CN109079969A - The novel wall for being embedded with door and window generates system and generation method - Google Patents

The novel wall for being embedded with door and window generates system and generation method Download PDF

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Publication number
CN109079969A
CN109079969A CN201811090940.9A CN201811090940A CN109079969A CN 109079969 A CN109079969 A CN 109079969A CN 201811090940 A CN201811090940 A CN 201811090940A CN 109079969 A CN109079969 A CN 109079969A
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CN
China
Prior art keywords
mold
pedestal
pressure plate
door
fixed frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811090940.9A
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Chinese (zh)
Inventor
高长路
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Zaozhuang Kai Cheng Machinery Technology Co Ltd
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Zaozhuang Kai Cheng Machinery Technology Co Ltd
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Application filed by Zaozhuang Kai Cheng Machinery Technology Co Ltd filed Critical Zaozhuang Kai Cheng Machinery Technology Co Ltd
Priority to CN201811090940.9A priority Critical patent/CN109079969A/en
Publication of CN109079969A publication Critical patent/CN109079969A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/36Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/021Feeding the unshaped material to moulds or apparatus for producing shaped articles by fluid pressure acting directly on the material, e.g. using vacuum, air pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0025Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with installation or service material, e.g. tubes for electricity or water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0008Venting channels, e.g. to avoid vacuum during demoulding or allowing air to escape during feeding, pressing or moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/34Moulds, cores, or mandrels of special material, e.g. destructible materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Sewage (AREA)

Abstract

The present invention discloses a kind of novel wall generation system and generation method for being embedded with door and window, wherein generating system includes hydraulic device, telescopic rod, pressure plate, fixed frame, mold, pedestal, bracket, fluid-conveying pipe, gate spool, pumping machine, gas port, plug hole, hydraulic device, telescopic rod, pressure plate, fixed frame and the mold is all disposed on the side of pedestal, and the other side of pedestal is equipped with bracket;The pedestal is equipped with pumping machine, and fixed frame is equipped with gate spool, and pumping machine is connected to by fluid-conveying pipe with gate spool, and one end of pedestal is fixedly connected with fixed frame, and the other end of pedestal is equipped with hydraulic device;The fixed frame and side are equipped with mold, and mold side is equipped with pressure plate;Pumping machine is fixedly connected by telescopic rod with pressure plate, and mold is equipped with several gas ports, and mold side is equipped with a plug hole, and the plug hole is connected to gate spool;The present invention is produced using molding casting, and one-pass molding is convenient and efficient, and occupied area is smaller.

Description

The novel wall for being embedded with door and window generates system and generation method
Technical field
The present invention relates to building field, especially a kind of novel wall for being embedded with door and window being easily installed generate system and Generation method.
Background technique
Current society develops by leaps and bounds, and the lightweight wall plate based on lightweight steel construction, light wall-plate machine rapidly develop at present Come.Lightweight wall plate surfacing, it is smooth, compactness is high, it is mainly used for the inside and outside maintenance wall of framework house.Lightweight wall plate Machine is the equipment production machine of professional production light wall board, is truly realized the industrialization assembly line of building partition plate Production, reduces the labor intensity of direct labor, revolutionizes previous formwork erection, many drawbacks of day mould moulding by casting.But Traditional lightweight wallboard machine is more troublesome during the installation process, and enterprise is taken a lot of work laborious with produced by plane moulding, yield not Datong District When occupied area it is larger.
Summary of the invention
The technical solution adopted by the present invention to solve the technical problems is: system of the invention includes hydraulic device, stretches Bar, pressure plate, fixed frame, mold, pedestal, bracket, fluid-conveying pipe, gate spool, pumping machine, gas port, plug hole.Described Hydraulic device, telescopic rod, pressure plate, fixed frame and mold are all disposed on the side of pedestal, and the other side of pedestal is equipped with bracket; The pedestal is equipped with pumping machine, and fixed frame is equipped with gate spool, and pumping machine is connected to by fluid-conveying pipe with gate spool, pedestal One end be fixedly connected with fixed frame, the other end of pedestal is equipped with hydraulic device;The fixed frame and side are equipped with mold, mold Side is equipped with pressure plate;Pumping machine is fixedly connected by telescopic rod with pressure plate, and mold is equipped with several gas ports, mold one Side is equipped with a plug hole, and the plug hole is connected to gate spool.
Further, the mold uses steel die, and the bracket is used to support pedestal, the pressure plate and fixed frame it Between, 4 molds can be set.
The surface of the steel die is coated with wear-resistant paint, and the coating thickness of the wear-resistant paint is 5-500 μm.
