CN109087965A - A kind of crystal silicon solar energy battery of passivating back and preparation method thereof - Google Patents

A kind of crystal silicon solar energy battery of passivating back and preparation method thereof Download PDF

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CN109087965A
CN109087965A CN201810895722.6A CN201810895722A CN109087965A CN 109087965 A CN109087965 A CN 109087965A CN 201810895722 A CN201810895722 A CN 201810895722A CN 109087965 A CN109087965 A CN 109087965A
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黄仕华
周理想
池丹
陆肖励
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Zhejiang Normal University CJNU
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Abstract

The invention discloses crystal silicon solar energy batteries of a kind of passivating back and preparation method thereof, using molybdenum oxide as p-type crystalline silicon passivation layer and hole transmission layer, have following structure: Ag/SiNx/n‑c‑Si/p‑c‑Si/SiO2/MoO3/ Al/Ag, wherein x=0.9~1.2, n-c-Si are the N-shaped crystalline silicon of phosphorus doping.The present invention replaces aluminium oxide as the passivating back material of p-type crystal silicon cell using molybdenum oxide, the compound of cell backside can not only be significantly reduced, it can also be used as the hole transmission layer of p-type crystal silicon cell simultaneously, therefore, need laser opening unlike PERC battery in the actual production technique of battery to guarantee the transmission of carrier, this just reached can reduce crystalline silicon the back side it is compound, again while avoiding laser opening bring and negatively affect.

Description

A kind of crystal silicon solar energy battery of passivating back and preparation method thereof
Technical field
The invention belongs to area of solar cell, and in particular to the crystal silicon solar energy battery of passivating back and its preparation side Method.
Background technique
In solar cells, the separation of photo-generated carrier, transport and collect very crucial to the raising of battery overall performance. Reduce photo-generated carrier crystalline silicon (c-Si) in vivo and surface it is compound to raising carrier collection efficiency it is most important, especially It is when the thickness of the minority diffusion length of silicon wafer and silicon wafer quite or be more than silicon wafer thickness when, silicon chip surface it is compound to battery The influence of characteristic is compound more much bigger than in vivo, and therefore, surface passivation is the key that crystal silicon solar energy battery design and optimization.Mesh Before, using silicon nitride film as the positive anti-reflection layer of p-type crystal silicon cell and passivation layer, in addition to that can be hung with saturated surface Key reduces outside interfacial state, and silicon nitride also by the positive charge of itself, reduces the minority carrier density in the positive emission layer of battery, to drop Low recombination-rate surface.As the positive passivation effect of crystal silicon cell and contact performance are constantly optimized and are improved, The compound common concern for having caused photovoltaic industry circle of the back surface of battery.In the crystal silicon cell of traditional silk-screened In, although Al-BSF effect can reduce minority carrier density, reduction is compound, but still can not imitate with using the passivation of dielectric layer bring Fruit compares favourably.
Aluminium oxide possesses the negative electrical charge opposite with silicon nitride, in addition to can be passivated back surface defect, reduce interface state density, Play the role of except chemical passivation, also there is field-effect passivation effect, to significantly reduce answering for the p-type crystal silicon cell back side It closes.Passivation emitter rear-face contact (PERC) crystal silicon cell possesses the passivation structure on back of comparatively perfect, has begun gradually Move towards industrialization.Currently, the peak efficiencies world record of volume production monocrystalline silicon and polysilicon PERC battery is 22.61% He respectively 21.25%.Compared to other high-efficiency battery technologies, PERC battery has apparent cost advantage, is next-generation high-efficiency solar electricity The most powerful competitor in pond.
Relative to conventional batteries, PERC technology mainly increases back passivation and two process procedures of laser opening at present.? In the production process of practical PERC battery, laser opening is carried out to cell backside first, then prints silver in hole inner region Slurry, prints aluminium paste on other regions, and finally sintering forms back side silver electrode and Al-BSF.During the sintering process, silver paste is to sharp Silicon substrate in light aperture carries out ablation, increases complex centre, reduces minority carrier life time, to influence battery efficiency.Meanwhile Stress caused by backside laser ablation and uneven Al-BSF, so that cell piece generates crack and the probability of crackle increases Add.In addition, since aperture limits the transmission path of carrier, offset from perpendicular to contact surface shortest path and congestion exist Opening increases the loss of fill factor.
