CN109066259A - A kind of bonder terminal pressure pushes away jig - Google Patents
A kind of bonder terminal pressure pushes away jig Download PDFInfo
- Publication number
- CN109066259A CN109066259A CN201811109170.8A CN201811109170A CN109066259A CN 109066259 A CN109066259 A CN 109066259A CN 201811109170 A CN201811109170 A CN 201811109170A CN 109066259 A CN109066259 A CN 109066259A
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- Prior art keywords
- fixing seat
- crimping
- mould
- push
- plug
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- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000003466 welding Methods 0.000 claims abstract description 48
- 239000002184 metal Substances 0.000 claims abstract description 34
- 229910052751 metal Inorganic materials 0.000 claims abstract description 34
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 34
- 230000006835 compression Effects 0.000 claims abstract description 30
- 238000007906 compression Methods 0.000 claims abstract description 30
- 229920003023 plastic Polymers 0.000 claims abstract description 28
- 239000004033 plastic Substances 0.000 claims abstract description 28
- 239000004020 conductor Substances 0.000 claims abstract description 13
- 238000002788 crimping Methods 0.000 claims description 89
- 239000007787 solid Substances 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000012797 qualification Methods 0.000 abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses a kind of bonder terminal pressures to push away jig, comprising: pedestal；Compression joint mechanism, compression joint mechanism include: fixing seat, pressure welding mold；Mechanism is pushed and plugged, pushing and plugging mechanism includes: fixing seat, pushes and plugs mould；And power mechanism, for drive pressure welding mold to move up and down relative to fixing seat and driving push and plug mould relative to fixing seat be moved forward and backward；Wherein, pressure welding mold moves down the time point of completion as t1, and pushing and plugging the time point that mould Forward is completed is t2, and the time point that pressure welding mold starts to move up reset is t3, and t2 ratio t1 is lagged and t2 ratio t3 is advanced.A kind of bonder terminal pressure of the invention pushes away jig, compression joint mechanism by conductor compression jointing in metal connector after, mechanism is pushed and plugged accurately to push and plug the metal connector for being crimped with conducting wire is light in place in the plastic housing of connector again, two procedures can be completed relaxedly and rapidly on a jig, production efficiency and product qualification rate are improved, the labor intensity of operating worker is reduced.
Description
Technical field
The present invention relates to electric connectors to manufacture assembly field, and in particular to a kind of bonder terminal pressure pushes away jig.
Background technique
My company is the manufacturing and processing enterprise for being absorbed in various professional connectors and harness cable for a long time, I was public in the past
Department is passed when production assembly directly applies to the TE/520963-2 connector of INC1162 series of products using industry peer enterprise
The production technology for routine of uniting, it may be assumed that step 1 acquires heat source, makes zero to be effectively controlled in some environment；Step 2, will be hot
Quick resistance NTCLE413E2103F102L inserts people's connector Molex/019019-0052；Activator/7387 is perfused in step 3
With Loctite/315 glue, stationary positioned is fallen into a long wait；Step 4 is assembled with Molex/019013-0025 connector,
It is inserted in heat-shrink tube and blows contracting encapsulation.
The conventional production technology of above-mentioned tradition, there are many deficiencies: 1, the bad control of glue amount in operation process, waits glue
Dry to take a long time, production efficiency is low；2, the technical level of operating worker, unstable product quality are relied on；3, working strength
Greatly, operator is easy fatigue.
For this purpose, my company improves production technology, thermistor NTCLE413E2103F102L is directly placed on TE/
Then 520963-2 metal connector copper wire crimping position is inserted in heat-shrink tube and determines its Chui Suo state, then they are inserted people's connector
Plastic shell in.This has just subtracted dispensing, has waited the processes such as glue is solid, directly enhances production efficiency.
But in the improved new production process of my company, there are new, thermistor line and other conducting wires and one
When rising, being crimped in metal connector, since volume increases, resistance increases, and using manual or conventional crimping jig, is not easy to press
Enter, then after being inserted in heat-shrink tube, volume is bigger, it can only be by by hand by the plastic shell of their tip cuttings to connector, in the market
There is no specific purpose tool available, efficiency is lower, working strength is larger, unstable product quality.
Summary of the invention
Place in view of above-mentioned deficiencies of the prior art, the present invention provides a kind of bonder terminal pressures to push away jig, it is being pressed
Connection mechanism by conductor compression jointing in metal connector after, then accurately push and plug the metal connector for being crimped with conducting wire is light in place
Into the plastic housing of connector, two procedures are completed on a jig, are improved production efficiency and product qualification rate, are reduced
The labor intensity of operating worker.
To achieve the above object, this invention takes following technical schemes:
A kind of bonder terminal pressure pushes away jig, comprising:
Pedestal, for carrying installation other assemblies；
Compression joint mechanism, in metal connector, the compression joint mechanism to include: by conductor compression jointing
Fixing seat, the fixing seat are fixedly mounted on the base, offer at the top of the fixing seat for accommodating
The fixing seat groove of bonder terminal, the fixing seat groove run through the fixing seat；
The top of the fixing seat, the pressure is arranged in pressure welding mold in a manner of moving up and down relative to the fixing seat
The bottom for connecing mould is equipped with convex block compatible with the through slot, and the upper plane of the lower plane of the pressure welding mold and the fixing seat
After contact, the lower plane of the convex block be higher by the bottom surface certain distance of the fixing seat groove；
Mechanism is pushed and plugged, it is described to push and plug for pushing and plugging the metal connector for being crimped with conducting wire in the plastic housing of connector
Mechanism includes:
Fixing seat is the fixing seat in the compression joint mechanism；
Mould is pushed and plugged, the rear of the fixing seat is set in a manner of being moved forward and backward relative to the fixing seat, it is described to push away
It inserts to offer at the top of mould and pushes and plugs mould groove for accommodate connector plastic shell, the rear portion for pushing and plugging mould groove, which is equipped with, to be used
In the blocking part for keeping out connector plastic shell end face, the front for pushing and plugging mould groove is to open to lead to, described to push and plug mould groove
The planes of symmetry of two sidewalls be overlapped with the plane of symmetry of the two sidewalls of the fixing seat groove, the bottom surface for pushing and plugging mould groove and institute
The bottom surface for stating fixing seat groove flushes；And
Power mechanism, for drive the pressure welding mold relative to the fixing seat move up and down and drive described in push and plug mould phase
The fixing seat is moved forward and backward；
Wherein, the pressure welding mold moves down the time point of completion as t1, and the time point for pushing and plugging mould Forward completion is t2, institute
Stating the time point that pressure welding mold starts to move up reset is t3, and t2 ratio t1 is lagged and t2 ratio t3 is advanced.
