CN109049299A - A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine and method - Google Patents
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine and method Download PDFInfo
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- CN109049299A CN109049299A CN201810955966.9A CN201810955966A CN109049299A CN 109049299 A CN109049299 A CN 109049299A CN 201810955966 A CN201810955966 A CN 201810955966A CN 109049299 A CN109049299 A CN 109049299A
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- 238000005507 spraying Methods 0.000 title claims abstract description 63
- 239000000696 magnetic material Substances 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 98
- 239000007921 spray Substances 0.000 claims abstract description 36
- 241001669679 Eleotris Species 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 7
- 208000002925 dental caries Diseases 0.000 claims description 4
- 238000009434 installation Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 229910000859 α-Fe Inorganic materials 0.000 description 4
- 239000004568 cement Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine and methods, are related to hydraulic press for technical field of mold release.Device includes belt conveyor, track-type facilities, walked frame device and several release agent spray heads；Belt conveyor includes belt disposed in parallel, and track-type facilities are arranged below belt, and walked frame device left and right ends are separately fixed on two belts, and are slidably connected on the downside of walked frame device with track-type facilities；Several release agent spray heads are uniformly arranged on walked frame device front end.The present invention drives walked frame device and release agent spray head to move using belt conveyor, accurate, quantitative spraying is carried out to die cavity each in die face, so that the spraying of each die cavity inner pattern releasing agent applicable is uniform；Spraying consistency is high between each die cavity of entire die face；Automatic control, it is high-efficient；Remote control, it is highly-safe；Release agent dosage can be saved, cost is reduced；Walked frame device good operation stability.
Description
Technical field
The present invention relates to hydraulic presses for technical field of mold release, and specifically a kind of Full-automatic magnetic material hydraulic machine sprays automatically
Release agent device and method.
Background technique
Ferrite is a kind of novel nonmetal magnetic material developed rapidly from the 1940s.With metallic magnetic
Property material is compared, and ferrite has many advantages, such as that resistivity is big, dielectric properties are high, the magnetic conductivity with higher in high frequency.With
The development of science and technology, ferrite is not only in electronics industries such as communication broadcast, automatic control, computing technique and instrument and meters
Using increasingly extensive, have become indispensable component part, and is shown and dirty in space travel, satellite communication, information
Dye processing etc., also opens wide application space.In production technology, ferrite is similar to general ceramic process,
Easy to operate easily controllable, thin slice is rolled into unlike metallicl magnetic material or fine powder medium is made to apply.Due to iron
Oxysome performance is good, at low cost, simple process, can save a large amount of noble metals again, it has also become before having development very much in high frequency light current field
A kind of nonmetal magnetic material on way.
Currently, magnetic material wet forming hydraulic press is widely used in annular, tile-type, square and various special-shaped wet pressing permanent magnets
The production of oxysome magnetic product.During using wet forming hydraulic press compacting magnetic product, magnetic is filled in mold cavity
Property slurry before, need first toward smearing one layer of release agent in die cavity, to guarantee easy after formed product to take out out of mold cavity.Mesh
Before, it smearing release agent and is generally smeared using artificial, that is, worker is smeared in die cavity with hairbrush after being opened, and low efficiency, safety is poor,
And it smears uneven.
Through retrieving, Chinese patent, application number: 201711288266.0, data of publication of application: on 04 06th, 2018, open
A kind of concrete sleeper remover automatic spraying machine, the mold rollgang including conveying sleeper mould, on mold rollgang
Side is equipped with spraying foot prop, and upper frame is equipped with the electronic slide unit of Y-axis, and it is sliding that the electronic slide unit of Y-axis is equipped with the first Y-axis sliding block, the second Y-axis
Block；The electronic slide unit of X-axis is equipped with X-axis slide block；X-axis slide block is equipped with connecting bracket, and connecting bracket lower end is equipped with rotary cylinder, rotation
Automatic spray gun is installed on rotaring cylinder.The invention is to aim at the automatic spraying of the pre- release agent spraying design of track for a train cement sleeper mould
Equipment fits on track for a train cement sleeper production line, before track for a train cement sleeper mould concrete perfusion, in mold
Automatic spraying release agent, it is easy to operate, it is high-efficient.But it is limited by factors such as structures, which can not be in Full-automatic magnetic material
Hydraulic press application.
