CN107130336A - A kind of multi-function health-care porous elastic tufted yarn and preparation method thereof - Google Patents

A kind of multi-function health-care porous elastic tufted yarn and preparation method thereof Download PDF

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CN107130336A
CN107130336A CN201710455106.4A CN201710455106A CN107130336A CN 107130336 A CN107130336 A CN 107130336A CN 201710455106 A CN201710455106 A CN 201710455106A CN 107130336 A CN107130336 A CN 107130336A
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speed
gauge
yarn
fiber
roller
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赵博
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Zhongyuan University of Technology
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Zhongyuan University of Technology
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/12Threads containing metallic filaments or strips
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/328Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D02G3/346Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/16Physical properties antistatic; conductive

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The present invention relates to a kind of preparation method and application of multi-function health-care porous elastic tufted yarn line, it is made up of two heart yarns, two solid yarns and a decorative yarn, the solid yarn is armful heart yarn of silver fiber, copper fiber, silk fiber and DOW XLA elastomer blending products, the heart yarn is the blending hollow yams of Porel fibers, hollow terylene and provilion blending product, and the decorative yarn is the blended roving of nettle fibre, apocynum fibre and alpaca fine animal fibre blending product.The multi-function health-care porous elastic tufted yarn line of the present invention, not only there is special form, and Yarn color is abundant, form of diverse, it is ever-changing, the product of exploitation has natural green environmental protection, anti-inflammation, skin care is healthy and strong, comfortableness is good, moisture absorbing and sweat releasing, the anti-ageing healthcare function of waiting for a long time of deodorization, will not occur adverse reaction with human contact, be mainly used in all kinds of textiles such as color women weaver line, knitted fabric, fancy suiting, coarse-fine textile fabric, adornment, hand-Braided Fabrics, tippet.

Description

A kind of multi-function health-care porous elastic tufted yarn and preparation method thereof
Technical field
It is more particularly to a kind of to utilize silver fiber, copper fiber, silk fiber, DOW-XLA bullets the present invention relates to a kind of yarn Property fiber, Porel fibers, hollow terylene, provilion, nettle fibre, apocynum fibre, alpaca fine animal fibre blending Afterwards, multi-function health-care porous elastic tufted yarn line processed and its preparation method and application.
Background technology
The flame being made up of multicomponent single thread is combined using plurality of raw materials, contains various natural fibers and variousization Fiber is learned, making product, not only form is rich and varied, and can embody the advantage that multiple fiber is learnt from other's strong points to offset one's weaknesses well.Fancy yarn with Its unique structure, abundant color and good warmth retention property, lightweight flexible, stereoeffect and unique wearability, can be full Sufficient consumer is to the requirement in terms of fabric feature and comfortableness, individuation.The fabric of production has unique ridge design sense And pattern effect, and good warmth retention property, lightweight flexible, stereoeffect and unique wearability, consumer opposite can be met Expect the requirement in terms of feature and comfortableness, individuation, the exploitation of the series of products has wide market prospects, will be with Its unique fancy style and good wearability are that garment material field increases new vitality.
Apocynum, in a kind of wild plant, is wild flax, and its fiber can do high-grade materials, is to have before development very much The industrial crops on way, in china natural resources very abundant, are enriched the most with Xinjiang Tarim River Basin.
Apocynum fibre surface is smooth, and fiber length uniformity is poor, and short fiber content is high, and length is shorter, and cohesive force is small, and weaving adds Easily it is scattered in work.Apocynum fibre is substantially without natural crimp, and apocynum fibre elongation is small, and rigidity is big, and spinnability is poor, and this gives The processing band of apocynum fibre certain difficulty.Macromolecular structure is close inside apocynum fibre, marshalling, crystallinity and takes It is higher to spending.Apocynum fibre fineness is thin, and line density is about 3-4dtex(3300-2500 public affairs branch).Apocynum fibre has moisture absorption Property it is good, moisture-penetrable ventilated, the features such as strength is big, the apocynum fibre good hand touch of degumming post processing, good luster, with cotton it is soft, The gloss of silk is smooth with fiber crops.
Containing flavones, amino acid etc. in the chemical composition of apocynum fibre, its medical value is high, and the leaf of bluish dogbane is to control The Chinese medicine of hypertension is treated, to preventing and treating hypertension, coronary heart disease, tracheitis etc. with certain effect, its product has certain doctor Health-care effect is treated, the various health products of apocynum fibre mixed yarn have been developed at present.The dress ornament processed with it is removed with day Right fiber style, also has the advantages that antibacterial, nice and cool, wide and comfortable, has health-care effect to human body.
Silver fiber is to fuse into spinning-grade silver system anti-biotic material among spinning melt, and the one kind processed and be made through spinning is forever Long sexual function fiber, the fiber not only has excellent anti-bacterial anti-foul function, safety non-toxic;Excellent moisture absorption sweat discharging functions, thoroughly Gas performance is good;Durable antibacterial effect, and with washing fastness, anti-microbial property etc., while also there is good uvioresistant characteristic, Made fabric has permanent antibacterial effect, is compared with the method for anti-bacterial finish, with broad-spectrum antiseptic, antibiotic rate Height, durable antibacterial effect, harmless, applied widely advantage safe to the human body.Antibacterial Mechanism be silver ion in fiber with it is thin Sulfydryl combination inactivates enzyme in protease in thalline, causes bacterial death, reaches the effect of antibacterial deodourizing.After bacterium is killed, silver Ion continues to play a role again by separate out.Therefore with long acting antibiotic performance.Silver-ion antibiotic fiber can be with natural fibre Tie up blending or pure spinning be used for various bedding, furniture stuff, drapery, spe-cial-purpose uniform, material for shoes, gloves and it is various in Clothing and clothes.But ratio resistance is big, electrostatic is serious, there is certain difficulty with fine silver fiber spinning.
Copper fiber copper fiber is a kind of anti-mite mould proof fiber of antibacterial and deodorizing, and it is that antibacterial copper product is passed through into high-tech After working process, fuse among spinning melt, then processed and a kind of new function fiber type for being made by spinning, it anti- Bacterium, sterilization, fungistatic effect are lasting, safe to the human body harmless.Test of the national authority mechanism to copper modified polyester fiber, copper is modified Polyester fiber is notable to the antibacterial effect of staphylococcus aureus, pneumobacillus, Candida albicans.Copper modified polyester fiber has Strength and enduringly antibacterial and deodorizing, self-cleaning, anti-mite, deodorization, improve body immunity, there is obvious to protecting human body, health care And nursing role.Copper modified polyester fiber, not only possesses the advantage of cotton and polyester fiber, and hygroscopic capacity is moderate, wears well-pressed and more Plus it is comfortable;Dyeing is beautiful, soft, plentiful, smooth, and with excellent drapability and the gloss more excellent than cotton;By force Spend and the need for degree of stretching can meet nearly all textile.But fibre cohesion is small, surface is smooth, and mass specific resistance is big, resists Electrostatic phenomenon is protruded, and spinnability is poor.
Silk fiber silk fiber is to use blending technology, is to add vegetable protein spinning in rayon spinning liquid to form. Silk fiber is biodegradable, meets environmental requirement, and fiber has gloss beautiful soft, good permeability, and strength is good, soft sliding Suitable, flexibility is good, and absorb-discharge humid is good, the features such as bright, simultaneously because containing appropriate protein in soft wire protein fiber With ten several amino acid, there is affine and health-care effect to the skin of human body.Silk fiber not only collect the advantage of natural fiber in All over the body, but also with synthetic fibers premium properties, the product and dress ornament of processing, smooth appearance, bright, rich in light Pool, will not produce adverse reaction during with human contact, to the nutritious protective effect of human body, and energy skin care simultaneously be healthy and strong by skin care.It is soft Contain vegetable protein in silk fiber, albumen includes several amino acids, and these are all compositions necessary to human body, and it is to health Highly beneficial, it is to the nutritious effect of skin, and energy skin care simultaneously be healthy and strong by skin care, has effects that the anti-inflammation of uniqueness, with Human contact is that will not occur adverse reaction.It is a kind of novel starting material of healthcare function, is adapted to the high-grade feature dress ornament of exploitation.
Silk fiber good hygroscopicity, permeability is good, and dyeability is good, and feel is soft and smooth, and it can enhance metabolism, and prevent Skin senescence, can reduce infringement of the ultraviolet to human body, there is preferable protective effect to human body.Silk fiber dyeing ability is good, Upper dye is uniform, and homogenized diet is good, easily dyeing, bright in colour, slim and graceful comfortable, silk fiber have it is soft, dry and comfortable, lead it is wet, saturating Gas and the characteristic such as warming, it can be such that sweat is promptly excluded from fabric, promote air flow, keep human body skin is dry and comfortable to relax It is suitable.But wet break strength is small, deformed using fabric shrinkage made from pure emerald pearl fiber big.
DOWXLA elastomers are developed by Dow Chemical, and it uses DOW technologies in low-crystallinity by polymerizeing Thing melt spinning method is spun into a kind of new type polyolefin base elastomer of individual thread or multi-filament.DOWXLA elastomers are unique The elastomer of non-ironing treatment process combination can be really carried out, with high temperature resistant, anti-chemical degradation, photodegradation, anti-strong acid Alkalescence is good, and dyeability is good, and durability is good, and elongation recovery is good, and the fabric of processing has good dimensional stability, and stable washes Shrinkage is washed, is conducive to the working processes such as mercerization finish, alkaline washing and charing.DOWXLA elastomers it is flexible it is more natural relax It is suitable, thus it is suitable for infant clothing;Because anti-chlorine and uviolresistance are good, it is adapted to working motion clothes and industry clothes;Can be with hair The product elasticity processed Deng fiber blend is good, and drapability is good, good hand touch, suitable for making men and women suit, full dress, uniform, swimming suit etc..
Porel doughnuts are a kind of new fibres in differentiation, and Porel doughnuts resilience is good, and warmth retention property is good, fluffy Property it is good, it not only has synthetic fibers intensity high, the low feature of shrinkage factor, but also with the performance such as soft, dyeability is good. Porel doughnuts bulkiness is big, there is loose structure, and the product of processing can retain more air, increase the warmth retention property of clothes Can, while the various product of exploitation is soft, light and comfortable, with preferable anti-fuzz balls performance.But it is expensive, than electricity Resistance is big, and electrostatic is serious, and rigidity is big.
Anti-bacterial hollow polyesterfiber is the hollow of the hair of imitative polar bear and a kind of fibre in differentiation for developing, and the fiber is not But good with resilience, bulkiness is big, and fineness is thin, and intensity is high, shrink small, density is light, the features such as warmth retention property is good, but also has The performances such as antibiotic property, deodorization performance and stronger uvioresistant, its skin to human body has healthcare function.But uvioresistant is washed Synthetic fibre fiber quality ratio resistance is big, and electrostatic phenomenon is protruded, and it is brought networking in the spinning process of pure uvioresistant polyester fiber Property, the difficulty such as Yarn filoplume is more.
Nettle fibre is a kind of natural functional fiber, there is certain health care functions, is also a kind of great development and application valency The Ecological Textile Fiber of value, thus have preferable development prospect.Nettle (nettle) is one kind in numerous fibre of flax for textile materials, is belonged to The Urticaceae of the original perianth subclass of Angiospermae Dicotyledoneae, is perennial root herbaceous plant.Nettle is for many years Wild this plant of leather of raw perennial root, is commonly called as " nilgiri nettle ", as medicinal plant, nettle can earliest be recorded with all herbal medicine, China See《Bencao Tujing》With《A Supplement to the Compendium of Materia Medica》On, different name " nilgiri nettle ", available for treatment menstrual blood loss is excessive, diarrhoea, sugar Urine disease, disease in the urological system and breathing problem, while being also the anodyne of a variety of diseases, enjoy the good reputation of " kings of hundred grass ". There is the special efficacies such as dispelling wind and removing obstruction in the meridians, anti-inflammatory the various plants of Urtica more.Nettle originates in the wild fiber of north of China, nettle Fiber is rich in bast, fiber is soft, and quality is pure white, rich in gloss, fiber centre is thick, and two is thin, and fiber surface is bright transparent, There is horizontal section, longitudinally there is striped, some fiber surfaces have slight crack, this makes fiber have good capillary effect, good hygroscopicity, nettle is single Fibre length is longer but coefficient of dispersion is larger, and thickness difference is also very big.It is wooden in nettle bast but its fibrous layer is thin, and fiber is short Cellulose content is high, causes fiber rigidity big, thus spinning difficulty is big.
Provilion provilion is a kind of new high-tech fibre in differentiation, and it is also a kind of high hollow triangle Hollow polyester fibre, is to obtain inspiration during scientific and technical personnel study from the central hole structure of polar bear fur to develop.Preserve Lay suede The fineness of fiber is close with cotton, and with the hollow structure as the bear hair of the arctic, hollow rate is up to 20%, and provilion inside is former There is cavity big, proportion is small, triangle at an acute angle, uniform force, Stability Analysis of Structures.Provilion not only has higher hollow Rate, and with preferable warming effect, the characteristic of thermal insulation.There is light weight sense with the product of the fiber process, it is higher fluffy It is the features such as looseness, lasting elastic-restoring force, excellent heat insulating ability, good gas permeability, feel of softness, dry beneficial to holding It is dry.The similar polar bear fine hair of structure of provilion, with it is light like silk, it is soft like cotton, the warming superperformance like eider down, and after Road processes good spinnability, can be widely used in the fields such as weaving face fabric, home textile, clothes.But the ratio resistance of the fiber is big, and electrostatic is tight Weight, rigidity is big, and bending resistance is poor, and without anti-microbial property, has certain difficulty using the spinning of pure provilion.