The wear-resistant paint is prepared by the following method: by 0.5-3.5 parts by weight nano-titanium dioxide, 0.5-3.5 parts by weight Molybdenum disulfide or functionalization molybdenum disulfide be added in 35-45 parts by weight alkyd resin temperature be 60-80 DEG C with revolving speed for 200- 500r/min stirs 5-15min, sequentially adds 0.2-1.2 parts by weight 1-isobutyl-3,5-dimethylhexylphosphoric acid, the thickening of 0.1-0.6 parts by weight It with revolving speed is 200-500r/min stirring 5-15min that agent, 0.05-0.4 parts by weight defoaming agent, which are 45-65 DEG C in temperature, then successively 0.2-1.2 parts by weight levelling agent, 0.5-3.5 parts by weight coalescing agent, 1-5 parts by weight of phosphoric acid zinc-aluminium, 0.1-0.6 parts by weight is added Ethylene glycol, 35-55 parts by weight water temperature be 30-50 DEG C with revolving speed be 200-500r/min stirring 20-40min to get.
The thickener is hydroxyethyl cellulose.
The functionalization molybdenum disulfide is prepared by the following method: molybdenum disulfide is added to the water of 5-15 times of molybdenum disulfide weight In, add the 3- TSL 8330 of molybdenum disulfide weight 10-30%, molybdenum disulfide weight 5-15% three just Butyl myristyl phosphonium chloride, ultrasonic disperse 5-15h under being 200-500W in supersonic frequency 30-40KHz, ultrasonic power, centrifugation Separation, drying obtain pretreatment molybdenum disulfide;The second of molybdenum disulfide addition 2-5 times of molybdenum disulfide weight of pretreatment will be pre-processed In alcohol, then be added pretreatment 0.5-2 times of molybdenum disulfide weight maleic anhydride, temperature be 60-70 DEG C with revolving speed for 100- 400r/min is stirred to react 2-3h, centrifuge separation, drying to get.
The defoaming agent is dimethicone.
The levelling agent is polyester resin change properties of organic silicon levelling agent and/or polyether-modified polyacrylate flow agent.Further Ground, the levelling agent is polyester resin change properties of organic silicon levelling agent, polyether-modified polyacrylate flow agent is 1:(2-3 in mass ratio) Mixture.
The coalescing agent is propandiol butyl ether and/or propylene glycol methyl ether acetate.
Further, one of mold of 4 molds welds a door, any 2 in remaining 3 molds A window is respectively welded on mold, a last remaining mold is not handled, and the mold is between pressure plate and fixed frame Arrangement mode be longitudinal arrangement.
Further, the hydraulic device is for driving telescopic rod, and one end of the pedestal is with fixed frame by being welded and fixed Connection.
Further, the gas port is used for the pressure release exhaust in wall pouring, and the diameter of the gas port is added should be suitable In the one third of the casting bore dia.
Using the generation method of above system the following steps are included: the design size of wall 1) is determined, if the height of wall For parameter A, if the width of wall is parameter B, if wall with a thickness of parameter C;
2) design size of wallboard is made into frame with steel pipe, be then put into mold, and opened up in the side of mold Plug hole opens up gas port above;
3) water power route is embedded in advance in mold, is then longitudinally vertically placed on mold on pedestal, and make Mold opens up the side of plug hole close to fixed frame, and another side is to pressure plate;
4) it drives pressure plate that simply mold is fixed by extension stem, is then driven and compressed with hydraulic device again Plate keeps its type chamber to be formed by pressure plate compaction mold;
5) cement is sucked through fluid-conveying pipe by pumping machine and is transported to mould inside via plug hole, makes cement in mould The inside of tool, which is from bottom to top accumulated, to be paved with, and is waited and being theed cement solidifies after being poured;
6) it is first released from the clamping of pressure plate after theing cement solidifies, mold is unloaded from pedestal, then separates mold and takes out Wallboard completes depanning.
Further, the parameter A in the step 1) is specifically set as 2.88 meters, and parameter B is specifically set as 3 meters, parameter C tool Body is set as 0.1 meter.
Further, the casting hole number that the side of the step 2) mold opens up is 1, and opening up air guide hole number above is 4, the number of molds is 4.
Further, a door is welded in described 4 molds any one mold therein, 2 in remaining 3 molds A window is respectively welded in mold, the last one mold is not handled.
Further, after 4 wallboard depannings, by 4 wallboard unifications and fixation can form one set of house main body, described The fixed form of 4 wallboards unification is to be fixed by cement.
The invention has the advantages that the present invention is produced using molding casting, one-pass molding is convenient and efficient, and accounts for Ground area is smaller.After logical shingle nail depanning processed, four sides unification is very light in installation process just at one set of house main body.Then It is pre-buried good that water power route shifts to an earlier date, convenient and efficient, look at repairing, convenient and efficient.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of system embodiment of the invention.
Fig. 2 is the structural schematic diagram of system embodiment of the invention.
Fig. 3 is the Die Embodiment schematic diagram of present system.
