CN109056191A - A kind of soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven and preparation method - Google Patents
A kind of soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven and preparation method Download PDFInfo
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- CN109056191A CN109056191A CN201811201143.3A CN201811201143A CN109056191A CN 109056191 A CN109056191 A CN 109056191A CN 201811201143 A CN201811201143 A CN 201811201143A CN 109056191 A CN109056191 A CN 109056191A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
The present invention provides a kind of soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven and preparation methods, raw material including following weight percent: the weight content of bamboo Dai Er fiber accounts for 5 ~ 20%, the weight content of jade fiber accounts for 0 ~ 50%, the weight content of viscose rayon accounts for 0 ~ 70%, the weight content of polyester fiber accounts for 0 ~ 70%, the weight content of antibacterial viscose fiber accounts for 0 ~ 70%, and the weight content of antibiotic polyester fiber accounts for 0 ~ 70%.The soft towel base fabric of hydro-entangled non-woven fabric of the present invention has the characteristics that soft, water imbibition is strong, good hygroscopicity, good permeability, penetrability is good, appearance is good, surface short flannel is few, does not fall Soft flocks, the cuticula on skin can be softened, expand pore, promote sweat gland secretion, accelerate metabolism, careful pore, compact skin, play good clean skin and skin care effect, it can prevent the wrinkle on skin from generating simultaneously, promote skin that can save moisture, keep skin more moist and moist, ensure that skin is ruddy, rich in gloss.
Description
Technical field
The present invention relates to the health spun laced fabric fields of medical textile, and in particular to a kind of bamboo Dai Er is fiber spun-laced non-to be knitted
Make soft towel base fabric and preparation method.
Background technique
In recent years, stepping up with people 's material life quality and health care consciousness, clean skin, moisturizing, it is convenient, keep a public place clean,
The disposable hydro-entangled non-woven fabric wet tissue and soft towel of disinfection have become the necessity during people's daily life, its purposes
Increasingly functionalization, diversification, diversification, health and convenience etc., market demand is increasing, various functional wipes and
Soft towel is favored by people, using new type functional, health and antibiotic fiber etc., what the hydro-entangled non-woven fabric of exploitation was developed
Wet tissue and soft towel not only have the effects that cleaning, moisturizing, moisten, is antibacterial, disinfection, health, reliable, but also have and do not fall suede, no
Can qualitative change, stability height, free from extraneous odour, the features such as non-stimulated, salubrious, comfortable feel, elasticity is good, smell is pleasant, have become and work as
Under common one of skin care item, product is in very great demand, with Fresh fats, the emergence of new technology, new type functional, health care
Property, the wet tissue of purposes is more, wide in variety, class is high hydro-entangled non-woven fabric exploitation and soft towel will be widely used.
Bamboo Dai Er fiber bamboo Dai Er fiber has followed the antibacterial good characteristic anti-mite, moisture absorption is nice and cool of bamboo fibre, is that one kind can
The fiber of degradation.It is decomposed completely in soil, does not form new environmental pollution, will not be damaged to ambient enviroment.It is former
From naturally, waste and old rear back to nature again forms a kind of green bio chain, is that a kind of natural environmental-protective type truly is green material
Color fibre.Bamboo Dai Er fiber has uniform and stable length, and fibre number is thinner, does strong high and strength uniformly, does strong variance
It is smaller, it is wet strong also higher, reach and do strong by 50% or more, performance is much better than general fibre, and bamboo Dai Er fiber has good hygroscopicity
And Water-saving effect, molecular structure identical with native cellulose fibre determine it with good gas permeability.But price compared with
It is expensive, it is at high cost.
Jade fiber jade fiber is a kind of cool health-care sexual function fiber, it uses nanotechnology, makes jade and other
Mineral material has reached sub-nanometer partial size, then fuses among terylene spinning melt, processes by spinning and jade fibre is made
Dimension, this fiber minerals and microelement beneficial to human body rich in can improve blood circulation, promote new old generation
It thanks, to reach prevention disease, eliminates the effect of fatigue；Jade fiber health is good, and fibre strength is high, and initial modulus is high, inhales
Moist good, good permeability, and moisture absorption rate is fast, dyeability is good, and degree of fixation is high, there is antibacterial, sterilization and the functions such as antibacterial.With drop
Temp effect, anion emission function, far infrared emission function, human body can feel there is preferably nice and cool property when wearing.But price
It is more expensive, it is at high cost.
Antibacterial viscose fiber, which refers to, manufactures fiber with antibacterial agent or bacteriostatic agent, has antibacterial, mould proof, deodorization, keeps cleaning
The functions such as health can prevent from infecting disease, guarantee the healthy and comfortable and easy to wear of human body, reduce the cross-infection of public environment
Rate makes textile obtain the new function of health care.But price is more expensive, at high cost.
Antibiotic polyester fiber is to contain antibacterial material in terylene molecule, and antibacterial material can inhibit the bacterium of human epidermal
Growth, antibacterial material are incorporated in fiber macromolecular, and allergic reaction will not be caused to skin, not only have antibacterial, deodorization, smelly eliminating
And itching-relieving efficacies, and there is excellent antibiotic health-care function.But polyester fiber mass specific resistance is big, and electrostatic phenomenon is prominent, makes
There are the difficulties such as networking effect difference in the combing net process of pure polyester fiber for it.