It further, further include flattening block, the block that flattens is fixedly connected on the rear portion of the pressure welding mold and is located at described
The top of mould is pushed and plugged, after the upper plane contact of the lower plane of the pressure welding mold and the fixing seat, the lower plane for flattening block
It can be with the upper plane contact for pushing and plugging mould.
Further, the front of the pressure welding mold is fixedly connected with fixing seat reinforcement baffle, and the fixing seat reinforces baffle
The other end be fixedly connected on the pedestal.
Further, further includes:
The time relay, model AH3-3 are installed on the pedestal, for automatically and accurately control t1, t2 and
t3；
The power mechanism includes:
Cylinder is crimped, is fixedly installed on the pedestal, the piston rod free end of the crimping cylinder and the pressure welding mold
It is fixedly connected, for driving the pressure welding mold to move up and down relative to the fixing seat；
Cylinder is pushed and plugged, is fixedly installed on the pedestal, the piston rod free end for pushing and plugging cylinder pushes and plugs mould with described
It is fixedly connected, described push and plug mould for driving and be moved forward and backward relative to the fixing seat；
Solenoid valve is crimped, model 4V210-08 is fixedly installed in the bottom of the pedestal, and the crimping solenoid valve passes through
Conducting wire is electrically connected with the time relay, and the air inlet of the crimping solenoid valve is connected to the interior tracheae equipped with compressed air,
The gas outlet of the crimping solenoid valve is connected to by tracheae with cylinder is crimped；And
Solenoid valve is pushed and plugged, model 4V210-08 is fixedly installed in the bottom of the pedestal, and the solenoid valve that pushes and plugs passes through
Conducting wire is electrically connected with the time relay, and the air inlet for pushing and plugging solenoid valve is connected to the interior tracheae equipped with compressed air,
The gas outlet for pushing and plugging solenoid valve is connected to by tracheae with cylinder is crimped；
Wherein, the unlatching that the time relay is used to automatically and accurately control the crimping solenoid valve, pushes and plugs solenoid valve
With shut-in time point, to automatically and accurately control t1, t2 and t3, the time of t3 ratio t1 lag is set as 2 seconds.
It further, further include crimping air cylinder support, the crimping air cylinder support includes:
Side plate, the side plate are fixedly connected on the base, and the side plate is two pieces and Parallel Symmetric is arranged, two pieces of institutes
The plane of symmetry for stating side plate is overlapped with the plane of symmetry of the two sidewalls for pushing and plugging mould groove；With
Top plate, one end of the top plate are fixedly connected on the side plate top, and the other end of the top plate is fixedly connected on
The top of another block of side plate offers piston rod through hole on the top plate；
Wherein, the piston rod free end of the crimping cylinder passes through the piston rod through hole, fixes with the pressure welding mold
Connection.
Further, the crimping air cylinder support further includes rear stiffening plate, and the bottom of the rear stiffening plate is fixedly connected on
It on the pedestal, is fixedly connected on the top plate at the top of the rear stiffening plate, the other both ends difference of the rear stiffening plate
Be fixedly connected on two blocks of side plates, be also provided in stiffening plate after described push and plug mould by mouth, for it is described push and plug mould before
After pass through when moving.
Further, the pedestal includes bottom plate and four supporting legs for being fixedly connected on the bottom plate lower part, the bottom plate
Upper surface offers two parallel side plate locating slots and a back plate locating slot, the side plate locating slot and back plate positioning
Slot is mutually perpendicular to, and the bottom of two blocks of side plates is stuck in two side plate locating slots, the bottom of the rear stiffening plate
It is stuck in the back plate locating slot.
Further, further includes:
Gib block is crimped, the crimping gib block is two arranged symmetrically, is respectively fixedly connected in two blocks of side plates
Inside；
Guide pad is crimped, the crimping guide pad is fixedly connected on the pressure welding mold, opens up on the crimping guide pad
There are two the crimping guide grooves being adapted to the crimping gib block, and the pressure welding mold is by the crimping guide groove along the pressure
Gib block is connect to move up and down；And
Gib block is pushed and plugged, the gib block that pushes and plugs is fixedly connected on the bottom plate, and described pushes and plugs gib block or so two
The plane of symmetry of side is overlapped with the plane of symmetry of the two sidewalls for pushing and plugging mould groove, it is described push and plug mould bottom and offer pushed and plugged with described
Gib block, which is adapted, pushes and plugs guide groove, described to push and plug mould by the guide groove that pushes and plugs along the shifting before and after pushing and plugging gib block
It is dynamic.
Further, crimping gib block locating slot is provided on every block of side plate, the crimping gib block is stuck in described
It crimps in gib block locating slot；The plate upper surface, which is also provided with, pushes and plugs gib block locating slot, described to push and plug gib block positioning
The central symmetry plane of the plane of symmetry of the two sidewalls of the slot side plate locating slot parallel with two is overlapped, described to push and plug gib block card
It is pushed and plugged in gib block locating slot described.