Summary of the invention
In order to solve the problems, such as above-mentioned the deficiencies in the prior art and, the invention proposes a kind of crystal of passivating back Silicon solar cell and preparation method thereof, can reduce that the back side is compound, does not need laser opening again.
The technical solution adopted by the present invention is that such: a kind of crystal silicon solar energy battery of passivating back, feature exist In: using molybdenum oxide as p-type crystalline silicon passivation layer and hole transmission layer, there is following structure: Ag/SiNx/n-c-Si/p-c- Si/SiO2/MoO3/ Al/Ag, wherein x=0.9~1.2, n-c-Si are the N-shaped crystalline silicon of phosphorus doping.
Another technical solution of the invention is such that a kind of preparation side of the crystal silicon solar energy battery of passivating back Method, comprising the following steps:
1) cleaning and making herbs into wool: taking resistivity is 0.5~1.5 Ω .cm, with a thickness of 180 μm, having a size of 4 × 4cm2Monocrystalline Silicon wafer is successively immersed acetone, in ethanol solution and using ultrasonic cleaning 10min by silicon wafer first, removal surface grease stain and Dirt;Then water bath processing 20min at a temperature of in the sodium hydroxide solution that concentration is 30% at 80 DEG C, removes surface damage Layer;Finally, corroding 120s at normal temperature in solution in nitric/hydrofluoric/glacial acetic acid solution (volume ratio 3:3:1), to table Face carries out chemical polishing, obtains flat surface, then uses deionized water repeated flushing 3 times or more, and with being dried with nitrogen;
2) back side grown silicon nitride: being respectively nitrogen source and silicon source with electron level ammonia and silane, using high pure nitrogen as carrier gas, Using Low Pressure Chemical Vapor Deposition silicon chip back side growth thickness be 80~100nm silicon nitride protective layer;
3) front surface making herbs into wool: making herbs into wool is carried out to silicon wafer front surface using conventional alkali systems, using mass fraction 1~2% The Na of NaOH, mass fraction 2.5~5.0%2SiO3.9H2O, the solution system of the isopropanol of volume fraction 5~10%, 80~ Heating water bath and 20~30min of ultrasonic treatment, are then rinsed with deionized water, are dried with nitrogen at 85 DEG C;
4) diffusion furnace: being warming up to 850~900 DEG C of diffusion temperature by front surface phosphorus diffusion in advance, is passed through nitrogen and is driven away boiler tube Interior residual gas;Silicon wafer after surface wool manufacturing is put into quartz boat, flat-temperature zone is pushed into, preheats 5min under nitrogen protection;It takes Source nitrogen flow is 80~120sccm, and oxygen flow is 50~90sccm, closes after 5~10min and takes source nitrogen and oxygen valve Door;The heating power supply for closing diffusion furnace, allows quartz boat cooled to room temperature, takes out silicon wafer;Diffusion terminate after, using etc. from Daughter dry etching removes the n-layer of silicon chip edge, is then placed in 5~12% hydrofluoric acid solution of mass fraction, soaks at room temperature Steep 30~90s;Finally, being rinsed with deionized water, it is dried with nitrogen;
5) front surface grows SiNxPassivation layer and anti-reflective layer: using plasma enhances chemical vapour deposition technique, and radio frequency is The base vacuum of 13.56MHz, deposition chamber are better than 1 × 10-3Pa, radio frequency power density are 0.5~1.0W/cm2, with electron level Ammonia and silane are respectively nitrogen source and silicon source, and the flow-rate ratio of ammonia and silane is 1:2~6, and operating air pressure is 100~200Pa, raw Long temperature is 200~300 DEG C, in the SiN that silicon wafer front surface growth thickness is 80~100nmxFilm;
6) back side thermal oxide growth silica: the nature of the hydrofluoric acid removal silicon wafer back surface of volume fraction 1% is utilized Oxide layer is rinsed with deionized water, is dried with nitrogen;Then high-temperature quick oxidizing process is used, grows a thickness in silicon wafer back surface Degree is the silica tunnel layer of 1.2~1.5nm;
7) back side thermal evaporation growth molybdenum oxide and metallic aluminium: the vacuum degree of evaporation coating cavity is better than 1 × 10-4Pa is adjusted Heated current is saved, so that molybdenum oxide evaporation rate is 0.05nm/s, baffle is opened after rate stabilization, starts to be deposited;Work as thickness When reaching 3nm, baffle is closed, closes heated current;Then, under the conditions of not vacuum breaker, heated current is adjusted, so that metallic aluminium Evaporation rate is the aluminium that 3nm is deposited in 0.1nm/s;
8) silver electrode: the silver electrode that the front and rear surfaces of silicon wafer are 500nm using magnetron sputtering method growth thickness, preceding table is grown Face utilizes grid line mask plate, forms silver grating line electrode, and rear surface is completely formed silver electrode;Sputtering target material is metallic silver, sputtering chamber The base vacuum of body is better than 1 × 10-3Pa, working gas are argon gas, and operating air pressure 1.0Pa, sputter temperature is room temperature, sputter function Rate is 1~3W/cm2
9) it making annealing treatment: being made annealing treatment at 750~850 DEG C of temperature and nitrogen atmosphere, the time is 5~10min, from And obtain required crystal silicon solar energy battery.
