A kind of steamer robot for overhauling
Technical field
The present invention relates to steamer overhaul of the equipments technical field, in particular to a kind of steamer robot for overhauling.
Background technique
On the outside of steamer rusty stain polishing japanning usually require service worker climb up one by one go polishing and japanning, reduce
Maintenance efficiency increases maintenance cost, thus be badly in need of it is a kind of can maintaining machinery with automatically grinding and japanning.
Summary of the invention
In view of the above-mentioned problems, the present invention provides a kind of steamer robot for overhauling, it can by the connection of multiple coupling parts
So that machine use with steamer of different sizes, improve machine use scope, pass through the first grinding wheel, the second grinding wheel, the
Three grinding wheels and paint injection head make machine realize polishing and japanning function, realize rapid-maintenance.
Technical solution used in the present invention is: a kind of steamer robot for overhauling, including pedestal, three coupling parts, beats
Grind japanning part, it is characterised in that: the shaft of the nethermost coupling part is rotatably installed in two the first clamping rings
In, first gear and third gear are intermeshed;The shaft of coupling part above is rotatablely installed in following coupling part
In two the second clamping rings, the first gear of coupling part above and following coupling part second gear are intermeshed;
Two sliding blocks of the polishing japanning part are slidably mounted in two the first dovetail grooves or two the second dovetail grooves, the 4th tooth
Wheel is intermeshed with the first rack gear or the second rack gear;
The pedestal includes bottom plate, support plate, the first connecting plate, two the first clamping rings, the first stepper motor, the first teeth
Wheel, two the first dovetail grooves, the first rack gear, four the first steering engine seats, four the first steering engines, four the second steering engines, four semicircles
Support base, four third steering engines, eight third steering engine connecting shafts, four second stepper motors, four turbine cases, four whirlpools
Wheel, four turbine support framves, the bottom plate is a rectangle plank, is respectively provided with one first at four angles in its lower section
Steering engine seat, four first steering engines are placed straight down, and bottom surface is fixedly mounted in the first steering engine seat, motor shaft with
It is fixedly connected above semicircle support base;The third steering engine is horizontal positioned, and side is fixedly mounted on semicircle support base side,
Its motor shaft is fixedly connected with the third steering engine connecting shaft in outside, and eight third steering engine connecting shafts are rotatably installed in semicircle
In eight circular holes of support base, the turbine case is mounted on inside semicircle support base, and outside is fixedly mounted on semicircle branch
In the third steering engine connecting shaft for supportting seat two sides;Turbine support frame, the second stepper motor water are equipped with inside turbine case
Placing flat, side are fixedly mounted on turbine support frame side, and it is solid that motor shaft passes through circular hole and turbine among turbine support frame
Fixed connection;Second steering engine is placed straight up, and side is fixedly mounted on bottom plate following middle position, and motor shaft is worn
The circular hole crossed among bottom plate is fixedly connected with support plate, and face is equipped with the first connecting plate on the supporting plate, before the first connecting plate
Face is set there are two the first dovetail groove and first rack gear, and the first rack gear is on the right side of two the first dovetail grooves;In the first connection
First clamping rings there are two being set above plate;First stepper motor is horizontal positioned, and side is fixedly mounted on the first company
Behind fishplate bar, motor shaft is fixedly connected with first gear;
The coupling part includes the second connecting plate, third stepper motor, second gear, shaft, third gear, two second
Dovetail groove, the second rack gear, two the second clamping rings, the second gear is a rectangle plank, is equipped in the front
Two the second dovetail grooves and second rack gear, the second rack gear is on the right side of two the second dovetail grooves;Below the second connecting plate
Equipped with shaft, the third gear is fixedly mounted on the left of shaft;It sets to fix there are two second on the second connecting plate and justify
Ring;The third stepper motor is horizontal positioned, and side is fixedly mounted on position top behind the second connecting plate, motor
Axis is fixedly connected with second gear;
The polishing japanning part includes polishing japanning part backplane, two sliding blocks, the 4th stepper motor, the 4th gear, the
One telescoping mechanism, the first telescoping mechanism top plate, the 5th stepper motor, the 5th gear, the 6th gear, the first L shaped plate, two the
One hydraulic cylinder, first hydraulic cylinder top plate, two second hydraulic cylinders, second hydraulic cylinder top plate, the 4th steering engine, third hydraulic cylinder are fixed
