卷线固定块,所述卷线滚筒的另一端通过轴承固定连接有卷线滚筒稳定板,所述卷线滚筒稳定板的表面与缠绕机支撑板的表面固定连接,所述缠绕机顶板的底面固定连接有第二液压油箱,所述第二液压油箱的底面固定连接有第二液压管,所述第二液压管的底端固定连接有切割刀架,所述切割刀架的底面固定连接有切割刀片。The top surface of the base of the winding machine is fixedly connected with a reeling roller support plate, the surface of the reeling roller supporting plate is fixedly connected with a reeling roller through a bearing, and the surface of the reeling roller is provided with a transmission groove, and the transmission The surface of the groove is driven and connected with a transmission belt, the transmission groove is connected with a transmission pulley through the transmission belt, the output end of the transmission motor is fixedly connected to the axis of the transmission pulley, and the surface of the transmission motor is fixedly connected with a motor bracket, so One end of the motor support away from the transmission motor is fixedly connected with the surface of the support plate of the winding machine, one end of the reeling drum is fixedly connected with a reel, and the surface of the reel is fixedly connected with a reel fixing block, and the reel is fixedly connected with a reel fixing block. The other end of the wire drum is fixedly connected with a wire winding drum stabilizing plate through a bearing, the surface of the wire winding drum stabilizing plate is fixedly connected with the surface of the support plate of the winding machine, and the bottom surface of the top plate of the winding machine is fixedly connected with a second hydraulic oil tank, The bottom surface of the second hydraulic oil tank is fixedly connected with a second hydraulic pipe, the bottom end of the second hydraulic pipe is fixedly connected with a cutting tool holder, and the bottom surface of the cutting tool holder is fixedly connected with a cutting blade.
优选的,所述缠绕机支撑板的表面开设有与传动带相配适的传动带通孔。Preferably, the surface of the support plate of the winding machine is provided with a transmission belt through hole matched with the transmission belt.
优选的,所述缠绕机底座的顶面固定连接有缠绕机前板,所述缠绕机前板的顶面开设有与切割刀片相配适的切割槽。Preferably, the top surface of the base of the winding machine is fixedly connected with the front plate of the winding machine, and the top surface of the front plate of the winding machine is provided with a cutting groove matched with the cutting blade.
优选的,所述缠绕机底座的顶面固定连接有缠绕机侧板,且所述缠绕机侧板的表面开设有活动门通孔。Preferably, a side plate of the winding machine is fixedly connected to the top surface of the base of the winding machine, and a movable door through hole is opened on the surface of the side plate of the winding machine.
优选的,所述活动门通孔的内壁活动连接有活动门,所述活动门的表面固定连接有第二卷线挂杆,且第二卷线挂杆的数量为两个,两个第二卷线挂杆以第一液压管为对称轴分布在活动门表面。Preferably, a movable door is movably connected to the inner wall of the through hole of the movable door, and a second coil hanging rod is fixedly connected to the surface of the movable door, and the number of the second coil hanging rod is two, two second The reel hanging rods are distributed on the surface of the movable door with the first hydraulic pipe as the axis of symmetry.
优选的,所述活动滑槽的数量为两个,所述活动滑轮的数量为四个,且四个活动滑轮两个为一组,两组活动滑轮分别与两个活动滑槽的表面活动连接。Preferably, the number of the movable chutes is two, the number of the movable pulleys is four, and two of the four movable pulleys form a group, and the two groups of movable pulleys are respectively connected with the surfaces of the two movable chutes. .
优选的,所述缠绕转盘的表面开设有电缆孔,且所述电缆孔贯穿缠绕滚筒与缠绕滚筒固定板。Preferably, the surface of the winding turntable is provided with a cable hole, and the cable hole penetrates the winding drum and the winding drum fixing plate.
优选的,所述卷线固定块的数量为三个,且三个卷线固定块以卷线盘的轴心为圆心、三个卷线固定块之间的夹角为120°分布在卷线盘的表面。Preferably, the number of the reel fixing blocks is three, and the three reel fixing blocks are distributed on the reel with the axis of the reel as the center of the circle, and the angle between the three reel fixing blocks is 120° surface of the disc.
有益效果beneficial effect
本实用提供了一种电缆加工缠绕机,具备以下有益效果:The utility provides a cable processing and winding machine, which has the following beneficial effects:
1.该电缆加工缠绕机,通过卷线滚筒、缠绕转盘、卷线盘和电缆孔,使得当电缆在被缠绕过保护层之后,能直接被卷线滚筒卷线完成,节省运输卷盘时间,减小机器占地面积,达到了提高工作效率的效果。1. The cable processing and winding machine, through the winding drum, the winding turntable, the winding drum and the cable hole, enables the cable to be wound directly by the winding drum after being wound through the protective layer, saving the time of transporting the reel, Reduce the footprint of the machine and achieve the effect of improving work efficiency.