Summary of the invention
Technical problems to be solved by the inivention
It is generally smeared using artificial for release agent is smeared during magnetic material compression moulding in the prior art, efficiency
Low, safety is poor, and smears non-uniform problem, and the present invention provides a kind of Full-automatic magnetic material hydraulic machines to spray demoulding automatically
Agent device and method drives walked frame device and release agent spray head to move, to die cavity each in die face using belt conveyor
Progress precisely quantitative spraying, spraying is uniform, consistency is high；Full-automatic long-range control, high-efficient, safety is good；It can save
Release agent dosage, reduces cost.
Technical solution
To solve the above problems, technical solution provided by the invention are as follows:
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine, including belt conveyor, track-type facilities, row
Walk stand arrangement and several release agent spray heads；The belt conveyor includes belt disposed in parallel, and the track-type facilities are set
It sets below the belt, walked frame device left and right ends are separately fixed on two belts, and walked frame
It is slidably connected on the downside of device with the track-type facilities；Before several release agent spray heads are uniformly arranged on the walked frame device
End.
Further, the belt conveyor further include motor, shaft coupling, transmission shaft, rolling bearing units, driving wheel, from
Driving wheel and front-wheel adjustment frame；The motor, shaft coupling, transmission shaft, driving wheel, belt and driven wheel are successively sequentially connected；It is described
Transmission shaft passes through rolling bearing units installation positioning；The driven wheel is mounted on the front-wheel adjustment frame.
Further, the track-type facilities include the sleeper being fixedly connected sequentially from bottom to up, mounting plate, track base and lead
Rail, the walked frame device are slidably connected with the guide rail.
Further, the front-wheel adjustment frame is fixedly connected with the sleeper front end；The sleeper rear end is fixedly arranged above
Block；The front-wheel adjustment frame and the block are arranged respectively close to the rear and front end of the guide rail.
Further, the walked frame device includes the rack being fixedly connected sequentially from top to bottom, backing plate and sliding block, institute
It is clamping between the backing plate and the sliding block to state belt；The sliding block is slidably located on the guide rail.
Further, several sliding blocks are fixed with below the backing plate, are provided with pressing plate between the adjacent sliding block, institute
It states pressing plate and sets gradually and be fixed together from bottom to up with the belt, backing plate.
Further, the pressing plate upper side and the belt downside are respectively arranged with intermeshing tooth, avoid phase
To sliding.
Further, between the mounting plate and the track base, between the track base and the guide rail, the pad
It between plate, belt and sliding block and the pressing plate, belt, between backing plate is to be detachably connected, easy to disassemble and maintenance.
Further, the motor is electrically connected with the control system of hydraulic press.
A kind of method of the automatic release agent spraying of Full-automatic magnetic material hydraulic machine, step are as follows:
Step 1: starting hydraulic press control system, control belt conveyor operation, are transported to liquid for walked frame device
Above first row die cavity on press；
Step 2: opening release agent spray head, release agent is sprayed into die cavity, spraying time is 1~1.5s；
Step 3: closing release agent spray head, while belt conveyor operation is controlled, walked frame device is transported to the
Above two row's die cavitys；
Step 4: identical as step 2；
Release agent is sprayed to whole die cavitys Step 5: being sequentially completed by method of the step 3 into step 4；
Step 6: control belt conveyor operation, is transmitted back to initial position for walked frame device.
