CN109043384B - Egg roll forming equipment - Google Patents
Egg roll forming equipment Download PDFInfo
- Publication number
- CN109043384B CN109043384B CN201811163415.5A CN201811163415A CN109043384B CN 109043384 B CN109043384 B CN 109043384B CN 201811163415 A CN201811163415 A CN 201811163415A CN 109043384 B CN109043384 B CN 109043384B
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- roll
- baking plate
- moving
- baking
- shovel
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- 239000002002 slurry Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 51
- 230000007246 mechanism Effects 0.000 claims description 49
- 238000003825 pressing Methods 0.000 claims description 42
- 238000005096 rolling process Methods 0.000 claims description 39
- 238000003756 stirring Methods 0.000 claims description 39
- 238000004804 winding Methods 0.000 claims description 37
- 230000005540 biological transmission Effects 0.000 claims description 35
- 230000009471 action Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 13
- 239000010985 leather Substances 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 230000004308 accommodation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000872 buffer Substances 0.000 description 11
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 238000007667 floating Methods 0.000 description 4
- 238000007569 slipcasting Methods 0.000 description 3
- 230000009194 climbing Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L15/00—Egg products; Preparation or treatment thereof
- A23L15/10—Egg rolls
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Baking, Grill, Roasting (AREA)
Abstract
The invention provides egg roll forming equipment, which comprises the following components: a first frame; and the baking plate is movably arranged on the first rack and is provided with a grouting position and a coiling position, so that slurry is injected into the baking plate when the baking plate at the grouting position reaches a preset temperature, and after the slurry injected into the baking plate forms coiled sheets, the baking plate moves to the coiling position to coil the coiled sheets so as to make the coiled sheets into coiled shapes. The egg roll forming equipment solves the problem of lower production efficiency of egg roll forming equipment in the prior art.
Description
Technical Field
The invention relates to the field of food processing, in particular to egg roll forming equipment.
Background
In the conventional egg roll forming apparatus, various processes are involved, including cylinder grouting, baking of a general heating tube, and movement of a baking sheet.
However, the weight of the egg roll produced by the equipment has unique characteristics and does not have the egg roll production capacity of multiple specification weights; the quality point is uncontrollable, and the material loss rate is high; each procedure is not continuous, and the production efficiency is low.
Disclosure of Invention
The invention mainly aims to provide egg roll forming equipment so as to solve the problem of low production efficiency of egg roll forming equipment in the prior art.
In order to achieve the above object, the present invention provides a roll forming apparatus comprising: a first frame; and the baking plate is movably arranged on the first rack and is provided with a grouting position and a coiling position, so that slurry is injected into the baking plate when the baking plate at the grouting position reaches a preset temperature, and after the slurry injected into the baking plate forms coiled sheets, the baking plate moves to the coiling position to coil the coiled sheets so as to make the coiled sheets into coiled shapes.
Further, the roast board comprises an upper roast board and a lower roast board, the upper roast board being rotatably provided on the lower roast board such that the upper roast board has a closed state where it is covered on the lower roast board and an open state where it is separated from the lower roast board; wherein, the upper baking plate is in an open state at the grouting position and the coil stock position.
Further, the baking plate is also provided with an adjusting position, when the baking plate is at the grouting position, the upper baking plate is in an open state so as to grouting on the lower baking plate, and the baking plate is moved to the adjusting position after grouting is completed; when the baking plate moves to the adjusting position, the upper baking plate is changed from the open state to the closed state so that the baking plate can bake the slurry; when the slurry is baked into the roll skin of the material to be rolled, the upper baking plate is changed from a closed state to an open state and moves to the material rolling position to roll the material.
Further, the egg roll forming apparatus further comprises: the grouting mechanism comprises a grouting nozzle which is movably arranged to move to a grouting position to grouting on the lower baking plate.
Further, the egg roll forming apparatus further comprises: the material rolling mechanism comprises a rolling roller, the rolling roller is arranged at the material rolling position and is positioned above the lower baking plate, and an accommodating gap for accommodating the rolling leather is arranged between the rolling roller and the lower baking plate; the winding roller is rotatably arranged along the first rotation direction so as to drive the winding leather to wind on the winding roller.
