CN103223608B - A kind of end face finish-milling fixture being applicable to the gradient engine cylinder cover of band - Google Patents

A kind of end face finish-milling fixture being applicable to the gradient engine cylinder cover of band Download PDF

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Publication number
CN103223608B
CN103223608B CN201310154058.7A CN201310154058A CN103223608B CN 103223608 B CN103223608 B CN 103223608B CN 201310154058 A CN201310154058 A CN 201310154058A CN 103223608 B CN103223608 B CN 103223608B
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cylinder cap
location
plate
cylinder cover
cylinder
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CN201310154058.7A
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CN103223608A (en
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郑志勋
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Wuhu Yongyu Autocar Industrial Co Ltd
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Wuhu Yongyu Autocar Industrial Co Ltd
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Abstract

The invention discloses a kind of end face finish-milling fixture being applicable to be with gradient engine cylinder cover, comprise the base placing cylinder cap and the hold-down mechanism for fixing cylinder cap established on the base, described base comprises one piece of location-plate be obliquely installed, cylinder cap is placed on its bottom surface the detent mechanism that location-plate is arranged and positions, and detent mechanism is formed with the inclined plane identical with top surface of cylinder cover angle of inclination.Compared with prior art, it is consistent with top surface of cylinder cover angle that this top surface of cylinder cover finish-milling fixture has made cylinder cap installation placement location, make cylinder cap after clamping, machine tool horizontal direction still can be kept to process, thus considerably reduce troublesome angle adjustment problem in traditional frock, facilitate the operation clamping of workman, cylinder cap clamping efficiency significantly improves; And this finish-milling fixture clamping precision is high, structure is simple, easy to operate, and the employee processing this product especially can operation on duty without the need to training.