Specific embodiment
Embodiment 1
In Fig. 1-2 and 3 illustrated embodiments, system of the invention includes hydraulic device 1, telescopic rod 2, pressure plate 3, consolidates Determine frame 4, mold 5, pedestal 6, bracket 7, fluid-conveying pipe 8, gate spool 9, pumping machine 10, gas port 11, plug hole 12.Described Hydraulic device 1, telescopic rod 2, pressure plate 3, fixed frame 4 and mold 5 are all disposed on the side of pedestal 6, and the other side of pedestal 6 is set There is bracket 7;The pedestal 6 is equipped with pumping machine 10, and fixed frame 4 is equipped with gate spool 9, and pumping machine 10 passes through fluid-conveying pipe 8 It is connected to gate spool 9, one end of pedestal 6 is fixedly connected with fixed frame 4, and the other end of pedestal 6 is equipped with hydraulic device 1;It is described solid Determine frame 4 and side is equipped with mold 5,5 side of mold is equipped with pressure plate 3;Pumping machine 10 connects by the way that telescopic rod 2 and pressure plate 3 are fixed It connects, mold 5 is equipped with several gas ports 11, and 5 side of mold is equipped with a plug hole 12, the plug hole 12 and gate spool 9 Connection.
For another example shown in Fig. 1-2 and 3, the mold 5 uses steel die, and the bracket 7 is used to support pedestal 6, described Between pressure plate 3 and fixed frame 4,4 molds 5 can be set;One of mold 5 of 4 molds 5 welds one A window is respectively welded on any 2 molds 5 in remaining 3 molds 5 in door, and a last remaining mold 5 is not located Reason, arrangement mode of the mold 5 between pressure plate 3 and fixed frame 4 are longitudinal arrangement.
For the hydraulic device 1 for driving telescopic rod 2, one end of the pedestal 6 and fixed frame 4 pass through the company of being welded and fixed It connects;The gas port 11 is used for the pressure release in wall pouring and is vented, and the diameter addition of the gas port 11 should be equivalent to described pour The one third of orifice diameter.
As known by the technical knowledge, system of the invention can pass through other essence without departing from its spirit or essential feature Embodiment is realized.Embodiment disclosed above, in all respects are merely illustrative, not the only.Institute Have within the scope of the present invention or is included in the invention in the change being equal in the scope of the present invention.
Using the novel wall generation method for being embedded with door and window of above system the following steps are included: 1) determining setting for wall Count size, if the height of wall be parameter A, if the width of wall be parameter B, if wall with a thickness of parameter C;It 2) will with steel pipe The design size of wallboard is made into frame, is then put into mold, and opens up plug hole in the side of mold, opens up lead above Stomata;3) water power route is embedded in advance in mold, is then longitudinally vertically placed on mold on pedestal, and make mold The side of plug hole is opened up close to fixed frame, another side is to pressure plate;4) drive pressure plate simply by mould by extension stem Tool is fixed, and then drives pressure plate with hydraulic device again, keeps its type chamber to be formed by pressure plate compaction mold;5) cement Fluid-conveying pipe is sucked through by pumping machine and is transported to mould inside via plug hole, make cement the inside of mold by lower and Upper accumulation is paved with, and is waited and being theed cement solidifies after being poured;6) clamping of pressure plate is first released from after theing cement solidifies, mold the bottom of from It is unloaded on seat, then separates mold and take out wallboard, complete depanning.
Parameter A in the step 1) is specifically set as 2.88 meters, and parameter B is specifically set as 3 meters, and parameter C is specifically set It is 0.1 meter.
The casting hole number that the side of the step 2) mold opens up is 1, and opening up air guide hole number above is 4, described Number of molds be 4.
A door is welded in described 4 molds any one mold therein, in 2 molds in remaining 3 molds A window is respectively welded, the last one mold is not handled.After 4 wallboard depannings, by 4 wallboard unifications and fix One set of house main body is formed, the fixed form of 4 wallboards unification is to be fixed by cement.
Specifically, in implementation, the design size of wall is determined, if the height of wall is 2.88 meters, if the width of wall is 3 meters of parameter, if wall with a thickness of 0.1 meter;The design size of wallboard is made into frame with steel pipe, is then put into mold, and And 1 plug hole is opened up in the side of mold, 4 gas ports are opened up above;Number of molds is 4, and by 4 molds its In any one mold in weld a door, a window is respectively welded in 2 molds in remaining 3 molds, finally One mold is not handled, and then carries out step 3-6, after depanning, by 4 wallboard unifications and is fixed and can be formed by cement One set of house main body.