Further, the egg roll forming apparatus further comprises: the stirring assembly is arranged on one side of the adjusting position and comprises a stirring part, the stirring part is rotatably arranged on the first rack, and the stirring part is connected with the upper baking plate so that the upper baking plate positioned at the adjusting position is opened or closed under the driving of the stirring part.
Further, an inserting portion is arranged on the upper baking plate, the poking portion is provided with an accommodating space, and the inserting portion is arranged in the accommodating space so that the inserting portion moves along with the accommodating space of the poking portion.
Further, the stirring portion comprises two fixing rods, the two fixing rods extend towards the moving direction of the baking plate, the two fixing rods are arranged at intervals to form an accommodating space, and the inserting portion is arranged between the two fixing rods, so that the inserting portion is opened or closed under the stop action of the two fixing rods.
Further, the toggle assembly further comprises: the driving cylinder, one end of driving cylinder sets up in first frame, and the other end of driving cylinder is connected with stirring portion drive to make stirring portion rotate under driving cylinder's effect.
Further, the egg roll forming apparatus further comprises: the movable supporting part is arranged on the first frame and is provided with a guide space, when the upper baking plate is driven by the stirring part to be in an open state, the accommodating space of the stirring part is communicated with the guide space, so that the inserting part moves into the guide space from the accommodating space when the baking plate moves, and the upper baking plate is in an open state under the action of the guide space in the moving process of the baking plate.
Further, the movable supporting portion comprises two supporting rods, the two supporting rods are located above the first frame, and the two supporting rods extend along the moving direction of the baking plate to form a guiding space, so that the inserting portion is clamped in the guiding space.
Further, the egg roll forming apparatus further comprises: the moving assembly comprises a moving part and a transmission assembly, the baking plate is arranged on the moving part, the moving part is connected with the first rack, and the transmission assembly is in transmission connection with the moving part, so that the moving part and the baking plate move under the action of the transmission assembly.
Further, a moving guide rail is arranged on the first frame, a sliding block matched with the moving guide rail is arranged on the moving part, and the sliding block is clamped on the moving guide rail so that the moving part moves along the moving guide rail.
Further, the coil stock mechanism still includes: the winding roller is arranged on the mounting frame; the shovel material part is arranged on the mounting frame and is provided with a first position and a second position, and the shovel material part can be arranged between the first position and the second position in a turnover manner; when the shovel material part moves from the first position to the second position, the shovel material part places one end of the roll skin on the roll, so that the roll skin is wound on the roll under the drive of the roll and the baking plate after the roll skin is connected with the roll.
Further, a preset gap is formed between the shovel material part and the baking plate, the preset gap is smaller than the thickness of the rolling leather, so that when the baking plate drives the rolling leather to move towards the shovel material part, the rolling leather climbs along one side of the shovel material part, which is close to the rolling roller, and when the rolling leather climbs to a preset height, the rolling roller and the baking plate stop moving.
Further, the coil stock mechanism still includes: the pressing part is arranged above the roller, and is arranged towards or far away from the roller in a movable way so as to place one end of the roll leather on the roller at the shoveling part and return to the first position, and the pressing part is arranged on the roller in a pressing way, and the roll leather and the roller start to move.
According to the egg roll forming device, the baking plate is movably arranged on the first frame, the baking plate is provided with the grouting position and the coil stock position, grouting operation and coil stock operation of the baking plate can be respectively realized, all working procedure operations are separately executed, all working procedures can be sequentially and continuously operated, quality point controllability is realized, and production efficiency is high.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
fig. 1 shows a schematic view of an upper baking plate of an angle of an egg roll forming apparatus according to the present invention in a closed state;
fig. 2 shows a schematic view of an upper baking plate of an angle of an egg roll forming apparatus according to the present invention in an open state;
fig. 3 shows a schematic structural view of another egg roll forming apparatus according to the present invention;
FIG. 4 shows a schematic view of the shovel part of the coil mechanism according to the invention in a first position;
FIG. 5 shows a schematic view of the shovel portion of the coil mechanism according to the present invention in a second position;
fig. 6 shows a schematic structural view of the pressing portion of the winding mechanism according to the present invention pressed against the winding roller;
fig. 7 shows a schematic structural view of a winding mechanism of an egg roll forming apparatus according to the present invention; and
Fig. 8 shows a schematic structural view of another view of the winding mechanism of the egg roll forming device according to the present invention.
