CN206417707U - A kind of automatic cutting volume machine produced for electric wire - Google Patents

Abstract

The utility model discloses an automatic coil cutting machine for wire and cable production, which comprises a wire unwinding device, a tension control device, a wire length calculation device, a wire feeding device, a wire cutting device, a wire arranging device and a wire winding device. The pay-off device is used to unwind the wire; the tension control device is used to control the tension of the wire so that the wire is in a tight state; the wire length calculation device is used to calculate the length of the wire; Cutting; the wire arranging device is used to cooperate with the winding device. When the winding device rewinds the wire, the wire arranging device drives the wire to rise or fall, so that the wire can be neatly wound in the winding device. The automatic cutting and coiling machine for wire and cable production of the utility model can improve the accuracy of wire cutting length, prevent the surface of the wire from being damaged, improve production efficiency, and reduce production cost.

Description

An automatic cutting and rolling machine for wire and cable production

technical field

The utility model relates to the technical field of electric wires and cables, in particular to an automatic cutting and coiling machine used for the production of electric wires and cables.

Background technique

With the continuous development of society and continuous advancement of science and technology, mechanization, automation, and standardized production have gradually become the development trend, and gradually replaced traditional manual labor, injecting new impetus into the sustainable development of enterprises. Therefore, wire and cable production enterprises also need to keep pace with the times, through transformation and upgrading, vigorously develop mechanical automation equipment to replace traditional manual labor, and then improve the production efficiency of enterprises and achieve sustainable development of enterprises.

In the production process of wires and cables, the produced wires and cables need to be cut and wound. Traditionally, it is carried out by manual operation. Manual cutting requires one person to pull the end of the thread close to the designated starting point of the cutting line, and the other person will straighten the wire and cut it close to the end point of the required cutting line length. It is often scratched and stained, and after cutting, one person has to make cakes and roll them up. This method of manually cutting and winding wires and cables basically requires three people to work together at the same time. It greatly reduces the efficiency of production and increases the cost of production.

Utility model content

The purpose of this utility model is to overcome the deficiencies in the prior art, provide an automatic cutting and coiling machine for wire and cable production, improve the accuracy of wire cutting length, prevent the surface of the wire from being damaged, and improve production efficiency , to reduce production costs.

The purpose of this utility model is achieved through the following technical solutions:

An automatic cutting and coiling machine for wire and cable production, comprising: a wire unwinding device, a tension control device, a wire length calculation device, a wire feeding device, a wire cutting device, a wire arranging device, and a wire winding device, the wire unwinding device, The tension control device, the wire length calculation device, the wire feeding device, the wire cutting device, the wire arranging device and the wire winding device are arranged sequentially in a "one" shape;

The wire length calculation device includes: a length calculation support frame, an upper roller, and a lower roller. The upper roller and the lower roller are rotatably mounted on the length calculation support frame. The rotating shafts are parallel to each other, and the roller surface of the upper roller and the roller surface of the lower roller abut against each other;

The wire feeding device includes: a horizontal reciprocating driving part and a wire feeding manipulator, and the horizontal reciprocating driving part drives the wire feeding manipulator to reciprocate in the horizontal direction;

The wire cutting device includes: a first wire cutting driving part, a second wire cutting driving part, a first wire cutting knife, and a second wire cutting knife, and the first wire cutting driving part drives the first wire cutting knife close to Or move away from the second thread cutting knife, the second thread cutting driving part drives the second thread cutting knife to move closer to or away from the first thread cutting knife, the first thread cutting knife and the first thread cutting knife The two thread cutters are close to or far away from each other;

The cable arranging device includes: a cable arranging lifting part and a cable arranging claw, and the cable arranging lifting part drives the cable arranging claw to reciprocate and lift vertically;

The winding device includes: a winding rotating part and a winding disk, and the winding rotating part drives the winding disk to rotate.

In one embodiment, the pay-off device includes a pay-off frame and a pay-off drum, and the pay-off drum is rotatably mounted on the pay-off frame.

In one of the embodiments, the tension control device includes: a tension control support frame, a first fixed pulley, a second fixed pulley, and a tension control rod, and the first fixed pulley and the second fixed pulley are fixed on the Tension control support frame, one end of the tension control rod is hinged on the tension control support frame, the other end of the tension control rod is provided with a movable pulley, and the movable pulley is located between the first fixed pulley and the second fixed pulley between.

In one of the embodiments, the horizontal reciprocating driving part is driven by a motor screw structure.

In one of the embodiments, the first thread cutting driving part is driven by a cylinder structure.

In one of the embodiments, the second thread cutting driving part is driven by a cylinder structure.

In one of the embodiments, the cable lifting part is driven by a motor screw structure.

In one of the embodiments, the winding rotating part is driven by a motor structure.

The automatic cutting and coiling machine for wire and cable production of the utility model is provided with a wire unwinding device, a tension control device, a wire length calculation device, a wire feeding device, a wire cutting device, a wire arranging device, and a wire winding device, and each device Optimize the structure, improve the accuracy of wire cutting length, prevent the surface of the wire from being damaged, improve production efficiency and reduce production costs.