Viscose rayon not only has many advantages, such as good hygroscopicity, breathes freely, is pleasant, but also with soft, fiber is bright
It is beautiful, dyeability is good, dyeing chromatography is complete, the features such as bright.But wet break strength is small, using made from pure viscose rayon
Fabric shrinkage deformation is big.Viscose fiber strength is less than cotton fiber, and intolerant to washing, elongation at break is greater than cotton fiber, wears no resistance,
It is easily deformed under Smaller load effect, poor dimensional stability, rigidity is small, poor flexibility.
Polyester fiber has many advantages, such as that intensity is high, recovery is good, heat setting is good, but polyester fiber mass specific resistance is big,
Electrostatic phenomenon is prominent, and making it, there are the difficulties such as networking effect difference in the combing net process of pure polyester fiber.
Summary of the invention
The invention proposes a kind of soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven and preparation methods, are a kind of novel function
Can property spun laced fabric, it has cleaning, moisturizing, moist, disinfection, sterilization, antibacterial, antibacterial, soft, ventilative, moisture-inhibiting, bright and clean, hygienic
Etc. functions, can effectively improve the moisture in skin, promote nutriment it is continuous infiltration and absorption, to alleviate skin tension, mend
Filling moisture required for skin has apparent positive effect, promotes skin high resilience, and stimulation skin tissue cell is grown, and makes skin
Skin whitening is moist, smooth exquisiteness, beautiful softness.Product purpose is extensive, is suitble to exploitation moisturizing, wetting, deodorization, fragrant soft
Towel.
It realizes the technical scheme is that a kind of soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, including following weight
The raw material of percentage: the weight content of bamboo Dai Er fiber accounts for 5 ~ 20%, and the weight content of jade fiber accounts for 0 ~ 50%, viscose rayon
Weight content accounts for 0 ~ 70%, and the weight content of polyester fiber accounts for 0 ~ 70%, and the weight content of antibacterial viscose fiber accounts for 0 ~ 70%, antibacterial
The weight content of polyester fiber accounts for 0 ~ 70%.
The performance indicator of the soft towel base fabric of spunlace non-woven are as follows: 45 ~ 55g/m of actual quantification2, average thickness 0.28 ~
0.49mm；28.5 ~ 100.0N of longitudinal strength, 45.0 ~ 115.0N of lateral strength, vertically and horizontally strength is than (0.50 ~ 1.13): 1；It is longitudinal
Elongation at break 17.0 ~ 53.3%, transverse breakage elongation 18.0 ~ 68.8%, vertically and horizontally elongation at break ratio (0.48 ~ 0.98):
1；Longitudinal tear strength 6.3 ~ 18.9N, lateral 7.1 ~ 18.9N of Tear strength, vertically and horizontally Tear strength ratio (0.45 ~ 1.08): 1.
The physical index of the bamboo Dai Er fiber used: single fiber line density be 1.50 ~ 1.76 dtex, length be 38.0 ~
45.0mm。
The physical index of the jade fiber used: single fiber line density be 1.50 ~ 1.83 dtex, length be 38.0 ~
45.0mm。
The physical index of the antibacterial viscose fiber used: single fiber line density be 1.10 ~ 1.76 dtex, length be 38.0 ~
45.0mm。
The physical index of the antibiotic polyester fiber used: single fiber line density be 1.29 ~ 1.82 dtex, length be 38.0 ~
47.0mm。
The physical index of the viscose rayon used: single fiber line density be 1.27 ~ 1.85 dtex, length be 30.0 ~
54.0mm。
The physical index of the polyester fiber used: single fiber line density be 1.32 ~ 1.92dtex, length be 35.0 ~
51.0mm。
A kind of preparation method of the soft towel base fabric of bacteriostasis and health-care bamboo Dai Er fibre spun-laced non-woven, including following step
Suddenly, it is further illustrated below as follows:
The process flow of preparation: selection raw material → determine mixed proportion and weigh weight → processing bamboo Dai Er fibre spun-laced non-woven
Soft towel base fabric → performance test analysis.
1) process flow produced is as follows:
Shredding → mixing → combing → lapping → drawing-off → spun lacing → is dried → is batched
2) key technology for processing the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven is as follows:
Fiber opening, removal of impurities, mixing → quantitative feeding → carding machine → cross lapping machine → drafting machine → prewet → and front and back sides are more
Road spun lacing → drying → cutting → winding → post-processing
Raw material is carried out shredding, mixing and then feeds carding machine then by uniformly mixing by the first step.