Further, the rear portion of the pedestal, which is fixedly connected with, pushes and plugs cylinder mounting plate, and the cylinder that pushes and plugs is fixedly connected
Cylinder mounting plate is pushed and plugged in described, one piece has been respectively fixedly connected in the two sides for pushing and plugging cylinder mounting plate and has pushed and plugged cylinder positioning
Baffle, the bottom that cylinder positioning baffle is pushed and plugged described in two pieces are stuck in two side plate locating slots.
Beneficial effects of the present invention include at least as follows:
(1) a kind of bonder terminal pressure of the invention pushes away jig, compression joint mechanism by conductor compression jointing in metal connector
Afterwards, it pushes and plugs mechanism accurately to push and plug the metal connector for being crimped with conducting wire is light in place in the plastic housing of connector again, two
Procedure can be completed relaxedly and rapidly on a jig, improve production efficiency and product qualification rate, reduce operation work
The labor intensity of people.
(2) a kind of bonder terminal pressure of the invention pushes away jig, is provided with and flattens block, can prevent the metal connector other end
The connector plastic housing of socket occurs to tilt offset, thus the metal connector for being crimped with conducting wire can be made accurately to push and plug in place
Into connector plastic housing.
(3) a kind of bonder terminal pressure of the invention pushes away jig, is provided with fixing seat and reinforces baffle, it can resist described solid
The very big shearing force horizontally outward that reservation is subject to, prevents the fixing seat from can deform outward, improve device reliability and
Working life.
(4) a kind of bonder terminal pressure of the invention pushes away jig, using the time relay and pneumatic power mechanism 4,
The accurate control of automation is realized, production efficiency and product qualification rate is greatly improved, also considerably reduces operating worker
Labor intensity.
(5) a kind of bonder terminal pressure of the invention pushes away jig, and the crimping air cylinder support of setting can make conductor compression jointing in gold
It is entire jig stress balance, more steady when belonging to connector, it is ensured that the reliability of crimping ensure that the qualification rate of product.
(6) a kind of bonder terminal pressure of the invention pushes away jig, and the rear stiffening plate of setting connects the crimping air cylinder support
At closed frame, it is unlikely to deform in the impact by crimping active force, it is more stable, it is ensured that the reliability of crimping is protected
The qualification rate of product is demonstrate,proved.
(7) a kind of bonder terminal pressure of the invention pushes away jig, and the setting of side plate locating slot and back plate locating slot 112 makes
Entire jig is still able to maintain when being crimped and pushed and plugged the impact of active force to be stablized, is not easy to loosen deformation, and then ensures pressure
The reliability for connecing and pushing and plugging ensure that the qualification rate of product.
(8) a kind of bonder terminal pressure of the invention pushes away jig, and one added piece pushes and plugs cylinder mounting plate and two pieces push and plug
Cylinder positioning baffle, the space of formation will push and plug cylinder and fix and fetter, and can prevent from pushing and plugging cylinder generating loosening at work,
The side plate locating slot of setting will can further push and plug cylinder and be accurately positioned, prevent loosening from deviating and influence the reliability pushed and plugged.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram one that an embodiment bonder terminal pressure pushes away jig；
Fig. 2 is the stereoscopic schematic diagram two that an embodiment bonder terminal pressure pushes away jig；
Fig. 3 is the sectional perspective schematic diagram one that an embodiment bonder terminal pressure pushes away jig；
Fig. 4 is the sectional perspective schematic diagram two that an embodiment bonder terminal pressure pushes away jig；
Fig. 5 is the partial enlarged view that an embodiment bonder terminal pressure pushes away jig；
Fig. 6 is the partial exploded view one that an embodiment bonder terminal pressure pushes away jig；
Fig. 7 is the partial exploded view two that an embodiment bonder terminal pressure pushes away jig；
Fig. 8 is the partial exploded view three that an embodiment bonder terminal pressure pushes away jig；
Fig. 9 is the partial exploded view four that an embodiment bonder terminal pressure pushes away jig；
Figure 10 is the sectional perspective schematic diagram three that an embodiment bonder terminal pressure pushes away jig；
Appended drawing reference: 1 pedestal, 11 bottom plates, 12 supporting legs, 111 side plate locating slots, 112 back plate locating slots, 113 push and plug guiding
Locating slot, 2 compression joint mechanisms, 21 fixing seats, 211 fixing seat grooves, 22 pressure welding molds, 221 convex blocks, 23 pressing blocks, 24 crimping are led
To item, 25 crimping guide pads, 251 crimping guide grooves, 3 push and plug mechanism, 32 push and plug mould, 321 push and plug mould groove, 322 blocking parts,
323 push and plug guide groove, 33 push and plug gib block, 4 power mechanisms, 41 crimping cylinders, 42 push and plug cylinder, 43 crimping solenoid valves, 44 push away
Plug-in magnet valve, 6 fixing seats reinforce baffle, 7 time relays, 8 crimping air cylinder supports, 81 side plates, 811 crimping gib block positioning
Stiffening plate behind slot, 82 top plates, 821 piston rod through holes, 83,831 push and plug mould and by mouth, 91 push and plug cylinder mounting plate, 92 push and plug
Cylinder positioning baffle.
Specific embodiment
Below in conjunction with specific embodiments and drawings, the invention will be further described:
Embodiment 1:
Referring to Fig. 1-5, a kind of bonder terminal pressure pushes away jig, comprising: pedestal 1, for carrying installation other assemblies；Crimping
Mechanism 2 is used for conductor compression jointing in metal connector；And mechanism 3 is pushed and plugged, for the metal connector of conducting wire will to be crimped with
It pushes and plugs in the plastic housing of connector.