Containing flavones, amino acid etc. in the chemical composition of apocynum fibre, its medical value is high, can treat hypertension, A kind of cardiopathic Chinese herbal medicine, has good effect to preventing hypertension, coronary heart disease, tracheitis etc.;Apocynum fibre fineness is thin, Good luster, intensity is high, hygroscopicity and good permeability, and the dress ornament processed with it is removed with natural fiber style, also with antibacterial, cool Refreshing, wide and comfortable the advantages of, there is health-care effect to human body.But apocynum fibre Length Regularity is poor, short fiber content is high, between fiber Cohesive force is small, and fiber surface is smooth, is easily scattered in textile process, and row yielding is low, and apocynum fibre is substantially without natural crimp, sieve The elongation of cloth flaxen fiber is small, and rigidity is big, and spinnability is poor, and this gives the processing band of apocynum fibre certain difficulty.
Alpaca fine animal fibre be after cashmere another be used for medium-to-high grade winter dress ornament special animal fiber.Sheep Camel is also known as the Andes that llama originates in South America.Alpaca wool fibre is a kind of special animal fiber.Alpaca fibre is warming Property, wearability be better than wool, alpaca wool fibre is similar to sheep's wool, basic component all be protein.Alpaca wool fibre is not Only the long fineness of length is thick, various colors, without dyeing, and strength is high, small, soft frivolous, the smooth exquisiteness of density ratio wool;And It is soft like cotton, sliding like silk, the special hollow structure of alpaca fibre causes it more frivolous flexible, warming protection against the tide, non-sticky ash Dirt, clean hygiene, alpaca fibre is longer than wool, light and high resilience.But crispation number is few, also very little curlings fastness is poor for crimp percent, And without health properties.
The content of the invention
The present invention proposes a kind of multi-function health-care porous elastic tufted yarn and preparation method thereof, solves existing fiber Fabrication processes are easily scattered, spinnability is poor, ratio resistance is big, electrostatic is serious, bending resistance is poor and the problems such as without anti-microbial property.
Realize the technical scheme is that:A kind of multi-function health-care porous elastic tufted yarn, by two heart yarns, two Gu yarn and a decorative yarn are made, the solid yarn is silver fiber, copper fiber, silk fiber and DOW-XLA elastomer blending products Embrace heart yarn, the heart yarn be Porel fibers, hollow terylene and provilion blending product blending hollow yams, institute State the blended roving that decorative yarn is nettle fibre, apocynum fibre and alpaca fine animal fibre blending product.
The percentage by weight of each component is silver fiber 10-80%, copper fiber 10-75%, silk fiber 10- in the solid yarn 75%;The percentage by weight of each component is nettle fibre 10-80%, apocynum fibre 10-75%, alpaca fine animal fibre 10- in heart yarn 75%;The percentage by weight of each component is Porel fiber 15-75%, hollow terylene 10-75%, provilion in decorative yarn 10-75%。
Porous elastic tufted yarn line length 6-28mm, width 3.2-16.5mm, spacing 4-24mm, rugosity 5-22, fracture are strong Spend coefficient of variation 9.10-25.7%, fracture strength 8.20-24.17cN/tex, elongation at break 8.17-23.97%, twist 16.4- 46.6 sth. made by twisting/10cm, Twist Unevenness 3.81-16.21%.
Single fiber the line density 1.32-1.67dtex, length 38.00-48.00mm, dry break strength of the silver fiber 3.85-4.95cN/dtex, wet break strength 3.17-4.25cN/dtex, water free breaking elongation rate 21.6-28.1%, hygrometric state break Split elongation 23.9-33.8%, regain 0.5%, mass specific resistance lg (Ω .g/cm2) it is 8.9;The single fiber of the copper fiber Line density 1.27-1.57dtex, length 38.00-48.00mm, average dry break strength 4.37cN/dtex, average hygrometric state break Resistance to spalling 4.02cN/dtex, average water free breaking elongation rate 26.79%, average wet break elongation 27.24%, average quality Ratio resistance lg (Ω .g/cm2) it is 8.8, average regain 0.53%;The single fiber line density 1.5dtex of the silk fiber, it is long Spend 38.00mm, dry break strength 3.44cN/dtex, wet break strength 2.52cN/dtex, water free breaking elongation rate 19.92%, wet break elongation 22.14%, mass specific resistance lg (Ω .g/cm2) it is 8.1, regain 11.6%, density 1.296g/cm3;The single fiber line density 33-60dtex (30-60D) of the DOW-XLA elastomers, fracture strength 0.58- 0.84cN/dtex, modulus 0.07-0.09cN/dtex, elastic 540-690%, tensile strength 1.01-1.06cN/dtex, regain 0.70-0.78%, oil content 1.9-2.2%, uniformity 7.4-7.9%.
The single fiber line density 1.33-1.67dtex of the Porel fibers, length 38.00-48.00mm, dry state fracture is strong Spend 3.95-4.35cN/dtex, wet break strength 3.37-4.01cN/dtex, water free breaking elongation rate 31.0-38.6%, hygrometric state Elongation at break 33.8-41.8%, regain 1.89%, mass specific resistance lg (Ω .g/cm2) it is 8.1;The hollow terylene Single fiber line density 1.4dtex, length 38.00mm, dry break strength 3.85cN/dtex, wet break strength 3.70cN/ Dtex, water free breaking elongation rate 32.8%, wet break elongation 33.0%, mass specific resistance lg (Ω .g/cm2) it is 8.9, moisture regain Rate 0.64%;Single fiber the line density 1.20-1.75dtex, length 38.00-47.00mm, dry state fracture of the provilion Intensity 3.24-4.98cN/dtex, wet break strength 3.09-4.32cN/dtex, water free breaking elongation rate 24.2-30.1% are wet State elongation at break 24.9-32.1%, mass specific resistance is 108.3-8.9 Ω .g.cm-2, regain 0.47-0.58%.
The single fiber length 29.8-40.8mm of the nettle fibre, average single fiber length 33.98mm, single fiber fineness 0.598-0.692tex, average fineness of single fiber 0.666tex, broken filament intensity 5.14cN/dtex, elongation at break 4.51%, initial modulus 146.92cN/tex, density 1.412-1.513g/cm3, mass specific resistance is 107.4-7.9 Ω .g.cm-2, regain 8.92-11.8%;20 μm of the average fineness of the apocynum fibre, fineness discrete 26.43%, monofilament strength 2.89-3.79cN/dtex, density 1.454-1.574g/cm3, difference in length rate 34.75%, average single fiber effective length 35.9-46.6mm, intensity irregularity 32.26%, elongation at break 3.459%, uneven rate of elongation 23.47%, regain 12.5%, bullet Property response rate 47.12%, mass specific resistance lg (Ω .g/cm2) it is 7.5;The fineness 23.02- of the alpaca fine animal fibre 28.79um, fineness coefficient of dispersion 26.37-36.85%, length 38.78-48.26mm, discrete length coefficient 34.65-45.47%, Regain 15.8-18.9%, does fracture strength 11.15-21.48cN/dtex, elongation at break 38.75-45.89%, mass ratio electricity Hinder 1.0 × 108.57-9.16 Ω g.cm-2, density 1.285-1.298g/cm3, crispation number 1.49-3.78/25mm, crimp percent 1.68-2.87%, Curl response rate 87.03-89.78%, residual crimp percent 1.59-2.76%.
The preparation method of described functional health porous elastic tufted yarn, step is as follows:
(1)Successively according to opening and cleaning step, carding step, mixing in doubling step, Roving Frames and spinning process spin respectively heart yarn and Gu yarn;
(2)According to raw material and hair oiling process, bar process processed, mixing in doubling step, Roving Frames and spinning process spinning decorative yarn;
(3)A piece decorative yarn overfeeding is clipped between two heart yarns, flame is formed, afterwards flame and decorative yarn twisting is made Into tufted yarn.
The step(1)The specific preparation technology of middle heart yarn is as follows:
Porel fibers, hollow terylene, provilion:Using weighing mixing method → blowing FA002 type Disk Pluckers → A006B types blending hopper automatic mixer → FA106 type card wire rollers opener → A092 types cotton feeder → FA141 type single beater scutchers → FA201 types carding machine → FA302 types drawing frame (two roads) → FA421A types fly frame → FA502 types spinning frame → winder.
(1)Opening and cleaning step:FA002 dolly rotational speed 1.76-2.21r/min, handgrip speed 570-650r/min; FA106 feed roll motors and hired roughneck's gauge 13-15mm;Stripping hired roughneck rotating speed 376-410r/min, fights back roller speed 387-437r/ min;FA141 integrate hired roughneck rotating speed 780-895r/min, lap roller rotating speed 11.6-13.0r/min, hired roughneck-pedal roller every Away from 7-9mm, fan speed 1220-1375r/min, examination paper weight unevenness 1.22-1.38%, elongation 1.28%;In opening picking In process, FA002 requirements grab duty and grab, grab thin less less, improve the running efficiency of bale plucker, each dropping distance of bale plucker dolly The distance for stretching out rib with hired roughneck's blade wants control less than normal, and bale plucker hired roughneck's rotating speed is less than normal to be grasped, it is to avoid fiber strike is excessive, from And fibre damage is reduced, done with reducing cotton knot and improving bar.FA106 uses kirschner beater, reduces shredding hitting dynamics, gives cotton sieve Drawing is suitably amplified with hired roughneck's gauge, is reduced fibre damage and is scattered and disappeared;Dirt rod is sealed, and is scattered and disappeared with reducing fiber.FA141 integrates hired roughneck Appropriate reduction, effect is mixed evenly with give full play to hopper;
(2)Carding step:Weight of card sliver 17.98-18.74g/5m, cylinder speed 290-317r/min, licker-in speed 578- 725r/min, cover plate 74-92mm/min, doffer speed 20.5-23.5r/min, 5 gauges are 0.41 between cylinder and cover plate, 0.38,0.36,0.38,0.38mm, licker-in-cylinder gauge be 0.23-0.25mm, feed plate-licker-in gauge 0.23-0.26mm, Cylinder-doffer gauge 0.13-0.16mm, produces Saco-lowell evenness 14.0%, Ubbelohde bar dry 4.2%, 2.2-3.3/g of cotton knot;In comb Cotton process, when processing Porel fibers, hollow terylene, provilion, will use rational technological parameter, pin cloth is used Switzerland's Graf clothing, point comb of reinforcing fibre, improves the extended parallelization of fiber, strengthens combing five peaks-standard of part, can make Fiber is fully combed, and reduces cotton knot;The rotating ratio between cylinder and licker-in is properly increased, fiber is smoothly shifted;In production In to ensure pin cloth state and sharp degree all the time be in good working order, improve web quality and reduce production cotton knot;Adopt Appropriate cylinder, licker-in and the speed of doffer are taken, to reduce fibre damage and cotton knot, fiber is smoothly shifted;Using tight gauge, Be conducive to fiber point comb and cohesion transfer;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 8,14 × 26mm of gauge, back zone drafting multiple are mixed together 1.266-1.638, roller speed are 225r/min, quantitative 18.8-17.8g/min, loudspeaker bore 3.8-3.6mm;Two roads are mixed simultaneously It is 210r/min, quantitative 17.2- to close number 8,13 × 24mm of gauge, back zone drafting multiple 1.236-1.549, roller speed 16.6g/min, loudspeaker bore 3.6-3.4mm;Mix number of doubling 8,13 × 23mm of gauge, back zone drafting multiple 1.217- in three roads 1.452nd, roller speed is 192r/min, quantitative 17.0-16.2g/min, loudspeaker bore 3.4-3.0mm;In mixing in doubling step, roller Gauge is bigger than normal to be grasped, to improve the straightening of fibers depth of parallelism and regularity, is improved bar solid carbon dioxide and is put down.Amount of pressurization control bigger than normal, can guarantee that Curable grip is adapted with drafting force, it is ensured that fiber motion stabilization in drafting process, is improved bar solid carbon dioxide and is put down, workshop relative humidity control System is 66% or so.Pressurizeed using Spring cradle, effective control to fiber movement can be strengthened;Reasonable distribution drafting multiple is ripe Bar Saco-lowell evenness 13.5% or so, Ubbelohde bar dry 3.1% or so;Ripe bar weight unevenness 0.82% or so, two simultaneously forward pull drawing-offs 1.011-1.032 again, three simultaneously 1.023 times or so of forward pull drawing-off.