The technological parameter and key technology of shredding feeding process: shredding and mixing be will be in crumby fiber hydrolization bunchy
Shape or single fiber state, and the fiber of different ratio is made to be uniformly mixed, it creates good conditions for rear road carding step, simultaneously
Also the dust and impurities in fiber are removed.Fibrous raw material first passes through mixing, shredding, is then carded to web, the mesh of the step
Be fibrous raw material is loosened, separate masses of fibres, and be sufficiently mixed various fibers according to different ratio.It is mixed
With with shredding treatment process will requirement according to fiber properties and to shredding is mixed, consider to mix shredding road number, operation element
Adjusting parameter (gauge of such as element, relative velocity), guarantee fiber be mixed evenly, shredding it is abundant.
Second step, the technological parameter and key technology of carding step: the effect of carding step is after thoroughly comb being divided to mix
Fibrous raw material makes single fiber state；Mix various fibers in fibrous raw material further uniformly；Fiber is set to be similar to stretch
Straight state；Fiber is combed into the uniform web of thickness.The specification of metallic card clothing, tooth form selection are particularly critical.From being fed into
The tooth of main each carding element of cylinder is close to be gradually increased, degree with it is gradually small (to single fibre from fibre bundle in network process is fed into out
Dimension), gradually thin degree is adapted fibrous layer；Using New Types of Card Clothing, there is the sharpness of higher tooth tip, finish and high abrasion
Degree, lengthens the service life of needle cloth, the bright and clean impulse- free robustness of needle cloth, and tooth tip is made to turn state in essence in carding process.Cylinder speed
Degree increases, then is easy to produce fiber flyings, so that carding machine requires height to the purchase capabilities of fiber.
The technological parameter of carding machine: using W1202 type carding machine, out 20 ~ 90m/min of net spee, nets quantitative 25 ~ 90g/ out
m2, feeding roller speed 3 ~ 7 r/min, 60 ~ 116r/min of doffer speed, 45 ~ 86m/min of net spee out.Licker-in and breast cylinder
0.35 ~ 0.75mm of interval distance, 0.55 ~ 0.85mm of interval distance of breast cylinder and working roll, the interval distance of breast cylinder and transferring roller
The interval distance 0.28 of 0.30 ~ 0.43mm, 0.28 ~ 0.53mm of interval distance of main cylinder and working roll, working roll and angle stripper ~
0.5mm, main 800 ~ 1450m/min of cylinder speed, breast cylinder 350 ~ 600m/min of speed, work 50 ~ 100m/min of roller speed, on
30 ~ 88m/min of lower doffer speed, mixed and disorderly 10 ~ 70m/min of speed, 12.5 ~ 64.5m/min of upper and lower stripping speed, comb defeated up and down
30 ~ 85m/min of speed out.
Third step, the technological parameter and key technology of lapping process: cross lapping technique is the fibre web for exporting carding machine
It is reciprocating perpendicular to lapping machine, and with interleaved mode laying.It is defeated from lapping machine using the fibre web after cross lapping machine laying
Curtain direction is observed out, and fiber, mainly in transversely arranged, for the mixed and disorderly degree for changing the arrangement architecture of fiber in fibre web, subtracts in fibre web
The difference of its few vertical, horizontal mechanical property.Great raising is strongly had using the transverse direction of web after cross lapping, similarly
Water jet process strongly can be improved using the transverse direction of hydro-entangled non-woven fabric after cross lapping.
The technological parameter of cross lapping machine: 4 ~ 10 layers of the number of plies, 30.0 ~ 46.6m/min of speed, input curtain speed 27.5 ~
46.5m/min exports 6.0 ~ 9.0m/min of curtain speed, 2200 ~ 2580mm of width.
The technological parameter and key technology of drafting process: 4th step in order to reduce crosswise unevenness rate, avoids drawing-off from making fiber
Net destroys, and the size of general drafting multiple is controlled at 1-2 times.In order to improve productivity ratio, the production cost for reducing spun laced fabric, needs
Drawing-off effect is carried out to web, generally different drafting multiples is selected according to web thickness situation, multi-roll drafting machine increases
Added draft area, can whole effectively control draft fiber net structure and drafting multiple size, web can be effectively reduced
Surface density irregularity.
The technological parameter of drafting machine: 1.05 ~ 1.75 times of total draft multiple, drawing-off roller speed is respectively as follows: V1=7.2~12.9
R/min, V2=7.2 ~ 12.8r/min, V3=7.4 ~ 14.0 r/min, V4= 7.8~13.3r/min。
5th step, the technological parameter and key technology of spun lacing process: spun lacing method consolidation fibre web is by hydraulic ejector (water
Tartar) spray superfine high pressure water flow (also known as water needle) come puncture support lace curtaining on web, make fiber rushing in solid stream of water
It hits down and intertwine with each other to reinforce fibre web.
