CN109093435A - A kind of special lathe automatic loading/unloading Intelligent Production System - Google Patents
A kind of special lathe automatic loading/unloading Intelligent Production System Download PDFInfo
- Publication number
- CN109093435A CN109093435A CN201810977635.5A CN201810977635A CN109093435A CN 109093435 A CN109093435 A CN 109093435A CN 201810977635 A CN201810977635 A CN 201810977635A CN 109093435 A CN109093435 A CN 109093435A
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- China
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- finished product
- automatic
- unloading
- loading
- agv
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/048—Multiple gripper units
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
Abstract
The present invention relates to production and processing technical fields, more particularly to a kind of special lathe automatic loading/unloading Intelligent Production System.The technical solution adopted by the present invention is that: required station apparatus, raw material automatic charging device, first step robot charge device, transfer monitor station device, the second step loading and unloading manipulator device, the automatic coil inserting apparatus of finished product, sampling observation platform, the automatic coil inserting apparatus of semi-finished product, semi-finished product automatic wire charging device and first step blanking detection device are automatically imported including former material hopper, finished product box automatic loading and unloading device, AGV.The invention has the advantages that the original artificial loading and unloading of substitution, save manpower, efficiency when production is improved, stable more reliable in use, safety is higher, can be effectively reduced the production cost of umbrella tooth wheel construction in the process of production and processing.
Description
Technical field
The present invention relates to production and processing technical fields, more particularly to intelligently production is a kind of special lathe automatic loading/unloading
System.
Background technique
With the continuous progress of science and technology and the improvement of people's living standards, automobile have become in people's daily life must
Palpus product, and then automobile product components are also significantly increasing year by year.And bevel gear is closed as car deceleration device, differential mechanism etc.
Chief component in key member, yield also increasingly increase.The lathe loading and unloading of bevel gear are mainly manual operation at present, this
Kind of mode production capacity is low and high labor cost.If robot combined with lathe loading and unloading, it can not only increase production capacity,
Cost of labor can also be reduced.
AGV is the abbreviation of (AutomatedGuidedVehicle), implies that " automated guided vehicle ", is referred to equipped with electricity
Magnetically or optically equal homing guidances device, it can be travelled along defined guide path, have safeguard protection and various transfer function
The transport vehicle of energy
Summary of the invention
The object of the present invention is to provide a kind of special lathe automatic loading/unloading Intelligent Production Systems, it is a kind of bevel gear
Automatic loading and unloading system substitutes original artificial loading and unloading, saves manpower, improves efficiency when production, transports in use
Row is stablized more reliable, and safety is higher, can be effectively reduced the production cost of umbrella tooth wheel construction in the process of production and processing.
Technical scheme is as follows:
A kind of special lathe automatic loading/unloading Intelligent Production System, it is characterised in that: certainly including former material hopper, finished product box
Dynamic handling equipment, AGV are automatically imported required station apparatus, raw material automatic charging device, first step robot charge dress
Set, transfer monitor station device, the second step loading and unloading manipulator device, the automatic coil inserting apparatus of finished product, sampling observation platform, semi-finished product it is automatic
Coil inserting apparatus, semi-finished product automatic wire charging device and first step blanking detection device, the former material hopper, finished product box are automatically upper and lower
Material device is automatically imported required station apparatus with the AGV and links together, the raw material automatic charging device and described first
Process robot charge device links together, and the second step loading and unloading manipulator device and the finished product are automatically offline
Device links together, and the transfer monitor station device is by the first step robot charge device and the second step
Loading and unloading manipulator device links together, and the automatic coil inserting apparatus of finished product links together with artificial pusher gear.
Beneficial effects of the present invention:
1) the automatic producing line transformation of bevel gear blanking work will realize automation thereon.
2) running speed is fast, improves production efficiency；
3) manpower is saved, realizes efficient automation.
