CN216802803U - Little bevel processing frock of compressor swing valve piece - Google Patents
Little bevel processing frock of compressor swing valve piece Download PDFInfo
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- CN216802803U CN216802803U CN202123417940.5U CN202123417940U CN216802803U CN 216802803 U CN216802803 U CN 216802803U CN 202123417940 U CN202123417940 U CN 202123417940U CN 216802803 U CN216802803 U CN 216802803U
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Abstract
The utility model discloses a micro-bevel processing tool for a swing valve plate of a compressor, which comprises a base, wherein a feeding mechanism is arranged in the center of the base, three-axis movement mechanisms are symmetrically arranged on two sides of the feeding mechanism, a grinding mechanism is fixedly arranged on the three-axis movement mechanisms, the feeding mechanism comprises two guide rails which are fixed on the base in parallel, sliding blocks are respectively connected on the two guide rails in a sliding manner, a bottom plate is fixedly connected on the sliding blocks, two support plates are fixedly connected at two ends of the bottom plate, trapezoidal holes are respectively formed in the two support plates, and two round material guide rods are fixed between the bottoms of the two trapezoidal holes in parallel. The utility model can adjust the grinding amount of the grinding wheel from X, Y, Z three directions, and can adjust the grinding angle of the grinding wheel to meet the processing of two symmetrical micro-inclined surfaces of the bottom surface of the swing valve plate, and can continuously feed and process, thereby greatly improving the processing efficiency.
Description
Technical Field
The utility model relates to a micro-slope machining tool for a swing valve plate of a compressor, and belongs to the technical field of machining auxiliary equipment.
Background
The swing valve plate of the compressor is an important part of the compressor, when the swing valve plate is processed, two symmetrical micro-inclined surfaces need to be processed on the bottom surface of the swing valve plate, referring to fig. 10 and fig. 11, because the angle of the two micro-inclined surfaces relative to the bottom surface is extremely small, and the height difference is only 0.005mm, the requirements on the position accuracy and the smoothness of the micro-inclined surfaces are high. Because the top surface of the swinging valve block is an arc surface, the swinging valve block cannot be clamped and machined on a grinding machine, and a manual machining mode is adopted, so that the machining efficiency is low, the form and position precision of parts is not easy to guarantee, and the rejection rate is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a micro-bevel processing tool for a swing valve plate of a compressor, which is convenient to adjust, can meet the requirement of high-precision processing of the micro-bevel of the swing valve plate, and can improve the processing efficiency.
In order to achieve the purpose, the utility model provides the following technical scheme: a micro-inclined surface processing tool for a swing valve plate of a compressor comprises a base, wherein a feeding mechanism is arranged in the center of the base, three-axis moving mechanisms are symmetrically arranged on two sides of the feeding mechanism, a grinding mechanism is fixedly arranged on the three-axis moving mechanisms, the feeding mechanism comprises two guide rails which are fixed on the base in parallel, sliding blocks are connected on the two guide rails in a sliding manner, a bottom plate is fixedly connected on the sliding blocks, two supporting plates are fixedly connected at two ends of the bottom plate, trapezoidal holes are formed in the two supporting plates, two circular material guide rods are fixed between the bottoms of the two trapezoidal holes in parallel, and a material pressing mechanism is fixedly arranged between the tops of the two supporting plates; the three-axis movement mechanism comprises an X-direction movement mechanism fixed on the base, a Y-direction movement mechanism is fixedly connected onto the X-direction movement mechanism, a triangular supporting seat is fixedly connected onto the Y-direction movement mechanism, a Z-direction movement mechanism is fixedly connected onto the side face of the triangular supporting seat, an angle adjusting mechanism is fixedly connected onto the Z-direction movement mechanism, and a grinding mechanism is fixedly connected onto the angle adjusting mechanism.
Further, swager constructs including fixing two roof at two backup pad tops respectively, and roof fixed mounting has the sliding sleeve on every, and sliding connection has the depression bar in the sliding sleeve, the upper end threaded connection of depression bar has adjusting nut, and at the lower extreme fixedly connected with clamp plate fixed block of depression bar, on the depression bar and be located the cover between roof and the clamp plate fixed block and have the spring, fixedly connected with clamp plate between two clamp plate fixed blocks.