The compression joint mechanism 2 includes: fixing seat 21, is fixedly mounted on the pedestal 1, and the top of the fixing seat 21 is opened
Equipped with the fixing seat groove 211 for accommodating bonder terminal, the fixing seat groove 211 runs through the fixing seat 21；Crimping
The top of the fixing seat 21, the pressure welding mold 22 is arranged in mould 22 in a manner of moving up and down relative to the fixing seat 21
Bottom be equipped with convex block 221 compatible with the fixing seat groove 211, and the lower plane of the pressure welding mold 22 and the fixation
After the upper plane contact of seat 21, the lower plane of the convex block 221 be higher by the bottom surface certain distance of the fixing seat groove 211, this
A distance is equal with the diameter of connector terminal end after conventional correct crimping.
The mechanism 3 that pushes and plugs includes: fixing seat 21, is the fixing seat 21 in the compression joint mechanism 2；Mould 32 is pushed and plugged,
The rear of the fixing seat 21, the top for pushing and plugging mould 32 are set in a manner of being moved forward and backward relative to the fixing seat 21
It offers and pushes and plugs mould groove 321 for accommodate connector plastic shell, the rear portion for pushing and plugging mould groove 321 is equipped with for supporting
Keep off the blocking part 322 of connector plastic shell end face, the front for pushing and plugging mould groove 321 be it is spacious logical, it is described that push and plug mould recessed
The plane of symmetry of the two sidewalls of slot 321 is overlapped with the plane of symmetry of the two sidewalls of the fixing seat groove 211, described to push and plug mould groove
321 bottom surface is flushed with the bottom surface of the fixing seat groove 211.
A kind of bonder terminal pressure of the present embodiment pushes away jig, further includes power mechanism 4, for driving the pressure welding mold 22
Relative to the fixing seat 21 move up and down and drive described in push and plug mould 32 and be moved forward and backward relative to the fixing seat 21；Wherein,
The time point that the pressure welding mold 22 moves down completion is t1, and the time point for pushing and plugging mould Forward completion is t2, and the pressure welding mold is opened
The time point for beginning to move up reset is t3, and t2 ratio t1 is lagged and t2 ratio t3 is advanced.
The power mechanism 4 can be pure mechanic structure manual operation, and the crimping is manipulated by the manpower of operating personnel
Mechanism 2 and the movement for pushing and plugging mechanism 3 and manual control t1, t2, t3.
A kind of bonder terminal pressure of the invention pushes away jig, compression joint mechanism 2 by conductor compression jointing in metal connector after,
It pushes and plugs mechanism 3 accurately to push and plug the metal connector for being crimped with conducting wire is light in place in the plastic housing of connector again, twice
Process is completed on a jig, improves production efficiency and product qualification rate, reduces the labor intensity of operating worker.
Embodiment 2:
As shown in Figure 3,4, in compression joint mechanism 2 by conductor compression jointing in metal connector internal procedure, pressed through under pressure welding mold 22
When fast, it is easy for making the other end of metal connector to tilt, so that the connector plastics of metal connector other end socket
Shell offset, the Forward of mould 32 that pushes and plugs at this time pushing and plugging mechanism 3 are easy for generating substandard products, make to be crimped with the metal connector of conducting wire not
It can accurately push and plug in place in connector plastic housing, in order to improve product qualification rate, the metal connector other end be prevented to be socketed
Connector plastic housing occur tilt offset, on the basis of embodiment 1, but be provided with flatten block 23, the pressings block 23 consolidate
Surely be connected to the rear portion of the pressure welding mold 22 and be located at the top for pushing and plugging mould 32, the lower plane of the pressure welding mold 22 with it is described
After the upper plane contact of fixing seat 21, it is described flatten block 23 lower plane can just be with the upper plane contact for pushing and plugging mould 32.
When work, when the pressure welding mold 22 moves down crimping, the lower plane of the pressure welding mold 22 is upper with the fixing seat 21
After plane contact, the pressing block 23 moves down therewith, lower plane and the upper plane contact for pushing and plugging mould 32, thus will be golden
The connector plastic housing for belonging to the socket of the connector other end is strapped in 23 lower plane of pressing block and pushes and plugs 321 shape of mould groove with described
At space in, prevent the metal connector other end be socketed connector plastic housing occur tilt offset, can thus make to crimp
There is the metal connector of conducting wire accurately to be pushed and plugged in connector plastic housing in place, ensure that product qualification rate.
Embodiment 3:
It is described to push and plug rushing for the Forward of mechanism 3 when the metal connector for being crimped with conducting wire is pushed and plugged connector plastic housing
Power is very big, and the fixing seat 21 will receive very big shearing force horizontally outward, as work times increase, 21 meeting of fixing seat
Deformation outward, reduces the reliability and working life of device, occurs this phenomenon in order to prevent, on the basis of above-described embodiment
On, as shown in Figure 1,3, the present embodiment is fixedly connected with fixing seat in the front of the fixing seat 21 and reinforces baffle 6, the fixation
The other end that seat reinforces baffle 6 is fixedly connected on the pedestal 1, it can resist that the fixing seat 21 is subject to horizontally outward very
Big shearing force prevents the fixing seat 21 from can deform outward, improves the reliability and working life of device.
Embodiment 4:
On the basis of the above embodiments, the present embodiment is further improved.