Embodiment 2
In Fig. 1-2 and 3 illustrated embodiments, system of the invention includes hydraulic device 1, telescopic rod 2, pressure plate 3, consolidates Determine frame 4, mold 5, pedestal 6, bracket 7, fluid-conveying pipe 8, gate spool 9, pumping machine 10, gas port 11, plug hole 12.Described Hydraulic device 1, telescopic rod 2, pressure plate 3, fixed frame 4 and mold 5 are all disposed on the side of pedestal 6, and the other side of pedestal 6 is set There is bracket 7;The pedestal 6 is equipped with pumping machine 10, and fixed frame 4 is equipped with gate spool 9, and pumping machine 10 passes through fluid-conveying pipe 8 It is connected to gate spool 9, one end of pedestal 6 is fixedly connected with fixed frame 4, and the other end of pedestal 6 is equipped with hydraulic device 1;It is described solid Determine frame 4 and side is equipped with mold 5,5 side of mold is equipped with pressure plate 3;Pumping machine 10 connects by the way that telescopic rod 2 and pressure plate 3 are fixed It connects, mold 5 is equipped with several gas ports 11, and 5 side of mold is equipped with a plug hole 12, the plug hole 12 and gate spool 9 Connection.
For another example shown in Fig. 1-2 and 3, the mold 5 uses steel die, and the bracket 7 is used to support pedestal 6, described Between pressure plate 3 and fixed frame 4,4 molds 5 can be set;One of mold 5 of 4 molds 5 welds one A window is respectively welded on any 2 molds 5 in remaining 3 molds 5 in door, and a last remaining mold 5 is not located Reason, arrangement mode of the mold 5 between pressure plate 3 and fixed frame 4 are longitudinal arrangement.
The surface of the steel die is coated with wear-resistant paint, and the coating thickness of the wear-resistant paint is 100 μm.
The wear-resistant paint is prepared by the following method: by 2 parts by weight nano-titanium dioxides, 2.5 parts by weight functionalization, two sulphur Change molybdenum be added 40 parts by weight alkyd resins in temperature be 65 DEG C with revolving speed be 300r/min stirring 10min, sequentially add 0.5 Parts by weight 1-isobutyl-3,5-dimethylhexylphosphoric acid, 0.35 parts by weight of thickening agent, 0.2 parts by weight defoaming agent are 50 DEG C in temperature and are with revolving speed 300r/min stirs 10min, sequentially adds 0.9 parts by weight levelling agent, 2.5 parts by weight coalescing agents, 3.5 parts by weight of phosphoric acid zinc Aluminium, 0.5 parts by weight ethylene glycol, 50 parts by weight of deionized water temperature be 40 DEG C with revolving speed be 300r/min stirring 30min to get Wear-resistant paint.
The thickener is hydroxyethyl cellulose.
The functionalization molybdenum disulfide is prepared by the following method: by molybdenum disulfide be added 8 times of molybdenum disulfide weight go from In sub- water, add the 3- TSL 8330 of molybdenum disulfide weight 20%, molybdenum disulfide weight 10% three just Then butyl myristyl phosphonium chloride, ultrasonic disperse 10h under being 300W in supersonic frequency 35KHz, ultrasonic power are with revolving speed 9000r/min be centrifugated 30min, abandon supernatant will be deposited in temperature be 65 DEG C, absolute pressure be 130Pa drying for 24 hours, obtain Pre-process molybdenum disulfide;Molybdenum disulfide will be pre-processed to be added in the ethyl alcohol for pre-processing 3 times of molybdenum disulfide weight, pre- place is then added It with revolving speed is that 300r/min is stirred to react 3h that 0.8 times of molybdenum disulfide weight of maleic anhydride of reason, which is 65 DEG C in temperature, then to turn Speed be 9000r/min be centrifugated 30min, abandon supernatant will be deposited in temperature be 65 DEG C, absolute pressure be 130Pa drying for 24 hours, Up to functionalization molybdenum disulfide.
The defoaming agent is dimethicone.
The levelling agent is polyether-modified polyacrylate flow agent.
The coalescing agent is propandiol butyl ether.
For the hydraulic device 1 for driving telescopic rod 2, one end of the pedestal 6 and fixed frame 4 pass through the company of being welded and fixed It connects;The gas port 11 is used for the pressure release in wall pouring and is vented, and the diameter addition of the gas port 11 should be equivalent to described pour The one third of orifice diameter.
As known by the technical knowledge, system of the invention can pass through other essence without departing from its spirit or essential feature Embodiment is realized.Embodiment disclosed above, in all respects are merely illustrative, not the only.Institute Have within the scope of the present invention or is included in the invention in the change being equal in the scope of the present invention.
