CN109079267A - A kind of devices and methods therefor of the fine sulculus of electro-discharge machining - Google Patents

A kind of devices and methods therefor of the fine sulculus of electro-discharge machining Download PDF

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Publication number
CN109079267A
CN109079267A CN201810857042.5A CN201810857042A CN109079267A CN 109079267 A CN109079267 A CN 109079267A CN 201810857042 A CN201810857042 A CN 201810857042A CN 109079267 A CN109079267 A CN 109079267A
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CN
China
Prior art keywords
magnetic force
force platform
electro
electrode
sulculus
Prior art date
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Pending
Application number
CN201810857042.5A
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Chinese (zh)
Inventor
佐自隆
段杰文
张波
刘应江
杨兵
廖培根
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Polygon (chengdu) Precision Mold & Plastic Co Ltd
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Polygon (chengdu) Precision Mold & Plastic Co Ltd
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Publication date
Application filed by Polygon (chengdu) Precision Mold & Plastic Co Ltd filed Critical Polygon (chengdu) Precision Mold & Plastic Co Ltd
Priority to CN201810857042.5A priority Critical patent/CN109079267A/en
Publication of CN109079267A publication Critical patent/CN109079267A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H3/00Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

The invention discloses a kind of devices and methods therefors of the fine sulculus of electro-discharge machining, including 3R keeper electrode seat, just profound magnetic force platform and firm banking;3R keeper electrode seat includes the electrode clamping pedestal and the locating negative that is fixed on electrode clamping pedestal for holding electrode;Several fastening screws are installed on two opposition sides of electrode clamping pedestal, are equipped with two pieces of movable cushion blocks on other two opposition side;At least two pieces are fixed in the upper plane of just profound magnetic force platform for fixing the position block of parts to be processed;Just profound magnetic force platform is flexibly connected by connecting column with firm banking;By being clamped the not equal gradient cushion block of height, the height of the just profound magnetic force platform of adjusting between just profound magnetic force platform and firm banking.