As shown in Figure 1, 2, a kind of bonder terminal pressure of the present embodiment pushes away jig, further includes the time relay 7, preferred type
Number be AH3-3, be installed on the pedestal, for automatically and accurately control t1, t2 and t3；The power mechanism 4 includes:
Cylinder 41 is crimped, is plain edition double-acting cylinder, is fixedly installed on the pedestal 1, the crimping cylinder 41
Piston rod free end is fixedly connected with the pressure welding mold 22, for driving the pressure welding mold 22 relative to about 21 fixing seat
It is mobile；
Cylinder 42 is pushed and plugged, is plain edition double-acting cylinder, is fixedly installed on the pedestal 1, the cylinder 41 that pushes and plugs
Piston rod free end is fixedly connected with the mould 32 that pushes and plugs, for driving the mould 32 that pushes and plugs relative to 21 front and back of fixing seat
It is mobile；
Solenoid valve 43 is crimped, preferably model 4V210-08 is fixedly installed in the bottom of the pedestal 1, the crimping electricity
Magnet valve 43 passes through conducting wire and is electrically connected with the time relay 7, and the air inlet of the crimping solenoid valve 43 and interior be equipped with compress sky
The tracheae of gas is connected to, and the gas outlet of the crimping solenoid valve 43 is connected to by tracheae with cylinder 41 is crimped；And
Solenoid valve 44, preferably model 4V210-08 are pushed and plugged, the bottom of the pedestal 1 is fixedly installed in, it is described to push and plug electricity
Magnet valve 44 is electrically connected by conducting wire with the time relay 7, and the air inlet for pushing and plugging solenoid valve 44 and interior be equipped with compress sky
The tracheae of gas is connected to, and the gas outlet for pushing and plugging solenoid valve 44 is connected to by tracheae with cylinder 42 is pushed and plugged；
Wherein, the time relay 7 is for automatically and accurately controlling the crimping solenoid valve 43, pushing and plugging solenoid valve 44
Time point is opened and closed, to automatically and accurately control t1, t2 and t3, the time of t3 ratio t1 lag is preferably set to 2 seconds.
Specifically, crimping cylinder 41 and the piston rod stretching stroke for pushing and plugging cylinder 42 are disposed as 40 millimeters.
When work, manipulation is started switch, and the time relay 7 is made to control the crimping solenoid valve 43 and described push and plug electricity
The opening and closing of magnet valve 44, to automatically and accurately control t1, t2 and t3, the crimping cylinder 41 drives the pressure welding mold 22 opposite
It is moved up and down in the fixing seat 21, the cylinder 42 that pushes and plugs drives the mould 32 that pushes and plugs relative to moving before and after the fixing seat 21
It is dynamic, then compression joint mechanism 2 by conductor compression jointing in metal connector after, the metal connection of conducting wire will be crimped with by pushing and plugging mechanism 3 again
In the automatic accurate plastic housing for pushing and plugging connector in place of device, the accurate control of automation is realized, production is greatly improved
Efficiency and product qualification rate also considerably reduce the labor intensity of operating worker.
Certainly, the crimping cylinder 41 in the present embodiment and cylinder 42 is pushed and plugged, servo motor generation on the market also can be used
It replaces, is equally able to achieve the above-mentioned course of work and technical effect.
Embodiment 5:
On the basis of the above embodiments, the present embodiment is further improved again.
Specifically, as shown in Fig. 3,4,6,7, a kind of bonder terminal pressure of the present embodiment pushes away jig, further includes crimping gas
Jar support 8, the crimping air cylinder support 8 include:
Side plate 81, the side plate are fixedly connected on the pedestal 1, and the side plate 81 is two pieces and Parallel Symmetric is arranged,
The plane of symmetry of two blocks of side plates 81 is overlapped with the plane of symmetry of the two sidewalls for pushing and plugging mould groove 321；With
Top plate 82, one end of the top plate 82 are fixedly connected on 81 top of side plate, and the other end of the top plate 82 is solid
Surely it is connected to the top of another block of side plate 81, offers piston rod through hole 821 on the middle position of the top plate 82；
Wherein, the piston rod free end of the crimping cylinder 41 passes through the piston rod through hole 821 and the pressure welding mold
22 are fixedly connected.
The crimping air cylinder support 8 of the middle setting of the present embodiment, can make conductor compression jointing in metal connector, entire jig by
It is dynamic balance, more steady, it is ensured that the reliability of crimping ensure that the qualification rate of product.
Embodiment 6:
On the basis of embodiment 5, the present embodiment is further improved again.
Specifically, as shown in Fig. 1,6,7, a kind of bonder terminal pressure of the present embodiment pushes away jig, the crimping cylinder branch
Frame 8 further includes rear stiffening plate 83, and the bottom of the rear stiffening plate 83 is fixedly connected on the pedestal 1, the rear stiffening plate 83
Top be fixedly connected on the top plate 82, it is described after the other both ends of stiffening plate 83 be respectively fixedly connected in two pieces of sides
On plate 81, it is also provided in stiffening plate 83 after described and pushes and plugs mould and worn by mouth 831, for described push and plug when mould 32 is moved forward and backward
It crosses.
The rear stiffening plate 83 of the present embodiment setting, makes the crimping air cylinder support 8 be linked to be closed frame, is being crimped
It is unlikely to deform when the impact of active force, it is more stable, it is ensured that the reliability of crimping ensure that the qualification rate of product.
Embodiment 7:
The stability of jig in order to further increase, on the basis of embodiment 6, the present embodiment has been done again further to be changed
Into.
Specifically, as shown in Fig. 2,3,4,7, the pedestal 1 includes bottom plate 11 and is fixedly connected on the bottom plate lower part
Four supporting legs 12, four supporting legs 12 are symmetrical arranged.As shown in fig. 6,11 upper surface of bottom plate offer two it is parallel
Side plate locating slot 111 and a back plate locating slot 112, the side plate locating slot 111 and the back plate locating slot 112 mutually hang down
Directly, the bottom of two blocks of side plates 81 is stuck in two side plate locating slots 111, the bottom card of the rear stiffening plate 83
In the back plate locating slot 112.
Four supporting legs 12 are all arranged symmetrically and side plate locating slot 111 and back plate locating slot 112 settings, are made whole
It is still able to maintain when a jig is crimped and pushed and plugged the impact of active force and stablizes, is not easy to loosen deformation, and then ensure crimping
With the reliability pushed and plugged, the qualification rate of product ensure that.