Using the novel wall generation method for being embedded with door and window of above system the following steps are included: 1) determining setting for wall Count size, if the height of wall be parameter A, if the width of wall be parameter B, if wall with a thickness of parameter C;It 2) will with steel pipe The design size of wallboard is made into frame, is then put into mold, and opens up plug hole in the side of mold, opens up lead above Stomata;3) water power route is embedded in advance in mold, is then longitudinally vertically placed on mold on pedestal, and make mold The side of plug hole is opened up close to fixed frame, another side is to pressure plate;4) drive pressure plate simply by mould by extension stem Tool is fixed, and then drives pressure plate with hydraulic device again, keeps its type chamber to be formed by pressure plate compaction mold;5) cement Fluid-conveying pipe is sucked through by pumping machine and is transported to mould inside via plug hole, make cement the inside of mold by lower and Upper accumulation is paved with, and is waited and being theed cement solidifies after being poured;6) clamping of pressure plate is first released from after theing cement solidifies, mold the bottom of from It is unloaded on seat, then separates mold and take out wallboard, complete depanning.
Parameter A in the step 1) is specifically set as 2.88 meters, and parameter B is specifically set as 3 meters, and parameter C is specifically set It is 0.1 meter.
The casting hole number that the side of the step 2) mold opens up is 1, and opening up air guide hole number above is 4, described Number of molds be 4.
A door is welded in described 4 molds any one mold therein, in 2 molds in remaining 3 molds A window is respectively welded, the last one mold is not handled.After 4 wallboard depannings, by 4 wallboard unifications and fix One set of house main body is formed, the fixed form of 4 wallboards unification is to be fixed by cement.
Specifically, in implementation, the design size of wall is determined, if the height of wall is 2.88 meters, if the width of wall is 3 meters of parameter, if wall with a thickness of 0.1 meter;The design size of wallboard is made into frame with steel pipe, is then put into mold, and And 1 plug hole is opened up in the side of mold, 4 gas ports are opened up above;Number of molds is 4, and by 4 molds its In any one mold in weld a door, a window is respectively welded in 2 molds in remaining 3 molds, finally One mold is not handled, and then carries out step 3-6, after depanning, by 4 wallboard unifications and is fixed and can be formed by cement One set of house main body.
Embodiment 3
Substantially the same manner as Example 2, difference is only that, the wear-resistant paint is prepared by the following method: by 2 parts by weight nanometers Titanium dioxide, 2.5 parts by weight molybdenum disulfide be added 40 parts by weight alkyd resins in temperature be 65 DEG C with revolving speed for 300r/min 10min is stirred, 0.5 parts by weight 1-isobutyl-3,5-dimethylhexylphosphoric acid, 0.35 parts by weight of thickening agent, 0.2 parts by weight defoaming agent are sequentially added Temperature be 50 DEG C with revolving speed be 300r/min stirring 10min, sequentially add 0.9 parts by weight levelling agent, 2.5 parts by weight film forming Auxiliary agent, 3.5 parts by weight of phosphoric acid zinc-aluminiums, 0.5 parts by weight ethylene glycol, 50 parts by weight of deionized water are 40 DEG C in temperature and are with revolving speed 300r/min stirs 30min to get wear-resistant paint.
The thickener is hydroxyethyl cellulose.
The defoaming agent is dimethicone.
The levelling agent is polyether-modified polyacrylate flow agent.
The coalescing agent is propandiol butyl ether.
Embodiment 4
Substantially the same manner as Example 2, difference is only that, the wear-resistant paint is prepared by the following method: by 2 parts by weight nanometers Be 65 DEG C in temperature in titanium dioxide, 2.5 parts by weight functionalization molybdenum disulfide, 40 parts by weight alkyd resins of addition is with revolving speed 300r/min stirs 10min, sequentially adds 0.5 parts by weight 1-isobutyl-3,5-dimethylhexylphosphoric acid, 0.35 parts by weight of thickening agent, 0.2 weight It with revolving speed is 300r/min stirring 10min that part defoaming agent, which is 50 DEG C in temperature, sequentially adds 0.9 parts by weight levelling agent, 2.5 weights Measure part coalescing agent, 3.5 parts by weight of phosphoric acid zinc-aluminiums, 0.5 parts by weight ethylene glycol, 50 parts by weight of deionized water temperature be 40 DEG C with Revolving speed is that 300r/min stirs 30min to get wear-resistant paint.
The thickener is hydroxyethyl cellulose.
The functionalization molybdenum disulfide is prepared by the following method: by molybdenum disulfide be added 8 times of molybdenum disulfide weight go from In sub- water, the 3- TSL 8330 of molybdenum disulfide weight 20% is added, in supersonic frequency 35KHz, ultrasonic function Rate is ultrasonic disperse 10h under 300W, is then that 9000r/min is centrifugated 30min with revolving speed, temperature will be deposited in by abandoning supernatant It is that 130Pa is dried for 24 hours for 65 DEG C, absolute pressure, obtains pretreatment molybdenum disulfide;Pretreatment two is added in pretreatment molybdenum disulfide In the ethyl alcohol of 3 times of weight of molybdenum of vulcanization, the maleic anhydride of 0.8 times of molybdenum disulfide weight of pretreatment is then added, is 65 DEG C in temperature It is that 300r/min is stirred to react 3h with revolving speed, is then that 9000r/min is centrifugated 30min with revolving speed, abandoning supernatant will precipitate Temperature be 65 DEG C, absolute pressure be 130Pa drying for 24 hours to get functionalization molybdenum disulfide.
