CN109056366A - 高反射节能卷帘面料的制备方法 - Google Patents

高反射节能卷帘面料的制备方法 Download PDF

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CN109056366A
CN109056366A CN201811171835.8A CN201811171835A CN109056366A CN 109056366 A CN109056366 A CN 109056366A CN 201811171835 A CN201811171835 A CN 201811171835A CN 109056366 A CN109056366 A CN 109056366A
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fabric
roller shutter
aluminium
aluminum
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许生军
朱小华
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Zhejiang Textile Polytron Technologies Inc
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Abstract

本发明提供的高反射节能卷帘面料的制备方法，包括：真空镀铝，在真空条件下当卷帘面料经过蒸发室时，气态铝分子在卷帘面料上沉淀并形成铝层后冷却；喷涂，将经包覆的铝粉在水性丙烯酸酯乳液或水性聚氨酯浆料中分散，由喷枪将铝银浆均匀喷涂至卷帘面料表面，经烘干固化形成铝膜；网辊转印，将铝银浆和丙烯酸酯或水性聚氨酯浆料混合，由刮刀使网辊内的铝银浆在压力的作用下附着于卷帘面料表面，经烘干定型形成铝膜。以本发明的制备方法生产的卷帘面料，较传统遮光布反射系数显著提升，隔热性能较好。