Description of drawings

Fig. 1 is the front view of an automatic cutting and rolling machine for wire and cable production according to an embodiment of the present invention;

Fig. 2 is a top view of the automatic cutting and coiling machine for wire and cable production shown in Fig. 1 .

detailed description

In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used herein in the description of the utility model is only for the purpose of describing specific implementations, and is not intended to limit the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

As shown in FIG. 1 , it is a front view of an automatic cutting and coiling machine 10 for wire and cable production according to an embodiment of the present invention. Please also refer to FIG. 2 , which is a top view of the automatic cutting and coiling machine 10 shown in FIG. 1 for wire and cable production.

An automatic cutting and coiling machine 10 for wire and cable production, which includes: a wire unwinding device 100, a tension control device 200, a wire length calculation device 300, a wire feeding device 400, a wire cutting device 500, a wire arranging device 600, a wire winding device Device 700. The wire pay-off device 100, the tension control device 200, the wire length calculation device 300, the wire feeding device 400, the wire cutting device 500, the wire arranging device 600 and the wire winding device 700 are sequentially arranged in a "one" shape, and need to be cut and The coiled wire starts to be unwound from the pay-off device 100, passes through the tension control device 200, the wire length calculation device 300, the wire feeding device 400, the wire cutting device 500, and the wire arranging device 600 in sequence, and arrives at the winding device 700 for collection. roll.

The pay-off device 100 is used to unwind the wire; the tension control device 200 is used to control the tension of the wire so that the wire is in a tight state to prevent the wire from loosening; the wire length calculation device 300 is used to calculate the length of the wire. Calculate, when the wire reaches the specified cutting length, the induction signal is sent to the control center, and the control center controls the wire cutting device 500 to cut the wire; the wire cutting device 500 is used to cut the wire; the wire arranging device 600 Used to cooperate with the wire winding device 700 , when the wire winding device 700 winds up the wire, the wire arranging device 600 drives the wire up or down, so that the wire can be neatly wound in the wire winding device 700 .

Specifically, the pay-off device 100 includes a pay-off frame 110 and a pay-off drum 120 , and the pay-off drum 120 is rotatably arranged on the pay-off rack 110 . The wire to be cut is wound on the pay-off drum 120 , and under the action of an external force, the pay-off drum 120 rotates to realize unwinding of the wire.

Specifically, the tension control device 200 includes: a tension control support frame 210 , a first fixed pulley 220 , a second fixed pulley 230 , and a tension control rod 240 . The first fixed pulley 220 and the second fixed pulley 230 are fixed on the tension control support frame 210, one end of the tension control rod 240 is hinged on the tension control support frame 210, the other end of the tension control rod 240 is provided with a movable pulley 250, and the movable pulley 250 is located on the first fixed pulley. between the pulley 220 and the second fixed pulley 230 . The wire is wound on the first fixed pulley 220, the movable pulley 250, and the second fixed pulley 230 in sequence. By adjusting the tension control lever 240, the movable pulley 250 can be pressed tightly on the wire, so that the wire is always in a tensioned state, thereby improving the transmission efficiency of the wire. stability.

Specifically, the wire length calculation device 300 includes: a length calculation support frame 310 , an upper roller 320 , and a lower roller 330 . The upper roller 320 and the lower roller 330 are rotatably installed on the length calculation support frame 310, the rotating shaft of the upper roller 320 and the rotating shaft of the lower roller 330 are parallel to each other, and the roller surface of the upper roller 320 and the roller surface of the lower roller 330 abut against each other. The wire passes through the abutment surface between the upper roller 320 and the lower roller 330. When the wire moves, the upper roller 320 and the lower roller 330 rotate under the action of the friction force of the wire. Sensing device, when the upper roller 320 or the lower roller 330 rotates a circle, the sensing device senses that the upper roller 320 or the lower roller 330 has rotated a circle, and sends the sensing information to the control center, which calculates that the current wire has The transmission length enables the subsequent wire cutting device 500 to accurately cut the wire.

Specifically, the wire feeding device 400 includes: a horizontal reciprocating driving part 410 and a wire feeding manipulator 420, and the horizontal reciprocating driving part 410 drives the wire feeding manipulator 420 to reciprocate in a horizontal direction. The wire feeding manipulator 420 clamps one end of the wire. When the wire needs to be cut and coiled, the horizontal reciprocating drive part 410 drives the wire feeding manipulator 420 to move in the horizontal direction, and the wire feeding manipulator 420 is moved to the winding device 700, and the wire feeding The manipulator 420 buckles the wire rod on the winding device 700 through vertical lifting and horizontal movement. After the wire buckling is completed, the horizontal reciprocating driving part 410 drives the wire feeding manipulator 420 to reset. In this embodiment, the horizontal reciprocating driving part 410 is driven by a motor screw structure.