Wherein the above figures include the following reference numerals:
1. A coiling mechanism; 1100. rolling the skin; 1200. a mounting frame; 1210. an end cover of the mounting rack; 1400. a roller; 1410. a roller sleeve; 1430. a roller driving motor; 1440. a roll bearing assembly; 1450. a motor mounting seat; 1460. a first coupling; 1500. a shovel material part; 1510. the shovel part drives a rack; 1520. a shovel material part transmission gear; 1530. the shovel part drives a cylinder; 1540. the shovel material part connecting sleeve; 1541. a mounting part; 1550. a first shovel material part bearing assembly; 1560. a second shovel material part bearing assembly; 1570. a first floating joint; 1580. a limit part; 1600. a pressing part; 1610. the pressing part drives the cylinder; 1620. a straight plate section; 1630. a bent plate section; 2. a first frame; 2100. a first buffer member; 2200. a second buffer member; 2300. the connecting part is stirred; 3. a baking plate; 3100. a baking plate is arranged; 3110. an insertion portion; 3200. a lower baking plate; 4. a grouting mechanism; 5. the assembly is stirred; 5100. a toggle part; 5110. a fixed rod; 5120. a first stopper; 5130. a second stopper; 5200. a driving cylinder; 6. a movable support part; 6100. a guide space; 6200. a support rod; 7. a moving assembly; 7100. a moving part; 7110. a slide block; 7200. a transmission assembly; 7210. a moving belt; 7220. moving the driving belt wheel; 7230. moving the driven belt wheel; 7300. the moving part drives the motor; 8100. a moving guide rail; 9. a baking sheet controller; 10. and a second frame.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
The invention provides egg roll forming equipment, referring to fig. 1 to 8, comprising: a first frame 2; and a roast board 3, the roast board 3 being movably disposed on the first frame 2, the roast board 3 having a slip casting position and a coil stock position so that slurry is injected into the roast board 3 when the roast board 3 in the slip casting position reaches a predetermined temperature, and after the slurry injected into the roast board 3 forms a coil skin, the roast board 3 is moved to the coil stock position to coil the coil skin to make the coil skin into a coil shape.
According to the egg roll forming device, the baking plate 3 is movably arranged on the first frame 2, the baking plate 3 is provided with the grouting position and the rolling position, grouting operation and rolling operation of the baking plate 3 can be respectively realized, each procedure operation is separately executed, but each procedure can be sequentially and continuously operated, so that the quality point is controllable, and the production efficiency is high.
In the specific implementation, the baking plate 3 is an electric heating baking plate, and the temperature control is convenient and accurate.
In particular implementation, as shown in fig. 3, the roast board 3 includes an upper roast board 3100 and a lower roast board 3200, the upper roast board 3100 being rotatably provided on the lower roast board 3200 such that the upper roast board 3100 has a closed state of being covered on the lower roast board 3200 and an open state of being separated from the lower roast board 3200; wherein, the upper baking plate 3100 is in an open state at both the grouting position and the coil stock position.
In the present embodiment, the roast board 3 further has an adjustment position, and when the roast board 3 is in the grouting position, the upper roast board 3100 is in an open state to grouting onto the lower roast board 3200, and moves the roast board 3 to the adjustment position after grouting is completed; when the roast board 3 is moved to the adjustment position, the upper roast board 3100 is changed from the open state to the closed state so that the roast board 3 toasts slurry; after the slurry is baked into the roll skin of the material to be rolled, the upper baking plate 3100 is changed from the closed state to the open state and moved to the roll position for rolling the material.
In practice, the grouting position is arranged between the adjusting position and the coil stock position.