Molybdenum oxide (MoO3) with silicon heterogenous interface there is lesser Valence-band Offsets, simultaneous oxidation molybdenum and tungsten oxide (WO3)、 Vanadium oxide (V2O5) etc. materials equally there is very high work function.In addition, molybdenum oxide is preferable to the passivation effect of surface of crystalline silicon, And the contact resistance of molybdenum oxide and silicon is also smaller, therefore molybdenum oxide can be used as the hole transport of crystal silicon solar energy battery Layer.In the present invention, replace aluminium oxide as the passivating back material of p-type crystal silicon cell using molybdenum oxide, it not only can be big Width reduces the compound of cell backside, while can also be used as the hole transmission layer of p-type crystal silicon cell, therefore, in battery Laser opening is needed unlike PERC battery to guarantee the transmission of carrier in actual production technique, this, which has just reached, to drop The back side of low crystalline silicon is compound, avoids the negative effect of laser opening bring simultaneously again.
In view of in the technical process of heat treatment and the metallization of crystal silicon cell, molybdenum oxide becomes the passivation effect of silicon Difference will lead to the open-circuit voltage (V of batteryOC) and fill factor (FF) attenuating, in the present invention, between molybdenum oxide and crystalline silicon It is inserted into one layer of ultra-thin silica (SiO2) it is used as tunneled holes layer, this guarantees the high-temperature technology mistakes in crystal silicon cell The passivation effect of Cheng Zhong, the silicon back side are unaffected.
Crystal silicon solar energy battery usually requires to carry out making herbs into wool processing to two-sided unpolished silicon wafer front surface, to reduce too Sunlight is in the reflection of silicon chip surface, while the back surface of silicon wafer generally also has the effect of making herbs into wool, this carrys out conventional crystalline silion cell Saying influences very little.However, making herbs into wool significantly increases the specific area of back surface for the battery of passivating back, back is increased The recombination velocity in face.Therefore, back surface polishing can not only reduce surface recombination velocity (S.R.V.), but also flat surface makes subsequent growth Film more evenly.The chemical stability of silicon nitride film is very good, handles other than hydrofluoric acid, other bronsted lowry acids and bases bronsted lowries and silicon nitride Hardly chemically react.For this purpose, this patent grows one layer before carrying out making herbs into wool to front surface, in the back surface of silicon wafer Then silicon nitride protective layer removes again.
In order to reduce the resistance of Electrochromic Molybdenum Oxide Coatings, under the premise of not reducing the passivation effect of molybdenum oxide, Electrochromic Molybdenum Oxide Coatings Thickness be selected as 3nm.The resistance for for amplitude peak reducing molybdenum oxide, increases one layer of ultra-thin metallic aluminium (Al), aluminium with Molybdenum oxide can react during subsequent battery high-temperature, form aluminium oxide in interface, increase the oxygen in molybdenum oxide Vacancy concentration, to increase the electric conductivity of molybdenum oxide.Meanwhile it being damaged to reduce metal aluminium film to the optics of silicon chip back side It loses, the thickness of aluminium is selected as 3nm.