Furthermore, material pressing blocks are symmetrically fixed on two sides of the pressing plate, and a material guide groove is formed between the two material pressing blocks.
Furthermore, a material receiving conduit is fixedly connected with the trapezoidal hole of the supporting plate.
Furthermore, a receiving hopper is arranged at the outlet of the receiving conduit.
Further, the X-direction movement mechanism and the Y-direction movement mechanism have the same structure, the X-direction movement mechanism comprises a first fixed plate fixed on the base and a first movable plate in sliding connection with the first fixed plate, a first support is fixedly connected to the first fixed plate, a first ejector rod is in threaded connection with the first support, a first stop block is fixedly connected to the first movable plate, and the end of the first ejector rod is in contact with the first stop block; the Y-direction movement mechanism comprises a second fixed plate fixedly connected to the first movable plate and a second movable plate slidably connected with the second fixed plate, a second support is fixedly connected to the second fixed plate, a second ejector rod is connected to the second support in a threaded mode, a second stop block is fixedly connected to the second movable plate, and the end portion of the second ejector rod is in contact with the second stop block.
Further, the Z-direction movement mechanism comprises a third fixed plate fixedly connected to the triangular support base and a third movable plate connected with the third fixed plate in a sliding manner, an L-shaped support base is fixedly connected to the upper end of the third movable plate, a third ejector rod is connected to the L-shaped support base in a threaded manner, and the end part of the third ejector rod is in contact with the upper end of the third fixed plate; the angle adjusting mechanism comprises a fourth fixing plate fixedly connected to the third movable plate, a rotating shaft is fixedly mounted in the center of the fourth fixing plate, a rotating disc is connected to the rotating shaft in a rotating mode, an adjusting rod is fixedly connected to one side of the rotating disc, a U-shaped support is fixedly connected to one side, close to the adjusting rod, of the fourth fixing plate, fourth ejector rods are symmetrically in threaded connection with the two sides of the U-shaped support, the end portion of each fourth ejector rod is in contact with the adjusting rod, an adjusting disc is fixedly connected to the rotating disc, and a grinding mechanism is fixedly connected to the adjusting disc.
Further, the grinding mechanism comprises a motor mounting seat, a motor is fixedly mounted on the motor mounting seat, and a grinding wheel is fixedly connected to a main shaft of the motor.
Compared with the prior art, the utility model has the beneficial effects that: the utility model can adjust the grinding amount of the grinding wheel from X, Y, Z directions, and can adjust the grinding angle of the grinding wheel to meet the requirement of processing two symmetrical micro-inclined surfaces on the bottom surface of the swing valve plate, and can continuously feed and process, thereby greatly improving the processing efficiency.
Drawings
FIG. 1 is a perspective view of a schematic structural view of the present invention;
FIG. 2 is a perspective view of a schematic structural view of the feed mechanism;
FIG. 3 is a front view of a schematic structural view of the feed mechanism;
FIG. 4 is a left side view of FIG. 3;
FIG. 5 is a cross-sectional view A-A of FIG. 3;
FIG. 6 is a perspective view of a schematic of the construction of the three-axis motion mechanism and the grinding mechanism;
FIG. 7 is a front view of a schematic of the construction of the three-axis motion mechanism and the grinding mechanism;
FIG. 8 is a left side view of FIG. 7;
FIG. 9 is a top view of FIG. 7;
FIG. 10 is a top view of the swing valve plate;
fig. 11 is a left side view of fig. 10.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and examples.