Fibre web must carry out pre-add wet process before entering spun lacing area, and the purpose prewetted is that fibre web can be more during spun lacing
Fully absorb the energy using water-jet.After the fibre web prewetted enters spun lacing area, by water jet water spray plate small hole injection
The superfine high pressure boundling water flow of multiply, vertical directive fibre web are subjected to displacement a part of surface fibre in fibre web, vertically to net out
Bottom movement.After water needle penetrates fibre web, rebound by Conveyance belt to high pressure water flow scatters to the anti-of fibre web in different directions
Face, fibre web move between fiber, intert, tangling, obvolvent under the double action of water needle impact force and reflex power, shape
It is non-woven to be formed the hygrometric state with some strength after front, the multiple spun lacing of reverse side at numerous soft entanglement point
Cloth, then after baking apparatus is dried, spunlacing method has just been made.It is smoothly defeated that the critical function of lace curtaining is held in the palm in spun-laced machine
It send and enters spun lacing area with effective holding fibre web.Effectively drainage and the rebound of water column can be conducive to, improve the entanglement effect of fibre web.It presses
Different braiding structure (mesh number with decorative pattern) makes the corresponding surface structure of product generation.
The technological parameter of spun-laced machine: convoying curtain 10.0 ~ 23.5m/min of First Speed, 13.5 ~ 30.5m/ of cylinder speed
Min, 13.0 ~ 27.0 m/min of convoying curtain second speed, pressure (bar) is respectively 20 ~ 50,30 ~ 65,40 ~ 85,50 ~ 105,60 ~
100,50 ~ 100,45 ~ 80.Prewet 4.0 ~ 8.0bar, and spray water 0/08 ~ 0.12mm of bore dia, pitch-row 0.6mm, spun-laced machine output speed
Spend 11.2 ~ 22.0m/min.
6th step, the technological parameter and key technology of baking process: dryer is to pass through hot-air using the principle of convection current
The swabbing action for crossing blower transfers heat to the spun laced fabric containing large quantity of moisture, evaporates moisture, the spun laced fabric hand after drying
Sense is soft.The purpose of drying be web by preceding road spun lacing effect after and have decorative pattern spun laced fabric, on the one hand save and
The shape and structure for the decorative pattern that sizing has had, on the other hand excludes and evaporates the moisture of spun laced fabric, during drying,
Rationally to control temperature, it is ensured that the pattern structure of spun laced fabric is stablized, and clarity is higher, has stronger three-dimensional sense, otherwise drying
It is not thorough, can make that your adhesion occurs between fiber, cause the decorative pattern on spun laced fabric surface unobvious, directly affect the usability of product
Energy.
The technological parameter of dryer: 9.8 ~ 26.4m/min of speed sets 100 ~ 160 DEG C of drying temperature.
7th step, the technological parameter and key technology of rolling step: the spun laced fabric after drying will pass through at cutting and winding
Reason, to complete entire process flow, the winding device on up- coiler has accumulation device in doffing, in normal productive process,
It does not need parking and reduction speed and guarantees the final mass of Hydroentangled product to make uniform drying.Spun lacing after drying is produced
Product, according to require, specification, standard etc., carry out cutting and coiling process, it is ensured that appearance, breadth and volume length meet the requirements, under satisfaction
The processing of one step.Winding speed and take-up roll speed ratio are reasonably selected, guarantees the final mass of Hydroentangled product.
The technological parameter of up- coiler: 12.5 ~ 26.0m/min of speed, 300 ~ 700m/ volumes of spooling length, winding diameter 300 ~
650mm。
8th step, the performance test of bamboo Dai Er fibre spun-laced non-woven cloth.
Performance indicator and the bacteriostasis rate etc. of hydro-entangled non-woven fabric are tested, the result of performance test is as follows: golden yellow grape
Coccus (ATCC6538) bacteriostasis rate is greater than 82.2%, and Escherichia coli (8089) bacteriostasis rate is greater than 83.2%, Candida albicans
(ATCC10231) bacteriostasis rate is greater than 84.2%.
9th step, the production of soft towel: soft towel is to be fabricated to weblike material with hydro-entangled non-woven fabric, then passes through flexible napkin machine
Working process, and formed a kind of disposable sanitary articles with health, applicability, safety and wholesomeness.Processing
When first will be wound by the folding machine doubling of soft towel, be divided into small flexible towel scroll having a size of the big volume spun laced fabric of 24.5cm × 1200cm,
Generally 2 layers, width 12cm, a length of 3000cm；Then small flexible towel scroll is passed through to the processing of flexible napkin machine, when processing is wanted according to technology
Antibacterial agent etc. is added flexible napkin machine by a certain percentage, finally produces soft towel by summation size in cleaning shop, having a size of
24cm× 22~25cm。
The beneficial effects of the present invention are: the soft towel base fabric of hydro-entangled non-woven fabric of the present invention not only has soft, water imbibition
By force, good hygroscopicity, good permeability, penetrability are good, appearance is good, surface short flannel is few, do not fall the features such as Soft flocks, and have and use
Convenient, safe and reliable, health care, it is pollution-free, without chemical reagent, strong adsorption force, skin care, sterilization, antibacterial, disinfection, moisturizing, remove
The features such as smelly, anti-corrosion, can retain moisture on human skin, reduce evaporation or volatilization, quickly absorb Essence, accelerate nutrient solution
It constantly penetrates among skin, guarantees that nutrient solution rapidly and evenly disperses, the cuticula on skin can be softened, expand pore, promote
Into sweat gland secretion, accelerate metabolism, careful pore, compact skin plays good clean skin and skin care effect, while can be to prevent
Only the wrinkle on skin generates, and promotes skin that can save moisture, keeps skin more moist and moist, it is ensured that skin is ruddy, rich
It is glossy.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical solution of the present invention is clearly and completely described, it is clear that institute
The embodiment of description is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention,
Those of ordinary skill in the art's every other embodiment obtained under that premise of not paying creative labor, belongs to this hair
The range of bright protection.