Detailed description of the invention
It is described in further detail below in conjunction with attached drawing and embodiments of the present invention
Fig. 1 is battery structure schematic diagram of the invention;
Fig. 2 is battery preparation flow figure of the invention.
Specific embodiment
Crystal silicon solar energy battery described in the present embodiment, using molybdenum oxide as p-type crystalline silicon passivation layer and hole transport Layer has following structure: front surface A g electrode 1, SiNxLayer (80nm) 2, n-c-Si layer 3, p-c-Si layer 4, SiO2Layer (1.2~ 1.5nm)5、MoO3Layer (3nm) 6, Al layers of (3nm) 7, back side Ag electrode 8, wherein x=0.9~1.2, n-c-Si are the n of phosphorus doping Type crystalline silicon.
The preparation process of battery is as follows:
1) cleaning and making herbs into wool
Experiment is the monocrystalline silicon piece of Buddha's warrior attendant wire cutting with silicon wafer, and resistivity is 0.5~1.5 Ω .cm, with a thickness of 180 μm, ruler Very little is 4 × 4cm2.Silicon wafer is successively immersed to acetone, in ethanol solution and using ultrasonic cleaning 10min first, removes surface Grease stain and dirt;Secondly, concentration be 30% sodium hydroxide solution at 80 DEG C at a temperature of water bath processing 20min, remove table Surface damage layer;Finally, corroding at normal temperature in solution in nitric/hydrofluoric/glacial acetic acid solution (volume ratio 3:3:1) 120s carries out chemical polishing to surface, obtains flat surface, then uses deionized water repeated flushing 3 times or more, and blown with nitrogen It is dry.
2) back side LPCVD method grown silicon nitride
Silicon nitride (the Si grown using low-pressure chemical vapor deposition (LPCVD)3N4) film have compact structure, growth speed The features such as rate is fast, uniformity is good, is typically used as passivation layer, can stop the diffusion of impurity and moisture well.With electron level ammonia Gas and silane are respectively nitrogen source and silicon source, are 80~100nm silicon nitride in silicon chip back side growth thickness using high pure nitrogen as carrier gas Protective layer.The base vacuum of reaction chamber is better than 0.1Pa, and operating air pressure is 100~130Pa, and growth temperature is 800~850 DEG C, ammonia The flow-rate ratio of gas and silane is 4~8:1.
3) front surface making herbs into wool
Making herbs into wool is carried out to silicon wafer front surface using conventional alkali systems, obtains the sunken optical surface of pyramid structure.In order to have The size of the control of effect ground reaction speed and flannelette, adds a certain amount of IPA (isopropanol) as sustained release agent and complexing agent.Using NaOH (1~2%, mass fraction), Na2SiO3.9H2O (2.5~5.0%, mass fraction), IPA (5~10%, volume fraction) Solution system, at 80~85 DEG C heating water bath and be ultrasonically treated 20~30min, then rinsed with deionized water, nitrogen is blown It is dry.
4) front surface phosphorus diffusion
It is spread using conventional phosphorus oxychloride as liquid source, impurity is brought into diffusion furnace by nitrogen carrying method and is realized Diffusion.Firstly, diffusion furnace to be warming up to 850~900 DEG C of diffusion temperature in advance, it is passed through nitrogen (500~1000sccm), drives away furnace Residual gas in pipe;Secondly, the silicon wafer after surface wool manufacturing is put into quartz boat, be pushed into flat-temperature zone, nitrogen (500~ 1000sccm) protection is lower preheats 5min;Third, take source nitrogen flow be 80~120sccm, oxygen flow be 50~90sccm, 5 It is closed after~10min and takes source nitrogen and oxygen valve;4th, the heating power supply of diffusion furnace is closed, quartz boat is allowed to naturally cool to Room temperature takes out silicon wafer.After diffusion furnace temperature drops to 450 DEG C, quartz boat is pulled to fire door position, allow sample in air from It is so cooling.
After diffusion terminates, using plasma dry etching removes the n-layer of silicon chip edge, prevents edge from being formed short Road.Then, be put into hydrofluoric acid solution (5~12%, mass fraction) and impregnate 30~90s at room temperature, removal silicon chip surface due to Phosphorous silica (PSG) caused by diffusion technique, while having also been removed the silicon nitride protective layer of silicon chip back side.Finally, spending Ionized water rinses, and is dried with nitrogen.