Beneficial effect
Using technical solution provided by the invention, compared with prior art, have the following beneficial effects:
(1) a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine provided by the invention, utilizes Belt Conveying
Device drives walked frame device and the movement of release agent spray head, realizes the positioning sprinkling of release agent, safe and efficient, and release agent
It smears uniform；Track-type facilities are set below walking stand arrangement, is used to support walked frame device, avoids belt load-bearing, together
When play the role of orient and avoid shake；
(2) a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine provided by the invention passes through sleeper, installation
Plate, track base and guide rail, which cooperate to be arranged, forms track-type facilities, and structure is simple, secured and at low cost；
(3) a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine provided by the invention, front-wheel adjustment frame and
Block is formed in the rear and front end of guide rail to be stopped, and avoids walked frame device when running to guide rail end due to travel settings or control
System is inaccurate and falls off from guide rail, to improve the safety of equipment operation；
(4) a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine provided by the invention, walked frame device
It is made of, can effectively be fixed together with belt rack, backing plate and sliding block, stability is good；
(5) a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine provided by the invention, backing plate lower section are fixed
There are several sliding blocks, pressing plate is provided between adjacent sliders, pressing plate and belt, backing plate set gradually from bottom to up and be fixed on one
It rises, so that fixation is more firm, reduces opposite a possibility that sliding；
(6) a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine provided by the invention, pressing plate upper side with
Belt downside is respectively arranged with intermeshing tooth, effectively prevents the opposite sliding between belt and walked frame device,
To ensure that release agent spray head in long-term use process can precisely align the mold cavity on hydraulic press always；
(7) a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine provided by the invention, mounting plate and guide rail
It between backing plate, belt and sliding block and pressing plate, belt, between backing plate is detachable between track base and guide rail between seat
Connection, easy to disassemble and maintenance；
(8) a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine provided by the invention, motor and hydraulic press
Control system electrical connection realize automatic control so that synchronous with control program for hydraulic press to motor, improve to produce and imitate
Rate, and remote control, it is highly-safe；
(9) method of a kind of automatic release agent spraying of Full-automatic magnetic material hydraulic machine provided by the invention, using full-automatic
The automatic release agent spraying device of hydraulic machine for magnetic material carries out precisely quantitative spraying to die cavity each in die face, so that taking off in each die cavity
Mould agent spraying is uniform；Spraying consistency is high between each die cavity of entire die face；Automatic control, it is high-efficient；Remote control, safety
Property it is high；Release agent dosage can be saved, cost is reduced.
Detailed description of the invention
Fig. 1, structural schematic diagram of the invention；
Fig. 2, top view of the invention；
The schematic diagram of Fig. 3, track arrangements of the present invention and the cooperation of walked frame device；
The structural schematic diagram of front-wheel adjustment frame in Fig. 4, the present invention.
In attached drawing: 1, release agent spray head；2, belt conveyor；3, track-type facilities；4, walked frame device；21, motor；
22, shaft coupling；23, transmission shaft；24, rolling bearing units；25, driving wheel；26, belt；27, driven wheel；28, front-wheel adjustment frame；31,
Sleeper；32, mounting plate；33, track base；34, guide rail；35, block；41, rack；42, backing plate；43, sliding block；44, pressing plate；281,
Connecting plate；282, installation axle；283, bolt is adjusted；284, front-wheel support.
Specific embodiment
To further appreciate that the contents of the present invention, in conjunction with accompanying drawings and embodiments, the present invention is described in detail.
Embodiment 1
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine, as shown in Figure 1, 2, including belt conveyor
2, track-type facilities 3, walked frame device 4 and several release agent spray heads 1, the belt conveyor 2 and the track-type facilities 3 are equal
Installation is on a hydraulic press；The belt conveyor 2 includes two belts 26 disposed in parallel, and two belts 26 are located at liquid
The left and right sides of press die face upper mold type chamber, the track-type facilities 3 are separately positioned on two 26 lower sections of belt, the row
It walks 4 left and right ends of stand arrangement to be separately fixed on two belts 26, and 4 downside of the walked frame device is led with described
Rail device 3 is slidably connected, and being slidably connected at this can be the mating connection of sliding slot and sliding block or the cooperation of slide bar and sliding sleeve
Connection, is also possible to other feasible slip connection modes；Several release agent spray heads 1 are uniformly arranged on the walked frame
4 front end of device forms single row or multiple rows arrangement in 4 front end of walked frame device, is single arrangement in the present embodiment；It is described
Release agent spray head 1 can be manual spray gun or automatic spray gun, is automatic spray gun in the present embodiment, can accurately control spraying time
And fountain height, sprinkling uniformly, so that product stripping quality is high, and can save release agent compared to smearing by hand.