The defoaming agent is dimethicone.
The levelling agent is polyether-modified polyacrylate flow agent.
The coalescing agent is propandiol butyl ether.
Embodiment 5
Substantially the same manner as Example 2, difference is only that, the wear-resistant paint is prepared by the following method: by 2 parts by weight nanometers Be 65 DEG C in temperature in titanium dioxide, 2.5 parts by weight functionalization molybdenum disulfide, 40 parts by weight alkyd resins of addition is with revolving speed 300r/min stirs 10min, sequentially adds 0.5 parts by weight 1-isobutyl-3,5-dimethylhexylphosphoric acid, 0.35 parts by weight of thickening agent, 0.2 weight It with revolving speed is 300r/min stirring 10min that part defoaming agent, which is 50 DEG C in temperature, sequentially adds 0.9 parts by weight levelling agent, 2.5 weights Measure part coalescing agent, 3.5 parts by weight of phosphoric acid zinc-aluminiums, 0.5 parts by weight ethylene glycol, 50 parts by weight of deionized water temperature be 40 DEG C with Revolving speed is that 300r/min stirs 30min to get wear-resistant paint.
The thickener is hydroxyethyl cellulose.
The functionalization molybdenum disulfide is prepared by the following method: by molybdenum disulfide be added 8 times of molybdenum disulfide weight go from In sub- water, add the 3- TSL 8330 of molybdenum disulfide weight 20%, molybdenum disulfide weight 10% three just Then butyl myristyl phosphonium chloride, ultrasonic disperse 10h under being 300W in supersonic frequency 35KHz, ultrasonic power are with revolving speed 9000r/min be centrifugated 30min, abandon supernatant will be deposited in temperature be 65 DEG C, absolute pressure be 130Pa drying for 24 hours, obtain Pre-process molybdenum disulfide;Molybdenum disulfide will be pre-processed to be added in the ethyl alcohol for pre-processing 3 times of molybdenum disulfide weight, pre- place is then added It with revolving speed is that 300r/min is stirred to react 3h that 0.8 times of molybdenum disulfide weight of maleic anhydride of reason, which is 65 DEG C in temperature, then to turn Speed be 9000r/min be centrifugated 30min, abandon supernatant will be deposited in temperature be 65 DEG C, absolute pressure be 130Pa drying for 24 hours, Up to functionalization molybdenum disulfide.
The defoaming agent is dimethicone.
The levelling agent is polyester resin change properties of organic silicon levelling agent.
The coalescing agent is propandiol butyl ether.
Embodiment 6
Substantially the same manner as Example 2, difference is only that, the wear-resistant paint is prepared by the following method: by 2 parts by weight nanometers Be 65 DEG C in temperature in titanium dioxide, 2.5 parts by weight functionalization molybdenum disulfide, 40 parts by weight alkyd resins of addition is with revolving speed 300r/min stirs 10min, sequentially adds 0.5 parts by weight 1-isobutyl-3,5-dimethylhexylphosphoric acid, 0.35 parts by weight of thickening agent, 0.2 weight It with revolving speed is 300r/min stirring 10min that part defoaming agent, which is 50 DEG C in temperature, sequentially adds 0.9 parts by weight levelling agent, 2.5 weights Measure part coalescing agent, 3.5 parts by weight of phosphoric acid zinc-aluminiums, 0.5 parts by weight ethylene glycol, 50 parts by weight of deionized water temperature be 40 DEG C with Revolving speed is that 300r/min stirs 30min to get wear-resistant paint.
The thickener is hydroxyethyl cellulose.
The functionalization molybdenum disulfide is prepared by the following method: by molybdenum disulfide be added 8 times of molybdenum disulfide weight go from In sub- water, add the 3- TSL 8330 of molybdenum disulfide weight 20%, molybdenum disulfide weight 10% three just Then butyl myristyl phosphonium chloride, ultrasonic disperse 10h under being 300W in supersonic frequency 35KHz, ultrasonic power are with revolving speed 9000r/min be centrifugated 30min, abandon supernatant will be deposited in temperature be 65 DEG C, absolute pressure be 130Pa drying for 24 hours, obtain Pre-process molybdenum disulfide;Molybdenum disulfide will be pre-processed to be added in the ethyl alcohol for pre-processing 3 times of molybdenum disulfide weight, pre- place is then added It with revolving speed is that 300r/min is stirred to react 3h that 0.8 times of molybdenum disulfide weight of maleic anhydride of reason, which is 65 DEG C in temperature, then to turn Speed be 9000r/min be centrifugated 30min, abandon supernatant will be deposited in temperature be 65 DEG C, absolute pressure be 130Pa drying for 24 hours, Up to functionalization molybdenum disulfide.