2.该电缆加工缠绕机,通过第二液压管、切割刀架、切割刀片、第二卷线挂杆和活动门使得在电缆到达需要的卷数时,能将电缆切断并通过活动门取出,达到了能控制所卷电缆卷数且方便取用的效果。2. The cable processing and winding machine, through the second hydraulic pipe, the cutting knife holder, the cutting blade, the second coiling rod and the movable door, can cut the cable and take it out through the movable door when the cable reaches the required number of coils. The effect of being able to control the number of coiled cable coils and being convenient to take is achieved.
附图说明Description of drawings
图1为本发明正视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明正剖结构示意图;Fig. 2 is the schematic diagram of the front sectional structure of the present invention;
图3为本发明侧剖结构示意图;FIG. 3 is a schematic diagram of a side sectional structure of the present invention;
图4为本发明缠绕机侧板侧视结构示意图;Figure 4 is a schematic structural view of the side plate of the winding machine of the present invention;
图5为本发明A处放大结构示意图;Fig. 5 is a schematic diagram of enlarged structure at place A of the present invention;
图6为本发明B处放大结构示意图。FIG. 6 is a schematic diagram of the enlarged structure of the position B of the present invention.
图中:1缠绕机底座、2缠绕机支撑板、3缠绕机顶板、4活动滑槽、5活动滑轮、6活动滑轮架、7挂钩板、8第一液压油箱、9第一液压管、10第一卷线挂杆、11第一液压电机、12缠绕电机、13缠绕带轮、14缠绕传动带、15缠绕滚筒、16缠绕滚筒固定板、17缠绕转盘、18缠绕带固定块、19电缆孔、20卷线滚筒支撑板、21卷线滚筒、22传动槽、23传动带、26传动电机、27电机支架、28卷线盘、29卷线固定块、30缠绕机侧板、31活动门通孔、32卷线滚筒稳定板、33活动门、34第二卷线挂杆、35第二液压油箱、36第二液压管、37第二液压电机、38切割刀架、39切割刀片、40缠绕机前板、41切割槽。In the picture: 1 winding machine base, 2 winding machine support plate, 3 winding machine top plate, 4 movable chute, 5 movable pulley, 6 movable pulley frame, 7 hook plate, 8 first hydraulic oil tank, 9 first hydraulic pipe, 10 The first winding rod, 11 the first hydraulic motor, 12 winding motor, 13 winding pulley, 14 winding transmission belt, 15 winding drum, 16 winding drum fixing plate, 17 winding turntable, 18 winding belt fixing block, 19 cable hole, 20 reel support plate, 21 reel roller, 22 transmission groove, 23 transmission belt, 26 transmission motor, 27 motor bracket, 28 reel, 29 reel fixing block, 30 winding machine side plate, 31 movable door through hole, 32 reeling roller stabilization plate, 33 movable door, 34 second reel hanging rod, 35 second hydraulic oil tank, 36 second hydraulic pipe, 37 second hydraulic motor, 38 cutting tool holder, 39 cutting blade, 40 front winding machine plate, 41 cutting groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种电缆加工缠绕机,包括缠绕机底座1,所述缠绕机底座1的顶面固定连接有缠绕机支撑板2,所述缠绕机支撑板2的顶面固定连接有缠绕机顶板3,所述缠绕机顶板3的底面开设有活动滑槽4,所述活动滑槽4的表面滑动连接有活动滑轮5,活动滑槽4的数量为两个,所述活动滑轮5的数量为四个,且四个活动滑轮5两个为一组,两组活动滑轮5分别与两个活动滑槽4的表面活动连接,使得挂钩板7的活动更为稳定,所述活动滑轮5的表面活动连接有活动滑轮架6,所述活动滑轮架6的底端固定连接有挂钩板7,所述挂钩板7的底面连接有第一液压油箱8,所述第一液压油箱8的底面固定连接有第一液压管9,所述第一液压管9的表面固定连接有第一液压电机11,所述第一液压管9的底端固定连接有第一卷线挂杆10,所述缠绕机顶板3的顶面固定连接有缠绕电机12,所述缠绕电机12的输出端固定连接有缠绕带轮13,所述缠绕带轮13的表面传动连接有缠绕传动带14,所述缠绕带轮13通过缠绕传动带14传动连接有缠绕滚筒15,所述缠绕滚筒15的一侧通过轴承固定连接有缠绕滚筒固定板16,所述缠绕滚筒15的另一侧固定连接有缠绕转盘17,所述缠绕转盘17的表面固定连接有缠绕带固定块18,所述缠绕转盘17的表面开设有电缆孔19,且所述电缆孔19贯穿缠绕滚筒15与缠绕滚筒固定板16,通过卷线滚筒21、缠绕转盘17、卷线盘28和电缆孔19,使得当电缆在被缠绕过保护层之后,能直接被卷线滚筒21卷线完成,节省运输卷盘时间,减小机器占地面积,达到了提高工作效率的效果。1-6, the present invention provides a technical solution: a cable processing and winding machine, comprising a