The embodiment of the utility model comprises the following steps: the utility model provides a structural schematic diagram of little inclined plane processing frock of compressor swing valve piece is shown in fig. 1 ~ 5, includes base 1, installs feeding mechanism 2 at the central authorities of base 1, installs triaxial moving mechanism 6 in feeding mechanism 2's bilateral symmetry, and fixed mounting has grinding mechanism 3 on triaxial moving mechanism 6, feeding mechanism 2 includes two guide rails 5 fixed on base 1 parallelly, and equal sliding connection has slider 203 on two guide rails 5, fixedly connected with bottom plate 201 on slider 203, two backup pads 202 at the both ends fixedly connected with of bottom plate 201, has all seted up trapezoidal hole on two backup pads 202, is fixed with two circular guide bars 209 parallelly between the bottom in two trapezoidal holes, and fixed mounting has swager between the top of two backup pads 202. The material pressing mechanism comprises two top plates 205 fixed on the tops of the two support plates 202 respectively, a sliding sleeve 213 is fixedly installed on each top plate 205, a pressing rod 211 is slidably connected in the sliding sleeve 213, an adjusting nut 206 is in threaded connection with the upper end of the pressing rod 211, a pressing plate fixing block 212 is fixedly connected to the lower end of the pressing rod 211, a spring 210 is sleeved on the pressing rod 211 and located between the top plate 205 and the pressing plate fixing block 212, and a pressing plate 214 is fixedly connected between the two pressing plate fixing blocks 212. The pressing blocks 208 are symmetrically fixed on two sides of the pressing plate 214, and the material guide groove is formed between the two pressing blocks 208, so that the pressing plate 214 and the material guide groove of the pressing block 208 can act on the swing valve plate 7 together, and the swing valve plate 7 is accurately positioned. The receiving guide pipe 207 is fixedly connected to the trapezoid hole of the supporting plate 202, the receiving hopper 4 is placed at the outlet of the receiving guide pipe 207, and therefore the ground swing valve plate 7 can be guided into the receiving hopper 4 through the receiving guide pipe 207 and is convenient to collect.
Referring to fig. 6 to 9, the three-axis movement mechanism 6 includes an X-direction movement mechanism 601 fixed on the base 1, a Y-direction movement mechanism 602 is fixedly connected to the X-direction movement mechanism 601, a triangular support base 605 is fixedly connected to the Y-direction movement mechanism 602, a Z-direction movement mechanism 603 is fixedly connected to a side surface of the triangular support base 605, an angle adjustment mechanism 604 is fixedly connected to the Z-direction movement mechanism 603, and a grinding mechanism 3 is fixedly connected to the angle adjustment mechanism 604. The structure of the X-direction movement mechanism 601 is the same as that of the Y-direction movement mechanism 602, the X-direction movement mechanism 601 includes a first fixed plate 8 fixed on the base 1 and a first movable plate 9 slidably connected with the first fixed plate 8, a first support 11 is fixedly connected to the first fixed plate 8, a first ejector rod 12 is connected to the first support 11 in a threaded manner, a first stopper 10 is fixedly connected to the first movable plate 9, and an end of the first ejector rod 12 contacts with the first stopper 10; the Y-direction moving mechanism 602 includes a second fixed plate 13 fixedly connected to the first movable plate 9 and a second movable plate 14 slidably connected to the second fixed plate 13, a second support 16 is fixedly connected to the second fixed plate 13, a second push rod 15 is threadedly connected to the second support 16, a second stopper 17 is fixedly connected to the second movable plate 9, and an end of the second push rod 15 contacts with the second stopper 17. The Z-direction moving mechanism 603 comprises a third fixed plate 18 fixedly connected to the triangular support base 605 and a third movable plate 19 slidably connected to the third fixed plate 18, an L-shaped support base 20 is fixedly connected to the upper end of the third movable plate 19, a third ejector rod 21 is threadedly connected to the L-shaped support base 20, and the end of the third ejector rod 21 contacts with the upper end of the third fixed plate 18; the angle adjusting mechanism 604 comprises a fourth fixed plate 22 fixedly connected to the third movable plate 19, a rotating shaft is fixedly mounted in the center of the fourth fixed plate 22, a rotating plate 27 is rotatably connected to the rotating shaft, an adjusting rod 24 is fixedly connected to one side of the rotating plate 27, a U-shaped support 26 is fixedly connected to one side of the fourth fixed plate 22 close to the adjusting rod 24, fourth push rods 23 are symmetrically and threadedly connected to two sides of the U-shaped support 26, the end portion of each fourth push rod 23 is in contact with the adjusting rod 24, an adjusting disc 25 is fixedly connected to the rotating plate 27, and a grinding mechanism 3 is fixedly connected to the adjusting disc 25; an indication block 28 is fixedly mounted on the top of the fourth fixing plate 22, and an angle line is marked on the indication block 28 for reference when adjusting the grinding angle. The grinding mechanism 3 comprises a motor mounting base 301, a motor 302 is fixedly mounted on the motor mounting base 301, and a grinding wheel 303 is fixedly connected to a main shaft of the motor 302.