The defoaming agent is dimethicone.
The levelling agent is polyester resin change properties of organic silicon levelling agent, polyether-modified polyacrylate flow agent is 1 in mass ratio: 2 mixtures mixed.
The coalescing agent is propandiol butyl ether.
Raw materials used introduction in embodiment: alkyd resin is according to real in the Chinese patent application No. is 201510797258.3 Method shown in example two is applied to be prepared.Nano-titanium dioxide is the model PTT- that Nanjing protects that Carter new material Co., Ltd provides The nano-titanium dioxide of T10, primary particle size 5-10nm, product crystal form: anatase titanium dioxide.Molybdenum disulfide is that Shanghai lane field nano material has The article No. that limit company provides is the molybdenum disulfide of XT-0805-3-1, and average grain diameter 200nm, crystalline form is sheet.Dodecyl phosphorus Acid esters is the 1-isobutyl-3,5-dimethylhexylphosphoric acid for the model MA24P that Han Sheng Chemical Co., Ltd. in Nantong provides.Hydroxyethyl cellulose is east The hydroxyethyl cellulose for the model DS-HT06 that a century grand plan Chemical Industry Science Co., Ltd of tabernaemontanus bulrush city provides.Dimethicone is The dimethicone of healthy and free from worry (Dow Corning) model PMX-200, viscosity 1000cst.Propandiol butyl ether, No. CAS: 5131-66-8.Ethylene glycol, No. CAS: 107-21-1.Zinc aluminophosphate is the work that Shanghai Fu Kang new material Science and Technology Ltd. provides Industry grade zinc aluminophosphate aluminium ZPA, average grain diameter are 0.3-0.6 μm.Polyester resin change properties of organic silicon levelling agent according to application No. is 201710797274.1 Chinese patent in method shown in embodiment 3 be prepared.Polyether-modified polyacrylate flow agent is pressed It is prepared according to method shown in embodiment 4 in the Chinese patent application No. is 201710272552.1.Three normal-butyl myristyls Phosphonium chloride, No. CAS: 81741-28-8.3- TSL 8330, No. CAS: 13822-56-5.Maleic anhydride, CAS Number: 108-31-6.
Test case 1
The wear-resistant paint that embodiment is prepared is tested for the property.Specific test result is shown in Table 1.
Impact strength is detected according to GB/T1732-93.Wearability is detected according to GB1768-79, test condition 1000g- 1000 turns.Glossiness test, selects universal 60 ° of mirror surface luster instrument LS192 to measure.
Table 1: test result table

Claims (10)

1. it is a kind of be embedded with door and window novel wall generate system, which is characterized in that including hydraulic device, telescopic rod, pressure plate, Fixed frame, mold, pedestal, bracket, fluid-conveying pipe, gate spool, pumping machine, gas port, plug hole, the hydraulic device, Telescopic rod, pressure plate, fixed frame and mold are all disposed on the side of pedestal, and the other side of pedestal is equipped with bracket;The pedestal Be equipped with pumping machine, fixed frame is equipped with gate spool, and pumping machine is connected to by fluid-conveying pipe with gate spool, one end of pedestal and Fixed frame is fixedly connected, and the other end of pedestal is equipped with hydraulic device;The fixed frame and side are equipped with mold, and mold side is equipped with Pressure plate;Pumping machine is fixedly connected by telescopic rod with pressure plate, and mold is equipped with several gas ports, and mold side is equipped with one A plug hole, the plug hole are connected to gate spool.
2. a kind of novel wall for being embedded with door and window according to claim 1 generates system, which is characterized in that the mold Using steel die, the surface of the steel die is coated with wear-resistant paint, and the bracket is used to support pedestal, the pressure plate Between fixed frame, 4 molds can be set.
3. a kind of novel wall for being embedded with door and window according to claim 1 generates system, which is characterized in that described 4 One of mold of mold welds a door, and a window is respectively welded on any 2 molds in remaining 3 molds Family, a last remaining mold are not handled, and arrangement mode of the mold between pressure plate and fixed frame is longitudinal arrangement.
4. a kind of novel wall for being embedded with door and window according to claim 1 generates system, which is characterized in that described hydraulic For driving telescopic rod, one end and the fixed frame of the pedestal are fixedly connected by welding device.
5. a kind of novel wall for being embedded with door and window according to claim 1 generates system, which is characterized in that the air guide Hole is used for the pressure release in wall pouring and is vented, the diameter of the gas port be added should be equivalent to the casting bore dia three/ One.