In this embodiment, as shown in fig. 1 to 3, the egg roll forming apparatus further includes a grouting mechanism 4, and the grouting mechanism 4 includes a grouting nozzle movably provided to move to a grouting position for grouting onto the lower baking sheet 3200.
The grouting mechanism 4 adopts servo grouting, and a servo motor controls a constant delivery pump, so that the flow speed and flow of the pump can be freely defined, and uniform and stable grouting is ensured.
In order to realize the opening and closing of the baking plates 3, as shown in fig. 1, the egg roll forming apparatus further comprises a stirring assembly 5 disposed at one side of the adjustment position, the stirring assembly 5 comprises a stirring portion 5100, the stirring portion 5100 is rotatably disposed on the first frame 2, and the stirring portion 5100 is connected with the upper baking plate 3100, so that the upper baking plate 3100 located at the adjustment position is opened or closed under the driving of the stirring portion 5100.
In particular, as shown in fig. 1, the upper plate 3100 is provided with an insertion portion 3110, the stirring portion 5100 has an accommodating space, and the insertion portion 3110 is disposed in the accommodating space so that the insertion portion 3110 moves along with the accommodating space of the stirring portion 5100.
Preferably, the insertion portion 3110 is a roller, an axis of which is perpendicular to a moving direction of the roast board 3.
In particular, as shown in fig. 1, the striking part 5100 includes two fixing bars 5110, the two fixing bars 5110 extend toward the moving direction of the roast board 3, the two fixing bars 5110 are spaced apart to form an accommodating space, and the inserting part 3110 is disposed between the two fixing bars 5110 such that the inserting part 3110 is opened or closed by the stoppers of the two fixing bars 5110. Wherein, two fixing bars 5110 are disposed at intervals in the vertical direction.
In order to ensure the safety of the striking component 5 in the working process, as shown in fig. 2, a first buffer 2100 is provided on the first frame 2, and a first stop block 5120 is provided on the striking portion 5100, so that when the striking portion 5100 drives the upper baking plate 3100 located at the adjustment position to be in an open state, the first stop block 5120 is contacted with the first buffer 2100, so that the first stop block 5120 is slowly contacted with the first buffer 2100, the rotation overstroke of the striking portion 5100 is avoided, the movement accuracy of the striking portion 5100 is ensured, and the working safety and reliability of the baking plate and the striking component 5 are further ensured.
In order to ensure the safety of the toggle assembly 5 during operation, as shown in fig. 2, the first frame 2 is provided with a second buffer 2200, and the toggle portion 5100 is provided with a second stop block 5130, so that when the toggle portion 5100 drives the upper baking plate 3100 located at the adjustment position to be in the closed state, the second stop block 5130 is contacted with the second buffer 2200, and the second stop block 5130 is slowly contacted with the second buffer 2200.
Preferably, both the first buffer 2100 and the second buffer 2200 are hydraulic buffers.
In order to realize the movement of the stirring portion 5100, as shown in fig. 1, the stirring assembly 5 further includes a driving cylinder 5200, one end of the driving cylinder 5200 is disposed on the first frame 2, and the other end of the driving cylinder 5200 is in driving connection with the stirring portion 5100, so that the stirring portion 5100 rotates under the action of the driving cylinder 5200. The transmission mode has higher reliability.
In particular, as shown in fig. 1, the first rack 2 is provided with a dial connecting portion 2300, and the dial portion 5100 is connected to the dial connecting portion 2300 and rotates around the dial connecting portion 2300.
In this embodiment, as shown in fig. 1, the egg roll forming apparatus further includes a moving support portion 6 provided on the first frame 2, the moving support portion 6 having a guide space 6100, when the upper roast board 3100 is driven by the stirring portion 5100 to be in an open state, the receiving space of the stirring portion 5100 is communicated with the guide space 6100, so that when the roast board 3 moves, the inserting portion 3110 moves from the receiving space into the guide space 6100, and the upper roast board 3100 is brought into an open state under the action of the guide space 6100 during the movement of the roast board 3. Such an arrangement can ensure that the baking sheet 3 is always in an open state.