所述缠绕机底座1的顶面固定连接有卷线滚筒支撑板20,所述卷线滚筒支撑板20的表面通过轴承固定连接有卷线滚筒21,所述卷线滚筒21的表面开设有传动槽22,所述传动槽22的表面传动连接有传动带23,缠绕机支撑板2的表面开设有与传动带23相配适的传动带通孔,使得传动带23方便工作,所述传动槽22通过传动带23传动连接有传动带轮,所述传动带轮的轴心处固定连接有传动电机26的输出端,所述传动电机26的表面固定连接有电机支架27,所述电机支架27远离传动电机26的一端与缠绕机支撑板2的表面固定连接,所述卷线滚筒21的一端固定连接有卷线盘28,所述卷线盘28的表面固定连接有卷线固定块29,卷线固定块29的数量为三个,且三个卷线固定块29以卷线盘28的轴心为圆心、三个卷线固定块29之间的夹角为120°分布在卷线盘28的表面,使得能更好的缠绕住电缆,缠绕机底座1的顶面固定连接有缠绕机侧板30,且所述缠绕机侧板30的表面开设有活动门通孔31,使得能设置活动门33方便卷线的拿出,所述卷线滚筒21的另一端通过轴承固定连接有卷线滚筒稳定板32,所述卷线滚筒稳定板32的表面与缠绕机支撑板2的表面固定连接,活动门通孔31的内壁活动连接有活动门33,所述活动门33的表面固定连接有第二卷线挂杆34,且第二卷线挂杆34的数量为两个,两个第二卷线挂杆34以第一液压管9为对称轴分布在活动门33表面,使得有空间给第一液压管9移动,所述缠绕机顶板3的底面固定连接有第二液压油箱35,所述第二液压油箱35的底面固定连接有第二液压管36,所述第二液压管36的表面固定连接有第二液压电机37,所述第二液压管36的底端固定连接有切割刀架38,所述切割刀架38的底面固定连接有切割刀片39,缠绕机底座1的顶面固定连接有缠绕机前板40,所述缠绕机前板40的顶面开设有与切割刀片39相配适的切割槽41,通过第二液压管36、切割刀架38、切割刀片39、第二卷线挂杆34和活动门33使得在电缆到达需要的卷数时,能将电缆切断并通过活动门33取出,达到了能控制所卷电缆卷数且方便取用的效果。The top surface of the
工作原理:当使用电缆缠绕机时,将电缆一头穿过电缆孔19挂至卷线固定块29上,将所需缠绕的保护膜筒挂在缠绕带固定块18上,启动缠绕电机12,带动缠绕滚筒15开始旋转,使得缠绕转盘17旋转将保护膜缠绕在电缆上,启动传动电机26,带动第二传动带轮转动,使得传动带23带动卷线滚筒21转动,使得开始将电缆缠绕至卷线固定块29上,当电缆到达合适长度时,启动第二液压管36,将切割刀片39下压至切割槽41,将电缆切断,随后启动第一液压管9,并推动挂钩板7使得第一卷线挂杆10伸至卷线内部,随后启动第一液压管9将卷线挂起并移动送至第一卷线挂杆10处,即可打开活动门33,将卷好的电缆取出,达到了能根据需要取用合适长度电缆,并方便卷好缠绕过后的电缆,减小机器占地面积效果。Working principle: When using the cable winding machine, hang one end of the cable through the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN112660926B (en) * | 2020-12-10 | 2023-08-22 | 博峰汽配科技(芜湖)有限公司 | Wire coiling positioning device convenient to take out and used for steel wire production |
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| JPH08217330A (en) * | 1995-02-08 | 1996-08-27 | Tatsuta Electric Wire & Cable Co Ltd | Method and device for winding wire |
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| CN102831981B (en) * | 2012-09-05 | 2014-06-25 | 张家港市紫光电焊机有限公司 | Preparation device of stranded cable |
| CN203112235U (en) * | 2013-03-22 | 2013-08-07 | 杨传久 | Vertical type cable winding machine |
| CN103268793B (en) * | 2013-04-15 | 2015-09-30 | 浙江康威胜高温线缆有限公司 | A cable insulation coating machine |
| CN104658708B (en) * | 2015-02-09 | 2017-06-23 | 东莞朝隆机械有限公司 | Double-deck cladding winding machine |
| CN204689239U (en) * | 2015-06-03 | 2015-10-07 | 芜湖市科特电线电缆有限公司 | A kind of cable processing wrapping machine |
| CN205798028U (en) * | 2016-05-19 | 2016-12-14 | 常州市金海基机械制造有限公司 | A kind of metal steel wire wrapping machine |
| CN205722998U (en) * | 2016-06-17 | 2016-11-23 | 常州市拓源电缆成套有限公司 | A kind of cable processing wind |
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| CN206774326U (en) * | 2017-03-24 | 2017-12-19 | 东北林业大学 | Cable core double-layer polyester tape winding apparatus is used in a kind of cable production |
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