The working principle of the utility model is as follows:
firstly, placing the arc surfaces of a group of swing valve plates 7 on two circular material guide rods 209 downwards to enable the arc surfaces of the swing valve plates 7 to be in contact with the two circular material guide rods 209 at the same time, and then adjusting a pressing rod 211 to enable a pressing plate 214 and a pressing block 208 at the lower end of the pressing rod 211 to be pressed on the swing valve plates 7 at the same time, so that the surfaces to be ground of the swing valve plates 7 can be kept horizontal; at this time, the X-direction movement mechanism 601, the Y-direction movement mechanism 602, and the Z-direction movement mechanism 603 of the three-axis movement mechanism 6 are adjusted according to the grinding amount, so that the grinding wheel 303 of the grinding mechanism 3 is moved to a proper position, and then the angle adjustment mechanism 604 is adjusted according to the grinding angle, so that the grinding wheel 303 is tilted by a slight angle, and thus, the slight inclined surfaces 29 on both sides of the bottom surface of the swing valve plate 7 can be simultaneously ground. Therefore, the grinding amount of the grinding wheel can be adjusted from X, Y, Z directions, the grinding angle of the grinding wheel can be adjusted at the same time, the requirement for processing two symmetrical micro-inclined surfaces 29 on the bottom surface of the swing valve plate is met, continuous feeding processing can be achieved, and processing efficiency is greatly improved.
Claims (8)
1. The utility model provides a little slash processing frock of valve block is swayd to compressor, includes base (1), installs feeding mechanism (2) in the central authorities of base (1), installs triaxial moving mechanism (6) in the bilateral symmetry of feeding mechanism (2), and fixed mounting has grinding mechanism (3), its characterized in that on triaxial moving mechanism (6): the feeding mechanism (2) comprises two guide rails (5) which are fixed on the base (1) in parallel, sliding blocks (203) are connected to the two guide rails (5) in a sliding mode, a bottom plate (201) is fixedly connected to the sliding blocks (203), two supporting plates (202) are fixedly connected to two ends of the bottom plate (201), trapezoidal holes are formed in the two supporting plates (202), two circular material guide rods (209) are fixed between the bottoms of the two trapezoidal holes in parallel, and a material pressing mechanism is fixedly installed between the tops of the two supporting plates (202); the three-axis movement mechanism (6) comprises an X-direction movement mechanism (601) fixed on a base (1), a Y-direction movement mechanism (602) is fixedly connected to the X-direction movement mechanism (601), a triangular supporting seat (605) is fixedly connected to the Y-direction movement mechanism (602), a Z-direction movement mechanism (603) is fixedly connected to the side surface of the triangular supporting seat (605), an angle adjusting mechanism (604) is fixedly connected to the Z-direction movement mechanism (603), and a grinding mechanism (3) is fixedly connected to the angle adjusting mechanism (604).
2. The micro-bevel machining tool for the swing valve plate of the compressor according to claim 1, characterized in that: the swager constructs including fixing two roof (205) at two backup pad (202) tops respectively, and roof (205) fixed mounting has sliding sleeve (213) on every, sliding connection has depression bar (211) in sliding sleeve (213), the upper end threaded connection of depression bar (211) has adjusting nut (206), and at the lower extreme fixedly connected with clamp plate fixed block (212) of depression bar (211), on depression bar (211) and be located the cover between roof (205) and clamp plate fixed block (212) and have spring (210), fixedly connected with clamp plate (214) between two clamp plate fixed blocks (212).