In particular, as shown in fig. 1, the movable supporting portion 6 includes two supporting bars 6200, the two supporting bars 6200 are located above the first frame 2, and the two supporting bars 6200 extend along the moving direction of the baking plate 3 to form a guiding space 6100, so that the inserting portion 3110 is clamped in the guiding space 6100. Wherein, two support bars 6200 are arranged at intervals along the horizontal direction.
In this embodiment, the egg roll forming apparatus further includes a moving assembly 7, the moving assembly 7 includes a moving portion 7100 and a driving assembly 7200, the baking sheet 3 is disposed on the moving portion 7100, the moving portion 7100 is connected with the first frame 2, and the driving assembly 7200 is in driving connection with the moving portion 7100, so that the moving portion 7100 and the baking sheet 3 move under the action of the driving assembly 7200.
In particular, as shown in fig. 2, the transmission assembly 7200 includes a moving transmission belt 7210, and a moving driving pulley 7220 and a moving driven pulley 7230 sleeved in the moving transmission belt 7210, so that the moving transmission belt 7210 moves under the driving of the moving driving pulley 7220 and the moving driven pulley 7230; the moving portion 7100 is connected to the moving belt 7210 such that the moving portion 7100 moves by the moving belt 7210. The moving driving pulley 7220 may rotate in the forward direction or in the reverse direction.
In particular, the moving driving pulley 7220 and the moving driven pulley 7230 are provided on the first frame 2.
In order to drive the moving driving pulley 7220 to rotate, as shown in fig. 2, the moving assembly 7 further includes a moving portion driving motor 7300, and the moving portion driving motor 7300 is drivingly connected to the moving driving pulley 7220 so that the moving driving pulley 7220 rotates under the action of the moving portion driving motor 7300.
Preferably, the moving part driving motor 7300 is a servo motor.
In this embodiment, as shown in fig. 2, a moving rail 8100 is provided on the first chassis 2, a slider 7110 adapted to the moving rail 8100 is provided on the moving portion 7100, and the slider 7110 is engaged with the moving rail 8100 so that the moving portion 7100 moves along the moving rail 8100.
In the present embodiment, as shown in fig. 1 to 3, the egg roll forming apparatus further includes a second frame 10, and the slip casting mechanism 4 and the roll mechanism 1 are both disposed on the second frame 10.
In this embodiment, as shown in fig. 3, the egg roll forming apparatus further includes a roast board controller 9, the roast board controller 9 being provided on the moving portion 7100, the roast board controller 9 being in control connection with the roast board 3 to control the temperature of the roast board 3.
In this embodiment, the egg roll forming apparatus further includes a roll mechanism 1, please refer to fig. 4 to 8, including a roll 1400, the roll 1400 is disposed at a roll position and above the lower roasting plate 3200, and a receiving gap for receiving the roll is provided between the roll 1400 and the lower roasting plate 3200; the winding roller 1400 is rotatably disposed along a first rotation direction to drive the winding roller 1400 to wind the winding skin.
In the present embodiment, the coil stock mechanism 4 further includes: a mounting frame 1200, and a winding roller 1400 is provided on the mounting frame 1200; a shovel 1500, the shovel 1500 being disposed on the mounting frame 1200, the shovel 1500 having a first position and a second position, the shovel 1500 being disposed between the first position and the second position in a reversible manner; when the shovel 1500 is at the first position, the shovel 1500 is configured to lift one end of the skin located on the baking plate 3, and when the shovel 1500 moves from the first position toward the second position, the shovel 1500 places one end of the skin on the roller 1400, so that the skin is wound on the roller 1400 under the driving of the roller 1400 and the baking plate 3 after the skin is connected to the roller 1400. This coil stock mechanism makes the roll up the roller smoothly, prevents that the monoblock from rolling up the skin and carrying to next process so that the roll up the skin and scrap, has reduced the loss rate of material, and places the roll up the skin through shovel material portion 1500 on the roller 1400, is favorable to rolling up the subsequent system shaping of skin, has improved shaping quality.
The first direction is the direction indicated by arrow a in fig. 4.
In particular, the shovel 1500 is a shovel blade.