(4)Roving Frames:Quantitative 4.10-4.38g/10m, back area draft 1.15-1.25mm, 24 × 35mm of roller gauge, Twist factor 62-78, axial winding density 3.195-3.795 circle/cm, elongation 1.18-1.32%, ingot speed 590-680r/min are preceding Roller speed 175-235r/min;In Roving Frames, using less roll diameter, it can avoid making slightly because fiber surface is smooth Yarn easily emits yarn and knocking over, reduces dragging tension force during rove unwinding, reduces unexpected elongation, the appropriate palm bigger than normal of Moistrue Regian of Roving Hold, it is possible to decrease the rigidity of fiber in rove, be conducive to improving yarn quality;Rove back area draft it is less than normal grasp, back zone roller every Grasped away from bigger than normal, be conducive to raising rove bar solid carbon dioxide to put down, regular roving feeding is suitably partially light, to reduce spinning frame total draft multiple, has Help reduce shifting of the fiber in stretch exercise away from deviation, improve evenness of yarn strip and improve yarn quality;Appropriate increase pressure, It is allowed to be adapted with curable grip, improves bar solid carbon dioxide and put down, rove axial winding density is suitably bigger than normal, is conducive to improving the inside of rove Structure and raising rove finish;Tension in the roving answers control less than normal, to reduce unexpected elongation, it is to avoid bar is dry to be deteriorated, increase broken end, The double ingots of rubber roll plus-pressure 23-26 × 14-17 × 16-19kg/, nip gauge 5.0-6.5mm;Proparea collector 8-14mm, middle area 6 × 4-10 of collector × 8mm;Rove Saco-lowell evenness 17.2% or so, Ubbelohde bar dry 3.7% or so;Weight unevenness 1.0-1.4%;
(5)Spinning process:Front roller speed 163-219r/min, 1.25 times of back zone drafting multiple, twist 81-98 sth. made by twisting/10cm, sieve The double ingots of drawing 19.5 × 34.5mm of gauge, ingot speed 12200-15330r/min, 19 × 16 × 17kg/ of amount of pressurization, jaw is apart from 2.5- 3.0mm.In spinning process, using less roll diameter, it is to avoid rove is easily emitted yarn and knocking over because fiber surface is smooth, Dragging tension force when rove is unwind is reduced, reduces unexpected elongation, the appropriate grasp bigger than normal of Moistrue Regian of Roving, it is possible to decrease fiber in rove Rigidity, be conducive to improve yarn quality;Rove back area draft is less than normal to be grasped, and back zone roller gauge is bigger than normal to be grasped, and is conducive to carrying High rove bar solid carbon dioxide is put down;Regular roving feeding is appropriate partially light, to reduce spinning frame total draft multiple, helps to reduce fiber in drawing-off fortune Shifting in dynamic improves evenness of yarn strip and improves yarn quality away from deviation;Appropriate increase pressure, is allowed to be adapted with curable grip, Bar solid carbon dioxide is improved to put down;Rove axial winding density is suitably bigger than normal, is conducive to improving the internal structure and raising rove of rove bright and clean Degree;Tension in the roving answers control less than normal, to reduce unexpected elongation, it is to avoid bar is dry to be deteriorated, increase broken end;Ensureing front roller to flier In the case that the sliver of apical pore does not drop, as far as possible using compared with small tension receiving coil.Roll surfaces are handled using antistatic coating, and reduction is led Stretch winding.
The step(1)In solid yarn specific preparation technology it is as follows:
1)Processing process:
Opening picking → cotton carding → drafting (four roads) → rove → spun yarn → post-processing.
Silver fiber, copper fiber, silk fiber and DOW-XLA elastomers raw material → staple in bulk primary colors or dyeing → use are certainly Dynamic weighing mixing → FA042 types automatic weighing machine → A006BS types blending hopper automatic mixer → FA106A type card wire rollers opener → The unit of A092AST types vibration cotton feeder → FA141 types single beater scutcher composition be made volume → FA203A types carding machine → FA306 type drawing frames(Four roads)→ A454G types fly frame → FA502 types spinning frame → GA012 types bobbin-winding machine → into bag.
(1)Opening and cleaning step:Opener uses kirschner beater, Beater Speed 430-490r/min, hired roughneck and feed roll motor Gauge 13-16mm, hired roughneck and pattern doffing roller gauge are 2.6-3.7mm;The import of V-arrangement curtain gauge is 290- before and after A092AST 320mm, cotton output port is 15-17mm, and brad curtain is 27-31mm with evener roller gauge;Single beater scutcher lap roller speed 12.0-13.0r/min, hired roughneck-pedal roller gauge is 8-31mm, examination paper length 32.4m, comprehensive Beater Speed 870-920r/ min;Cotton feeder brad curtain speed 48-54m/min, cotton transport curtain speed 10-13m/min, lap elongation 1.34%, lap weight is not Even 1.29%;In opening and cleaning step, disk automatic plucker is not used, and using evereven, appropriate reduction examination paper is determined Amount, this is conducive to abundant shredding and mitigates carding machine cards load.When producing examination paper, the pressure of calender roller is increased, increase is fine Tie up the tight ness rating of layer;When processing examination paper, to strengthen absorption affinity of the dust cage to fiber, it is equably condensed upon on dust cage, simultaneously Install anti-sticking embossing roller additional, rove is sandwiched when coiled;It is appropriate to reduce examination paper length, reduce examination paper and surprisingly extend.In actual production By " many pines beat less, receive arrange less, be well mixed, prevent adhesion, it is thin hello fall less, low velocity, short route, big gauge, gently quantify, Tip-tap is hit " technological principle arrange production;
(2)Carding step:Weight of card sliver 18.94-18.84g/5m, cylinder speed 300-335r/min, cover plate speed 68-98mm/ Min, doffer speed 19.5-24.7r/min, cylinder-cover plate spacer be 0.35,0.33,0.31,0.31,0.35mm, licker-in speed Spend 630-898r/min, feed plate-licker-in gauge 0.26-0.29mm, licker-in-cylinder gauge 0.26-0.28mm, cylinder-doffer Gauge 0.13-0.17mm, large pressuring roller-under roll 1.125 times or so of rod drawing-off, dedusting point of a knife is higher by+1.9- than machine frame plane Mouth gauge is 0.55-0.59mm, cylinder-rear cowl gauge 0.52-0.56mm suitable for reading, carded sliver Sa under 2.2mm, cylinder-rear cowl Family name's bar dry 14.5%, cotton knot is 2.3/g;Gauge between carding step, cylinder and cover plate is suitably amplified, excessive easily cotton occur Knot and clouding, too small easy winding cylinder deteriorate bar and done.Reasonably the gauge between cylinder and cover plate, is conducive to doffer on cylinder Fiber combed, and smoothly cohesion transfer, relative humidity is controlled 64% or so, can mitigate Electrostatic Absorption fiber, winding pressure Roller phenomenon.To reduce noil and flat strips, the angle of mote knife, carding process master are raised from relatively low cover plate speed and suitably To reduce fiber in line with increase fibre migration and averagely technique be optimized in configuration, therefore production by the principle of combing load Take the technological principle of " light quantitative, middle gauge, medium velocity, big transfer ratio, many combs fall less, small tension receiving coil drawing-off ";
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 7,14.5 × 26.5mm of gauge, back area draft times are mixed together Number 1.252-1.668, roller speed are 240r/min, quantitative 18.68-17.82g/min, loudspeaker bore 3.8-3.6mm;Two roads Mixed number of doubling 8,14 × 25.9mm of gauge, back zone drafting multiple 1.226-1.574, roller speed are 220r/min, quantified 18.02-17.18g/min, loudspeaker bore 3.6-3.4mm;Mix number of doubling 8,13 × 23.5mm of gauge, back area draft times in three roads Number 1.218-1.472, roller speed are 193r/min, quantitative 16.60-16.08g/min, loudspeaker bore 3.4-3.0mm;Simultaneously Bar process, using the back zone drafting multiple along drawing-off, to improve the directionality and extended parallelization of fiber;It is less than normal using bore Horn mouth and pressurize again, collapsible yarn width makes fiber obvolvent close, strengthens effective control to fiber movement, improves bar Solid carbon dioxide is put down, while the inclined phenomenon of cunning of the sliver in drafting process can be reduced, forward pull drafting multiple suitably amplifies, and can keep fiber Extended parallelization, make draw ratio more steady.Because electrostatic phenomenon is serious, speed is suitably reduced, and is conducive to preventing fiber from winding Roller and rubber roll, reduce yarn defect.It is appropriate to reduce bar cylinder capacity, prevent sliver from being rubbed with circle bar disk, reduce double of ripe bar and ripe bar The influence of quality.Therefore, the technological principle of " light quantitative, low velocity, again pressurization, suitable drawing-off, big gauge " is used in production;
(4)Roving Frames:Quantitative 4.12-4.38g/10m, back area draft 1.15-1.24mm, roller gauge 28.0-28.5 × 16.0-17.0mm, twist factor 60-78, axial winding density 3.245-3.775 circle/cm, elongation 1.17-1.32%, ingot speed 600-650r/min, front roller speed 180-225r/min;In Roving Frames, ensure front roller to flier apical pore sliver not In the case of tenesmus, as far as possible using compared with small tension receiving coil.Roll surfaces are handled using antistatic coating, reduce drawing-off winding, temperature Control is at 24-30 DEG C, and relative humidity control can minimizing electrostatic generation between 53-65%;Control of percentage elongation, prevents the dry deterioration of bar, The appropriate control less than normal of back area draft, to prevent thickness section;Rove requires that shaping is good, and bar is dry uniform, to ensure rove matter Amount, it is oversize to store the time, prevents that rove and fluffing rove flow into spinning process;Reasonable selection proparea collector model, with Ensure the good structure of rove;It is appropriate to reduce nip gauge, be conducive to raising rove bar solid carbon dioxide to put down.Therefore, production by " again plus Pressure, fast slow train, big gauge, small tension receiving coil, the middle twist ";
(5)Spinning process:Front roller speed 175-213r/min, 1.215-1.275 times of back zone drafting multiple, twist 84.5- 97.5 sth. made by twisting/10cm, roller gauge 19.5-21.5 × 33.5-35.5mm, ingot speed 13100-15500r/min, amount of pressurization 19 × 14 The double ingots of × 17kg/, jaw is apart from 2.5-3.0mm.In spinning process, temperature control is at 25-32 DEG C, and relative humidity is controlled in 53- , can minimizing electrostatic generation between 65%;The appropriate control less than normal of back area draft, to prevent thickness section;Rove requires that shaping is good Good, bar is dry uniform, to ensure roving yarn quality, and it is oversize to store the time, prevents that rove and fluffing rove flow into spinning process;Close Reason selection proparea collector model, to ensure structure that rove is good;It is appropriate to reduce nip gauge, be conducive to improving thick Yarn Evenness Level.Therefore, " pressurization, fast slow train, big gauge, small tension receiving coil, the middle twist again " is pressed in production.
The preparation technology of the decorative yarn is specific as follows:
Processing process:
Raw material → staple in bulk primary colors or the artificial a small amount of mixing → of dyeing → use and hair oiling → FB218 type cover plate set frames(Change Make)→ FA303 type drawing frames(Three roads)→ FA411 types fly frame → post-processing
(1)Raw material and hair oiling process:With 0.8% that crude oil consumption is raw material gross weight, antistatic additive consumption is raw material gross weight 1.4-1.8%, water consumption be raw material gross weight 8-12%, the vexed hair 24h of raw material after becoming reconciled;In raw material and hair oiling process, In refueling process, it is ensured that raw material and finish are synchronously carried out, and accomplish that profit is uniformly dispersed, it is to avoid the bad phenomenon such as dry and wet is irregular Appearance.Mixed fiber is pre-processed, using water and crude oil and antistatic additive etc., sprayed after mixing by a certain percentage It is sprinkled upon on fiber, and vexed hair 24h.With hair during, to take horizontal spreading the method that directly takes, it is ensured that batch mixing is uniform;
(2)Carding bar process:Shaping weight 19.6-25.2g/5m, sliver exporting speed 32.4-43.9m/min, feed gross weight 32.6- 45.8g/ times, licker-in speed 510-664r/min, cylinder speed 300-332r/min, cover plate speed 78-109mm/min, doffer Gauge between speed 18.8-24.2r/min, cylinder-doffer is 0.16-0.19mm, and cylinder-Flat Gauge is 15-18,14- 17th, 14-17,14-17,14-18/1000 inches;In carding bar process, because fiberoptic fiber is shorter, discrete length degree is big, in comb During hair, by using rational cylinder and the speed of doffer, to increase combing, it is ensured that fiber is well mixed, reduce to fibre The damage of dimension, reduces the probability that card nailing neps is produced.The relative velocity in workshop will be controlled in 55-66%, and temperature control is in 24.5-33.5 DEG C, to reduce the harmful effect of electrostatic;
(3)Mixing in doubling step:The relative humidity in workshop is controlled in 54-66%, and temperature control is at 23.0-31.5 DEG C;- two roads are adopted together With 8 and feeding is closed, speed is suitably reduced, using 170-226m/min, shaping weight 17.8-20.3g/5m, gauge 13.5- 16.5 × 25.0-28.5mm, loudspeaker bore 3.4-4.6mm;Three roads use 7 and close feeding, shaping weight 16.8-18.5g/ 5m, gauge 13.0-15.0 × 24.5-26.5mm, loudspeaker bore 3.4-4.2mm;In mixing in doubling step, the back zone of first drawing frame is led Multiple control is stretched between 1.5-2.2 times, and total draft multiple is less than combined roots.The back zone drafting multiple control of intermediate drawing frame Between 1.04-1.22 times, main drawing area is controlled between 6-8 times, and total draft multiple is slightly larger than combined roots;
(4)Roving Frames:6.5-8.4 times of drafting multiple, regular roving feeding 4.17-4.52g/10m, gauge 23.5-26.0 × 33.0- 35.5mm, twist factor 66-88, axial winding density 3.115-3.775 circle/cm, ingot speed 650-815r/min, front roller speed 170-236r/min.In Roving Frames, reeling roving Effects of Density reeling roving tension force and rove capacity.Rove over-end winding is close Degree configuration, it is necessary to yarn circle marshalling, not embedded, not overlapping between rove ring layer is principle., can using suitable collector Prevent fiber diffusion, draw the yarn side fiber after drawing-off, increase sliver density in, while additional friction field can be also produced, Reduce the effect of filoplume and flyings.