Specifically, the wire cutting device 500 includes: a first wire cutting driving unit 510 , a second wire cutting driving unit 520 , a first wire cutting knife 530 , and a second wire cutting knife 540 . The first thread cutting driving part 510 drives the first thread cutting knife 530 to move closer to or away from the second thread cutting knife 540, and the second thread cutting driving part 520 drives the second thread cutting knife 540 to move closer to or away from the first thread cutting knife 530, The first thread cutting knife 530 and the second thread cutting knife 540 approach or move away from each other. By the first wire cutter 530 and the second wire cutter 540 approaching each other, the wire is cut and the wire is cut. In this embodiment, the first wire cutting driving part 510 is driven by an air cylinder structure, and the second wire cutting driving part 520 is driven by an air cylinder structure.

Specifically, the cable arranging device 600 includes: a cable arranging lifter 610 and a cable arranging clamp 620 . The cable lifting part 610 drives the cable claw 620 to reciprocate and lift vertically. The wire is passed through the wire arranging jaw 620, and the wire arranging jaw 620 is lifted and lowered by the action of the wire arranging lifting part 610, so as to cooperate with the wire winding device 700 to carry out the wire winding work, and prevent the wire rods on the wire winding device 700 from being irregular The phenomenon. In this embodiment, the cable lifting part 610 is driven by a motor screw structure.

The winding device 700 includes: a winding rotation part 710 and a winding disk 720 . The winding rotating part 710 drives the winding disk 720 to rotate, and the winding disk 720 rotates under the action of the winding rotating part 710, so that the wire is wound on it, and the wire winding work is completed. In this embodiment, the winding rotating part 710 is driven by a motor structure.

The automatic cutting and coiling machine 10 for wire and cable production of the present utility model is provided with a wire unwinding device 100, a tension control device 200, a wire length calculation device 300, a wire feeding device 400, a wire cutting device 500, a wire arranging device 600, a winding Wire device 700, and optimize the structure of each device, improve the accuracy of wire cutting length, prevent the surface of the wire from being damaged, improve production efficiency, and reduce production costs.

The above-mentioned embodiments only express several embodiments of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.

Claims (8)

1. a kind of automatic cutting volume machine produced for electric wire, it is characterised in that including：Actinobacillus device, tenslator, Length of wires computing device, wire-sending device, wire-cutting device, bus cable device, Winder, the actinobacillus device, the tension force control Device processed, the length of wires computing device, the wire-sending device, the wire-cutting device, the bus cable device and the coiling Device is sequentially arranged in " one " font；

The length of wires computing device includes：Length computation support frame, upper roller, bottom roller, the upper roller and it is described under Roller is rotatablely installed on the length computation support frame, and the rotating shaft of the upper roller and the rotating shaft of the bottom roller are mutually put down OK, the idler wheel surface of the upper roller is mutually abutted with the idler wheel surface of the bottom roller；

The wire-sending device includes：Horizontal reciprocating drive division, line sending manipulator, the horizontal reciprocating drive division drive the line sending Manipulator is moved back and forth in the horizontal direction；

The wire-cutting device includes：First cuts out line drive division, the second sanction line drive division, the first sanction line knife, the second sanction line knife, described First, which cuts out line drive division driving described first, cuts out line knife closer or far from the described second sanction line knife motion, and described second cuts out line driving Portion's driving described second cuts out line knife and cuts out the motion of line knife closer or far from described first, and described first cuts out line knife cuts out line with described second Knife is close to each other or remote；

The bus cable device includes：Winding displacement lifting unit, winding displacement clamping jaw, the winding displacement lifting unit drive the winding displacement clamping jaw along vertically Direction is back and forth lifted；

The Winder includes：Coiling rotation section, wire spool, the coiling rotation section drive the wire spool to rotate.

2. the automatic cutting volume machine according to claim 1 produced for electric wire, it is characterised in that the actinobacillus device Including pay off rack and setting reeler, the setting reeler is rotated on the pay off rack.

3. the automatic cutting volume machine according to claim 1 produced for electric wire, it is characterised in that the tension force Device includes：Tension force support frame, the first fixed pulley, the second fixed pulley, tension force bar, first fixed pulley and described Second fixed pulley is fixed on the tension force support frame, and described tension force bar one end is articulated with the tension force support frame On, the tension force bar other end is provided with movable pulley, and the movable pulley is calmly sliding positioned at first fixed pulley and described second Between wheel.

4. the automatic cutting volume machine according to claim 1 produced for electric wire, it is characterised in that the horizontal reciprocating Drive division drives for motor lead screw structure.

5. the automatic cutting volume machine according to claim 1 produced for electric wire, it is characterised in that described first cuts out line Drive division drives for air cylinder structure.

6. the automatic cutting volume machine according to claim 5 produced for electric wire, it is characterised in that described second cuts out line Drive division drives for air cylinder structure.

7. the automatic cutting volume machine according to claim 1 produced for electric wire, it is characterised in that the winding displacement lifting Portion drives for motor lead screw structure.

8. the automatic cutting volume machine according to claim 1 produced for electric wire, it is characterised in that the coiling is rotated Portion drives for electric machine structure.