Description

A kind of end face finish-milling fixture being applicable to the gradient engine cylinder cover of band
Technical field
The present invention relates to a kind of fixture, specifically, the present invention relates to a kind of end face finish-milling fixture being applicable to be with gradient engine cylinder cover.
Background technology
At present, in the mechanical processing process of automobile engine cylinder head, top surface of cylinder cover finish-milling is a very important procedure in process, the precision of its processing will directly arrive the product quality affecting engine cylinder cover, particularly when engine cylinder hd top face has certain angle, processing just seems more difficult, and this kind of cylinder cap as shown in Figure 5.Because engine cylinder hd top face tilts, its end face finish-milling processing technology difficulty is very large, wherein major part is frock problem, in lathe, cylinder cap is placed on traditional strip plate when clamping often in general process, and manually meticulously adjust machining angle, then push down cylinder cap with the helical spring pressing plate of band, then start lathe and carry out fine finishining.Adopt this installation way, this just needs operator to have very masterful technique, and due to automobile engine cylinder head end face be tilt, after clamping, machine tool horizontal direction still can be kept to process in order to ensure cylinder cap, operator is made often to need to take long in process to adjust this machining angle, unnecessary impact is caused again on cylinder cap working (machining) efficiency, and cause locating surface flatness problems of too due to the datum level that strip plate is large, to such an extent as to produce very large system deviation, the yield rate of the cylinder cap now processed just declines to some extent.So select a kind of being applicable to be with the end face finish-milling fixture of gradient engine cylinder cover just to seem particularly urgent.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of end face finish-milling fixture being applicable to be with gradient engine cylinder cover, to improve the clamping efficiency of cylinder cap.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of end face finish-milling fixture being applicable to the gradient engine cylinder cover of band, comprise the base placing cylinder cap and the hold-down mechanism for fixing cylinder cap established on the base, described base comprises one piece of location-plate be obliquely installed, cylinder cap is placed on its bottom surface the detent mechanism that location-plate is arranged and positions, and detent mechanism is formed with the inclined plane identical with top surface of cylinder cover angle of inclination.
Described detent mechanism comprises multiple support nail be located on described location-plate, and on the plane of orientation that the end face that cylinder cap is supported on all support nails is formed, this plane of orientation is the inclined plane identical with top surface of cylinder cover angle of inclination.
Described support nail is provided with eight.
The angle that described location-plate tilts is identical with top surface of cylinder cover angle of inclination, two alignment pins that the end face that described detent mechanism is also included in location-plate is arranged, one of them is straight pin, and another is rhombus pin, and in the bottom surface of described cylinder cap, choosing has the locating hole suitable with this two alignment pins.
Described hold-down mechanism comprises the multiple oil cylinders be located on described base, and oil cylinder is distributed in the both sides of described location-plate, clamping cylinder cap.
Described base is provided with the cushion block for installing described oil cylinder, and the end face of cushion block is the inclined plane identical with top surface of cylinder cover angle of inclination, and oil cylinder is arranged on the end face of cushion block.
The present invention adopts technique scheme, compared with prior art, it is consistent with top surface of cylinder cover angle that this top surface of cylinder cover finish-milling fixture has made cylinder cap installation placement location, make cylinder cap after clamping, machine tool horizontal direction still can be kept to process, thus considerably reduce troublesome angle adjustment problem in traditional frock, facilitate the operation clamping of workman, cylinder cap clamping efficiency significantly improves; And this finish-milling fixture clamping precision is high, structure is simple, easy to operate, and the employee processing this product especially can operation on duty without the need to training.
Accompanying drawing explanation
Fig. 1 is the structural representation of finish-milling fixture of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the right view of Fig. 1;
Fig. 4 is the top view of Fig. 1;
Fig. 5 is the structural representation of cylinder cap;
Mark in above-mentioned figure is: 1, left oil cylinder; 2, location-plate; 3, floor; 4, left cushion block; 5, base plate; 6, a right oil cylinder; 7, right two oil cylinders; 8, right cushion block; 9, cylindrical support nail; 10, semicolumn support nail; 11, circular pegs; 12, oil inlet pipe; 13, oil exit pipe; 14, rhombus pin; 15, cylinder cap.
Detailed description of the invention
Be a kind of end face finish-milling fixture being applicable to the gradient engine cylinder cover of band of the present invention as shown in Figure 1, Figure 2, Figure 3 and Figure 4, it comprises the base for placing cylinder cap 15 and establishes the hold-down mechanism for fixing cylinder cap 15 on the base, base comprises one piece of location-plate be obliquely installed 2, cylinder cap 15 is placed on its bottom surface the detent mechanism that location-plate 2 is arranged and positions, detent mechanism is formed with the inclined plane identical with cylinder cap 15 top surface inclination angle, after clamping cylinder cap 15, the end face of cylinder cap 15 and horizontal direction parallel.Compared with prior art, it is consistent with top surface of cylinder cover angle that this top surface of cylinder cover finish-milling fixture has made cylinder cap installation placement location, make cylinder cap 15 after clamping, machine tool horizontal direction still can be kept to process, thus considerably reduce troublesome angle adjustment problem in traditional frock, facilitate the operation clamping of workman, cylinder cap 15 clamping efficiency significantly improves.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, detent mechanism comprises multiple support nail be located on location-plate 2, and on the plane of orientation that the end face that cylinder cap 15 is supported on all support nails is formed, this plane of orientation is the inclined plane identical with cylinder cap 15 top surface inclination angle.Support nail is provided with eight altogether.Support nail is according to the difference of its shape, cylindrical support is divided into follow closely 9 and semicolumn support nail 10, cylindrical support nail 9 has seven, semicolumn support nail 10 is one, wherein six cylindrical support nail 9 point two row's distributions on location-plate 2, remain cylindrical support nail 9 near an end of location-plate 2 and the centre position being positioned at two row's cylindrical support nails 9 arrange, the other end that semicolumn support nail 10 is positioned at location-plate 2 is arranged.This set of support nail can guarantee that cylinder cap 15 is located more accurately with steady.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the angle that location-plate 2 tilts can be identical with cylinder cap 15 top surface inclination angle, on base plate 5, ad-hoc location is provided with three end faces and wants isoplanar to polish with these three floor 3 upper surfaces of floor 3(at the inclination angle identical with cylinder cap 15 top surface inclination angle and form the fixed pan of location-plate 2), namely location-plate 2 is arranged on three floors 3.Location-plate 2 adopts this set, so only need guarantee that support nail and location-plate 2 are installed in vertical state.In order to ensure cylinder cap 15 end face add man-hour position reliable, location is more accurate, two locating holes are side by side processed with on location-plate 2 both sides, and in these two locating holes, two alignment pins are installed, one of them is circular pegs 11, another one is rhombus pin 14, and with this two pin of screw fastening, select in the bottom surface of cylinder cap 15 and have the locating hole suitable with this two alignment pins.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, hold-down mechanism comprises three oil cylinders be located on base, three oil cylinders clamp cylinder cap 15 jointly, three oil cylinders are distributed in the both sides of location-plate 2, are respectively and are positioned at left oil cylinder on the left of location-plate 21 and the right side one oil cylinder 6 be positioned on the right side of location-plate 2 and right two oil cylinders 7.Base is provided with the cushion block for installing oil cylinder, be respectively the left cushion block 4 be positioned on the left of location-plate 2 and the right cushion block 8 be positioned on the right side of location-plate 2, left cushion block 4 and the end face of right cushion block 8 are the inclined plane identical with cylinder cap 15 top surface inclination angle, left oil cylinder 1 is arranged on the end face of left cushion block 4, and a right oil cylinder 6 and right two oil cylinders 7 are arranged on the end face of right cushion block 8.In order to ensure the normal work of oil cylinder, between left oil cylinder 1, a right oil cylinder 6, right two oil cylinders 7, oil inlet pipe 12 and oil exit pipe 13 are installed.
When using this fixture, engine cylinder cover 15 to be processed is placed on the Position with One Plane and Two Holes position of setting on location-plate 2, push down cylinder cap 15 with being arranged on base plate 5 both sides with the oil cylinder on the cushion block of same tilt angle simultaneously, whole like this cylinder cap 15 is just clamped completely on lathe, finally machine and just can carry out finish-milling to this cylinder cap 15 end face and machined, can change in time when support nail wear extent is excessive in multiple clamping.
Above by reference to the accompanying drawings to invention has been exemplary description; obvious specific implementation of the present invention is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present invention is conceived and technical scheme is carried out; or design of the present invention and technical scheme directly applied to other occasion, all within protection scope of the present invention without to improve.