Description

A kind of devices and methods therefor of the fine sulculus of electro-discharge machining
Technical field
The invention belongs to the technical fields of precision component, and in particular to a kind of device of the fine sulculus of electro-discharge machining and its side Method.
Background technique
Existing currently manufactured industry electric machining process is in the trial stage to the processing technology of ultra-fine sulculus, does not have truly One's own technical field, many manufacturing industry companies all produce such part without direct ability to deal with whole market Demand.
Summary of the invention
It is an object of the invention to be directed to above-mentioned deficiency in the prior art, a kind of dress of fine sulculus of electro-discharge machining is provided It sets and its method, to solve the problems, such as existing to lack ultra-fine sulculus processing technology.
In order to achieve the above objectives, the technical solution adopted by the present invention is that:
A kind of devices and methods therefor of the fine sulculus of electro-discharge machining comprising 3R keeper electrode seat, just profound magnetic force platform and Firm banking;
3R keeper electrode seat includes determining for the electrode clamping pedestal and being fixed on electrode clamping pedestal of holding electrode Position egative film;Several fastening screws are installed on two opposition sides of electrode clamping pedestal, on other two opposition side It is equipped with two pieces of movable cushion blocks;At least two pieces are fixed in the upper plane of just profound magnetic force platform for fixing determining for parts to be processed Position block;Just profound magnetic force platform is flexibly connected by connecting column with firm banking;By in just profound magnetic force platform and firm banking Between the not equal gradient cushion block of clamping height, adjust the height of just profound magnetic force platform.
Preferably, locating negative is fixed on electrode clamping pedestal by fastening screw.
Preferably, two pieces of position blocks are fixed in the upper plane of just profound magnetic force platform.
Preferably, at least one piece of gradient cushion block is clamped between just profound magnetic force platform and firm banking.
Preferably, the material of electrode is wolfram steel.
Preferably, the center of just profound magnetic force platform is away from for 50.00mm, 75.00mm and 100.00mm.
The method of the fine sulculus of electro-discharge machining, comprising:
Parts to be processed is fixed on just profound magnetic force platform, and passes through the fixed processing of two pieces of vertical each other positioning baffles Part position;
Gradient cushion block is selected, the height of just profound magnetic force platform is adjusted, determines the datum level of part processing;
Based on discharge spark lathe, set the discharge parameter of part processing, select microfabrication piece number 120,100, 80 carry out electro-discharge machining, and surface roughness Ra 0.25um controls working depth discharge capacity per second and guarantees in 0.002mm;
Coordination electrode processes part.
The devices and methods therefor of the fine sulculus of electro-discharge machining provided by the invention, has the advantages that
The present invention effectively breaches the manufacture bottleneck of super fine sulculus, is processed using electrode discharge to part, Compared to traditional technology, processing method of the invention greatly reduces processing cost and manufacturing cycle, has stronger practicability And generalization.
Detailed description of the invention
Fig. 1 is the structure chart of the devices and methods therefor of the fine sulculus of electro-discharge machining.
Enlarged drawing in Fig. 2 Fig. 1 at A.
Fig. 3 is parts to be processed figure and its partial enlarged view.
Wherein, 1,3R keeper electrode seat;2, firm banking;3, just profound magnetic force platform;4, locating negative;5, electrode clamping bottom Seat;6, movable cushion block;7, electrode;8, gradient cushion block;9, fastening screw;10, position block;11, part.
Specific embodiment
A specific embodiment of the invention is described below, in order to facilitate understanding by those skilled in the art this hair It is bright, it should be apparent that the present invention is not limited to the ranges of specific embodiment, for those skilled in the art, As long as various change is in the spirit and scope of the present invention that the attached claims limit and determine, these variations are aobvious and easy See, all are using the innovation and creation of present inventive concept in the column of protection.
According to one embodiment of the application, with reference to Fig. 1, the device of the fine sulculus of the electro-discharge machining of this programme and its side Method, including 3R keeper electrode 71, just profound magnetic force platform 3 and firm banking 2.Wherein just profound magnetic force platform 3 is fixed on fixed bottom On seat 2, for positioning the position of parts to be processed 11;3R keeper electrode 71 are controlled by discharge spark lathe, for to be added The part 11 of work carries out microfabrication.Summer Mir's discharge spark machine of discharge spark lathe selection 350MS model.
3R keeper electrode 71 include that electrode 7 clamping pedestal 5 and the locating negative 4 that is fixed on 7 clamping pedestal 5 of electrode. 3R keeper electrode 71 are the prior art, realize the clamping to electrode 7.
Wherein, 7 clamping pedestal 5 of electrode is used for holding electrode 7, is installed with multiple fastenings on two opposition sides thereon Screw 9, other two opposition side on be equipped with two pieces of movable cushion blocks 6.Movable cushion block 6 is for keeping 7 clamping pedestal 5 of electrode Balance, play a protective role.
Locating negative 4 is fixed on 7 clamping pedestal 5 of electrode by fastening screw 9.
The center of just profound magnetic force platform 3 away from for 50.00mm, 75.00mm and 100.00mm, just profound magnetic force platform 3 it is upper flat At least two pieces are fixed on face for fixing the position blocks 10 of parts to be processed 11, just profound magnetic force platform 3 by connecting column with Firm banking 2 is flexibly connected, by being clamped the gradient cushion block 8 of height not etc. between just profound magnetic force platform 3 and firm banking 2, Adjust the height of just profound magnetic force platform 3.
Gradient cushion block 8 has specification in more, can be selected according to the concrete specification of part 11.
Wherein, the material of electrode 7 is wolfram steel.
A kind of method of the fine sulculus of electro-discharge machining, comprising:
Parts to be processed 11 is fixed on just profound magnetic force platform 3, and is fixed by two pieces of vertical each other positioning baffles Process 11 position of part;
Gradient cushion block 8 is selected, the height of just profound magnetic force platform 3 is adjusted, determines the datum level that part 11 is processed;
Based on discharge spark lathe, set the discharge parameter that part 11 is processed, select microfabrication piece number 120, 100,80 electro-discharge machining is carried out, surface roughness Ra 0.25um controls working depth discharge capacity per second and guarantees in 0.002mm;
Coordination electrode 7 processes part 11 according to 11 processing request of part.
Although being described in detail in conjunction with specific embodiment of the attached drawing to invention, should not be construed as to this patent Protection scope restriction.In range described by claims, those skilled in the art are without creative work The various modifications and deformation made still belong to the protection scope of this patent.

Claims (7)