When needing to spray release agent, start belt conveyor 2, drives walked frame device 4 to move, when release agent spray head
1 stops when running to the position of face first row mold cavity, while controlling release agent spray head 1 and spraying release agent, spraying time
It can be set in advance according to the difference of hydraulic press and compacted products with fountain height；After the completion of sprinkling, start belt conveyor 2, band
Dynamic walked frame device 4 stops when moving to the position of 1 face second row mold cavity of release agent spray head, while controlling release agent
Spray head 1 sprays release agent；It is sequentially completed according to above-mentioned steps and release agent is sprayed to whole mold cavities；Then start Belt Conveying
Walked frame device 4 is retracted original position by device 2.When tightly having one or row's mold cavity in hydraulic press, release agent has been sprayed
After should directly initiate belt conveyor 2 walked frame device 4 is retracted into original position.
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, utilizes belt conveyor 2
It drives walked frame device 4 and release agent spray head 1 to move, realizes the positioning sprinkling of release agent, it is safe and efficient, and release agent applies
It smears uniformly；It is connected with track-type facilities 3 below walked frame device 4, is used to support walked frame device 4, avoids 26 load-bearing of belt,
Play the role of orienting and avoid to shake simultaneously.
Embodiment 2
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, basic structure with embodiment 1,
It is different and the improvement is that, as shown in Fig. 2, the belt conveyor 2 further include motor 21, shaft coupling 22, transmission shaft 23,
Rolling bearing units 24, driving wheel 25, driven wheel 27 and front-wheel adjustment frame 28, the front-wheel adjustment frame 28 is for adjusting 25 He of driving wheel
The distance between driven wheel 27 guarantees that belt 26 is in tension；The motor 21, shaft coupling 22, transmission shaft 23, driving wheel
25, belt 26 and driven wheel 27 are successively sequentially connected, and to be detachably connected, easy to disassemble and maintenance, described in the present embodiment
Motor 21, shaft coupling 22, transmission shaft 23, pass sequentially through between driving wheel 25 key connection, the driving wheel 25 and driven wheel 27 with
By the frictional force connection between wheel face and belt 26 between the belt 26；The transmission shaft 23 is pacified by the rolling bearing units 24
Set position on a hydraulic press；The driven wheel 27 is mounted on the front-wheel adjustment frame 28, and the front-wheel adjustment frame 28 is fixed on
On hydraulic press.
Embodiment 3
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, basic structure is the same as embodiment 1
Or 2, different and the improvement is that, as shown in Figure 1,3, the track-type facilities 3 include the rail being fixedly connected sequentially from bottom to up
Pillow 31, mounting plate 32, track base 33 and guide rail 34, the sleeper 31 are used to support mounting plate 32, and the mounting plate 32 is for pacifying
Track base 33 is filled, the guide rail 34 is mounted on the track base 33；The length of the sleeper 31 and guide rail 34 along the belt 26
Spend direction setting, the sleeper 31, track base 33, can be between guide rail 34 and be detachably fixed connection or welding mounting plate 32,
It is also possible to be integrally formed, the walked frame device 4 is slidably connected with the guide rail 34, i.e., the described walked frame device 4 can
It is slid back and forth along the guide rail 34.
As shown in Figure 1,3, the sleeper 31 is rectangular steel tube, and the lower part backhaul zone face of the belt 26 is from the sleeper 31
Center square hole in pass through, can be to avoid the location conflicts of the track-type facilities 3 and the lower part backhaul zone face of the belt 26.
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, passes through sleeper 31, mounting plate
32, track base 33 and guide rail 34, which cooperate to be arranged, forms track-type facilities 3, and structure is simple, secured and at low cost.