Claims (3)

1. one kind is applicable to the end face finish-milling fixture being with gradient engine cylinder cover, comprise the base placing cylinder cap and the hold-down mechanism for fixing cylinder cap established on the base, it is characterized in that: described base comprises base plate and one piece of location-plate for being obliquely installed on base plate, location-plate is provided with detent mechanism, cylinder cap is placed on detent mechanism with its bottom surface and positions, detent mechanism is formed with the inclined plane identical with top surface of cylinder cover angle of inclination, and cylinder cap be clamped after, cylinder cover bottom surface parallels with location-plate, top surface of cylinder cover parallels with base plate, both are the level of state, two alignment pins that the end face that described detent mechanism is included in location-plate is arranged, one of them is straight pin, and another is rhombus pin, and the bottom surface choosing of described cylinder cap has the locating hole suitable with this two alignment pins.
2. the end face finish-milling fixture being applicable to the gradient engine cylinder cover of band according to claim 1, it is characterized in that: described detent mechanism comprises multiple support nail be located on described location-plate, on the plane of orientation that the end face that cylinder cap is supported on all support nails is formed, this plane of orientation is the inclined plane identical with top surface of cylinder cover angle of inclination.
3. the end face finish-milling fixture being applicable to the gradient engine cylinder cover of band according to claim 2, is characterized in that: described support nail is provided with eight.
CN201310154058.7A 2013-04-27 2013-04-27 A kind of end face finish-milling fixture being applicable to the gradient engine cylinder cover of band Active CN103223608B (en)

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Publication number Priority date Publication date Assignee Title
CN103737094A (en) * 2013-12-28 2014-04-23 柳江县龙满机械部件有限责任公司 Milling side surface clamp of connecting sleeve
CN104589109B (en) * 2014-11-24 2017-08-25 上海奥林汽车安全系统有限公司 A kind of milling clamper for milling type face
CN108581327B (en) * 2018-06-07 2023-06-27 徐州徐工矿山机械有限公司 Welding tool for rear support of engine and application method of welding tool
CN109514309B (en) * 2019-01-03 2023-08-15 广西玉柴机器股份有限公司 Clamp for finish milling top surface and finish boring cylinder hole of V-shaped cylinder block

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CN202668114U (en) * 2012-06-06 2013-01-16 芜湖永裕汽车工业有限公司 Top surface finish-milling clamp for cylinder cover
CN203254198U (en) * 2013-04-27 2013-10-30 芜湖永裕汽车工业有限公司 Finish-milling fixture applicable to engine cylinder cover top surface with slope

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CN101879680A (en) * 2009-05-08 2010-11-10 广西玉柴机器股份有限公司 Cylinder cover positioning and clamping device in the process of finish-milling top surface of cylinder cover
CN101905341A (en) * 2010-06-11 2010-12-08 江西稀有稀土金属钨业集团有限公司 Method for processing double-sided inclined plane of part on one station
CN202668114U (en) * 2012-06-06 2013-01-16 芜湖永裕汽车工业有限公司 Top surface finish-milling clamp for cylinder cover
CN203254198U (en) * 2013-04-27 2013-10-30 芜湖永裕汽车工业有限公司 Finish-milling fixture applicable to engine cylinder cover top surface with slope

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