Block, four third hydraulic cylinders, two third hydraulic cylinder top plates, the 5th steering engine, corner block, three corner block support plates, three
Two L shaped plates, three the 6th stepper motors, the first grinding wheel, the second grinding wheel, third grinding wheel, the second telescoping mechanism, paint
Injector head, the polishing japanning part backplane are a rectangle planks, are set on the outside there are two sliding block, the described the 4th
Stepper motor is horizontal positioned, and side is fixedly mounted on before polishing japanning part backplane, and motor shaft is fixed with the 4th gear
Connection;The first described telescoping mechanism one end Guan County is before polishing japanning part backplane, the other end and the first telescoping mechanism
Top plate is fixedly connected;Shaft is arranged below in first L shaped plate, and shaft is rotatably installed among the first telescoping mechanism top plate
Circular hole in, on shaft be equipped with the 6th gear;5th stepper motor is horizontal positioned, and bottom surface is fixedly mounted on the
On the outside of one telescoping mechanism top plate, motor shaft is fixedly connected with the 5th gear, and the 5th gear and the 6th gear are intermeshed;It is described
The cylinder bases of two first hydraulic cylinders be fixedly mounted on the first L shaped plate inside, piston rod end and first hydraulic cylinder
Top plate is fixedly connected;Two second hydraulic cylinder cylinder bases are fixedly mounted on first hydraulic cylinder top plate side, piston
Boom end is fixedly connected with second hydraulic cylinder top plate;4th steering engine is placed straight down, and side is fixedly mounted on
Above two hydraulic cylinder top plates, motor shaft passes through circular hole and the fixed company of third hydraulic cylinder fixed block among second hydraulic cylinder top plate
It connects;The cylinder base of four third hydraulic cylinders is fixedly mounted at four angles of third hydraulic cylinder fixed block side,
Piston rod end is fixedly connected with two third hydraulic cylinder top plates, and a rotation is equipped among two third hydraulic cylinder top plates
Axis, the 5th steering engine are placed straight up, and side is fixedly mounted below following third hydraulic cylinder top plate, electricity
Rotation axis among arbor and two third hydraulic cylinder top plates is fixedly connected;The corner block is fixedly mounted on two third liquid
In rotation axis among cylinder pressure top plate, it is respectively provided with a corner block support plate in three sides of corner block, is supported in corner block
The second L shaped plate is equipped on the outside of plate;Three the 6th stepper motors are placed straight down, and side is respectively and fixedly installed to
Three the second L shaped plates above, motor shaft pass through three intermediate circular holes of the second L shaped plates respectively with the first grinding wheel, the
Two grinding wheels are fixedly connected with third grinding wheel;The second described telescoping mechanism one end is fixedly mounted on third hydraulic cylinder fixed block
Side, the other end are fixedly connected with paint injection head.
Beneficial effects of the present invention: machine can be made to use and wheel of different sizes by the connection of multiple coupling parts
Ship improves machine use scope, makes machine by the first grinding wheel, the second grinding wheel, third grinding wheel and paint injection head
Polishing and japanning function are realized, rapid-maintenance is realized.
Detailed description of the invention
Fig. 1, Fig. 2, Fig. 3 are overall structure diagram of the invention.
Fig. 4, Fig. 5 are the structural schematic diagram of pedestal of the invention.
Fig. 6, Fig. 7 are the structural schematic diagram of coupling part of the invention.
Fig. 8, Fig. 9, Figure 10 are the structural schematic diagram of polishing japanning part of the invention.
Drawing reference numeral: 1- pedestal, the coupling part 2-, 3- polishing japanning part, 101- bottom plate, 102- support plate, 103- the
One connecting plate, the first clamping rings of 104-, the first stepper motor of 105-, 106- first gear, the first dovetail groove of 107-, 108-
One rack gear, the first steering engine seat of 109-, the first steering engine of 110-, the second steering engine of 111-, 112- semicircle support base, 113- third steering engine,
114- third steering engine connecting shaft, 115- second stepper motor, 116- turbine case, 117- turbine, 118- turbine support frame, 201-
Second connecting plate, 202- third stepper motor, 203- second gear, 204- shaft, 205- third gear, the second dovetail of 206-
Slot, the second rack gear of 207-, the second clamping rings of 208-, 301- polishing japanning part backplane, 302- sliding block, 303- the 4th stepping electricity
The 4th gear of machine, 304-, the first telescoping mechanism of 305-, the first telescoping mechanism of 306- top plate, the 5th stepper motor of 307-, 308-
The 6th gear of five gears, 309-, the first L shaped plate of 310-, 311- first hydraulic cylinder, 312- first hydraulic cylinder top plate, 313-
Two hydraulic cylinders, 314- second hydraulic cylinder top plate, the 4th steering engine of 315-, 316- third hydraulic cylinder fixed block, 317- third hydraulic cylinder,