5) front surface PECVD grows SiNxPassivation layer and anti-reflective layer
SiN is deposited using plasma enhanced chemical vapor deposition (PECVD) methodxWhen film, generated in plasma A large amount of hydrogen atoms there is excellent body passivation effect, therefore SiNxFilm has surface passivation and the body passivation effect of high quality And excellent reflection preventing ability.The radio frequency of PECVD is 13.56MHz, and the base vacuum of deposition chamber is better than 1 × 10-3Pa is penetrated Frequency power density is 0.5~1.0W/cm2, it is respectively nitrogen source and silicon source, the flow of ammonia and silane with electron level ammonia and silane Than for 1:2~6, operating air pressure is 100~200Pa, and growth temperature is 200~300 DEG C, in the SiN of silicon wafer front surface growthxIt is thin Film thickness is 80~100nm.
6) back side thermal oxide growth silica
Using the natural oxidizing layer of diluted hydrofluoric acid (1%, volume fraction) removal silicon wafer back surface, rushed with deionized water It washes, is dried with nitrogen.Then high-temperature quick oxidizing process is utilized, grows two that a layer thickness is 1.2~1.5nm in silicon wafer back surface Silica tunnel layer.
Tube type vacuum furnace is rapidly heated to 700 DEG C, heating rate is 20~50 DEG C/min, silicon wafer is packed into quartz boat, It is pushed into flat-temperature zone, is passed through oxygen (500~1500sccm), oxidization time 90s is then shut off heating power supply, simultaneously closes off oxygen Air valve.After furnace temperature drops to 450 DEG C, quartz boat is pulled to fire door position, allows sample natural cooling in air.
7) back side thermal evaporation growth molybdenum oxide and metallic aluminium
The vacuum degree of evaporation coating cavity is better than 1 × 10-4Pa adjusts heated current, so that molybdenum oxide evaporation rate is 0.05nm/s opens baffle after rate stabilization, starts to be deposited.When thickness reaches 3nm, baffle is closed, closes heated current.
Then, under the conditions of not vacuum breaker, heated current is adjusted, so that metallic aluminium evaporation rate is that 3nm is deposited in 0.1nm/s Aluminium.
8) silver electrode is grown
The silver electrode that the front and rear surfaces of silicon wafer are 500nm using magnetron sputtering method growth thickness, front surface are covered using grid line Diaphragm plate, forms silver grating line electrode, and rear surface is completely formed silver electrode.Sputtering target material is metallic silver, the base vacuum of sputter chamber Better than 1 × 10-3Pa, working gas are argon gas, and operating air pressure 1.0Pa, sputter temperature is room temperature, and sputtering power is 1~3W/ cm2
9) it makes annealing treatment
In order to make metallic silver and the n-type area of silicon wafer of silicon wafer front surface form good Ohmic contact and silicon chip back side Aluminium and molybdenum oxide in interface form aluminium oxide, increase the electric conductivity of molybdenum oxide, battery is needed in 750~850 DEG C of temperature It is made annealing treatment under degree and nitrogen atmosphere, the time is 5~10min.

Claims (2)

1. a kind of crystal silicon solar energy battery of passivating back, it is characterised in that: using molybdenum oxide as p-type crystalline silicon passivation layer and Hole transmission layer has following structure: Ag/SiNx/n-c-Si/p-c-Si/SiO2/MoO3/ Al/Ag, wherein x=0.9~ 1.2, n-c-Si be the N-shaped crystalline silicon of phosphorus doping.