Embodiment 4
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, basic structure with embodiment 3,
It is different and the improvement is that, as shown in Figure 1, the front-wheel adjustment frame 28 is fixedly connected with 31 front end of sleeper；The rail
It rests the head on 31 rear ends and is fixedly arranged above block 35, the front-wheel adjustment frame 28 and the block 35 respectively close to the front and back of the guide rail 34
Both ends setting；As shown in figure 4, the front-wheel adjustment frame 28 includes connecting plate 281, installation axle 282, adjusts bolt 283, front-wheel branch
Frame 284, the driven wheel 27 are mounted on the front-wheel support 284；Before the connecting plate 281 is fixed on the sleeper 31 vertically
End forms in the front end of the guide rail 34 and stops；The installation axle 282 is horizontally fixed on 281 side of connecting plate, before described
Wheel support 284 is mounted in the installation axle 282, and is connected by key with the installation axle 282, the front-wheel support 284
Position can adjust before and after keyway；The adjusting bolt 283 is horizontal to run through the front-wheel support 284, and with the front-wheel support
284 are threadedly coupled, and adjust 283 end of bolt and be against on the connecting plate 281.When the belt 26, which needs to adjust, to be tensed,
Rotation adjusts bolt 283 and adjusts front-wheel support 284 to separate 281 position of connecting plate, to tense the belt 26；When the skin
When band 26 needs adjustment to loosen, rotation adjusts bolt 283 and adjusts front-wheel support 284 to close to 281 position of connecting plate.
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, the front-wheel adjustment frame 28 is not
Only have the function of that adjustment belt 26 is elastic, while the front-wheel adjustment frame 28 and the block 35 are before and after the guide rail 34
Both ends, which are formed, to stop, and avoids the walked frame device 4 when running to 34 end of guide rail due to travel settings or control inaccuracy
And fall off from guide rail 34, to improve the safety of equipment operation.
Embodiment 5
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, basic structure is the same as embodiment 3
Or 4, it is different and the improvement is that, as shown in Figure 1, the walked frame device 4 includes being fixedly connected sequentially from top to bottom
Rack 41, backing plate 42 and sliding block 43, the rack 41 is horizontally disposed square set, for installing fixed release agent spray head 1,
The backing plate 42 is square plate, is padded in 41 bottom of rack, and connect rack 41 and belt 26, the sliding block 43 is fixed on
42 bottom of backing plate；The backing plate 42 is arranged on the belt 26 on zone face, and 41 left and right ends of rack are fixed in place
In on the backing plate 42 on two belts 26, the entirety that the backing plate 42 on two belts 26 can be connected together,
It is also possible to two separated backing plates 42；The rack 41, backing plate 42 can be between sliding block 43 and be detachably fixed connection or weldering
It connects, is also possible to be integrally formed；The belt 26 is clamping between the backing plate 42 and the sliding block 43, so that the vehicle with walking machine
Rack device 4 can draw with belt 26 and be moved；The sliding block 43 is slidably located on the guide rail 34, sliding along the guide rail 34
It is dynamic, by oil lubrication between the sliding block 43 and the guide rail 34, to guarantee the fluency of movement.
Embodiment 6
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, basic structure with embodiment 5,
It is different and the improvement is that, as shown in Figure 1, several sliding blocks 43 are fixed with below the backing plate 42, the adjacent sliding block
Pressing plate 44 is provided between 43, the pressing plate 44 sets gradually and is fixed together from bottom to up with the belt 26, backing plate 42,
So that fixation is more firm between belt 26 and walked frame device 4, to reduce opposite a possibility that sliding；Sliding block 43 and pressing plate
Different quantity can be arranged according to the front and rear width difference of walked frame device 4 in 44 quantity, in the present embodiment, every skin
It is fixed there are two sliding block 43 below band 26, a block pressur plate 44 is provided between two sliding blocks 43.
Embodiment 7
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, basic structure with embodiment 6,
It is different and the improvement is that, as shown in Figure 1,44 upper side of the pressing plate and 26 downside of belt are respectively arranged with mutually
The tooth of engagement effectively prevents the opposite sliding between belt 26 and the walked frame device 4, to ensure that long-time service
The release agent spray head 1 can precisely align the mold cavity on hydraulic press always in the process.