Embodiment 1
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, steps are as follows:
Using process above process, equipment and technical measures etc., the soft towel base fabric of bamboo Dai Er fiberoptic fiber spunlace non-woven is developed,
Wherein, it is made of the raw material of following weight proportion: the weight content of bamboo Dai Er fiber accounts for 10%, the weight of jade fiber
Content accounts for 10%, and the weight content of antibacterial viscose fiber accounts for 5%, and the weight content of viscose rayon accounts for 45%, the weight of antibiotic polyester fiber
Amount content accounts for 5%, and the weight content of polyester fiber accounts for 25%, the performance indicator of the soft towel base fabric of spunlace non-woven are as follows: actual quantification
45.08g/m2, average thickness 0.37mm；Longitudinal strength 41.5N, lateral strength 46.2N, vertically and horizontally strongly compares 0.90:1；It is longitudinal
Elongation at break 25.54%, transverse breakage elongation 39.2%, vertically and horizontally elongation at break ratio 0.65:1；Longitudinal tear strength
8.73N, lateral Tear strength 10.4N, vertically and horizontally Tear strength ratio 0.84:1.Staphylococcus aureus (ATCC6538) bacteriostasis rate
85.8%, 85.7 % of Escherichia coli (8089) bacteriostasis rate, Candida albicans (ATCC10231) bacteriostasis rate 85.4%.The bamboo generation of exploitation
You not only have the performances such as antibacterial, antibacterial, ventilative, ventilative, soft, clean at the soft towel base fabric of fibre spun-laced non-woven, but also have
The features such as quality is pure, comfortable feel, good water absorption, liquid holdup are high, water-retaining property is big, using it is simple, non-stimulated to skin, contain
Simple and elegant delicate fragrance smell.
Embodiment 2
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, steps are as follows:
Using process above process, equipment and technical measures etc., the soft towel base fabric of bamboo Dai Er fiberoptic fiber spunlace non-woven is developed,
Wherein, it is made of the raw material of following weight proportion: the weight content of bamboo Dai Er fiber accounts for 15%, the weight of jade fiber
Content accounts for 5%, and the weight content of antibacterial viscose fiber accounts for 25%, and the weight content of viscose rayon accounts for 30%, and the weight of polyester fiber contains
Amount accounts for 25%, the performance indicator of the soft towel base fabric of spunlace non-woven are as follows: actual quantification 50.0g/m2, 0.30 ~ 0.49mm of average thickness；
Longitudinal strength 37.5N, lateral strength 42.4N, vertically and horizontally strongly compares 0.88:1；Longitudinal elongation at break rate 24.63%, transverse breakage
Elongation 38.4%, vertically and horizontally elongation at break ratio 0.64:1；Longitudinal tear strength 8.39N, lateral Tear strength 10.5N, in length and breadth
To Tear strength ratio 0.80:1.Staphylococcus aureus (ATCC6538) bacteriostasis rate 91.0%, Escherichia coli (8089) bacteriostasis rate
91.2%, Candida albicans (ATCC10231) bacteriostasis rate 91.3%.
Embodiment 3
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, steps are as follows:
Using process above process, equipment and technical measures etc., the soft towel base fabric of bamboo Dai Er fiberoptic fiber spunlace non-woven is developed,
Wherein, it is made of the raw material of following weight proportion: the weight content of bamboo Dai Er fiber accounts for 15%, antibacterial viscose fiber
Weight content accounts for 25%, and the weight content of viscose rayon accounts for 40%, and the weight content of antibiotic polyester fiber accounts for 5%, the weight of polyester fiber
Amount content accounts for 15%, the performance indicator of the soft towel base fabric of spunlace non-woven are as follows: actual quantification 50.1g/m2, average thickness 0.31mm；It is vertical
To strength 33.25N, lateral strength 40.12N vertically and horizontally strongly compares 0.83:1；Longitudinal elongation at break rate 24.73%, transverse breakage
Elongation 37.8%, vertically and horizontally elongation at break ratio 0.65:1；Longitudinal tear strength 8.53N, lateral Tear strength 9.59N, in length and breadth
To Tear strength ratio 0.90:1.Staphylococcus aureus (ATCC6538) bacteriostasis rate 93.8%, Escherichia coli (8089) bacteriostasis rate
93.7%, Candida albicans (ATCC10231) bacteriostasis rate 93.5%.