On the roller Novelty twisters of HN43-02--84H types four, multi-functional, multicomponent is processed, multi-pattern type, multicoloured The technology of porous elastic tufted yarn line is as follows:
(1) technical process:Porous elastic tufted yarn line is by two heart yarns, a decorative yarn(Rove)Constituted with two solid yarns, Wherein, Gu yarn is silver fiber, copper fiber, silk fiber, armful heart yarn of DOW-XLA elastic filament blending products, and decorative yarn is passed through Overfeeding, which is clipped in, to be sandwiched among two heart yarns, forms a kind of flame of porous elastic tufted yarn line.During spinning it is general with Two heart yarns are main body, are sent out with the speed fixed, and another(Rove)Decorative yarn is then with 1.17-2.42 times more than heart yarn Speed above is sent out, and is passed through twisting and is referred to as big tripe flame
(2)Production principle:On the roller Novelty twisters of HN4302--84H types four, production by decorative yarn(Rove), cored wire and solid The porous elastic tufted yarn line of yarn composition, generates non-stretchable hollow tufted yarn line by rear roller gap overfeeding with rove, passes through Front roller output converges with heart yarn, enters back into hollow spindle blade and adds solid yarn(Envelope curve), this non-stretchable hollow tufted yarn line can be with It is once-forming.
(3)The setting of technological parameter:Hollow ingot spindle rotating speed 35.0-83.0r/min, front roller linear velocity 2.1-7.9m/ Min, rear roller linear velocity 1.05-3.15m/min, heart yarn linear velocity 1.01-11.7m/min, diameter of ring 55-75mm.
Porous elastic tufted yarn line after processing is tested, its result is as follows:Porous elastic tufted yarn line length 6- 28mm, width 3.2-16.5mm, spacing 4-24mm, rugosity 5-22, fracture strength coefficient of variation 9.10-25.7%, fracture strength 8.20-24.17cN/tex, elongation at break 8.17-23.97%, the twist 16.4-46.6 sth. made by twisting/10cm, Twist Unevenness 3.81- 16.21%。
It is preferred that performance indications be:Porous elastic tufted yarn line length 6.2-24.8mm, width 3.4-14.6mm, spacing 4.2-21.6mm, rugosity 5.2-19.8, fracture strength coefficient of variation 10.12-22.07%, fracture strength 8.82-22.07cN/ Tex, elongation at break 9.21-21.48%, the twist 19.3-44.4 sth. made by twisting/10cm, Twist Unevenness 3.91-14.51%.
Processing knitting fabric:Woven on straight-bar machines using laterally braiding needle-bar, process latitude jersey, horizontal close 62- 94 stringers/10cm, indulge close 92-148 rows/10cm.
Performance indications and bacteriostasis rate of testing needle knitted fabric etc..Utilize functional health porous elastic tufted yarn line, processing Latitude jersey fabric performance indications it is as follows:Fabric drying weight 156.7-332.5g/m2;Bursting strength 152-33N;Contracting Water rate 1.5-2.8,3-4 grades of color fastness to washing;Staphylococcus aureus(ATCC6538)Bacteriostasis rate is more than 85.3%, Escherichia coli (8089)Bacteriostasis rate is more than 85.6%, Candida albicans(ATCC10231)Bacteriostasis rate is more than 86.2%.
The beneficial effects of the invention are as follows:Porous elastic tufted yarn line is a kind of Novel composite fancy yarn, and it has polychrome The compound effect of color, polymorphic combination, different material, multicolour, a variety of feedings, yarn is in drafting system because constantly changing Become drawing rollers speed, the compound flame of satisfaction can be obtained, and make product form different, while between each fiber can be made Have complementary functions, the new varieties that development technique content is high, added value is high are the bases of flame development.
Present invention is disclosed the preparation method of a kind of functional health porous elastic tufted yarn line and knitting fabric, the preparation Rationally, moderate cost is adapted for batch production to method procedure arrangement, and the yarn and knitted fabric combination property of preparation are good, work( Effect stablizes lasting.Tufted yarn line prepared by the present invention, not only with special form, and Yarn color is abundant, form of diverse, Ever-changing, the product of exploitation has natural green environmental protection, anti-inflammation, skin care is healthy and strong, Moisture absorption & moisture conductivity is good, pro-skin skin care Well, hydrofuge performance is good, comfortableness is good, moisture absorbing and sweat releasing, the anti-ageing healthcare function of waiting for a long time of deodorization, will not occur with human contact bad anti- Should, product is difficult to be damaged by worms and rotted, and outward appearance is unique, and comfortableness is good, and wearability is good, natural in color, and product purpose extensively, is processed Fabric Style it is unusual, comfortableness is good, product purpose extensively, be mainly used in color women weaver cotton suittings, knitted fabric, fancy suiting, coarse-fine spinning face All kinds of textiles such as material, adornment, hand-Braided Fabrics, tippet.
Compared with prior art, the fabric processed using mixed yarn of the present invention has above clear advantage and product The effect of pole.The all raw material used in the present invention and the technique and equipment that do not describe etc. are conventional use of, or can To buy from the market.By common technical knowledge it is recognised that the present invention can pass through other realities for not departing from essential feature and essence Scheme is applied to be realized, so, in the scheme of following implementation, for each side, all simply citing is said It is bright, be not it is only, it is all within the scope of the present invention or the change in equivalent the scope of the present invention wrapped by the present invention Contain.
Embodiment
With reference to embodiment, the invention will be further described.
Embodiment 1
Using silver fiber, copper fiber, silk fiber, DOW-XLA elastic filaments, Porel fibers, hollow terylene, luxuriant growth Lay suede Fiber, nettle fibre, apocynum fibre, the multi-component feedstock wanted based on alpaca fine animal fibre, by blending product and compound Exemplified by a kind of porous elastic tufted yarn line obtained by after the processing of spinning technique, it is a kind of novel flame, mainly Including heart yarn, solid yarn and decorative yarn, the solid yarn in flame product is silver fiber, copper fiber, silk fiber, DOW-XLA elasticity Armful heart yarn of long filament blending product, wherein, it is that the raw material matched by following weight is made:Silver fiber in the scribbled Weight content account for 50%, the weight content of copper fiber nettle accounts for 30%, and the weight content of silk fiber accounts for 20%;Decorative yarn is by nettle Fiber, apocynum fibre, the blended roving of alpaca fine animal fibre blending product, the raw material that it is matched by following weight are made , wherein, it is that the raw material matched by following weight is made, and the weight content of nettle fibre accounts for 60% in the scribbled, The weight content of apocynum fibre accounts for 20%, and the weight content of alpaca fine animal fibre accounts for 20%;Heart yarn by Porel fibers, hollow wash The blending hollow yams of synthetic fibre fiber, provilion blending product, it is that the raw material matched by following weight is made, wherein, it It is that the raw material matched by following weight is made, the weight content of Porel fibers accounts for 30%, hollow polyester in the scribbled The weight content of fiber accounts for 30%, and the weight content of provilion accounts for 40%.By the spinning technological process that provides of the present invention and After the key measures and spinning Technology of use, the 269.8tex spinned functional health porous elastic tufted yarn Line, scribbled performance indications are:Porous elastic tufted yarn line length 10.8mm, width 4.8mm, spacing 21.2mm, rugosity 7.6, the fracture strength coefficient of variation 13.9%, fracture strength 19.87cN/tex, elongation at break 10.32%, the twist 43.8 twists with the fingers/ 10cm, Twist Unevenness 8.74%.The performance indications of the latitude plain stitch knitted fabric of processing are as follows:Fabric drying weight 311.2g/ m2;Bursting strength 298.9N;3 grades of color fastness to washing;Staphylococcus aureus(ATCC6538)Bacteriostasis rate 95.4%, Escherichia coli (8089)Bacteriostasis rate 95.6%, Candida albicans(ATCC10231)Bacteriostasis rate 95.3%.The multi-function health-care porous elastic of exploitation Tufted yarn line, not only with special form, and Yarn color is abundant, and form of diverse is ever-changing, three-dimensional pattern effect By force, the product of exploitation has natural green environmental protection, anti-inflammation, skin care is healthy and strong, Moisture absorption & moisture conductivity is good, pro-skin skin care is good, row Wet performance is good, comfortableness is good, moisture absorbing and sweat releasing, the anti-ageing healthcare function of waiting for a long time of deodorization, will not occur adverse reaction with human contact, production Product are difficult to be damaged by worms and rotted, and outward appearance is unique, comfortableness is good, and wearability is good, natural in color, and product purpose extensively, knit by processing Thing style is unusual, and comfortableness is good, and product purpose extensively, is mainly used in color women weaver cotton suittings, knitted fabric, fancy suiting, coarse-fine textile fabric, dress Adorn all kinds of textiles such as articles for use, hand-Braided Fabrics, tippet.
Embodiment 2
Using silver fiber, copper fiber, silk fiber, DOW-XLA elastic filaments, Porel fibers, hollow terylene, luxuriant growth Lay suede Fiber, nettle fibre, apocynum fibre, the multi-component feedstock wanted based on alpaca fine animal fibre, by blending product and compound Exemplified by a kind of porous elastic tufted yarn line obtained by after the processing of spinning technique, it is a kind of novel flame, mainly Including heart yarn, solid yarn and decorative yarn, the solid yarn in flame product is silver fiber, copper fiber, silk fiber, DOW-XLA elasticity Armful heart yarn of long filament blending product, wherein, it is that the raw material matched by following weight is made:Silver fiber in the scribbled Weight content account for 60%, the weight content of copper fiber nettle accounts for 15%, and the weight content of silk fiber accounts for 25%;Decorative yarn is by nettle Fiber, apocynum fibre, the blended roving of alpaca fine animal fibre blending product, the raw material that it is matched by following weight are made , wherein, it is that the raw material matched by following weight is made, and the weight content of nettle fibre accounts for 50% in the scribbled, The weight content of apocynum fibre accounts for 25%, and the weight content of alpaca fine animal fibre accounts for 25%;Heart yarn by Porel fibers, hollow wash The blending hollow yams of synthetic fibre fiber, provilion blending product, it is that the raw material matched by following weight is made, wherein, it It is that the raw material matched by following weight is made, the weight content of Porel fibers accounts for 40%, hollow polyester in the scribbled The weight content of fiber accounts for 40%, and the weight content of provilion accounts for 20%.By the spinning technological process that provides of the present invention and After the key measures and spinning Technology of use, the 213.8tex spinned functional health porous elastic tufted yarn Line, scribbled performance indications are:Porous elastic tufted yarn line length 18.6mm, width 10.4mm, spacing 16.3mm, rugosity 11.8, the fracture strength coefficient of variation 15.4%, fracture strength 17.43cN/tex, elongation at break 13.14%, the twist 36.2 twists with the fingers/ 10cm, Twist Unevenness 11.32%.The performance indications of the latitude plain stitch knitted fabric of processing are as follows:Fabric drying weight 284.8g/m2;Bursting strength 271.3N;3 grades of color fastness to washing;Staphylococcus aureus(ATCC6538)Bacteriostasis rate 93.1%, greatly Enterobacteria(8089)Bacteriostasis rate 93.3%, Candida albicans(ATCC10231)Bacteriostasis rate 92.9%.The multi-function health-care of exploitation is more Hole elastic force tufted yarn line, not only with special form, and Yarn color is abundant, and form of diverse is ever-changing, three-dimensional fancy Effect is strong, and the product of exploitation has natural green environmental protection, anti-inflammation, skin care is healthy and strong, Moisture absorption & moisture conductivity is good, pro-skin skin care Well, hydrofuge performance is good, comfortableness is good, moisture absorbing and sweat releasing, the anti-ageing healthcare function of waiting for a long time of deodorization, will not occur with human contact bad anti- Should, product is difficult to be damaged by worms and rotted, and outward appearance is unique, and comfortableness is good, and wearability is good, natural in color, and product purpose extensively, is processed Fabric Style it is unusual, comfortableness is good, product purpose extensively, be mainly used in color women weaver cotton suittings, knitted fabric, fancy suiting, coarse-fine spinning face All kinds of textiles such as material, adornment, hand-Braided Fabrics, tippet.
Embodiment 3
Using silver fiber, copper fiber, silk fiber, DOW-XLA elastic filaments, Porel fibers, hollow terylene, luxuriant growth Lay suede Fiber, nettle fibre, apocynum fibre, the multi-component feedstock wanted based on alpaca fine animal fibre, by blending product and compound Exemplified by a kind of porous elastic tufted yarn line obtained by after the processing of spinning technique, it is a kind of novel flame, mainly Including heart yarn, solid yarn and decorative yarn, the solid yarn in flame product is silver fiber, copper fiber, silk fiber, DOW-XLA elasticity Armful heart yarn of long filament blending product, wherein, it is that the raw material matched by following weight is made:Silver fiber in the scribbled Weight content account for 40%, the weight content of copper fiber nettle accounts for 30%, and the weight content of silk fiber accounts for 30%;Decorative yarn is by nettle Fiber, apocynum fibre, the blended roving of alpaca fine animal fibre blending product, the raw material that it is matched by following weight are made , wherein, it is that the raw material matched by following weight is made, and the weight content of nettle fibre accounts for 40% in the scribbled, The weight content of apocynum fibre accounts for 30%, and the weight content of alpaca fine animal fibre accounts for 30%;Heart yarn by Porel fibers, hollow wash The blending hollow yams of synthetic fibre fiber, provilion blending product, it is that the raw material matched by following weight is made, wherein, it It is that the raw material matched by following weight is made, the weight content of Porel fibers accounts for 50%, hollow polyester in the scribbled The weight content of fiber accounts for 25%, and the weight content of provilion accounts for 25%.By the spinning technological process that provides of the present invention and After the key measures and spinning Technology of use, the 168.3tex spinned functional health porous elastic tufted yarn Line, scribbled performance indications are:Porous elastic tufted yarn line length 25.2mm, width 14.6mm, spacing 11.8mm, rugosity 16.5, the fracture strength coefficient of variation 16.4%, fracture strength 15.83cN/tex, elongation at break 15.38%, the twist 30.2 twists with the fingers/ 10cm, Twist Unevenness 10.4%.The performance indications of the latitude plain stitch knitted fabric of processing are as follows:Fabric drying weight 231.9g/ m2;Bursting strength 230.8N;3 grades of color fastness to washing;Staphylococcus aureus(ATCC6538)Bacteriostasis rate 91.3%, Escherichia coli (8089)Bacteriostasis rate 91.5%, Candida albicans(ATCC10231)Bacteriostasis rate 91.9%.The multi-function health-care porous elastic of exploitation Tufted yarn line, not only with special form, and Yarn color is abundant, and form of diverse is ever-changing, three-dimensional pattern effect By force, the product of exploitation has natural green environmental protection, anti-inflammation, skin care is healthy and strong, Moisture absorption & moisture conductivity is good, pro-skin skin care is good, row Wet performance is good, comfortableness is good, moisture absorbing and sweat releasing, the anti-ageing healthcare function of waiting for a long time of deodorization, will not occur adverse reaction with human contact, production Product are difficult to be damaged by worms and rotted, and outward appearance is unique, comfortableness is good, and wearability is good, natural in color, and product purpose extensively, knit by processing Thing style is unusual, and comfortableness is good, and product purpose extensively, is mainly used in color women weaver cotton suittings, knitted fabric, fancy suiting, coarse-fine textile fabric, dress Adorn all kinds of textiles such as articles for use, hand-Braided Fabrics, tippet.