Embodiment 8:
For stationarity, the reliability for further ensuring that crimping and pushing and plugging, guarantee the qualification rate of product, the present embodiment
A kind of bonder terminal pressure pushes away jig and is further improved again, as shown in Figure 8,9, it further include:
Gib block 24 is crimped, the crimping gib block 24 is two and is symmetrical arranged, and is respectively fixedly connected with two pieces of sides
The inside of plate 81；
Guide pad 25 is crimped, the crimping guide pad 25 is fixedly connected on the pressure welding mold 22, the crimping guide pad
It is opened up on 25 there are two the compatible crimping guide groove 251 of gib block 24 is crimped with described, the pressure welding mold 22 passes through the pressure
Guide groove 251 is connect to move up and down along the crimping gib block 24；And
Gib block 33 is pushed and plugged, the gib block 33 that pushes and plugs is fixedly connected on the bottom plate 11, and described pushes and plugs gib block
The plane of symmetry of 33 left and right sides is overlapped with the plane of symmetry of the two sidewalls for pushing and plugging mould groove 321, and 32 bottom of mould that pushes and plugs is opened
Equipped with it is described push and plug gib block 33 and be adapted push and plug guide groove 323, it is described to push and plug mould 32 and push and plug 323 edge of guide groove by described
Described push and plug the back-and-forth motion of gib block 33.
Embodiment 9:
On the basis of embodiment 8, the present embodiment is further improved again.
Specifically, as shown in Figure 8,9, crimping gib block locating slot 811, the pressure are provided on every block of side plate 81
Gib block 24 is connect to be stuck in the crimping gib block locating slot 811；11 surfaces are also provided with that push and plug gib block fixed on the bottom plate
Position slot 113, the plane of symmetry of the two sidewalls for the pushing and plugging gib block locating slot 113 side plate locating slot 111 parallel with two
Central symmetry plane be overlapped, the gib block 33 that pushes and plugs is stuck in described push and plug in gib block locating slot 113.
Crimping gib block locating slot 811 and the setting for pushing and plugging gib block locating slot 113 make pressure welding mold 22 and push and plug mould 32
It is mobile more smooth stable, it is able to maintain entire jig still when being crimped and pushed and plugged the impact of active force and stablizes, no
The reliability for easily loosening deformation, and then ensuring crimping and pushing and plugging, ensure that the qualification rate of product.
Embodiment 10:
On the basis of the above embodiments, the present embodiment is further improved again.
Specifically, as shown in Figure 10, a kind of bonder terminal pressure pushes away jig, and the rear portion of the pedestal 1, which is fixedly connected with, to push away
Insert cylinder mounting plate 91, it is described push and plug cylinder 42 be fixedly connected on it is described push and plug cylinder mounting plate 91, push and plug cylinder peace described
The two sides of loading board 91 have been respectively fixedly connected with one piece and have pushed and plugged cylinder positioning baffle 92, and cylinder positioning baffle 91 is pushed and plugged described in two pieces
Bottom is stuck in two side plate locating slots 111.
One piece added in the present embodiment pushes and plugs cylinder mounting plate 9 and two pieces push and plug cylinder positioning baffle 92, the sky of formation
Between will to push and plug cylinder 42 fixed and fetter, can prevent from pushing and plugging cylinder 42 generating loosening, the side plate locating slot of setting at work
111, which will can further push and plug cylinder 42, is accurately positioned, prevents loosening from deviating and influence the reliability pushed and plugged.
In the above various embodiments, all plates and plate, plate and item, plate and block etc. are fixedly connected, and all use removable screw thread
It is fixedly connected, it is preferable to use hexagon socket head cap screw cooperates countersunk head threaded hole, so that entire jig both replacement easy to disassemble or dimension
Components are repaired, and bolt head will not be made to be exposed to outer surface and generate components interference, it is also more beautiful.
A kind of bonder terminal pressure of the invention pushes away jig, include at least the following beneficial effects:
(1) a kind of bonder terminal pressure of the invention pushes away jig, compression joint mechanism 2 by conductor compression jointing in metal connector
Afterwards, it pushes and plugs mechanism 3 accurately to push and plug the metal connector for being crimped with conducting wire is light in place in the plastic housing of connector again, two
Procedure can be completed relaxedly and rapidly on a jig, improve production efficiency and product qualification rate, reduce operation work
The labor intensity of people.
(2) a kind of bonder terminal pressure of the invention pushes away jig, is provided with and flattens block 23, metal connector can be prevented another
The connector plastic housing that end cap connects occurs to tilt offset, thus the metal connector for being crimped with conducting wire can be made accurately to push away in place
It is inserted into connector plastic housing.
(3) a kind of bonder terminal pressure of the invention pushes away jig, is provided with fixing seat and reinforces baffle 6, it can resist described
The very big shearing force horizontally outward that fixing seat 21 is subject to, prevents the fixing seat 21 from can deform outward, and improve device can
By property and working life.
(4) a kind of bonder terminal pressure of the invention pushes away jig, using the time relay 7 and pneumatic power mechanism 4,
The accurate control of automation is realized, production efficiency and product qualification rate is greatly improved, also considerably reduces operating worker
Labor intensity.
(5) a kind of bonder terminal pressure of the invention pushes away jig, and the crimping air cylinder support 8 of setting can make conductor compression jointing exist
It is entire jig stress balance, more steady when metal connector, it is ensured that the reliability of crimping ensure that the qualification rate of product.
(6) a kind of bonder terminal pressure of the invention pushes away jig, and the rear stiffening plate 83 of setting makes the crimping air cylinder support
8 are linked to be closed frame, are unlikely to deform in the impact by crimping active force, more stable, it is ensured that the reliability of crimping,
It ensure that the qualification rate of product.