Embodiment 8
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, basic structure is the same as embodiment 6
Or 7, it is different and the improvement is that, between the mounting plate 32 and the track base 33, the track base 33 and the guide rail
It between the backing plate 42, belt 26 and sliding block 43 and the pressing plate 44, belt 26, between backing plate 42 is removable between 34
Connection is unloaded, being detachably connected at this, which can be, to be bolted or be connected by a snap, easy to disassemble and maintenance.Such as figure
1, shown in 3, in the present embodiment, between the mounting plate 32 and the track base 33, the track base 33 and the guide rail 34 it
Between, it between the backing plate 42, belt 26 and sliding block 43 and the pressing plate 44, belt 26, between backing plate 42 is to pass through bolt
It is fixedly connected.
Embodiment 9
A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of the present embodiment, basic structure is the same as embodiment 2
Any to 8, different and the improvement is that, the motor 21 is electrically connected with the control system of hydraulic press so as to motor 21 and
Control program for hydraulic press is synchronous, realizes automatic control, improves production efficiency, and remote control, highly-safe.
Embodiment 10
A kind of method of the automatic release agent spraying of Full-automatic magnetic material hydraulic machine, the Full-automatic magnetic in Application Example 9
The automatic release agent spraying device of material hydraulic machine, step are as follows:
Step 1: starting hydraulic press control system, control belt conveyor 2 is run, and walked frame device 4 is transported to
Above first row die cavity on hydraulic press；
Step 2: opening release agent spray head 1, release agent is sprayed into die cavity, spraying time is 1~1.5s, to guarantee mould
It is intracavitary to form uniform release agent film layer；Spraying time and fountain height can it is different according to the difference or raw materials for production of hydraulic press and
Adjustment；
Step 3: closing release agent spray head 1, while the operation of belt conveyor 2 is controlled, walked frame device 4 is conveyed
To above second row die cavity；
Step 4: identical as step 2；
Release agent is sprayed to whole die cavitys Step 5: being sequentially completed by method of the step 3 into step 4；
Step 6: control belt conveyor 2 is run, walked frame device 4 is transmitted back to initial position.
In above-mentioned steps, according to the difference of the die face on hydraulic press or hydraulic press, different Belt Conveying dresses can be set
2 control programs are set, to meet range demands of the walked frame device 4 in each step.
A kind of method of automatic release agent spraying of Full-automatic magnetic material hydraulic machine of the present embodiment, utilizes Full-automatic magnetic material
The automatic release agent spraying device of feed liquid press carries out precisely quantitative spraying to die cavity each in die face, so that each die cavity inner pattern releasing agent applicable sprays
It applies uniform；Spraying consistency is high between each die cavity of entire die face；Automatic control, it is high-efficient；Remote control, it is highly-safe；
Release agent dosage can be saved, cost is reduced.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (10)
1. a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine, it is characterised in that: including belt conveyor
(2), track-type facilities (3), walked frame device (4) and several release agent spray heads (1)；The belt conveyor (2) includes flat
The belt (26) of row setting, below the belt (26), the walked frame device (4) is left for track-type facilities (3) setting
Right both ends are separately fixed on two belts (26), and are slided on the downside of walked frame device (4) with the track-type facilities (3)
Connection；Several release agent spray heads (1) are uniformly arranged on walked frame device (4) front end.
2. a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine according to claim 1, it is characterised in that:
The belt conveyor (2) further includes motor (21), shaft coupling (22), transmission shaft (23), rolling bearing units (24), driving wheel
(25), driven wheel (27) and front-wheel adjustment frame (28)；The motor (21), shaft coupling (22), transmission shaft (23), driving wheel
(25), belt (26) and driven wheel (27) are successively sequentially connected；The transmission shaft (23) is installed by the rolling bearing units (24)
Positioning；The driven wheel (27) is mounted on the front-wheel adjustment frame (28).
3. a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine according to claim 2, it is characterised in that:
The track-type facilities (3) include the sleeper (31) being fixedly connected sequentially from bottom to up, mounting plate (32), track base (33) and guide rail
(34), the walked frame device (4) is slidably connected with the guide rail (34).
4. a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine according to claim 3, it is characterised in that:
The front-wheel adjustment frame (28) is fixedly connected with the sleeper (31) front end；Sleeper (31) rear end is fixedly arranged above block
(35)；The front-wheel adjustment frame (28) and the block (35) are arranged respectively close to the rear and front end of the guide rail (34).