Embodiment 4
Tufted yarn is made up of two heart yarns, two solid yarns and a decorative yarn in the present embodiment, and the solid yarn is silver fiber, copper fibre Armful heart yarn of dimension, silk fiber and DOW-XLA elastomer blending products, the percentage by weight of each component is silver fiber 10%, copper Fiber 75%, silk fiber 15%;The heart yarn is the mixed of Porel fibers, hollow terylene and provilion blending product Hollow yams are spun, the percentage by weight of each component is nettle fibre 10%, apocynum fibre 15%, alpaca fine animal fibre 75%;The decorations Yarn is the blended roving of nettle fibre, apocynum fibre and alpaca fine animal fibre blending product, and the percentage by weight of each component is Porel fibers 15%, hollow terylene 10%, provilion 75%.
The first step prepares heart yarn, and concrete technology is as follows:
(1)Opening and cleaning step:FA002 dolly rotational speed 1.76r/min, handgrip speed 570r/min;FA106 feed roll motors with Hired roughneck's gauge 13mm;Stripping hired roughneck rotating speed 376r/min, fights back roller speed 387r/min;FA141 integrates hired roughneck's rotating speed 780r/ Min, lap roller rotating speed 11.6r/min, hired roughneck-pedal roller gauge 7mm, fan speed 1220r/min, examination paper weight are irregular Rate 1.22%, elongation 1.28%;
(2)Carding step:Weight of card sliver 17.98g/5m, cylinder speed 290r/min, licker-in speed 578r/min, cover plate 74mm/ Min, doffer speed 20.5r/min, 5 gauges are 0.41,0.38,0.36,0.38,0.38mm between cylinder and cover plate, licker-in- Cylinder gauge is 0.23mm, and feed plate-licker-in gauge 0.23mm, cylinder-doffer gauge 0.13mm produces Saco-lowell evenness 14.0% Left and right, Ubbelohde bar dry 4.2%, 2.2/g of cotton knot;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 8,14 × 26mm of gauge, back zone drafting multiple are mixed together 1.266th, roller speed is 225r/min, quantitative 18.8g/min, loudspeaker bore 3.8mm;Two roads mix number of doubling 8, gauge 13 × 24mm, back zone drafting multiple 1.236, roller speed are 210r/min, quantitative 17.2g/min, loudspeaker bore 3.6mm;Mix in three roads Number of doubling 8,13 × 23mm of gauge, back zone drafting multiple 1.217, roller speed are 192r/min, quantitative 17.0g/min, loudspeaker Bore 3.4mm;
(4)Roving Frames:Quantitative 4.10g/10m, back area draft 1.15mm, 24 × 35mm of roller gauge, twist factor 62 are axially rolled up / cm, elongation 1.18%, ingot speed 590r/min, front roller speed 175r/min are enclosed around density 3.195;
(5)Spinning process:Front roller speed 163r/min, 1.25 times of back zone drafting multiple, the twist 81 twists with the fingers/10cm, roller gauge 19.5 × 34.5mm, ingot speed 12200r/min, the double ingots of 19 × 16 × 17kg/ of amount of pressurization, jaw is apart from 2.5mm.
Second step prepares solid yarn, processing process:
Opening picking → cotton carding → drafting (four roads) → rove → spun yarn → post-processing.
(1)Opening and cleaning step:Opener uses kirschner beater, Beater Speed 430r/min, hired roughneck and feed roll motor gauge 13mm, hired roughneck and pattern doffing roller gauge are 2.6mm;The import of V-arrangement curtain gauge is 290mm before and after A092AST, and cotton output port is 15mm, brad curtain is 27mm with evener roller gauge;Single beater scutcher lap roller speed 12.0r/min, hired roughneck-balance Roller gauge is 8mm, examination paper length 32.4m, comprehensive Beater Speed 870r/min;Cotton feeder brad curtain speed 48m/min, cotton transport Curtain speed 10m/min, lap elongation 1.34%, lap weight irregular 1.29%;
(2)Carding step:Weight of card sliver 18.94g/5m, cylinder speed 300r/min, cover plate speed 68mm/min, doffer speed 19.5r/min, cylinder-cover plate spacer be 0.35,0.33,0.31,0.31,0.35mm, licker-in speed 630r/min, to cotton Plate-licker-in gauge 0.26mm, licker-in-cylinder gauge 0.26mm, cylinder-doffer gauge 0.13mm, large pressuring roller-under roll rod drawing-off 1.125 times or so, it is 0.55mm that dedusting point of a knife is higher by under+1.9mm, cylinder-rear cowl mouth gauge than machine frame plane, cylinder-after Cover plate gauge 0.52mm suitable for reading, carded sliver Saco-lowell evenness 14.5%, cotton knot is 2.3/g;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 7,14.5 × 26.5mm of gauge, back area draft times are mixed together Number 1.252, roller speed are 240r/min, quantitative 18.68g/min, loudspeaker bore 3.8mm;Mix number of doubling 8, gauge in two roads 14 × 25.9mm, back zone drafting multiple 1.226, roller speed are 220r/min, quantitative 18.02g/min, loudspeaker bore 3.6mm; Mix number of doubling 8,13 × 23.5mm of gauge, back zone drafting multiple 1.218, roller speed and be 193r/min, quantify in three roads 16.60g/min, loudspeaker bore 3.4mm;
(4)Roving Frames:Quantitative 4.12g/10m, back area draft 1.15mm, 28.0 × 16.0mm of roller gauge, twist factor 60, axle / cm, elongation 1.17%, ingot speed 600r/min, front roller speed 180r/min are enclosed to rolling density 3.245;
(5)Spinning process:Front roller speed 175r/min, 1.215 times of back zone drafting multiple, the twist 84.5 twists with the fingers/10cm, roller every Away from 19.5 × 33.5mm, ingot speed 13100r/min, the double ingots of 19 × 14 × 17kg/ of amount of pressurization, jaw is apart from 2.5mm.
3rd step prepares decorative yarn, processing process:
Raw material → staple in bulk primary colors or the artificial a small amount of mixing → of dyeing → use and hair oiling → FB218 type cover plate set frames(Change Make)→ FA303 type drawing frames(Three roads)→ FA411 types fly frame → post-processing.
(1)Raw material and hair oiling process:With 0.8% that crude oil consumption is raw material gross weight, antistatic additive consumption is that raw material is total The 1.4% of weight, water consumption is the 8% of raw material gross weight, the vexed hair 24h of raw material after becoming reconciled;
(2)Carding bar process:Shaping weight 19.6g/5m, sliver exporting speed 32.4m/min, feed gross weight 32.6g/ times, licker-in speed Spend between 510r/min, cylinder speed 300r/min, cover plate speed 78mm/min, doffer speed 18.8r/min, cylinder-doffer Gauge be 0.16mm, cylinder-Flat Gauge is 15,14,14,14,14/1000 inch;
(3)Mixing in doubling step:The relative humidity in workshop is controlled in 54-66%, and temperature control is at 23.0-31.5 DEG C;- two roads are adopted together With 8 and feeding is closed, speed is suitably reduced, using 170m/min, shaping weight 17.8g/5m, 13.5 × 25.0mm of gauge, loudspeaker Bore 3.4mm;Three roads use 7 and close feeding, shaping weight 16.8g/5m, 13.0 × 24.5mm of gauge, loudspeaker bore 3.4mm;
(4)Roving Frames:6.5 times of drafting multiple, regular roving feeding 4.17g/10m, 23.5 × 33.0mm of gauge, twist factor 66, axle / cm, ingot speed 650r/min, front roller speed 170r/min are enclosed to rolling density 3.115.
Porous elastic tufted yarn line is by two heart yarns, a decorative yarn(Rove)Constituted with two solid yarns, wherein, Gu yarn For silver fiber, copper fiber, silk fiber, DOW-XLA elastic filament blending products embrace heart yarn, and by decorative yarn overfeeding be clipped in by Sandwich among two heart yarns, form a kind of flame of porous elastic tufted yarn line.During spinning it is general using two heart yarns as Main body, is sent out with the speed fixed, and another(Rove)Decorative yarn is then with more than 1.17-2.42 times of the speed more than heart yarn Send out, big tripe flame is referred to as by twisting.
The performance indications of tufted yarn after processing are:Porous elastic tufted yarn line length 6mm, width 3.2mm, spacing 4mm, Rugosity 5, the fracture strength coefficient of variation 9.10%, fracture strength 8.20cN/tex, elongation at break 8.17%, the twist 16.4 twists with the fingers/ 10cm, Twist Unevenness 3.81%.
Using functional health porous elastic tufted yarn line, the performance indications of the latitude jersey fabric of processing are as follows:Knit Thing dry weight 156.7g/m2;Bursting strength 152N;Washing shrinkage 1.5-2.8,3-4 grades of color fastness to washing;Staphylococcus aureus (ATCC6538)Bacteriostasis rate is more than 85.3%, Escherichia coli(8089)Bacteriostasis rate is more than 85.6%, Candida albicans(ATCC10231) Bacteriostasis rate is more than 86.2%.
Embodiment 5
Tufted yarn is made up of two heart yarns, two solid yarns and a decorative yarn in the present embodiment, and the solid yarn is silver fiber, copper fibre Armful heart yarn of dimension, silk fiber and DOW-XLA elastomer blending products, the percentage by weight of each component is silver fiber 80%, copper Fiber 10%, silk fiber 10%;The heart yarn is the mixed of Porel fibers, hollow terylene and provilion blending product Hollow yams are spun, the percentage by weight of each component is nettle fibre 15%, apocynum fibre 75%, alpaca fine animal fibre 10%;The decorations Yarn is the blended roving of nettle fibre, apocynum fibre and alpaca fine animal fibre blending product, and the percentage by weight of each component is Porel fibers 75%, hollow terylene 10%, provilion 15%.
The first step prepares heart yarn, and concrete technology is as follows:
(1)Opening and cleaning step:FA002 dolly rotational speed 1.92r/min, handgrip speed 600r/min;FA106 feed roll motors with Hired roughneck's gauge 14mm;Stripping hired roughneck rotating speed 385r/min, fights back roller speed 401r/min;FA141 integrates hired roughneck's rotating speed 800r/ Min, lap roller rotating speed 12.5r/min, hired roughneck-pedal roller gauge 8mm, fan speed 1280r/min, examination paper weight are irregular Rate 1.28%, elongation 1.28%;
(2)Carding step:Weight of card sliver 18.03g/5m, cylinder speed 300r/min, licker-in speed 620r/min, cover plate 80mm/ Min, doffer speed 21.3r/min, 5 gauges are 0.41,0.38,0.36,0.38,0.38mm between cylinder and cover plate, licker-in- Cylinder gauge is 0.24mm, and feed plate-licker-in gauge 0.24m, cylinder-doffer gauge 0.14mm, production Saco-lowell evenness 14.0% is left The right side, Ubbelohde bar dry 4.2% or so, 2.2-3.3/g of cotton knot;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 8,14 × 26mm of gauge, back zone drafting multiple are mixed together 1.356th, roller speed is 225r/min, quantitative 18.5g/min, loudspeaker bore 3.7mm;Two roads mix number of doubling 8, gauge 13 × 24mm, back zone drafting multiple 1.324, roller speed are 210r/min, quantitative 17.0g/min, loudspeaker bore 3.5mm;Mix in three roads Number of doubling 8,13 × 23mm of gauge, back zone drafting multiple 1.289, roller speed are 192r/min, quantitative 16.4g/min, loudspeaker Bore 3.2mm;
(4)Roving Frames:Quantitative 4.26g/10m, back area draft 1.20mm, 24 × 35mm of roller gauge, twist factor 66 are axially rolled up / cm, elongation 1.23%, ingot speed 620r/min, front roller speed 195r/min are enclosed around density 3.245;
(5)Spinning process:Front roller speed 186r/min, 1.25 times of back zone drafting multiple, the twist 85 twists with the fingers/10cm, roller gauge 19.5 × 34.5mm, ingot speed 13500r/min, the double ingots of 19 × 16 × 17kg/ of amount of pressurization, jaw is apart from 2.7mm.