Detailed description of the invention
Fig. 1 is former material hopper of the present invention, finished product box automatic loading and unloading device schematic top plan view；
Fig. 2 is the schematic top plan view that AGV of the present invention is automatically imported required station apparatus；
Fig. 3 is overall distribution structure schematic top plan view of the invention；
Fig. 4 is the partial enlargement diagram of location A of the present invention；
Fig. 5 is the partial enlargement diagram of B location of the present invention；
In figure: 1, former material hopper, finished product box automatic loading and unloading device, 2, AGV be automatically imported required station apparatus, 3, raw material
Automatic charging device, 4, first step robot charge device, 5, transfer monitor station device, 6, the second step loading and unloading machinery
Arm device, 7, the automatic coil inserting apparatus of finished product, 8, sampling observation platform, 9, the automatic coil inserting apparatus of semi-finished product, 10, semi-finished product automatic wire charging dress
It sets.
Specific embodiment
As shown in Figures 1 to 5, a kind of special lathe automatic loading/unloading Intelligent Production System, including former material hopper, finished product
Case automatic loading and unloading device 1 realizes the loading and unloading of material box and finished product；AGV is automatically imported required station apparatus 2, and AGV is in feeding
Station is docked by roller and is conveyed, and feeding box is moved on AGV, feeding box is moved to each feeding port by AGV, and empty van is filled
Upper AGV is moved to material position under empty van and carries out blanking；Raw material automatic charging device 3 realizes raw material automatic charging, and it is secondary fixed to carry out
Position；First step robot charge device 4；Transfer monitor station device 5, its effect is between first step and the second step
The detection that switching and the second step complete the process；The second step loading and unloading manipulator device 6, its effect are by manipulator reality
Loading and unloading between existing three lathes；The automatic coil inserting apparatus 7 of finished product, finished product is carried out positioning vanning, is transferred on AGV by it；Sampling observation
Platform 8 is for inspecting processing dimension by random samples；Semi-finished product are carried out positioning vanning by the automatic coil inserting apparatus 9 of semi-finished product, are transported to line mouth；Semi-finished product
Automatic wire charging device 10, its effect are that semi-finished product are conveyed to fixed conveying device, are transported to the second step manipulator crawl position；
First step blanking detection device, it is mainly used to detect the through-hole and height of workpiece, it is ensured that the part energy for producing and processing out
Enough meet the requirements.The former material hopper, finished product box automatic loading and unloading device 1 and the AGV are automatically imported required station apparatus 2 and connect
It is connected together, the raw material automatic charging device 3 links together with the first step robot charge device 4, described
The second step loading and unloading manipulator device 6 links together with the automatic coil inserting apparatus 7 of the finished product, the transfer monitor station device
5 link together the first step robot charge device 4 and the second step loading and unloading manipulator device 6, institute
The automatic coil inserting apparatus 7 of finished product is stated to link together with artificial pusher gear.
When in use, upper and lower truck is manually pushed into material position up and down, fixed truck up and down, coordinate robots are by material box
On automatic transporting to pipeline, pipeline is docked with AGV, and material box is transported on AGV, prompts to lack material alarm when not expecting；Add
The finished product box that work is completed is docked by AGV with pipeline, finished product box is transported on pipeline, coordinate robots remove finished product box
The finished product box for transporting to upper and lower truck is put on position.AGV is docked by roller in feeding station and is conveyed, and feeding box is moved to AGV
On, feeding box is moved to each feeding port by AGV, and empty van is loaded onto AGV, is moved to material position under empty van and is carried out blanking.AGV with it is upper
The docking of material position conveying roll, by feedstock transportation to upper material position pipeline, is positioned in place.Pass through small-sized three-coordinate manipulator
Raw material crawl in cabinet is put on conveying reason stockline, reason material is carried out.Overturning clamping system is put from crawl raw material on reason stockline
Enter in secondary positioning table, carries out secondary positioning.Feeding manipulator is put into one lathe of process from secondary positioning table crawl raw material, will
Semi-finished stock takes out from lathe is put into intermediate station.Circulation passes through robot assisted axis with robot five between lathe