Description

高反射节能卷帘面料的制备方法
技术领域
本发明涉及纺织领域，特别涉及高反射节能卷帘面料的制备方法。
背景技术
遮光布是遮阳布一种，简而言之就是用来遮挡阳光和日照，是功能辅助遮光布性面料，通常与其它面料一起，用来遮盖物品起到避免与强光接触的作用，具有阻挡强光和紫外线的功效。目前，由遮光布做成的窗帘具有冬日隔寒、夏日隔热的功能，具有很好的私密性和隔音效果，这种遮光布广泛用于家居、酒店、放映室等等。涂层后的面料分为半遮光和全遮光面料，具有一定的反射隔热性能，而目前市场上的普通产品对太阳光或者可见光的反射系数约在10-20％，遮光效果和隔热性能并不理想。
发明内容
本发明所要解决的技术问题是提供高反射节能卷帘面料的制备方法，以此方法生产的卷帘面料，较传统遮光布反射系数显著提升，隔热性能较好。
本发明解决上述技术问题所采用的技术方案如下：
本发明所述的高反射节能卷帘面料的制备方法，括以下步骤，S1，真空镀铝，在真空条件下的蒸发室中对卷帘面料的外层镀上一层高反射铝层，所述铝层为铝丝在1300-1400℃的温度下蒸发成气态铝分子，当卷帘面料经过蒸发室时，气态铝分子在卷帘面料上沉淀并形成铝层后冷却；S2，喷涂，将经包覆的铝粉在水性丙烯酸酯乳液或水性聚氨酯浆料中分散，调节至1000-4000cps的粘度后形成铝银浆，由喷枪将铝银浆均匀喷涂至卷帘面料表面，经烘干固化形成铝膜；S3，网辊转印，将铝银浆和丙烯酸酯或水性聚氨酯浆料混合，调节至100-2000cps的粘度后由刮刀使网辊内的铝银浆在压力的作用下附着于卷帘面料表面，经烘干定型形成铝膜。
通过上述步骤制备的卷帘面料，较传统遮光布反射系数显著提升，隔热性能较好，而且，由于气化态的铝分子只有接触到纤维才能在其表面附着，在开孔处不会附着，因而不产生堵孔问题，且形成的铝层厚度均匀、细密，不易发生脱层和刮痕。
进一步地，在步骤S1中，所述真空条件为3×10-4-4×10-4mba，所述卷帘面料经过蒸发室的速度为450-800m/min，所述冷却温度为-10-20℃；在步骤S2中，铝粉在水性丙烯酸酯乳液或水性聚氨酯浆料中的质量为3-5％、粘度为1000-3000cps，所述喷枪喷嘴直径为5-20mm，喷枪压力为0.25-0.8MPA，卷帘面料的运行速度为5-25m/min；在步骤S3中，铝银浆和丙烯酸酯或水性聚氨酯浆料混合的粘度为200-1000cps，网辊开孔直径为0.1-0.5mm。使制备的卷帘面料的反射系数更为提升，隔热性能更好，更不易发生堵孔问题，且形成的铝层厚度均匀、更为细密，不易发生脱层和刮痕。
进一步地，在步骤S1中，所述卷帘面料经过蒸发室的速度为500-600m/min，所述冷却温度为0-20℃；在步骤S2中，将铝粉添加到水性丙烯酸酯乳液中，喷枪的喷嘴直径为10mm，卷帘面料的运行速度为10-15m/min；在步骤S3中，铝银浆与丙烯酸酯混合。使制备的卷帘面料的反射系数更为提升，隔热性能更好，更不易发生堵孔问题，且形成的铝层厚度均匀、更为细密，不易发生脱层和刮痕。
进一步地，在步骤S1中，对卷帘面料进行表面处理，使卷帘面料更不易发生堵孔问题，且形成的铝层厚度均匀、更为细密，不易发生脱层和刮痕。
本发明同现有技术相比具有以下优点及效果：较传统遮光布反射系数显著提升，隔热性能较好，而且，由于气化态的铝分子只有接触到纤维才能在其表面附着，在开孔处不会附着，因而不产生堵孔问题，且形成的铝层厚度均匀、细密，不易发生脱层和刮痕。
具体实施方式
下面结合实施例对本发明做进一步的详细说明，以下实施例是对本发明的解释而本发明并不局限于以下实施例。
实施例1：
本实施例的高反射节能卷帘面料的制备方法，包括真空镀铝、喷涂和网辊转印三个步骤。真空镀铝是在3×10-4mba的真空条件下将高纯度的铝丝在1300℃的蒸发舟内升华成气态分子，面料以450m/min的速度经过真空蒸发室，此时气态的铝分子沉淀到纤维表面而形成一层具有反射作用的膜，后冷却至-10℃。喷涂是指将包覆的铝粉，在水性丙烯酸酯乳液内分散形成铝粉质量为3％的混合物，调节到1000cps的粘度，然后用喷嘴直径为5mm的高压喷枪，以0.25MPA的压力均匀喷涂到运行速度为5m/min的卷帘面料表面，经烘干固化后形成一层铝膜。网辊转印的网辊开孔直径为0.1mm，将铝银浆和丙烯酸酯混合，调节粘度至100cps，再利用刮刀使网辊内的铝银浆在网辊压力的驱使下附着于卷帘面料表面，经烘干定型后形成一层铝膜，从而制备完成高反射节能卷帘面料。
实施例2：
本实施例的高反射节能卷帘面料的制备方法，包括真空镀铝、喷涂和网辊转印三个步骤。真空镀铝是在3.2×10-4mba的真空条件下将高纯度的铝丝在1330℃的蒸发舟内升华成气态分子，面料以500m/min的速度经过真空蒸发室，此时气态的铝分子沉淀到纤维表面而形成一层具有反射作用的膜，后冷却至0℃。喷涂是指将包覆的铝粉，在水性聚氨酯浆料内分散形成铝粉质量为5％的混合物，调节到2000cps的粘度，然后用喷嘴直径为10mm的高压喷枪，以0.4MPA的压力均匀喷涂到运行速度为10m/min的卷帘面料表面，经烘干固化后形成一层铝膜。网辊转印的网辊开孔直径为0.2mm，将铝银浆和水性聚氨酯浆料混合，调节粘度至200cps，再利用刮刀使网辊内的铝银浆在网辊压力的驱使下附着于卷帘面料表面，经烘干定型后形成一层铝膜，从而制备完成高反射节能卷帘面料。
实施例3：
本实施例的高反射节能卷帘面料的制备方法，包括真空镀铝、喷涂和网辊转印三个步骤。真空镀铝是在3.5×10-4mba的真空条件下将高纯度的铝丝在1380℃的蒸发舟内升华成气态分子，面料以550m/min的速度经过真空蒸发室，此时气态的铝分子沉淀到纤维表面而形成一层具有反射作用的膜，后冷却至10℃。喷涂是指将包覆的铝粉，在水性丙烯酸酯乳液内分散形成铝粉质量为8％的混合物，调节到2500cps的粘度，然后用喷嘴直径为8mm的高压喷枪，以0.5MPA的压力均匀喷涂到运行速度为10m/min的卷帘面料表面，经烘干固化后形成一层铝膜。网辊转印的网辊开孔直径为0.3mm，将铝银浆和丙烯酸酯混合，调节粘度至500cps，再利用刮刀使网辊内的铝银浆在网辊压力的驱使下附着于卷帘面料表面，经烘干定型后形成一层铝膜，从而制备完成高反射节能卷帘面料。
实施例4：
本实施例的高反射节能卷帘面料的制备方法，包括真空镀铝、喷涂和网辊转印三个步骤。真空镀铝是在3.6×10-4mba的真空条件下将高纯度的铝丝在1380℃的蒸发舟内升华成气态分子，面料以600m/min的速度经过真空蒸发室，此时气态的铝分子沉淀到纤维表面而形成一层具有反射作用的膜，后冷却至15℃。喷涂是指将包覆的铝粉，在水性聚氨酯浆料内分散形成铝粉质量为10％的混合物，调节到3000cps的粘度，然后用喷嘴直径为15mm的高压喷枪，以0.6MPA的压力均匀喷涂到运行速度为20m/min的卷帘面料表面，经烘干固化后形成一层铝膜。网辊转印的网辊开孔直径为0.4mm，将铝银浆和水性聚氨酯浆料混合，调节粘度至1000cps，再利用刮刀使网辊内的铝银浆在网辊压力的驱使下附着于卷帘面料表面，经烘干定型后形成一层铝膜，从而制备完成高反射节能卷帘面料。
实施例5：
本实施例的高反射节能卷帘面料的制备方法，包括真空镀铝、喷涂和网辊转印三个步骤。真空镀铝是在4×10-4mba的真空条件下将高纯度的铝丝在1400℃的蒸发舟内升华成气态分子，面料以800m/min的速度经过真空蒸发室，此时气态的铝分子沉淀到纤维表面而形成一层具有反射作用的膜，后冷却至20℃。喷涂是指将包覆的铝粉，在水性丙烯酸酯乳液内分散形成铝粉质量为15％的混合物，调节到4000cps的粘度，然后用喷嘴直径为20mm的高压喷枪，以0.8MPA的压力均匀喷涂到运行速度为25m/min的卷帘面料表面，经烘干固化后形成一层铝膜。网辊转印的网辊开孔直径为0.5mm，将铝银浆和丙烯酸酯混合，调节粘度至2000cps，再利用刮刀使网辊内的铝银浆在网辊压力的驱使下附着于卷帘面料表面，经烘干定型后形成一层铝膜，从而制备完成高反射节能卷帘面料。
目前普通产品对太阳光或者可见光的反射系数约在10-20％，而通过本发明实施例1-5制备的高反射节能卷帘面料的反射系数提高到65％-80％，可见反射系数显著提升。
此外，需要说明的是，本说明书中所描述的具体实施例，其零、部件的形状、所取名称等可以不同。凡依本发明专利构思所述的构造、特征及原理所做的等效或简单变化，均包括于本发明专利的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，只要不偏离本发明的结构或者超越本权利要求书所定义的范围，均应属于本发明的保护范围。