Second step prepares solid yarn, processing process:
Opening picking → cotton carding → drafting (four roads) → rove → spun yarn → post-processing.
(1)Opening and cleaning step:Opener uses kirschner beater, Beater Speed 450r/min, hired roughneck and feed roll motor gauge 14mm, hired roughneck and pattern doffing roller gauge are 2.9mm;The import of V-arrangement curtain gauge is 300mm before and after A092AST, and cotton output port is 16mm, brad curtain is 28mm with evener roller gauge;Single beater scutcher lap roller speed 12.5r/min, hired roughneck-balance Roller gauge is 15mm, examination paper length 32.4m, comprehensive Beater Speed 890r/min;Cotton feeder brad curtain speed 50m/min, it is defeated Cotton curtain speed 11m/min, lap elongation 1.34%, lap weight irregular 1.29%;
(2)Carding step:Weight of card sliver 18.90g/5m, cylinder speed 310r/min, cover plate speed 75mm/min, doffer speed 20.5r/min, cylinder-cover plate spacer be 0.35,0.33,0.31,0.31,0.35mm, licker-in speed 750r/min, to cotton Plate-licker-in gauge 0.27mm, licker-in-cylinder gauge 0.27mm, cylinder-doffer gauge 0.15mm, large pressuring roller-under roll rod drawing-off 1.125 times or so, it is 0.58mm that dedusting point of a knife is higher by under+2.0mm, cylinder-rear cowl mouth gauge than machine frame plane, cylinder-after Cover plate gauge 0.53mm suitable for reading, carded sliver Saco-lowell evenness 14.5%, cotton knot is 2.3/g;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 7,14.5 × 26.5mm of gauge, back area draft times are mixed together Number 1.356, roller speed are 240r/min, quantitative 18.03g/min, loudspeaker bore 3.7mm;Mix number of doubling 8, gauge in two roads 14 × 25.9mm, back zone drafting multiple 1.356, roller speed are 220r/min, quantitative 17.95g/min, loudspeaker bore 3.5mm; Mix number of doubling 8,13 × 23.5mm of gauge, back zone drafting multiple 1.306, roller speed and be 193r/min, quantify in three roads 16.45g/min, loudspeaker bore 3.2mm;
(4)Roving Frames:Quantitative 4.20g/10m, back area draft 1.18mm, 28.3 × 16.5mm of roller gauge, twist factor 65, axle / cm, elongation 1.25%, ingot speed 620r/min, front roller speed 200r/min are enclosed to rolling density 3.356;
(5)Spinning process:Front roller speed 185r/min, 1.230 times of back zone drafting multiple, the twist 90.2 twists with the fingers/10cm, roller every Away from 20.5 × 34.0mm, ingot speed 14000r/min, the double ingots of 19 × 14 × 17kg/ of amount of pressurization, jaw is apart from 2.8mm.
3rd step prepares decorative yarn, processing process:
Raw material → staple in bulk primary colors or the artificial a small amount of mixing → of dyeing → use and hair oiling → FB218 type cover plate set frames(Change Make)→ FA303 type drawing frames(Three roads)→ FA411 types fly frame → post-processing.
(1)Raw material and hair oiling process:With 0.8% that crude oil consumption is raw material gross weight, antistatic additive consumption is that raw material is total The 1.6% of weight, water consumption is the 10% of raw material gross weight, the vexed hair 24h of raw material after becoming reconciled;
(2)Carding bar process:Shaping weight 21.6g/5m, sliver exporting speed 35.8m/min, feed gross weight 38.5g/ times, licker-in speed Spend between 550r/min, cylinder speed 310r/min, cover plate speed 85mm/min, doffer speed 20.5r/min, cylinder-doffer Gauge be 0.18mm, cylinder-Flat Gauge is 16,15,15,15,16/1000 inch;
(3)Mixing in doubling step:The relative humidity in workshop is controlled in 54-66%, and temperature control is at 23.0-31.5 DEG C;- two roads are adopted together With 8 and feeding is closed, speed is suitably reduced, using 190m/min, shaping weight 18.5g/5m, 14.5 × 26.0mm of gauge, loudspeaker Bore 4.0mm;Three roads use 7 and close feeding, shaping weight 17.5g/5m, 14.0 × 25.0mm of gauge, loudspeaker bore 3.8mm;
(4)Roving Frames:7.0 times of drafting multiple, regular roving feeding 4.25g/10m, 24.5 × 34.0mm of gauge, twist factor 70, axle / cm, ingot speed 700r/min, front roller speed 185r/min are enclosed to rolling density 3.255.
Porous elastic tufted yarn line is by two heart yarns, a decorative yarn(Rove)Constituted with two solid yarns, wherein, Gu yarn For silver fiber, copper fiber, silk fiber, DOW-XLA elastic filament blending products embrace heart yarn, and by decorative yarn overfeeding be clipped in by Sandwich among two heart yarns, form a kind of flame of porous elastic tufted yarn line.During spinning it is general using two heart yarns as Main body, is sent out with the speed fixed, and another(Rove)Decorative yarn is then with more than 1.17-2.42 times of the speed more than heart yarn Send out, big tripe flame is referred to as by twisting.
The performance indications of tufted yarn after processing are:Porous elastic tufted yarn line length 15mm, width 10.5mm, spacing 15mm, rugosity 15, the fracture strength coefficient of variation 15.5%, fracture strength 13.5cN/tex, elongation at break 15.5%, the twist 25.5 Sth. made by twisting/10cm, Twist Unevenness 10.5%.
Using functional health porous elastic tufted yarn line, the performance indications of the latitude jersey fabric of processing are as follows:Knit Thing dry weight 200.5g/m2;Bursting strength 100N;Washing shrinkage 1.5-2.8,3-4 grades of color fastness to washing;Staphylococcus aureus (ATCC6538)Bacteriostasis rate is more than 85.3%, Escherichia coli(8089)Bacteriostasis rate is more than 85.6%, Candida albicans(ATCC10231) Bacteriostasis rate is more than 86.2%.
Embodiment 6
Tufted yarn is made up of two heart yarns, two solid yarns and a decorative yarn in the present embodiment, and the solid yarn is silver fiber, copper fibre Armful heart yarn of dimension, silk fiber and DOW-XLA elastomer blending products, the percentage by weight of each component is silver fiber 15%, copper Fiber 10%, silk fiber 75%;The heart yarn is the mixed of Porel fibers, hollow terylene and provilion blending product Hollow yams are spun, the percentage by weight of each component is nettle fibre 80%, apocynum fibre 10%, alpaca fine animal fibre 10%;The decorations Yarn is the blended roving of nettle fibre, apocynum fibre and alpaca fine animal fibre blending product, and the percentage by weight of each component is Porel fibers 15%, hollow terylene 75%, provilion 10%.
The first step prepares heart yarn, and concrete technology is as follows:
(1)Opening and cleaning step:FA002 dolly rotational speed 2.00r/min, handgrip speed 610r/min;FA106 feed roll motors with Hired roughneck's gauge 15mm;Stripping hired roughneck rotating speed 400r/min, fights back roller speed 410r/min;FA141 integrates hired roughneck's rotating speed 830r/ Min, lap roller rotating speed 12.6r/min, hired roughneck-pedal roller gauge 9mm, fan speed 1305r/min, examination paper weight are irregular Rate 1.32%, elongation 1.28%;
(2)Carding step:Weight of card sliver 18.26g/5m, cylinder speed 300r/min, licker-in speed 705r/min, cover plate 86mm/ Min, doffer speed 22.5r/min, 5 gauges are 0.41,0.38,0.36,0.38,0.38mm between cylinder and cover plate, licker-in- Cylinder gauge is 0.25mm, and feed plate-licker-in gauge 0.25mm, cylinder-doffer gauge 0.15mm produces Saco-lowell evenness 14.0% Left and right, Ubbelohde bar dry 4.2% or so, 2.2-3.3/g of cotton knot;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 8,14 × 26mm of gauge, back zone drafting multiple are mixed together 1.535th, roller speed is 225r/min, quantitative 17.3g/min, loudspeaker bore 3.6mm;Two roads mix number of doubling 8, gauge 13 × 24mm, back zone drafting multiple 1.356, roller speed are 210r/min, quantitative 16.0g/min, loudspeaker bore 3.4mm;Mix in three roads Number of doubling 8,13 × 23mm of gauge, back zone drafting multiple 1.356, roller speed are 192r/min, quantitative 16.3g/min, loudspeaker Bore 3.1mm;
(4)Roving Frames:Quantitative 4.26g/10m, back area draft 1.23mm, 24 × 35mm of roller gauge, twist factor 73 are axially rolled up / cm, elongation 1.28%, ingot speed 650r/min, front roller speed 205r/min are enclosed around density 3.652;
(5)Spinning process:Front roller speed 200r/min, 1.25 times of back zone drafting multiple, the twist 90 twists with the fingers/10cm, roller gauge 19.5 × 34.5mm, ingot speed 14500r/min, the double ingots of 19 × 16 × 17kg/ of amount of pressurization, jaw is apart from 2.8mm.
Second step prepares solid yarn, processing process:
Opening picking → cotton carding → drafting (four roads) → rove → spun yarn → post-processing.
(1)Opening and cleaning step:Opener uses kirschner beater, Beater Speed 480r/min, hired roughneck and feed roll motor gauge 15mm, hired roughneck and pattern doffing roller gauge are 3.2mm;The import of V-arrangement curtain gauge is 310mm before and after A092AST, and cotton output port is 17mm, brad curtain is 30mm with evener roller gauge;Single beater scutcher lap roller speed 12.8r/min, hired roughneck-balance Roller gauge is 25mm, examination paper length 32.4m, comprehensive Beater Speed 910r/min;Cotton feeder brad curtain speed 53m/min, it is defeated Cotton curtain speed 13m/min, lap elongation 1.34%, lap weight irregular 1.29%;
(2)Carding step:Weight of card sliver 18.90g/5m, cylinder speed 325r/min, cover plate speed 90mm/min, doffer speed 23.5r/min, cylinder-cover plate spacer be 0.35,0.33,0.31,0.31,0.35mm, licker-in speed 800r/min, to cotton Plate-licker-in gauge 0.28mm, licker-in-cylinder gauge 0.27mm, cylinder-doffer gauge 0.165mm, large pressuring roller-under roll rod drawing-off 1.125 times or so, it is 0.58mm, tin that dedusting point of a knife is higher by mouth gauge under+1.9-2.2mm, cylinder-rear cowl than machine frame plane Woods-rear cowl gauge 0.55mm suitable for reading, carded sliver Saco-lowell evenness 14.5%, cotton knot is 2.3/g;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 7,14.5 × 26.5mm of gauge, back area draft times are mixed together Number 1.555, roller speed are 240r/min, quantitative 18.02g/min, loudspeaker bore 3.6mm;Mix number of doubling 8, gauge in two roads 14 × 25.9mm, back zone drafting multiple 1.455, roller speed are 220r/min, quantitative 17.32g/min, loudspeaker bore 3.4mm; Mix number of doubling 8,13 × 23.5mm of gauge, back zone drafting multiple 1.378, roller speed and be 193r/min, quantify in three roads 16.55g/min, loudspeaker bore 3.1mm;
(4)Roving Frames:Quantitative 4.25g/10m, back area draft 1.20mm, 28.4 × 16.8mm of roller gauge, twist factor 73, axle / cm, elongation 1.25%, ingot speed 640r/min, front roller speed 210r/min are enclosed to rolling density 3.655;
(5)Spinning process:Front roller speed 205r/min, 1.265 times of back zone drafting multiple, the twist 90.5 twists with the fingers/10cm, roller every Away from 20.5 × 34.5mm, ingot speed 15000r/min, the double ingots of 19 × 14 × 17kg/ of amount of pressurization, jaw is apart from 2.8mm.
3rd step prepares decorative yarn, processing process:
Raw material → staple in bulk primary colors or the artificial a small amount of mixing → of dyeing → use and hair oiling → FB218 type cover plate set frames(Change Make)→ FA303 type drawing frames(Three roads)→ FA411 types fly frame → post-processing.
(1)Raw material and hair oiling process:With 0.8% that crude oil consumption is raw material gross weight, antistatic additive consumption is that raw material is total The 1.7% of weight, water consumption is the 10% of raw material gross weight, the vexed hair 24h of raw material after becoming reconciled;
(2)Carding bar process:Shaping weight 24.5g/5m, sliver exporting speed 40.3m/min, feed gross weight 45.0g/ times, licker-in speed Spend between 610r/min, cylinder speed 320r/min, cover plate speed 100mm/min, doffer speed 24.5r/min, cylinder-doffer Gauge be 0.18mm, cylinder-Flat Gauge is 18,17,17,17,18/1000 inch;
(3)Mixing in doubling step:The relative humidity in workshop is controlled in 54-66%, and temperature control is at 23.0-31.5 DEG C;- two roads are adopted together With 8 and feeding is closed, speed is suitably reduced, using 210m/min, shaping weight 20.0g/5m, 15.5 × 27.5mm of gauge, loudspeaker Bore 4.0mm;Three roads use 7 and close feeding, shaping weight 17.5g/5m, 14.5 × 25.5mm of gauge, loudspeaker bore 4.0mm;
(4)Roving Frames:7.8 times of drafting multiple, regular roving feeding 4.35g/10m, 25.5 × 35.5mm of gauge, twist factor 80, axle / cm, ingot speed 750r/min, front roller speed 210r/min are enclosed to rolling density 3.555.