318- third hydraulic cylinder top plate, the 5th steering engine of 319-, 320- corner block, 321- corner block support plate, 322- the second L shaped plate,
The 6th stepper motor of 323-, the first grinding wheel of 324-, the second grinding wheel of 325-, 326- third grinding wheel, the second telescopic machine of 327-
Structure, 328- paint injection head.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment as shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, a kind of steamer is overhauled machine
People, including 1, three coupling part 2 of pedestal, polishing japanning part 3, it is characterised in that: the nethermost coupling part 2
Shaft 204 is rotatably installed in two the first clamping rings 104, and first gear 106 and third gear 205 are intermeshed;Above
The shaft 204 of coupling part 2 be rotatablely installed the company above in two the second clamping rings 208 of following coupling part 2
The first gear 106 of socket part point 2 and following 2 second gear 203 of coupling part are intermeshed;The polishing japanning part 3
Two sliding blocks 302 be slidably mounted in two the first dovetail grooves 107 or two the second dovetail grooves 206, the 4th gear 304 and
One rack gear 108 or the intermeshing of the second rack gear 207;
The pedestal 1 includes bottom plate 101, support plate 102, the first connecting plate 103, two the first clamping rings 104, the first steps
Into 108, four motor 105,106, two the first dovetail grooves 107 of first gear, the first rack gear the first steering engine seats 109, four
The connection of the one third steering engine of third steering engine 113, eight of semicircle support base 112, four of the second steering engine 111, four of steering engine 110, four
114, four, the axis turbine support frame 118 of turbine 117, four of turbine case 116, four of second stepper motor 115, four, it is described
Bottom plate 101 be a rectangle plank, be respectively provided with first steering engine seat 109 at four angles in its lower section, described four
A first steering engine 110 is placed straight down, and bottom surface is fixedly mounted in the first steering engine seat 109, and motor shaft and semicircle support
Seat 112 is fixedly connected above;The third steering engine 113 is horizontal positioned, and side is fixedly mounted on 112 side of semicircle support base
Face, motor shaft are fixedly connected with the third steering engine connecting shaft 114 in outside, eight third steering engine connecting shafts 114 rotation
It being mounted in eight circular holes of semicircle support base 112, the turbine case 116 is mounted on 112 the inside of semicircle support base, outside
Side is fixedly mounted in the third steering engine connecting shaft 114 of 112 two sides of semicircle support base;Turbine is equipped with inside turbine case 116
Support frame 118, the second stepper motor 115 is horizontal positioned, and side is fixedly mounted on 118 side of turbine support frame,
Motor shaft passes through the intermediate circular hole of turbine support frame 118 and is fixedly connected with turbine 117;Second steering engine 111 is put straight up
It sets, side is fixedly mounted on 101 following middle position of bottom plate, and motor shaft passes through circular hole and support plate among bottom plate 101
102 are fixedly connected, and the first connecting plate 103 is equipped on support plate 102, set that there are two the before the first connecting plate 103
One dovetail groove 107 and first rack gear 108, the first rack gear 108 is on the right side of two the first dovetail grooves 107;In the first connection
First clamping rings 104 there are two being set above plate 103;First stepper motor 105 is horizontal positioned, and side is fixedly mounted
Behind the first connecting plate 103, motor shaft is fixedly connected with first gear 106;
The coupling part 2 includes the second connecting plate 201, third stepper motor 202, second gear 203, shaft 204, third
207, two 205, two the second dovetail grooves 206 of gear, the second rack gear the second clamping rings 208, the second gear 203 are
One rectangle plank is set in the front there are two the second dovetail groove 206 and second rack gear 207, and the second rack gear 207 is two
The right side of a second dovetail groove 206;Shaft 204, the fixed peace of the third gear 205 is arranged below in the second connecting plate 201
Mounted in 204 left side of shaft;Second clamping rings 208 there are two being set on the second connecting plate 201;The third stepper motor
202 is horizontal positioned, and side is fixedly mounted on position top behind the second connecting plate 201, motor shaft and second gear 203
It is fixedly connected;
The polishing japanning part 3 includes polishing 301, two sliding blocks 302 of japanning part backplane, the 4th stepper motor 303, the
Four gears 304, the first telescoping mechanism 305, the first telescoping mechanism top plate 306, the 5th stepper motor 307, the 5th gear 308,
312, two six gears 309,310, two first hydraulic cylinders 311 of the first L shaped plate, first hydraulic cylinder top plate second hydraulic cylinders
313, second hydraulic cylinder top plate 314, the 4th steering engine 315, the third hydraulic cylinder 317, two of third hydraulic cylinder fixed block 316, four