3. The micro-bevel machining tool for the swing valve plate of the compressor as claimed in claim 2, wherein the micro-bevel machining tool comprises: pressing blocks (208) are symmetrically fixed on two sides of the pressing plate (214), and a material guide groove is formed between the two pressing blocks (208).
4. The micro-bevel machining tool for the swing valve plate of the compressor as claimed in claim 2, wherein the micro-bevel machining tool comprises: a material receiving conduit (207) is fixedly connected at the trapezoidal hole of the supporting plate (202).
5. The micro-bevel machining tool for the swing valve plate of the compressor as claimed in claim 4, wherein the micro-bevel machining tool comprises: a receiving hopper (4) is arranged at the outlet of the receiving conduit (207).
6. The micro-bevel machining tool for the swing valve plate of the compressor according to claim 1, characterized in that: the X-direction movement mechanism (601) and the Y-direction movement mechanism (602) are identical in structure, the X-direction movement mechanism (601) comprises a first fixed plate (8) fixed on the base (1) and a first movable plate (9) connected with the first fixed plate (8) in a sliding mode, a first support (11) is fixedly connected onto the first fixed plate (8), a first ejector rod (12) is connected onto the first support (11) in a threaded mode, a first stop block (10) is fixedly connected onto the first movable plate (9), and the end portion of the first ejector rod (12) is in contact with the first stop block (10); the Y-direction movement mechanism (602) comprises a second fixed plate (13) fixedly connected to the first movable plate (9) and a second movable plate (14) connected with the second fixed plate (13) in a sliding mode, a second support (16) is fixedly connected to the second fixed plate (13), a second ejector rod (15) is connected to the second support (16) in a threaded mode, a second stop block (17) is fixedly connected to the second movable plate (14), and the end portion of the second ejector rod (15) is in contact with the second stop block (17).
7. The micro-bevel machining tool for the swing valve plate of the compressor according to claim 1, characterized in that: the Z-direction movement mechanism (603) comprises a third fixed plate (18) fixedly connected to the triangular support base (605) and a third movable plate (19) connected with the third fixed plate (18) in a sliding manner, an L-shaped support base (20) is fixedly connected to the upper end of the third movable plate (19), a third ejector rod (21) is connected to the L-shaped support base (20) in a threaded manner, and the end part of the third ejector rod (21) is in contact with the upper end of the third fixed plate (18); the angle adjusting mechanism (604) comprises a fourth fixing plate (22) fixedly connected to a third movable plate (19), a rotating shaft is fixedly mounted in the center of the fourth fixing plate (22), a rotating disc (27) is rotatably connected to the rotating shaft, an adjusting rod (24) is fixedly connected to one side of the rotating disc (27), a U-shaped support (26) is fixedly connected to one side, close to the adjusting rod (24), of the fourth fixing plate (22), a fourth ejector rod (23) is symmetrically and spirally connected to two sides of the U-shaped support (26), the end portion of the fourth ejector rod (23) is in contact with the adjusting rod (24), an adjusting disc (25) is fixedly connected to the rotating disc (27), and a grinding mechanism (3) is fixedly connected to the adjusting disc (25).
8. The micro-bevel machining tool for the swing valve plate of the compressor as claimed in claim 7, wherein the micro-bevel machining tool comprises: the grinding mechanism (3) comprises a motor mounting seat (301), a motor (302) is fixedly mounted on the motor mounting seat (301), and a grinding wheel (303) is fixedly connected to a main shaft of the motor (302).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123417940.5U CN216802803U (en) | 2021-12-31 | 2021-12-31 | Little bevel processing frock of compressor swing valve piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123417940.5U CN216802803U (en) | 2021-12-31 | 2021-12-31 | Little bevel processing frock of compressor swing valve piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216802803U true CN216802803U (en) | 2022-06-24 |
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ID=82061287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123417940.5U Active CN216802803U (en) | 2021-12-31 | 2021-12-31 | Little bevel processing frock of compressor swing valve piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216802803U (en) |
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2021
- 2021-12-31 CN CN202123417940.5U patent/CN216802803U/en active Active
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