Porous elastic tufted yarn line is by two heart yarns, a decorative yarn(Rove)Constituted with two solid yarns, wherein, Gu yarn For silver fiber, copper fiber, silk fiber, DOW-XLA elastic filament blending products embrace heart yarn, and by decorative yarn overfeeding be clipped in by Sandwich among two heart yarns, form a kind of flame of porous elastic tufted yarn line.During spinning it is general using two heart yarns as Main body, is sent out with the speed fixed, and another(Rove)Decorative yarn is then with more than 1.17-2.42 times of the speed more than heart yarn Send out, big tripe flame is referred to as by twisting.
The performance indications of tufted yarn after processing are:Porous elastic tufted yarn line length 20mm, width 12.5mm, spacing 20mm, rugosity 15, the fracture strength coefficient of variation 20.5%, fracture strength 24.0cN/tex, elongation at break 20.5%, the twist 30.5 Sth. made by twisting/10cm, Twist Unevenness 15%.
Using functional health porous elastic tufted yarn line, the performance indications of the latitude jersey fabric of processing are as follows:Knit Thing dry weight 200g/m2;Bursting strength 80N;Washing shrinkage 1.5-2.8,3-4 grades of color fastness to washing;Staphylococcus aureus (ATCC6538)Bacteriostasis rate is more than 85.3%, Escherichia coli(8089)Bacteriostasis rate is more than 85.6%, Candida albicans(ATCC10231) Bacteriostasis rate is more than 86.2%.
Embodiment 7
Tufted yarn is made up of two heart yarns, two solid yarns and a decorative yarn in the present embodiment, and the solid yarn is silver fiber, copper fibre Armful heart yarn of dimension, silk fiber and DOW-XLA elastomer blending products, the percentage by weight of each component is silver fiber 30%, copper Fiber 30%, silk fiber 40%;The heart yarn is the mixed of Porel fibers, hollow terylene and provilion blending product Hollow yams are spun, the percentage by weight of each component is nettle fibre 40%, apocynum fibre 20%, alpaca fine animal fibre 40%;The decorations Yarn is the blended roving of nettle fibre, apocynum fibre and alpaca fine animal fibre blending product, and the percentage by weight of each component is Porel fibers 35%, hollow terylene 25%, provilion 40%.
The first step prepares heart yarn, and concrete technology is as follows:
(1)Opening and cleaning step:FA002 dolly rotational speed 2.21r/min, handgrip speed 650r/min;FA106 feed roll motors with Hired roughneck's gauge 15mm;Stripping hired roughneck rotating speed 410r/min, fights back roller speed 437r/min;FA141 integrates hired roughneck's rotating speed 895r/ Min, lap roller rotating speed 13.0r/min, hired roughneck-pedal roller gauge 9mm, fan speed 1375r/min, examination paper weight are irregular Rate 1.38%, elongation 1.28%;
(2)Carding step:Weight of card sliver 18.74g/5m, cylinder speed 317r/min, licker-in speed 725r/min, cover plate 92mm/ Min, doffer speed 23.5r/min, 5 gauges are 0.41,0.38,0.36,0.38,0.38mm between cylinder and cover plate, licker-in- Cylinder gauge is 0.25mm, and feed plate-licker-in gauge 0.26mm, cylinder-doffer gauge 0.16mm produces Saco-lowell evenness 14.0% Left and right, Ubbelohde bar dry 4.2% or so, 2.2-3.3/g of cotton knot;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 8,14 × 26mm of gauge, back zone drafting multiple are mixed together 1.638th, roller speed is 225r/min, quantitative 17.8g/min, loudspeaker bore 3.6mm;Two roads mix number of doubling 8, gauge 13 × 24mm, back zone drafting multiple 1.549, roller speed are 210r/min, quantitative 16.6g/min, loudspeaker bore 3.4mm;Mix in three roads Number of doubling 8,13 × 23mm of gauge, back zone drafting multiple 1.452, roller speed are 192r/min, quantitative 16.2g/min, loudspeaker Bore 3.0mm;
(4)Roving Frames:Quantitative 4.38g/10m, back area draft 1.25mm, 24 × 35mm of roller gauge, twist factor 78 are axially rolled up / cm, elongation 1.32%, ingot speed 680r/min, front roller speed 235r/min are enclosed around density 3.795;
(5)Spinning process:Front roller speed 219r/min, 1.25 times of back zone drafting multiple, the twist 98 twists with the fingers/10cm, roller gauge 19.5 × 34.5mm, ingot speed 15330r/min, the double ingots of 19 × 16 × 17kg/ of amount of pressurization, jaw is apart from 3.0mm.
Second step prepares solid yarn, processing process:
Opening picking → cotton carding → drafting (four roads) → rove → spun yarn → post-processing.
(1)Opening and cleaning step:Opener uses kirschner beater, Beater Speed 490r/min, hired roughneck and feed roll motor gauge 16mm, hired roughneck and pattern doffing roller gauge are 3.7mm;The import of V-arrangement curtain gauge is 320mm before and after A092AST, and cotton output port is 17mm, brad curtain is 31mm with evener roller gauge;Single beater scutcher lap roller speed 13.0r/min, hired roughneck-balance Roller gauge is 31mm, examination paper length 32.4m, comprehensive Beater Speed 920r/min;Cotton feeder brad curtain speed 54m/min, it is defeated Cotton curtain speed 13m/min, lap elongation 1.34%, lap weight irregular 1.29%;
(2)Carding step:Weight of card sliver 18.84g/5m, cylinder speed 335r/min, cover plate speed 98mm/min, doffer speed 24.7r/min, cylinder-cover plate spacer be 0.35,0.33,0.31,0.31,0.35mm, licker-in speed 898r/min, to cotton Plate-licker-in gauge 0.29mm, licker-in-cylinder gauge 0.28mm, cylinder-doffer gauge 0.17mm, large pressuring roller-under roll rod drawing-off 1.125 times or so, it is 0.59mm, tin that dedusting point of a knife is higher by mouth gauge under+1.9-2.2mm, cylinder-rear cowl than machine frame plane Woods-rear cowl gauge 0.56mm suitable for reading, carded sliver Saco-lowell evenness 14.5%, cotton knot is 2.3/g;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 7,14.5 × 26.5mm of gauge, back area draft times are mixed together Number 1.668, roller speed are 240r/min, quantitative 17.82g/min, loudspeaker bore 3.6mm;Mix number of doubling 8, gauge in two roads 14 × 25.9mm, back zone drafting multiple 1.574, roller speed are 220r/min, quantitative 17.18g/min, loudspeaker bore 3.4mm; Mix number of doubling 8,13 × 23.5mm of gauge, back zone drafting multiple 1.472, roller speed and be 193r/min, quantify in three roads 16.08g/min, loudspeaker bore 3.0mm;
(4)Roving Frames:Quantitative 4.38g/10m, back area draft 1.24mm, 28.5 × 17.0mm of roller gauge, twist factor 78, axle / cm, elongation 1.32%, ingot speed 650r/min, front roller speed 225r/min are enclosed to rolling density 3.775;
(5)Spinning process:Front roller speed 213r/min, 1.275 times of back zone drafting multiple, the twist 97.5 twists with the fingers/10cm, roller every Away from 21.5 × 35.5mm, ingot speed 15500r/min, the double ingots of 19 × 14 × 17kg/ of amount of pressurization, jaw is apart from 3.0mm.
3rd step prepares decorative yarn, processing process:
Raw material → staple in bulk primary colors or the artificial a small amount of mixing → of dyeing → use and hair oiling → FB218 type cover plate set frames(Change Make)→ FA303 type drawing frames(Three roads)→ FA411 types fly frame → post-processing.
(1)Raw material and hair oiling process:With 0.8% that crude oil consumption is raw material gross weight, antistatic additive consumption is that raw material is total The 1.8% of weight, water consumption is the 12% of raw material gross weight, the vexed hair 24h of raw material after becoming reconciled;
(2)Carding bar process:Shaping weight 25.2g/5m, sliver exporting speed 43.9m/min, feed gross weight 45.8g/ times, licker-in speed Spend between 664r/min, cylinder speed 332r/min, cover plate speed 109mm/min, doffer speed 24.2r/min, cylinder-doffer Gauge be 0.19mm, cylinder-Flat Gauge is 18,17,17,17,18/1000 inch;
(3)Mixing in doubling step:The relative humidity in workshop is controlled in 54-66%, and temperature control is at 23.0-31.5 DEG C;- two roads are adopted together With 8 and feeding is closed, speed is suitably reduced, using 226m/min, shaping weight 20.3g/5m, 16.5 × 28.5mm of gauge, loudspeaker Bore 4.6mm;Three roads use 7 and close feeding, shaping weight 18.5g/5m, 15.0 × 26.5mm of gauge, loudspeaker bore 4.2mm;
(4)Roving Frames:8.4 times of drafting multiple, regular roving feeding 4.52g/10m, 26.0 × 35.5mm of gauge, twist factor 88, axle / cm, ingot speed 815r/min, front roller speed 236r/min are enclosed to rolling density 3.775.
Porous elastic tufted yarn line is by two heart yarns, a decorative yarn(Rove)Constituted with two solid yarns, wherein, Gu yarn For silver fiber, copper fiber, silk fiber, DOW-XLA elastic filament blending products embrace heart yarn, and by decorative yarn overfeeding be clipped in by Sandwich among two heart yarns, form a kind of flame of porous elastic tufted yarn line.During spinning it is general using two heart yarns as Main body, is sent out with the speed fixed, and another(Rove)Decorative yarn is then with more than 1.17-2.42 times of the speed more than heart yarn Send out, big tripe flame is referred to as by twisting.
The performance indications of tufted yarn after processing are:Porous elastic tufted yarn line length 28mm, width 16.5mm, spacing 24mm, rugosity 22, the fracture strength coefficient of variation 25.7%, fracture strength 24.17cN/tex, elongation at break 23.97%, the twist 46.6 sth. made by twisting/10cm, Twist Unevenness 16.21%.
Using functional health porous elastic tufted yarn line, the performance indications of the latitude jersey fabric of processing are as follows:Knit Thing dry weight 332.5g/m2;Bursting strength 33N;Washing shrinkage 1.5-2.8,3-4 grades of color fastness to washing;Staphylococcus aureus (ATCC6538)Bacteriostasis rate is more than 85.3%, Escherichia coli(8089)Bacteriostasis rate is more than 85.6%, Candida albicans(ATCC10231) Bacteriostasis rate is more than 86.2%.

Claims (10)

1. a kind of multi-function health-care porous elastic tufted yarn, is made up, its feature of two heart yarns, two solid yarns and a decorative yarn It is:The solid yarn is armful heart yarn of silver fiber, copper fiber, silk fiber and DOW-XLA elastomer blending products, the core Yarn is the blending hollow yams of Porel fibers, hollow terylene and provilion blending product, and the decorative yarn is that nettle is fine The blended roving of dimension, apocynum fibre and alpaca fine animal fibre blending product.
2. multi-function health-care porous elastic tufted yarn according to claim 1, it is characterised in that:Each group in the solid yarn The percentage by weight divided is silver fiber 10-80%, copper fiber 10-75%, silk fiber 10-75%;The weight hundred of each component in heart yarn Divide than being nettle fibre 10-80%, apocynum fibre 10-75%, alpaca fine animal fibre 10-75%;The weight hundred of each component in decorative yarn Divide than being Porel fiber 15-75%, hollow terylene 10-75%, provilion 10-75%.
3. functional health porous elastic tufted yarn according to claim 1, it is characterised in that the performance of the tufted yarn Index is:Porous elastic tufted yarn line length 6-28mm, width 3.2-16.5mm, spacing 4-24mm, rugosity 5-22, fracture strength Coefficient of variation 9.10-25.7%, fracture strength 8.20-24.17cN/tex, elongation at break 8.17-23.97%, twist 16.4- 46.6 sth. made by twisting/10cm, Twist Unevenness 3.81-16.21%.
4. functional health porous elastic tufted yarn according to claim 1, it is characterised in that:The single fiber of the silver fiber Tie up line density 1.32-1.67dtex, length 38.00-48.00mm, dry break strength 3.85-4.95cN/dtex, wet break Intensity 3.17-4.25cN/dtex, water free breaking elongation rate 21.6-28.1%, wet break elongation 23.9-33.8%, regain 0.5%, mass specific resistance lg (Ω .g/cm2) it is 8.9;The single fiber line density 1.27-1.57dtex of the copper fiber, length 38.00-48.00mm, average dry break strength 4.37cN/dtex, average wet break strength 4.02cN/dtex, it is average dry State elongation at break 26.79%, average wet break elongation 27.24%, average quality ratio resistance lg (Ω .g/cm2) it is 8.8, Average regain 0.53%;Single fiber the line density 1.5dtex, length 38.00mm, dry break strength of the silk fiber 3.44cN/dtex, wet break strength 2.52cN/dtex, water free breaking elongation rate 19.92%, wet break elongation 22.14%, mass specific resistance lg (Ω .g/cm2) it is 8.1, regain 11.6%, density 1.296g/cm3;The DOW-XLA elasticity The single fiber line density 33-60dtex (30-60D) of fiber, fracture strength 0.58-0.84cN/dtex, modulus 0.07-0.09cN/ Dtex, elastic 540-690%, tensile strength 1.01-1.06cN/dtex, regain 0.70-0.78%, oil content 1.9-2.2%, Evenness 7.4-7.9%.