Third hydraulic cylinder top plate 318, the 5th steering engine 319, the corner block support plate 321, three of corner block 320, three the second L shaped plate
322, three the 6th stepper motors 323, the first grinding wheel 324, the second grinding wheel 325, third grinding wheel 326, the second telescopic machine
Structure 327, paint injection head 328, the polishing japanning part backplane 301 are a rectangle planks, are equipped with two on the outside
A sliding block 302, the 4th stepper motor 303 is horizontal positioned, before side is fixedly mounted on polishing japanning part backplane 301
Face, motor shaft are fixedly connected with the 4th gear 304;Described 305 one end Guan County of the first telescoping mechanism is mounted in polishing japanning portion
Divide bottom plate 301 front, the other end is fixedly connected with the first telescoping mechanism top plate 306;First L shaped plate 310 is set below
There is shaft, shaft is rotatably installed in the circular hole among the first telescoping mechanism top plate 306, and the 6th gear is equipped on shaft
309;5th stepper motor 307 is horizontal positioned, and bottom surface is fixedly mounted on 306 outside of the first telescoping mechanism top plate,
Motor shaft is fixedly connected with the 5th gear 308, and the 5th gear 308 and the 6th gear 309 are intermeshed;Two first liquid
The cylinder base of cylinder pressure 311 is fixedly mounted on 310 inside of the first L shaped plate, piston rod end and first hydraulic cylinder top plate 312
It is fixedly connected;Two 313 cylinder bases of second hydraulic cylinder are fixedly mounted on 312 side of first hydraulic cylinder top plate, live
Stopper rod end is fixedly connected with second hydraulic cylinder top plate 314;4th steering engine 315 is placed straight down, and side is fixed
It is mounted on above second hydraulic cylinder top plate 314, circular hole and third of the motor shaft among second hydraulic cylinder top plate 314 are hydraulic
Cylinder fixed block 316 is fixedly connected;The cylinder base of four third hydraulic cylinders 317 is fixedly mounted on third hydraulic cylinder and fixes
At four angles of 316 side of block, piston rod end is fixedly connected with two third hydraulic cylinder top plates 318, in two third liquid
A rotation axis is equipped among cylinder pressure top plate 318, the 5th steering engine 319 is placed straight up, and side is fixedly mounted on
Below following third hydraulic cylinder top plate 318, the rotation axis among motor shaft and two third hydraulic cylinder top plates 318 is fixed
Connection;The corner block 320 is fixedly mounted in the rotation axis among two third hydraulic cylinder top plates 318, in corner block 320
Three sides be respectively provided with a corner block support plate 321, on the outside of corner block support plate 321 be equipped with the second L shaped plate 322;
Three the 6th stepper motors 323 are placed straight down, and side is respectively and fixedly installed to three the second L shaped plate 322
Above, motor shaft pass through the circular hole among three the second L shaped plates 322 respectively with the first grinding wheel 324, the second grinding wheel
325 are fixedly connected with third grinding wheel 326;Described 327 one end of the second telescoping mechanism is fixedly mounted on third hydraulic cylinder and fixes
316 side of block, the other end are fixedly connected with paint injection head 328.
Working principle of the present invention: the present invention will first need the steamer that overhauls to be accommodated in dock when in use, and by dock
A part is discharged in the water of the inside, makes to need all to expose on the outside of the steamer overhauled, is in next step put into machine in the water of dock, leads to
It crosses four third steering engines 113 and four second stepper motors 115 cooperates to drive four turbines 117 and then arrive with movement machine
Up to suitable position, the drive of the 4th gear 304 is driven to beat by the 4th stepper motor 303 of japanning part 3 of polishing in next step
Mill japanning part 3 moves up, and when moving on to the position for the japanning that needs to polish, drives the first tooth by the first stepper motor 105
Wheel 106 and then drive coupling part 2, which deflect an angle, is parallel to grinding wheel on the outside of steamer;Pass through polishing japanning portion in next step
It is divided to 3 the 4th stepper motor 303, the first telescoping mechanism 305,307, two first hydraulic cylinders 311 of the 5th stepper motor and two
Second hydraulic cylinder 313 makes third grinding wheel 326 suffer the place that steamer needs to polish to adjust the position of third grinding wheel 326,
In next step according to polishing position size come by the 5th steering engine 319 select the first grinding wheel 324 or the second grinding wheel 325 or
Third grinding wheel 326 is cooperated by four third hydraulic cylinders 317 and the 6th stepper motor 323 to drive the first grinding wheel
324 or second grinding wheel 325 or third grinding wheel 326 polish, after having polished, pass through 315 band of the 4th steering engine
Dynamic third hydraulic cylinder fixed block 316 and then paint injection head 328 is driven to rotate an angle, by paint injection head 328 come into
Row spray painting.