5. a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine according to claim 3, it is characterised in that:
The walked frame device (4) includes the rack (41) being fixedly connected sequentially from top to bottom, backing plate (42) and sliding block (43), described
Belt (26) is clamping between the backing plate (42) and the sliding block (43)；The sliding block (43) is slidably located in the guide rail
(34) on.
6. a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine according to claim 5, it is characterised in that:
Several sliding blocks (43) are fixed with below the backing plate (42), are provided with pressing plate (44), institute between the adjacent sliding block (43)
Pressing plate (44) is stated to set gradually and be fixed together from bottom to up with the belt (26), backing plate (42).
7. a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine according to claim 6, it is characterised in that:
Pressing plate (44) upper side and the belt (26) downside are respectively arranged with intermeshing tooth.
8. a kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine according to claim 6, it is characterised in that:
Between the mounting plate (32) and the track base (33), between the track base (33) and the guide rail (34), the backing plate
(42), between belt (26) and sliding block (43) and the pressing plate (44), belt (26), between backing plate (42) be detachable
Connection.
9. special according to a kind of any automatic release agent spraying device of Full-automatic magnetic material hydraulic machine of claim 2 to 8
Sign is: the motor (21) is electrically connected with the control system of hydraulic press.
10. a kind of method of the automatic release agent spraying of Full-automatic magnetic material hydraulic machine, which is characterized in that step are as follows:
Step 1: starting hydraulic press control system, control belt conveyor (2) operation, walked frame device (4) is transported to
Above first row die cavity on hydraulic press；
Step 2: opening release agent spray head (1), release agent is sprayed into die cavity, spraying time is 1~1.5s；
Step 3: closing release agent spray head (1), while belt conveyor (2) operation is controlled, walked frame device (4) is defeated
It is sent to above second row die cavity；
Step 4: identical as step 2；
Release agent is sprayed to whole die cavitys Step 5: being sequentially completed by method of the step 3 into step 4；
Step 6: control belt conveyor (2) operation, is transmitted back to initial position for walked frame device (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810955966.9A CN109049299A (en) | 2018-08-21 | 2018-08-21 | A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810955966.9A CN109049299A (en) | 2018-08-21 | 2018-08-21 | A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109049299A true CN109049299A (en) | 2018-12-21 |
Family
ID=64686753
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810955966.9A Pending CN109049299A (en) | 2018-08-21 | 2018-08-21 | A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine and method |
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| Country | Link |
|---|---|
| CN (1) | CN109049299A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0634853U (en) * | 1992-10-15 | 1994-05-10 | 東芝機械株式会社 | Nozzle position automatic setting device for release agent spraying device |
| CN204585501U (en) * | 2015-04-21 | 2015-08-26 | 李保军 | The framed releasing agent automatic spray apparatus of a kind of air entrained concrete |
| CN204935860U (en) * | 2015-09-08 | 2016-01-06 | 福建大力管桩有限公司 | The automatic release agent spraying device of a kind of concrete pipe pile mould |
| CN209335818U (en) * | 2018-08-21 | 2019-09-03 | 马鞍山齐力机电设备有限公司 | A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine |
-
2018
- 2018-08-21 CN CN201810955966.9A patent/CN109049299A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0634853U (en) * | 1992-10-15 | 1994-05-10 | 東芝機械株式会社 | Nozzle position automatic setting device for release agent spraying device |
| CN204585501U (en) * | 2015-04-21 | 2015-08-26 | 李保军 | The framed releasing agent automatic spray apparatus of a kind of air entrained concrete |
| CN204935860U (en) * | 2015-09-08 | 2016-01-06 | 福建大力管桩有限公司 | The automatic release agent spraying device of a kind of concrete pipe pile mould |
| CN209335818U (en) * | 2018-08-21 | 2019-09-03 | 马鞍山齐力机电设备有限公司 | A kind of automatic release agent spraying device of Full-automatic magnetic material hydraulic machine |
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Application publication date: 20181221 |