Embodiment 4
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, steps are as follows:
Using process above process, equipment and technical measures etc., the soft towel base fabric of bamboo Dai Er fiberoptic fiber spunlace non-woven is developed,
Wherein, it is made of the raw material of following weight proportion: the weight content of bamboo Dai Er fiber accounts for 20%, antibacterial viscose fiber
Weight content accounts for 10%, and the weight content of viscose rayon accounts for 55%, and the weight content of polyester fiber accounts for 10%, antibiotic polyester fiber
Weight content accounts for 5%, the performance indicator of the soft towel base fabric of spunlace non-woven are as follows: actual quantification 52g/m2, average thickness 0.38mm；It is vertical
To strength 39.5N, lateral strength 43.8N vertically and horizontally strongly compares 0.90:1；Longitudinal elongation at break rate 27.3%, transverse breakage elongation
Rate 39.8%, vertically and horizontally elongation at break ratio 0.69:1；Longitudinal tear strength 8.73N, lateral Tear strength 11.3N are vertically and horizontally torn
It splits strength and compares 0.77:1.Staphylococcus aureus (ATCC6538) bacteriostasis rate 87.1%, Escherichia coli (8089) bacteriostasis rate 87.2%,
Candida albicans (ATCC10231) bacteriostasis rate 87.3%.
Embodiment 5
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, steps are as follows:
Using process above process, equipment and technical measures etc., the soft towel base fabric of bamboo Dai Er fiberoptic fiber spunlace non-woven is developed,
Wherein, it is made of the raw material of following weight proportion: the weight content of bamboo Dai Er fiber accounts for 10%, the weight of jade fiber
Content accounts for 10%, and the weight content of viscose rayon accounts for 50%, and the weight content of antibacterial viscose fiber accounts for 20%, the weight of polyester fiber
Content accounts for 10%, the performance indicator of the soft towel base fabric of spunlace non-woven are as follows: actual quantification 55g/m2, average thickness 0.47mm；It is longitudinal strong
33.5N, lateral strength 38.5N, vertically and horizontally strongly compares 0.87:1；Longitudinal elongation at break rate 25.3%, transverse breakage elongation
34.2%, vertically and horizontally elongation at break ratio 0.74:1；Longitudinal tear strength 10.3N, lateral Tear strength 11.9N are vertically and horizontally torn
Strength compares 0.87:1.Staphylococcus aureus (ATCC6538) bacteriostasis rate 89.8%, Escherichia coli (8089) bacteriostasis rate 89.2% are white
Color candida albicans (ATCC10231) bacteriostasis rate 89.3%.
Embodiment 6
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, the raw material including following weight percent: bamboo generation
You account for 5% by the weight content of fiber, and the weight content of jade fiber accounts for 20%, and the weight content of viscose rayon accounts for 70%, polyester fiber
Weight content account for 5%.
The performance indicator of the soft towel base fabric of spunlace non-woven are as follows: actual quantification 45g/m2, average thickness 0.28mm；It is longitudinal
Strength 28.5N, lateral strength 45.0N vertically and horizontally strongly compare 0.50:1；Longitudinal elongation at break rate 17.0%, transverse breakage elongation
18.0%, vertically and horizontally elongation at break ratio 0.48:1；Longitudinal tear strength 6.3N, lateral Tear strength 7.1N, vertically and horizontally tearing is strong
Power ratio 0.45:1.
Process flow is as follows: shredding → mixing → combing → lapping → drawing-off → spun lacing → is dried → is batched.
The combing technological parameter of carding machine: using W1202 type carding machine, out net spee 20m/min, and net is quantitative out
25g/m2, feeding roller speed 3 r/min, doffer speed 60r/min, net spee 45m/min out.The interval of licker-in and breast cylinder
Away from 0.35mm, the interval distance 0.55mm of breast cylinder and working roll, the interval distance 0.30mm of breast cylinder and transferring roller, main cylinder and work
Make the interval distance 0.28mm of roller, the interval distance 0.28mm of working roll and angle stripper, main cylinder speed 800m/min, breast cylinder speed
350m/min, work roller speed 50m/min, upper and lower doffer speed 30m/min, up and down mixed and disorderly speed 10m/min, upper and lower stripping speed
12.5m/min is spent, output speed 30m/min is combed.
The technological parameter of the lapping cross lapping machine: 4 layers of the number of plies, speed 30.0m/min, curtain speed 27.5m/ is inputted
Min exports curtain speed 6.0m/min, width 2200mm.
The technological parameter of the drawing-off drafting machine: 1.05 times of total draft multiple, drawing-off roller speed is respectively as follows: V1=7.2
R/min, V2=7.2r/min, V3=7.4 r/min, V4= 7.8r/min。
The technological parameter of the spun lacing spun-laced machine: convoying curtain First Speed 10.0m/min, cylinder speed 13.5m/
Min, 13.0 m/min of convoying curtain second speed, pressure are respectively 20bar, 30 bar, 40 bar, 50 bar, 60 bar, 50
Bar, 45 bar.Prewet 4.0ar, and spray water bore dia 0.08mm, pitch-row 0.6mm, spun-laced machine output speed 11.2m/min.
Embodiment 7
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, the raw material including following weight percent: bamboo generation
The weight content of your fiber accounts for 10%, and the weight content of jade fiber accounts for 50%, and the weight content of viscose rayon accounts for 20%, and terylene is fine
The weight content of dimension accounts for 10%, and the weight content of antibacterial viscose fiber accounts for 10%.