Claims (4)

1.高反射节能卷帘面料的制备方法，其特征在于，包括以下步骤，
S1，真空镀铝，在真空条件下的蒸发室中对卷帘面料的外层镀上一层高反射铝层，所述铝层为铝丝在1300-1400℃的温度下蒸发成气态铝分子，当卷帘面料经过蒸发室时，气态铝分子在卷帘面料上沉淀并形成铝层后冷却；
S2，喷涂，将经包覆的铝粉在水性丙烯酸酯乳液或水性聚氨酯浆料中分散，调节至1000-4000cps的粘度后形成铝银浆，由喷枪将铝银浆均匀喷涂至卷帘面料表面，经烘干固化形成铝膜；
S3，网辊转印，将铝银浆和丙烯酸酯或水性聚氨酯浆料混合，调节至100-2000cps的粘度后由刮刀使网辊内的铝银浆在压力的作用下附着于卷帘面料表面，经烘干定型形成铝膜。
2.如权利要求1所述的高反射节能卷帘面料的制备方法，其特征在于，
在步骤S1中，所述真空条件为3×10-4-4×10-4mba，所述卷帘面料经过蒸发室的速度为450-800m/min，所述冷却温度为-10-20℃；
在步骤S2中，铝粉在水性丙烯酸酯乳液或水性聚氨酯浆料中的质量为3-5％、粘度为1000-3000cps，所述喷枪喷嘴直径为5-20mm，喷枪压力为0.25-0.8MPA，卷帘面料的运行速度为5-25m/min；
在步骤S3中，铝银浆和丙烯酸酯或水性聚氨酯浆料混合的粘度为200-1000cps，网辊开孔直径为0.1-0.5mm。
3.如权利要求2所述的高反射节能卷帘面料的制备方法，其特征在于，
在步骤S1中，所述卷帘面料经过蒸发室的速度为500-600m/min，所述冷却温度为0-20℃；
在步骤S2中，将铝粉添加到水性丙烯酸酯乳液中，喷枪的喷嘴直径为10mm，卷帘面料的运行速度为10-15m/min；
在步骤S3中，铝银浆与丙烯酸酯混合。
4.如权利要求3所述的高反射节能卷帘面料的制备方法，其特征在于，在步骤S1中，对卷帘面料进行表面处理。
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