5. functional health porous elastic tufted yarn according to claim 1, it is characterised in that:The Porel fibers Single fiber line density 1.33-1.67dtex, length 38.00-48.00mm, dry break strength 3.95-4.35cN/dtex, hygrometric state Fracture strength 3.37-4.01cN/dtex, water free breaking elongation rate 31.0-38.6%, wet break elongation 33.8-41.8%, are returned Damp rate 1.89%, mass specific resistance lg (Ω .g/cm2) it is 8.1;The single fiber line density 1.4dtex of the hollow terylene, Length 38.00mm, dry break strength 3.85cN/dtex, wet break strength 3.70cN/dtex, water free breaking elongation rate 32.8%, wet break elongation 33.0%, mass specific resistance lg (Ω .g/cm2) it is 8.9, regain 0.64%;The luxuriant growth Lay suede Single fiber the line density 1.20-1.75dtex, length 38.00-47.00mm, dry break strength 3.24-4.98cN/ of fiber Dtex, wet break strength 3.09-4.32cN/dtex, water free breaking elongation rate 24.2-30.1%, wet break elongation 24.9-32.1%, mass specific resistance is 108.3-8.9 Ω .g.cm-2, regain 0.47-0.58%.
6. functional health porous elastic tufted yarn according to claim 1, it is characterised in that:The list of the nettle fibre Fibre length 29.8-40.8mm, average single fiber length 33.98mm, single fiber fineness 0.598-0.692tex, average single fiber Fineness 0.666tex, broken filament intensity 5.14cN/dtex, elongation at break 4.51%, initial modulus 146.92cN/tex, Density 1.412-1.513g/cm3, mass specific resistance is 107.4-7.9 Ω .g.cm-2, regain 8.92-11.8%;It is described to spread out 20 μm of the average fineness of flaxen fiber, fineness discrete 26.43%, monofilament strength 2.89-3.79cN/dtex, density 1.454- 1.574g/cm3, difference in length rate 34.75%, average single fiber effective length 35.9-46.6mm, intensity irregularity 32.26%, break Split elongation 3.459%, uneven rate of elongation 23.47%, regain 12.5%, elastic recovery rate 47.12%, mass specific resistance lg (Ω .g/cm2 it is) 7.5;The fineness 23.02-28.79um of the alpaca fine animal fibre, fineness coefficient of dispersion 26.37-36.85%, it is long 38.78-48.26mm, discrete length coefficient 34.65-45.47%, regain 15.8-18.9% are spent, fracture strength 11.15- is done 21.48cN/dtex, elongation at break 38.75-45.89%, mass specific resistance 1.0 × 108.57-9.16 Ω g.cm-2, density 1.285-1.298g/cm3, crispation number 1.49-3.78/25mm, crimp percent 1.68-2.87%, Curl response rate 87.03- 89.78%, residual crimp percent 1.59-2.76%.
7. the preparation method of the functional health porous elastic tufted yarn described in claim 1, it is characterised in that:
(1)Successively according to opening and cleaning step, carding step, mixing in doubling step, Roving Frames and spinning process spin respectively heart yarn and Gu yarn;
(2)According to raw material and hair oiling process, bar process processed, mixing in doubling step, Roving Frames and spinning process spinning decorative yarn;
(3)A piece decorative yarn overfeeding is clipped between two heart yarns, flame is formed, afterwards flame and decorative yarn twisting is made Into tufted yarn.
8. the preparation method of functional health porous elastic tufted yarn according to claim 7, it is characterised in that:The step Suddenly(1)The specific preparation technology of middle heart yarn is as follows:
(1)Opening and cleaning step:Bale plucker trolley rotational speed 1.76-2.21r/min, handgrip speed 570-650r/min;Opener Machine feed roll motor and hired roughneck's gauge 13-15mm;Stripping hired roughneck rotating speed 376-410r/min, fights back roller speed 387-437r/ min;Lapper integrate hired roughneck rotating speed 780-895r/min, lap roller rotating speed 11.6-13.0r/min, hired roughneck-pedal roller every Away from 7-9mm, fan speed 1220-1375r/min, examination paper weight unevenness 1.22-1.38%, elongation 1.28%;
(2)Carding step:Weight of card sliver 17.98-18.74g/5m, cylinder speed 290-317r/min, licker-in speed 578- 725r/min, cover plate 74-92mm/min, doffer speed 20.5-23.5r/min, 5 gauges are 0.41 between cylinder and cover plate, 0.38,0.36,0.38,0.38mm, licker-in-cylinder gauge be 0.23-0.25mm, feed plate-licker-in gauge 0.23-0.26mm, Cylinder-doffer gauge 0.13-0.16mm, produces Saco-lowell evenness 14.0%, Ubbelohde bar dry 4.2%, 2.2-3.3/g of cotton knot;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 8,14 × 26mm of gauge, back zone drafting multiple are mixed together 1.266-1.638, roller speed are 225r/min, quantitative 18.8-17.8g/min, loudspeaker bore 3.8-3.6mm;Two roads are mixed simultaneously It is 210r/min, quantitative 17.2- to close number 8,13 × 24mm of gauge, back zone drafting multiple 1.236-1.549, roller speed 16.6g/min, loudspeaker bore 3.6-3.4mm;Mix number of doubling 8,13 × 23mm of gauge, back zone drafting multiple 1.217- in three roads 1.452nd, roller speed is 192r/min, quantitative 17.0-16.2g/min, loudspeaker bore 3.4-3.0mm;
(4)Roving Frames:Quantitative 4.10-4.38g/10m, back area draft 1.15-1.25mm, 24 × 35mm of roller gauge, twist with the fingers system Number 62-78, axial winding density 3.195-3.795 circles/cm, elongation 1.18-1.32%, ingot speed 590-680r/min, front roller Speed 175-235r/min;
(5)Spinning process:Front roller speed 163-219r/min, 1.25 times of back zone drafting multiple, twist 81-98 sth. made by twisting/10cm, sieve The double ingots of drawing 19.5 × 34.5mm of gauge, ingot speed 12200-15330r/min, 19 × 16 × 17kg/ of amount of pressurization, jaw is apart from 2.5- 3.0mm。
9. the preparation method of functional health porous elastic tufted yarn according to claim 7, it is characterised in that:The step Suddenly(1)In solid yarn specific preparation technology it is as follows:
(1)Opening and cleaning step:Opener uses kirschner beater, Beater Speed 430-490r/min, hired roughneck and feed roll motor gauge 13-16mm, hired roughneck and pattern doffing roller gauge are 2.6-3.7mm;The import of V-arrangement curtain gauge is 290-320mm before and after A092AST, Cotton output port is 15-17mm, and brad curtain is 27-31mm with evener roller gauge;Single beater scutcher lap roller speed 12.0- 13.0r/min, hired roughneck-pedal roller gauge is 8-31mm, examination paper length 32.4m, comprehensive Beater Speed 870-920r/min; Cotton feeder brad curtain speed 48-54m/min, cotton transport curtain speed 10-13m/min, lap elongation 1.34%, lap weight are irregular 1.29%;
(2)Carding step:Weight of card sliver 18.94-18.84g/5m, cylinder speed 300-335r/min, cover plate speed 68-98mm/ Min, doffer speed 19.5-24.7r/min, cylinder-cover plate spacer be 0.35,0.33,0.31,0.31,0.35mm, licker-in speed Spend 630-898r/min, feed plate-licker-in gauge 0.26-0.29mm, licker-in-cylinder gauge 0.26-0.28mm, cylinder-doffer Gauge 0.13-0.17mm, large pressuring roller-under roll 1.125 times or so of rod drawing-off, dedusting point of a knife is higher by+1.9- than machine frame plane Mouth gauge is 0.55-0.59mm, cylinder-rear cowl gauge 0.52-0.56mm suitable for reading, carded sliver Sa under 2.2mm, cylinder-rear cowl Family name's bar dry 14.5%, cotton knot is 2.3/g;
(3)Mixing in doubling step:Using the mixed simultaneously technique in three roads, number of doubling 7,14.5 × 26.5mm of gauge, back area draft times are mixed together Number 1.252-1.668, roller speed are 240r/min, quantitative 18.68-17.82g/min, loudspeaker bore 3.8-3.6mm;Two roads Mixed number of doubling 8,14 × 25.9mm of gauge, back zone drafting multiple 1.226-1.574, roller speed are 220r/min, quantified 18.02-17.18g/min, loudspeaker bore 3.6-3.4mm;Mix number of doubling 8,13 × 23.5mm of gauge, back area draft times in three roads Number 1.218-1.472, roller speed are 193r/min, quantitative 16.60-16.08g/min, loudspeaker bore 3.4-3.0mm;
(4)Roving Frames:Quantitative 4.12-4.38g/10m, back area draft 1.15-1.24mm, roller gauge 28.0-28.5 × 16.0-17.0mm, twist factor 60-78, axial winding density 3.245-3.775 circle/cm, elongation 1.17-1.32%, ingot speed 600-650r/min, front roller speed 180-225r/min;
(5)Spinning process:Front roller speed 175-213r/min, 1.215-1.275 times of back zone drafting multiple, twist 84.5- 97.5 sth. made by twisting/10cm, roller gauge 19.5-21.5 × 33.5-35.5mm, ingot speed 13100-15500r/min, amount of pressurization 19 × 14 The double ingots of × 17kg/, jaw is apart from 2.5-3.0mm.
10. the preparation method of functional health porous elastic tufted yarn according to claim 7, it is characterised in that:It is described The preparation technology of decorative yarn is specific as follows:
(1)Raw material and hair oiling process:With 0.8% that crude oil consumption is raw material gross weight, antistatic additive consumption is raw material gross weight 1.4-1.8%, water consumption be raw material gross weight 8-12%, the vexed hair 24h of raw material after becoming reconciled;
(2)Carding bar process:Shaping weight 19.6-25.2g/5m, sliver exporting speed 32.4-43.9m/min, feed gross weight 32.6- 45.8g/ times, licker-in speed 510-664r/min, cylinder speed 300-332r/min, cover plate speed 78-109mm/min, doffer Gauge between speed 18.8-24.2r/min, cylinder-doffer is 0.16-0.19mm, and cylinder-Flat Gauge is 15-18,14- 17th, 14-17,14-17,14-18/1000 inches;
(3)Mixing in doubling step:The relative humidity in workshop is controlled in 54-66%, and temperature control is at 23.0-31.5 DEG C;- two roads are adopted together With 8 and feeding is closed, speed is suitably reduced, using 170-226m/min, shaping weight 17.8-20.3g/5m, gauge 13.5- 16.5 × 25.0-28.5mm, loudspeaker bore 3.4-4.6mm;Three roads use 7 and close feeding, shaping weight 16.8-18.5g/ 5m, gauge 13.0-15.0 × 24.5-26.5mm, loudspeaker bore 3.4-4.2mm;
(4)Roving Frames:6.5-8.4 times of drafting multiple, regular roving feeding 4.17-4.52g/10m, gauge 23.5-26.0 × 33.0- 35.5mm, twist factor 66-88, axial winding density 3.115-3.775 circle/cm, ingot speed 650-815r/min, front roller speed 170-236r/min。
CN201710455106.4A 2017-06-16 2017-06-16 A kind of multi-function health-care porous elastic tufted yarn and preparation method thereof Pending CN107130336A (en)

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CN107503012A (en) * 2017-09-15 2017-12-22 中原工学院 A kind of preparation method of antibiotic skin-care multi-function health-care flame
CN107503013A (en) * 2017-09-15 2017-12-22 中原工学院 One kind is made something perfect even more perfect spiral embossing water ripples TT yarns and preparation method thereof
CN107541829A (en) * 2017-09-15 2018-01-05 中原工学院 A kind of ancient rhythm elastic force stealth bending flat state snake yarn and preparation method thereof
CN107557939A (en) * 2017-09-15 2018-01-09 中原工学院 A kind of non-stretchable hollow tufted yarn line and preparation method thereof
CN107557935A (en) * 2017-09-15 2018-01-09 中原工学院 Film splits the preparation method of method antibacterial flame-retardant Antistatic radiation-proof fancy complex yarn
CN107557940A (en) * 2017-09-15 2018-01-09 中原工学院 A kind of hollow fancy circle circle multi-function health-care yarn and preparation method thereof
CN107587221A (en) * 2017-09-15 2018-01-16 中原工学院 A kind of double thick mariages " anti-virus sterilizing composite yarns of the six directions one " and preparation method thereof
CN107700008A (en) * 2017-09-15 2018-02-16 中原工学院 A kind of compound flame of health and preparation method thereof

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107503012A (en) * 2017-09-15 2017-12-22 中原工学院 A kind of preparation method of antibiotic skin-care multi-function health-care flame
CN107503013A (en) * 2017-09-15 2017-12-22 中原工学院 One kind is made something perfect even more perfect spiral embossing water ripples TT yarns and preparation method thereof
CN107541829A (en) * 2017-09-15 2018-01-05 中原工学院 A kind of ancient rhythm elastic force stealth bending flat state snake yarn and preparation method thereof
CN107557939A (en) * 2017-09-15 2018-01-09 中原工学院 A kind of non-stretchable hollow tufted yarn line and preparation method thereof
CN107557935A (en) * 2017-09-15 2018-01-09 中原工学院 Film splits the preparation method of method antibacterial flame-retardant Antistatic radiation-proof fancy complex yarn
CN107557940A (en) * 2017-09-15 2018-01-09 中原工学院 A kind of hollow fancy circle circle multi-function health-care yarn and preparation method thereof
CN107587221A (en) * 2017-09-15 2018-01-16 中原工学院 A kind of double thick mariages " anti-virus sterilizing composite yarns of the six directions one " and preparation method thereof
CN107700008A (en) * 2017-09-15 2018-02-16 中原工学院 A kind of compound flame of health and preparation method thereof

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