The performance indicator of the soft towel base fabric of spunlace non-woven are as follows: actual quantification 50g/m2, average thickness 0.35mm；It is longitudinal
Strength 45N, lateral strength 80N vertically and horizontally strongly compare 0.8:1；Longitudinal elongation at break rate 35%, transverse breakage elongation 50% are indulged
Transverse breakage elongation ratio 0.65:1；Longitudinal tear strength 12.5N, lateral Tear strength 12N, vertically and horizontally Tear strength ratio
0.68:1。
Process flow is as follows: shredding → mixing → combing → lapping → drawing-off → spun lacing → is dried → is batched.
The combing technological parameter of carding machine: using W1202 type carding machine, out net spee 60m/min, and net is quantitative out
70g/m2, feeding roller speed 5 r/min, doffer speed 85r/min, net spee 70m/min out.The interval of licker-in and breast cylinder
Away from 0.50mm, the interval distance 0.7mm of breast cylinder and working roll, the interval distance 0.4mm of breast cylinder and transferring roller, main cylinder and work
The interval distance 0.35mm of roller, the interval distance 0.4mm of working roll and angle stripper, main cylinder speed 1000m/min, breast cylinder speed
450m/min, work roller speed 80m/min, upper and lower doffer speed 55m/min, up and down mixed and disorderly speed 50m/min, upper and lower stripping speed
35.5m/min is spent, output speed 55m/min is combed.
The technological parameter of the lapping cross lapping machine: 8 layers of the number of plies, speed 40.5m/min, curtain speed 35.5m/ is inputted
Min exports curtain speed 8.0m/min, width 2400mm.
The technological parameter of the drawing-off drafting machine: 1.35 times of total draft multiple, drawing-off roller speed is respectively as follows: V1=10.5
R/min, V2=10.4r/min, V3=12 r/min, V4= 12r/min。
The technological parameter of the spun lacing spun-laced machine: convoying curtain First Speed 15.5m/min, cylinder speed 20.5m/
Min, 20 m/min of convoying curtain second speed, pressure are respectively 40 bar, 50 bar, 50 bar, 80 bar, 80 bar, 60
Bar, 65 bar.Prewet 6.0bar, and spray water bore dia 0.10mm, pitch-row 0.6mm, spun-laced machine output speed 15.0m/min.
Embodiment 8
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, the raw material including following weight percent: bamboo generation
You account for 20% by the weight content of fiber, and the weight content of polyester fiber accounts for 70%, and the weight content of antibacterial viscose fiber accounts for 10%.
The performance indicator of the soft towel base fabric of spunlace non-woven are as follows: actual quantification 55g/m2, average thickness 0.49mm；It is longitudinal
Strength 100.0N, lateral strength 115.0N vertically and horizontally strongly compare 1.13:1；Longitudinal elongation at break rate 53.3%, transverse breakage elongation
Rate 68.8%, vertically and horizontally elongation at break ratio 0.98:1；Longitudinal tear strength 18.9N, lateral Tear strength 18.9N are vertically and horizontally torn
It splits strength and compares 1.08:1.
Process flow is as follows: shredding → mixing → combing → lapping → drawing-off → spun lacing → is dried → is batched.
The combing technological parameter of carding machine: using W1202 type carding machine, out net spee 90m/min, and net is quantitative out
90g/m2, feeding roller speed 7 r/min, doffer speed 116r/min, net spee 86m/min out.Between licker-in and breast cylinder
Gauge 0.75mm, the interval distance 0.85mm of breast cylinder and working roll, the interval distance 0.43mm of breast cylinder and transferring roller, main cylinder with
The interval distance 0.53mm of working roll, the interval distance 0.5mm of working roll and angle stripper, main cylinder speed 1450m/min, breast cylinder speed
600m/min is spent, work roller speed 100m/min, upper and lower doffer speed 88m/min, up and down mixed and disorderly speed 70m/min, shells up and down
Cotton speed 64.5m/min combs output speed 85m/min.
The technological parameter of the lapping cross lapping machine: 10 layers of the number of plies, speed 46.6m/min, curtain speed is inputted
46.5m/min exports curtain speed 9.0m/min, width 2580mm.
The technological parameter of the drawing-off drafting machine: 1.75 times of total draft multiple, drawing-off roller speed is respectively as follows: V1=12.9
R/min, V2=12.8r/min, V3=14.0 r/min, V4= 13.3r/min。
The technological parameter of the spun lacing spun-laced machine: convoying curtain First Speed 23.5m/min, cylinder speed 30.5m/
Min, 27.0 m/min of convoying curtain second speed, pressure are respectively 50 bar, 65 bar, 85 bar, 105 bar, 100 bar,
100 bar, 80 bar.Prewet 8.0bar, and spray water bore dia 0.12mm, pitch-row 0.6mm, spun-laced machine output speed 22.0m/min.
Embodiment 9
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, the raw material including following weight percent: bamboo generation
You account for 15% by the weight content of fiber, and the weight content of jade fiber accounts for 5%, and the weight content of polyester fiber accounts for 10%, antibacterial dacron
The weight content of fiber accounts for 70%.