6. the generation method of system is generated using a kind of any novel wall for being embedded with door and window of claim 1-5, It is characterized in that, comprising the following steps:
1) design size of wall is determined, if the height of wall is parameter A, if the width of wall is parameter B, if the thickness of wall For parameter C;
2) design size of wallboard is made into frame with steel pipe, be then put into mold, and open up casting in the side of mold Hole opens up gas port above;
3) water power route is embedded in advance in mold, is then longitudinally vertically placed on mold on pedestal, and make mold The side of plug hole is opened up close to fixed frame, another side is to pressure plate;
4) it drives pressure plate that simply mold is fixed by extension stem, then drives pressure plate with hydraulic device again, by Pressure plate compaction mold keeps its type chamber to be formed;
5) cement is sucked through fluid-conveying pipe by pumping machine and is transported to mould inside via plug hole, makes cement in mold Internal from bottom to top accumulation is paved with, and is waited and being theed cement solidifies after being poured;
6) it is first released from the clamping of pressure plate after theing cement solidifies, mold is unloaded from pedestal, then separates mold and takes out wallboard, Complete depanning.
7. a kind of novel wall generation method for being embedded with door and window according to claim 6, which is characterized in that the step 1) the parameter A in is specifically set as 2.88 meters, and parameter B is specifically set as 3 meters, and parameter C is specifically set as 0.1 meter.
8. a kind of novel wall generation method for being embedded with door and window according to claim 6, which is characterized in that the step 2) the casting hole number that the side of mold opens up is 1, and opening up air guide hole number above is 4, and the number of molds is 4.
9. a kind of novel wall generation method for being embedded with door and window according to claim 6, which is characterized in that described 4 A door is welded in mold any one mold therein, and a window is respectively welded in 2 molds in remaining 3 molds Family, the last one mold are not handled.
10. a kind of novel wall generation method for being embedded with door and window according to claim 6, which is characterized in that described 4 After wallboard depanning, by 4 wallboard unifications and fixation can form one set of house main body, the fixed form of 4 wallboards unification To be fixed by cement.
CN201811090940.9A 2018-09-19 2018-09-19 The novel wall for being embedded with door and window generates system and generation method Pending CN109079969A (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB586008A (en) * 1944-05-03 1947-03-04 Permaholmes Pty Ltd Improvements relating to pre-fabricated buildings and the moulding of slabs or columns therefor
EP0433591A2 (en) * 1989-12-22 1991-06-26 Fear S.P.A. Method and means for forming blocks from concrete mix at a high production rate and with high shape definition, and the product obtained
CN2683346Y (en) * 2004-03-08 2005-03-09 刘洪彬 Lightweight wallboard machine
CN201144481Y (en) * 2008-01-09 2008-11-05 陈海华 Construction heat-insulating energy-saving module wall member
CN101725259A (en) * 2008-10-11 2010-06-09 黄昆 Modular house architectural structure and construction method thereof
CN203238767U (en) * 2013-01-09 2013-10-16 罗忠福 Novel house with walls combined in spot
CN104563288A (en) * 2014-10-30 2015-04-29 徐曼 Reinforced concrete frame gridding slab prefabricated energy-saving house
WO2016177273A1 (en) * 2015-05-04 2016-11-10 中澳环球建筑工程(天津)有限公司 Mold actuating mechanism and wall plate molding apparatus applying same
CN107351233A (en) * 2017-08-30 2017-11-17 广东海加绿色建筑集成有限公司 A kind of wallboard production mould and wallboard process units
CN209699447U (en) * 2018-09-19 2019-11-29 枣庄启程机械科技有限公司 The novel wall for being embedded with door and window generates system

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB586008A (en) * 1944-05-03 1947-03-04 Permaholmes Pty Ltd Improvements relating to pre-fabricated buildings and the moulding of slabs or columns therefor
EP0433591A2 (en) * 1989-12-22 1991-06-26 Fear S.P.A. Method and means for forming blocks from concrete mix at a high production rate and with high shape definition, and the product obtained
CN2683346Y (en) * 2004-03-08 2005-03-09 刘洪彬 Lightweight wallboard machine
CN201144481Y (en) * 2008-01-09 2008-11-05 陈海华 Construction heat-insulating energy-saving module wall member
CN101725259A (en) * 2008-10-11 2010-06-09 黄昆 Modular house architectural structure and construction method thereof
CN203238767U (en) * 2013-01-09 2013-10-16 罗忠福 Novel house with walls combined in spot
CN104563288A (en) * 2014-10-30 2015-04-29 徐曼 Reinforced concrete frame gridding slab prefabricated energy-saving house
WO2016177273A1 (en) * 2015-05-04 2016-11-10 中澳环球建筑工程(天津)有限公司 Mold actuating mechanism and wall plate molding apparatus applying same
CN107351233A (en) * 2017-08-30 2017-11-17 广东海加绿色建筑集成有限公司 A kind of wallboard production mould and wallboard process units
CN209699447U (en) * 2018-09-19 2019-11-29 枣庄启程机械科技有限公司 The novel wall for being embedded with door and window generates system

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