1. a kind of device of the fine sulculus of electro-discharge machining, it is characterised in that: including 3R keeper electrode seat, just profound magnetic force platform and consolidate Determine pedestal;
The 3R keeper electrode seat includes determining for the electrode clamping pedestal and being fixed on electrode clamping pedestal of holding electrode Position egative film;Several fastening screws are installed on two opposition sides of the electrode clamping pedestal, other two opposite side Two pieces of movable cushion blocks are equipped on face;Be fixed in the upper plane of the just profound magnetic force platform at least two pieces for fix it is to be processed The position block of part;The just profound magnetic force platform is flexibly connected by connecting column with firm banking;By in the just profound magnetic The not equal gradient cushion block of clamping height between power platform and firm banking, the height of the just profound magnetic force platform of adjusting.
2. the device of the fine sulculus of electro-discharge machining according to claim 1, it is characterised in that: the locating negative passes through tight Gu screw is fixed on electrode clamping pedestal.
3. the device of the fine sulculus of electro-discharge machining according to claim 1, it is characterised in that: the just profound magnetic force platform Two pieces of position blocks are fixed in upper plane.
4. the device of the fine sulculus of electro-discharge machining according to claim 1, it is characterised in that: the just profound magnetic force platform and At least one piece of gradient cushion block is clamped between firm banking.
5. the device of the fine sulculus of electro-discharge machining according to claim 1, it is characterised in that: the material of the electrode is tungsten Steel.
6. the device of the fine sulculus of electro-discharge machining according to claim 1, it is characterised in that: the just profound magnetic force platform Center is away from for 50.00mm, 75.00mm and 100.00mm.
7. the method for the fine sulculus of electro-discharge machining described in -6 according to claim 1 characterized by comprising
Parts to be processed is fixed on just profound magnetic force platform, and passes through the fixed processing part of two pieces of vertical each other positioning baffles Position;
Gradient cushion block is selected, the height of just profound magnetic force platform is adjusted, determines the datum level of part processing;
Based on discharge spark lathe, set the discharge parameter of part processing, select the piece number 120,100,80 of microfabrication into Row electro-discharge machining, surface roughness Ra 0.25um control working depth discharge capacity per second and guarantee in 0.002mm;
Coordination electrode processes part.
CN201810857042.5A 2018-07-31 2018-07-31 A kind of devices and methods therefor of the fine sulculus of electro-discharge machining Pending CN109079267A (en)

Priority Applications (1)

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CN201810857042.5A CN109079267A (en) 2018-07-31 2018-07-31 A kind of devices and methods therefor of the fine sulculus of electro-discharge machining

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CN201810857042.5A CN109079267A (en) 2018-07-31 2018-07-31 A kind of devices and methods therefor of the fine sulculus of electro-discharge machining

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CN109079267A true CN109079267A (en) 2018-12-25

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114012192A (en) * 2021-12-08 2022-02-08 中国航发南方工业有限公司 Electric spark machining chuck of power turbine casing assembly groove

Citations (7)

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Publication number Priority date Publication date Assignee Title
US5976347A (en) * 1996-11-26 1999-11-02 Fuji Xerox Co., Ltd. Micro cutting method and system
CN200998824Y (en) * 2006-06-05 2008-01-02 王少卿 Wire-cutting multifunctional magnetic clamp
CN203817551U (en) * 2014-03-13 2014-09-10 嵊州市隆盛电子有限公司 Micro-groove processing unit
CN204248148U (en) * 2014-11-24 2015-04-08 自贡硬质合金有限责任公司 The processing tool of shaft sleeve parts keyway guide angle
CN104801794A (en) * 2015-04-30 2015-07-29 大连大学 Electric spark forming and processing method for standard testing tube narrow slot for nuclear pump
CN105328491A (en) * 2015-11-17 2016-02-17 南通中能机械制造有限公司 Powerful electromagnetic chuck sinusoidal table milling jig
CN106180936A (en) * 2016-07-29 2016-12-07 中国航空工业集团公司西安飞行自动控制研究所 The double angle damping slot processing unit (plant) of a kind of valve plate

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5976347A (en) * 1996-11-26 1999-11-02 Fuji Xerox Co., Ltd. Micro cutting method and system
CN200998824Y (en) * 2006-06-05 2008-01-02 王少卿 Wire-cutting multifunctional magnetic clamp
CN203817551U (en) * 2014-03-13 2014-09-10 嵊州市隆盛电子有限公司 Micro-groove processing unit
CN204248148U (en) * 2014-11-24 2015-04-08 自贡硬质合金有限责任公司 The processing tool of shaft sleeve parts keyway guide angle
CN104801794A (en) * 2015-04-30 2015-07-29 大连大学 Electric spark forming and processing method for standard testing tube narrow slot for nuclear pump
CN105328491A (en) * 2015-11-17 2016-02-17 南通中能机械制造有限公司 Powerful electromagnetic chuck sinusoidal table milling jig
CN106180936A (en) * 2016-07-29 2016-12-07 中国航空工业集团公司西安飞行自动控制研究所 The double angle damping slot processing unit (plant) of a kind of valve plate

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* Cited by examiner, † Cited by third party
Title
唐日福: "《工程训练》", 31 August 2013, 国防工业出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114012192A (en) * 2021-12-08 2022-02-08 中国航发南方工业有限公司 Electric spark machining chuck of power turbine casing assembly groove

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Inventor after: Zuo Zilong

Inventor after: Yang Bing

Inventor after: Duan Jiewen

Inventor after: Xi Gang

Inventor after: Guo Zhizhong

Inventor after: Lin Gang

Inventor after: Wu Rui

Inventor after: Zhang Bo

Inventor after: Liao Peigen

Inventor after: Liu Yingjiang

Inventor before: Zuo Zilong

Inventor before: Duan Jiewen

Inventor before: Zhang Bo

Inventor before: Liu Yingjiang

Inventor before: Yang Bing

Inventor before: Liao Peigen

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Application publication date: 20181225

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