Loading and unloading between lathe.The semi-finished product completed the process are put into the linear mould group tooling of intermediate station by first step manipulator, are passed through
Linear mould group is transported to designated position, and clamping turnover mechanism is clamped overturning, and the second step robot is grabbed.Second work
The part completed the process is put into monitor station and detected by sequence robot.Manipulator grabs part from intermediate station, is put into lathe
In, it finished product will be completed the process is put into monitor station and detect, it is unqualified to be put into unqualified conveying if qualification is put into lower feed box
Line.The automatic coil inserting apparatus empty van of finished product carries out positioning clamping, and the second step manipulator places products into case, when finished product box is filled
Afterwards, AGV is docked with pipeline, on AGV vehicle.Meanwhile empty van is pushed into main line on pipeline subordinate line, cabinet is moved to feeding
To be clamped positioning.Sampling observation platform is docked by the roller with AGV, and full hopper is transported to sampling observation platform.Semi-finished product are automatically offline
Empty van is carried out positioning clamping by device, and semi-finished product are put into case by first step manipulator, after semi-finished product case is filled, is manually pushed away
Vehicle is docked with pipeline, on cart.Then, empty van is conveyed into main line, it is to be clamped positioning that cabinet, which is moved to feeding,.Half
Semi-finished product are conveyed fixed conveying device by finished product automatic wire charging device, are transported to the second step manipulator crawl position, the second step
Manipulator crawl is put into lathe and carries out the second step processing.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art
For, without departing from the principles of the present invention, it can also make several improvements or replace, these are improved or replacement
It should be regarded as protection scope of the present invention.
Claims (1)
1. a kind of special lathe automatic loading/unloading Intelligent Production System, it is characterised in that: automatic including former material hopper, finished product box
Handling equipment (1), AGV are automatically imported required station apparatus (2), raw material automatic charging device (3), in first step robot
Blanking device (4), transfer monitor station device (5), the second step loading and unloading manipulator device (6), the automatic coil inserting apparatus of finished product
(7), platform (8), the automatic coil inserting apparatus of semi-finished product (9), semi-finished product automatic wire charging device (10) and first step blanking detection are inspected by random samples
Device, the former material hopper, finished product box automatic loading and unloading device (1) are automatically imported required station apparatus (2) with the AGV and connect
Together, the raw material automatic charging device (3) links together with the first step robot charge device (4), institute
It states the second step loading and unloading manipulator device (6) to link together with the automatic coil inserting apparatus of the finished product (7), the transfer detection
Platform device (5) connects the first step robot charge device (4) and the second step loading and unloading manipulator device (6)
It is connected together, the automatic coil inserting apparatus of finished product (7) links together with artificial pusher gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977635.5A CN109093435A (en) | 2018-08-24 | 2018-08-24 | A kind of special lathe automatic loading/unloading Intelligent Production System |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977635.5A CN109093435A (en) | 2018-08-24 | 2018-08-24 | A kind of special lathe automatic loading/unloading Intelligent Production System |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109093435A true CN109093435A (en) | 2018-12-28 |
Family
ID=64851019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810977635.5A Withdrawn CN109093435A (en) | 2018-08-24 | 2018-08-24 | A kind of special lathe automatic loading/unloading Intelligent Production System |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109093435A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114290055A (en) * | 2022-01-06 | 2022-04-08 | 格力电器（重庆）有限公司 | Automatic assembling device and method for top cover of air conditioner outdoor unit |
| CN115042514A (en) * | 2022-05-16 | 2022-09-13 | 浙江美格机械股份有限公司 | Automatic digital production line and production method for warehouse alignment of artificial veneer winding drum material warehouse |
-
2018
- 2018-08-24 CN CN201810977635.5A patent/CN109093435A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114290055A (en) * | 2022-01-06 | 2022-04-08 | 格力电器（重庆）有限公司 | Automatic assembling device and method for top cover of air conditioner outdoor unit |
| CN115042514A (en) * | 2022-05-16 | 2022-09-13 | 浙江美格机械股份有限公司 | Automatic digital production line and production method for warehouse alignment of artificial veneer winding drum material warehouse |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181228 |
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| WW01 | Invention patent application withdrawn after publication |