Preparation is the same as embodiment 6.
Embodiment 10
A kind of preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, the raw material including following weight percent: bamboo generation
You account for 10% by the weight content of fiber, and the weight content of viscose rayon accounts for 10%, and the weight content of antibacterial viscose fiber accounts for 70%, resist
The weight content of bacterium polyester fiber accounts for 10%.
Preparation is the same as embodiment 6.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (9)
1. a kind of soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven, it is characterised in that the raw material including following weight percent: bamboo
The weight content of Dai Er fiber accounts for 5 ~ 20%, and the weight content of jade fiber accounts for 0 ~ 50%, and the weight content of viscose rayon accounts for 0 ~
70%, the weight content of polyester fiber accounts for 0 ~ 70%, and the weight content of antibacterial viscose fiber accounts for 0 ~ 70%, the weight of antibiotic polyester fiber
Amount content accounts for 0 ~ 70%.
2. the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven according to claim 1, which is characterized in that the spun lacing is non-to knit
Make the performance indicator of soft towel base fabric are as follows: 45 ~ 55g/m of actual quantification2, 0.28 ~ 0.49mm of average thickness；Longitudinal direction strength 28.5 ~
100.0N, 45.0 ~ 115.0N of lateral strength, vertically and horizontally strength is than (0.50 ~ 1.13): 1；Longitudinal elongation at break rate 17.0 ~
53.3%, transverse breakage elongation 18.0 ~ 68.8%, vertically and horizontally elongation at break ratio (0.48 ~ 0.98): 1；Longitudinal tear strength
6.3 ~ 18.9N, lateral 7.1 ~ 18.9N of Tear strength, vertically and horizontally Tear strength ratio (0.45 ~ 1.08): 1.
3. the preparation method of the soft towel base fabric of the described in any item bamboo Dai Er fibre spun-laced non-wovens of claim 1-2, feature exist
As follows in process flow: shredding → mixing → combing → lapping → drawing-off → spun lacing → is dried → is batched.
4. the preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven according to claim 3, which is characterized in that
The combing technological parameter of carding machine: using W1202 type carding machine, 20 ~ 90m/min of net spee out, out net quantitative 25 ~
90g/m2, feeding roller speed 3 ~ 7 r/min, 60 ~ 116r/min of doffer speed, 45 ~ 86m/min of net spee out.
5. 0.35 ~ 0.75mm of interval distance of licker-in and breast cylinder, 0.55 ~ 0.85mm of interval distance of breast cylinder and working roll, chest tin
0.30 ~ 0.43mm of interval distance of woods and transferring roller, 0.28 ~ 0.53mm of interval distance of main cylinder and working roll, working roll with strip
Interval distance 0.28 ~ the 0.5mm, main 800 ~ 1450m/min of cylinder speed, breast cylinder 350 ~ 600m/min of speed of roller, working roll speed
Spend 50 ~ 100m/min, upper and lower 30 ~ 88m/min of doffer speed, mixed and disorderly 10 ~ 70m/min of speed up and down, upper and lower stripping speed 12.5 ~
64.5m/min combs 30 ~ 85m/min of output speed.
6. the preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven according to claim 3, which is characterized in that institute
State the technological parameter of lapping cross lapping machine: 4 ~ 10 layers of the number of plies, 30.0 ~ 46.6m/min of speed, input curtain speed 27.5 ~
46.5m/min exports 6.0 ~ 9.0m/min of curtain speed, 2200 ~ 2580mm of width.
7. the preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven according to claim 3, which is characterized in that
The technological parameter of the drawing-off drafting machine: 1.05 ~ 1.75 times of total draft multiple, drawing-off roller speed is respectively as follows: V1=7.2~12.9
R/min, V2=7.2 ~ 12.8r/min, V3=7.4 ~ 14.0 r/min, V4= 7.8~13.3r/min。
8. the preparation method of the soft towel base fabric of bamboo Dai Er fibre spun-laced non-woven according to claim 3, which is characterized in that
The technological parameter of the spun lacing spun-laced machine: convoying curtain 10.0 ~ 23.5m/min of First Speed, cylinder speed 13.5 ~
30.5m/min, 13.0 ~ 27.0 m/min of convoying curtain second speed, pressure are respectively 20 ~ 50 bar, 30 ~ 65 bar, 40 ~ 85
Bar, 50 ~ 105 bar, 60 ~ 100 bar, 50 ~ 100 bar, 45 ~ 80 bar.
9. prewet 4.0 ~ 8.0bar, spray water 0/08 ~ 0.12mm of bore dia, pitch-row 0.6mm, spun-laced machine output speed 11.2 ~
22.0m/min。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113882085A (en) * | 2020-07-03 | 2022-01-04 | 浙江晨阳无纺布科技有限公司 | Production process of bamboo fiber antibacterial clean non-woven fabric |
| CN114481429A (en) * | 2022-02-22 | 2022-05-13 | 来莎来酷（福建）服饰实业有限公司 | Production process of knitted socks |
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