(7) a kind of bonder terminal pressure of the invention pushes away jig, and four supporting legs 12 are all arranged symmetrically and side plates
The setting of locating slot 111 and back plate locating slot 112 protect entire jig still can when being crimped and pushed and plugged the impact of active force
It keeps steady and determines, is not easy the reliability for loosening deformation, and then ensuring crimping and pushing and plugging, ensure that the qualification rate of product.
(8) a kind of bonder terminal pressure of the invention pushes away jig, and one added piece pushes and plugs cylinder mounting plate 9 and two pieces push and plug
Cylinder positioning baffle 92, it is fixed and fetter that the space of formation will push and plug cylinder 42, can prevent from pushing and plugging cylinder 42 producing at work
Raw to loosen, the side plate locating slot 111 of setting will can further push and plug cylinder 42 and be accurately positioned, prevent from loosening offset and influencing to push and plug
Reliability.
(9) a kind of bonder terminal pressure of the invention pushes away jig, each component such as all plates and plate, plate and item, plate and block
Be fixedly connected all using it is removable be threadedly coupled, it is preferable to use hexagon socket head cap screw cooperate counter sink, so that entire jig
Not only replacement or maintenance components easy to disassemble, but also bolt head will not be made to be exposed to outer surface and generate components interference, also more
It is beautiful.
Herein, term " including ", " including " or any other variant thereof is intended to cover non-exclusive inclusion, removes
It comprising those of listed element, but also may include other elements that are not explicitly listed.
Herein, the nouns of locality such as related front, rear, top, and bottom, left and right, top, bottom are located at components in attached drawing
In figure and position that components are mutual defines, only for the purpose of expressing the technical solution clearly and conveniently.It should manage
The use of solution, the noun of locality should not limit the claimed range of the application.
In the absence of conflict, the feature in embodiment and embodiment herein-above set forth can be combined with each other.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all utilizations
Equivalent structure transformation made by description of the invention and accompanying drawing content, is similarly included in other related technical fields
It is included within the scope of the present invention.
Claims (10)
1. a kind of bonder terminal pressure pushes away jig characterized by comprising
Pedestal, for carrying installation other assemblies；
Compression joint mechanism, in metal connector, the compression joint mechanism to include: by conductor compression jointing
Fixing seat, the fixing seat are fixedly mounted on the base, are offered at the top of the fixing seat for accommodating connection
The fixing seat groove of device terminal, the fixing seat groove run through the fixing seat；
The top of the fixing seat, the pressure welding mold is arranged in pressure welding mold in a manner of moving up and down relative to the fixing seat
Bottom be equipped with convex block compatible with the through slot, and the upper plane contact of the lower plane of the pressure welding mold and the fixing seat
Afterwards, the lower plane of the convex block is higher by the bottom surface certain distance of the fixing seat groove；
Mechanism is pushed and plugged, it is described to push and plug mechanism for pushing and plugging the metal connector for being crimped with conducting wire in the plastic housing of connector
Include:
Fixing seat is the fixing seat in the compression joint mechanism；
Mould is pushed and plugged, the rear of the fixing seat is set in a manner of being moved forward and backward relative to the fixing seat, it is described to push and plug mould
Top offer and push and plug mould groove for accommodate connector plastic shell, the rear portion for pushing and plugging mould groove is equipped with for supporting
The blocking part of connector plastic shell end face is kept off, the front for pushing and plugging mould groove is to open to lead to, described to push and plug the two of mould groove
The plane of symmetry of side wall is overlapped with the plane of symmetry of the two sidewalls of the fixing seat groove, the bottom surface for pushing and plugging mould groove with it is described solid
The bottom surface of reservation groove flushes；And
Power mechanism, for drive the pressure welding mold relative to the fixing seat move up and down and drive described in push and plug mould relative to
The fixing seat is moved forward and backward；
Wherein, the pressure welding mold moves down the time point of completion as t1, and the time point for pushing and plugging mould Forward completion is t2, the pressure
Connecing the time point that mould starts to move up reset is t3, and t2 ratio t1 is lagged and t2 ratio t3 is advanced.
2. a kind of bonder terminal pressure according to claim 1 pushes away jig, which is characterized in that it further include flattening block, it is described
Block is flattened to be fixedly connected on the rear portion of the pressure welding mold and be located at the top for pushing and plugging mould, the lower plane of the pressure welding mold and institute
After stating the upper plane contact of fixing seat, the lower plane for flattening block can be with the upper plane contact for pushing and plugging mould.
3. a kind of bonder terminal pressure according to claim 2 pushes away jig, which is characterized in that the front of the pressure welding mold is solid
Surely it is connected with fixing seat and reinforces baffle, the other end that the fixing seat reinforces baffle is fixedly connected on the pedestal.
4. a kind of bonder terminal pressure according to claim 1 to 3 pushes away jig, which is characterized in that further include:
The time relay, model AH3-3 are installed on the pedestal, for automatically and accurately controlling t1, t2 and t3；
The power mechanism includes:
Cylinder is crimped, is fixedly installed on the pedestal, the piston rod free end of the crimping cylinder is fixed with the pressure welding mold
Connection, for driving the pressure welding mold to move up and down relative to the fixing seat；
Cylinder is pushed and plugged, is fixedly installed on the pedestal, the piston rod free end for pushing and plugging cylinder is fixed with the mould that pushes and plugs
Connection described push and plug mould and is moved forward and backward relative to the fixing seat for driving；
Solenoid valve is crimped, model 4V210-08 is fixedly installed in the bottom of the pedestal, and the crimping solenoid valve passes through conducting wire
It is electrically connected with the time relay, the air inlet of the crimping solenoid valve is connected to the interior tracheae equipped with compressed air, described
The gas outlet of crimping solenoid valve is connected to by tracheae with cylinder is crimped；And
Solenoid valve is pushed and plugged, model 4V210-08 is fixedly installed in the bottom of the pedestal, and the solenoid valve that pushes and plugs passes through conducting wire
It is electrically connected with the time relay, the air inlet for pushing and plugging solenoid valve is connected to the interior tracheae equipped with compressed air, described
The gas outlet for pushing and plugging solenoid valve is connected to by tracheae with cylinder is crimped；
Wherein, the time relay is used to automatically and accurately control the crimping solenoid valve, the unlatching for pushing and plugging solenoid valve and pass
Time point is closed, to automatically and accurately control t1, t2 and t3, the time of t3 ratio t1 lag is set as 2 seconds.