2. a kind of preparation method of crystal silicon solar energy battery described in claim 1, it is characterised in that: the following steps are included:
1) cleaning and making herbs into wool: taking resistivity is 0.5~1.5 Ω .cm, with a thickness of 180 μm, having a size of 4 × 4cm2Monocrystalline silicon piece, Silicon wafer is successively immersed to acetone, in ethanol solution and using ultrasonic cleaning 10min first, removes surface grease stain and dirt; Then water bath processing 20min at a temperature of in the sodium hydroxide solution that concentration is 30% at 80 DEG C, removes surface damage layer;Most Afterwards, corrode 120s at normal temperature in solution in nitric/hydrofluoric/glacial acetic acid solution (volume ratio 3:3:1), surface is carried out Chemical polishing obtains flat surface, then uses deionized water repeated flushing 3 times or more, and with being dried with nitrogen;
2) back side grown silicon nitride: being respectively nitrogen source and silicon source with electron level ammonia and silane, using high pure nitrogen as carrier gas, utilizes Low Pressure Chemical Vapor Deposition is 80~100nm silicon nitride protective layer in silicon chip back side growth thickness;
3) front surface making herbs into wool: carrying out making herbs into wool to silicon wafer front surface using conventional alkali systems, using the NaOH of mass fraction 1~2%, The Na of mass fraction 2.5~5.0%2SiO3.9H2O, the solution system of the isopropanol of volume fraction 5~10%, at 80~85 DEG C Lower heating water bath is simultaneously ultrasonically treated 20~30min, is then rinsed, is dried with nitrogen with deionized water;
4) diffusion furnace: being warming up to 850~900 DEG C of diffusion temperature by front surface phosphorus diffusion in advance, is passed through nitrogen and is driven away in boiler tube Residual gas;Silicon wafer after surface wool manufacturing is put into quartz boat, flat-temperature zone is pushed into, preheats 5min under nitrogen protection;Take source nitrogen Throughput is 80~120sccm, and oxygen flow is 50~90sccm, closes after 5~10min and takes source nitrogen and oxygen valve;It closes The heating power supply for closing diffusion furnace, allows quartz boat cooled to room temperature, takes out silicon wafer;After diffusion terminates, using plasma Dry etching removes the n-layer of silicon chip edge, is then placed in 5~12% hydrofluoric acid solution of mass fraction, impregnates 30 at room temperature ~90s;Finally, being rinsed with deionized water, it is dried with nitrogen;
5) front surface grows SiNxPassivation layer and anti-reflective layer: using plasma enhances chemical vapour deposition technique, and radio frequency is The base vacuum of 13.56MHz, deposition chamber are better than 1 × 10-3Pa, radio frequency power density are 0.5~1.0W/cm2, with electron level Ammonia and silane are respectively nitrogen source and silicon source, and the flow-rate ratio of ammonia and silane is 1:2~6, and operating air pressure is 100~200Pa, raw Long temperature is 200~300 DEG C, in the SiN that silicon wafer front surface growth thickness is 80~100nmxFilm;
6) back side thermal oxide growth silica: the autoxidation of the hydrofluoric acid removal silicon wafer back surface of volume fraction 1% is utilized Layer, is rinsed with deionized water, is dried with nitrogen;Then high-temperature quick oxidizing process is used, growing a layer thickness in silicon wafer back surface is The silica tunnel layer of 1.2~1.5nm;
7) back side thermal evaporation growth molybdenum oxide and metallic aluminium: the vacuum degree of evaporation coating cavity is better than 1 × 10-4Pa is adjusted and is added Thermocurrent opens baffle after rate stabilization, starts to be deposited so that molybdenum oxide evaporation rate is 0.05nm/s;When thickness reaches When 3nm, baffle is closed, closes heated current;Then, under the conditions of not vacuum breaker, heated current is adjusted, so that metal aluminum evaporation Rate is the aluminium that 3nm is deposited in 0.1nm/s;
8) silver electrode: the silver electrode that the front and rear surfaces of silicon wafer are 500nm using magnetron sputtering method growth thickness, front surface benefit are grown With grid line mask plate, silver grating line electrode is formed, rear surface is completely formed silver electrode;Sputtering target material is metallic silver, sputter chamber Base vacuum is better than 1 × 10-3Pa, working gas are argon gas, and operating air pressure 1.0Pa, sputter temperature is room temperature, and sputtering power is 1~3W/cm2
9) it making annealing treatment: being made annealing treatment at 750~850 DEG C of temperature and nitrogen atmosphere, the time is 5~10min, thus To required crystal silicon solar energy battery.
CN201810895722.6A 2018-08-08 2018-08-08 Back-passivated crystalline silicon solar cell and preparation method thereof Active CN109087965B (en)

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