5. a kind of bonder terminal pressure according to claim 4 pushes away jig, which is characterized in that further include crimping cylinder branch
Frame, the crimping air cylinder support include:
Side plate, the side plate are fixedly connected on the base, and the side plate is two pieces and Parallel Symmetric is arranged, two pieces of sides
The plane of symmetry of plate is overlapped with the plane of symmetry of the two sidewalls for pushing and plugging mould groove；With
Top plate, one end of the top plate are fixedly connected on the side plate top, and the other end of the top plate is fixedly connected on another
The top of side plate described in block offers piston rod through hole on the top plate；
Wherein, the piston rod free end of the crimping cylinder passes through the piston rod through hole, is fixedly connected with the pressure welding mold.
6. a kind of bonder terminal pressure according to claim 5 pushes away jig, which is characterized in that the crimping air cylinder support is also
Including rear stiffening plate, the bottom of the rear stiffening plate is fixedly connected on the pedestal, and the top of the rear stiffening plate is fixed to be connected
It is connected on the top plate, the other both ends of the rear stiffening plate are respectively fixedly connected on two blocks of side plates, are reinforced after described
Be also provided on plate push and plug mould by mouth, for it is described push and plug mould be moved forward and backward when pass through.
7. a kind of bonder terminal pressure according to claim 6 pushes away jig, which is characterized in that the pedestal include bottom plate and
Four supporting legs of the bottom plate lower part are fixedly connected on, the plate upper surface offers two parallel side plate locating slots and one
Back plate locating slot, the side plate locating slot and the back plate locating slot are mutually perpendicular to, and the bottom of two blocks of side plates is blocked respectively
In two side plate locating slots, the bottom of the rear stiffening plate is stuck in the back plate locating slot.
8. a kind of bonder terminal pressure according to claim 7 pushes away jig, which is characterized in that further include:
Gib block is crimped, the crimping gib block is two and is symmetrical arranged, and is respectively fixedly connected in the inside of two blocks of side plates；
Guide pad is crimped, the crimping guide pad is fixedly connected on the pressure welding mold, offers two on the crimping guide pad
A crimping guide groove being adapted to the crimping gib block, the pressure welding mold are led by the crimping guide groove along the crimping
It is moved up and down to item；And
Gib block is pushed and plugged, the gib block that pushes and plugs is fixedly connected on the bottom plate, and described is pushed and plugged at left and right sides of gib block
The plane of symmetry is overlapped with the plane of symmetry of the two sidewalls for pushing and plugging mould groove, it is described push and plug mould bottom and offer push and plug guiding with described
Item, which is adapted, pushes and plugs guide groove, and the mould that pushes and plugs is pushed and plugged guide groove and be moved forward and backward along the gib block that pushes and plugs by described.
9. a kind of bonder terminal pressure according to claim 8 pushes away jig, which is characterized in that opened on every block of side plate
There is crimping gib block locating slot, the crimping gib block is stuck in the crimping gib block locating slot；The plate upper surface is also
It offers and pushes and plugs gib block locating slot, the plane of symmetry of the two sidewalls for the pushing and plugging gib block locating slot side parallel with two
The central symmetry plane of plate locating slot is overlapped, and the gib block that pushes and plugs is stuck in described push and plug in gib block locating slot.
10. a kind of bonder terminal pressure according to claim 9 pushes away jig, which is characterized in that the rear portion of the pedestal is solid
Surely be connected with and push and plug cylinder mounting plate, it is described push and plug cylinder be fixedly connected on it is described push and plug cylinder mounting plate, push and plug gas described
The two sides of cylinder mounting plate have been respectively fixedly connected with one piece and have pushed and plugged cylinder positioning baffle, and the bottom of cylinder positioning baffle is pushed and plugged described in two pieces
Portion is stuck in two side plate locating slots.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811109170.8A CN109066259B (en) | 2018-09-21 | 2018-09-21 | Connector terminal pressing and pushing jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811109170.8A CN109066259B (en) | 2018-09-21 | 2018-09-21 | Connector terminal pressing and pushing jig |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109066259A true CN109066259A (en) | 2018-12-21 |
| CN109066259B CN109066259B (en) | 2023-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811109170.8A Active CN109066259B (en) | 2018-09-21 | 2018-09-21 | Connector terminal pressing and pushing jig |
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| Country | Link |
|---|---|
| CN (1) | CN109066259B (en) |
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| CN110718830A (en) * | 2019-10-25 | 2020-01-21 | 安徽国信电缆科技股份有限公司 | Cable press fitting equipment |
| CN111122920A (en) * | 2019-12-30 | 2020-05-08 | 富士康(昆山)电脑接插件有限公司 | Tool for loading chip module |
| CN113725688A (en) * | 2021-09-25 | 2021-11-30 | 上海建感自动化科技有限公司 | Quick connector wiring stamping device |
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| US4139937A (en) * | 1976-05-14 | 1979-02-20 | Amp Incorporated | Apparatus for applying a tubular insulating housing to an electrical connector secured to a wire |
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| CN113725688A (en) * | 2021-09-25 | 2021-11-30 | 上海建感自动化科技有限公司 | Quick connector wiring stamping device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109066259B (en) | 2023-10-27 |
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