In this embodiment, as shown in fig. 4, a predetermined gap is formed between the shoveling part 1500 and the baking plate 3, and the predetermined gap is smaller than the thickness of the skin 1100, so that when the baking plate 3 drives the skin 1100 to move toward the shoveling part 1500, the skin 1100 climbs along the side of the shoveling part 1500 near the winding roller 1400, and when the skin 1100 climbs to a predetermined height, the winding roller 1400 and the baking plate 3 stop moving. Such an arrangement may allow for smooth ascent of the skin 1100.
In particular, the skin 1100 includes a first skin segment, which is a skin climbing onto the shovel 1500, and the length of the first skin segment along the climbing direction is greater than the width of the shovel 1500 perpendicular to the extending direction thereof.
In this embodiment, as shown in fig. 6, the rolling mechanism further includes a pressing portion 1600, the pressing portion 1600 is disposed above the rolling roller 1400, and the pressing portion 1600 is movably disposed towards or away from the rolling roller 1400, so that after the shovel portion 1500 places one end of the wrapper 1100 on the rolling roller 1400 and returns to the first position, the pressing portion 1600 is pressed on the rolling roller 1400, and both the wrapper 1100 and the rolling roller 1400 start to move.
In the winding process of the coil, the pressing part 1600 is pressed on the coil wound on the coil roller, so that the diameter of the coil after forming the coil can be controlled, the overlarge diameter of the coil is avoided, the diameter of the coil is ensured to meet the specification of technical requirements, and the quality of a finished product is improved.
In particular, the pressing portion 1600 is a stainless steel spring plate.
In order to drive the press portion 1600 to move, as shown in fig. 4 to 6, the rolling mechanism further includes a press portion driving cylinder 1610, where the press portion driving cylinder 1610 is mounted on the mounting frame 1200, and the press portion driving cylinder 1610 is in driving connection with the press portion 1600, so that the press portion 1600 moves under the action of the press portion driving cylinder 1610.
In specific implementation, the coil stock mechanism further includes a pressing portion guide rail and a pressing portion slider matched with the pressing portion guide rail, the pressing portion guide rail is disposed on the mounting frame 1200, the pressing portion 1600 is connected with the pressing portion slider, and the pressing portion slider is connected with the pressing portion driving cylinder 1610, so that the pressing portion 1600 moves along the pressing portion guide rail under the action of the pressing portion driving cylinder 1610 and the pressing portion slider.
In this embodiment, as shown in fig. 8, the material rolling mechanism further includes a roll shaft sleeve 1410, the roll shaft sleeve 1410 is fixedly connected with the mounting frame 1200, the roll 1400 is rotatably disposed relative to the roll shaft sleeve 1410, and at least part of the roll 1400 is disposed in the roll shaft sleeve 1410.
In order to drive the roll 1400 to rotate, as shown in fig. 8, the material rolling mechanism further includes a roll driving motor 1430, and the roll driving motor 1430 is in driving connection with the roll 1400 so that the roll 1400 rotates under the action of the roll driving motor 1430.
Preferably, the roll driving motor 1430 is a stepper motor.
In particular, as shown in fig. 8, the roll mechanism further includes a roll bearing assembly 1440, wherein the roll bearing assembly 1440 is disposed between the roll 1400 and the roll shaft housing 1410 to support the roll 1400. Such an arrangement serves to support and fix the winding roller 1400 and to make the rotation of the winding roller 1400 smoother.
In particular, the roller bearing assembly 1440 includes two first bearing members positioned within the cavity of the roller housing 1410 and disposed opposite ends of the roller housing 1410; wherein the first bearing component comprises two first bearings.
Preferably, the first bearing is a 6801 bearing.
In this embodiment, as shown in fig. 7 and 8, the coil mechanism further includes a shovel transmission rack 1510 and a shovel transmission gear 1520 engaged with the shovel transmission rack 1510, and the shovel 1500 is connected to the shovel transmission gear 1520 so that the shovel 1500 rotates under the action of the shovel transmission rack 1510 and the shovel transmission gear 1520. Such an arrangement converts the vertical motion of the shovel drive rack 1510 into rotational motion of the shovel drive gear 1520, thereby effecting the turning motion of the shovel 1500.
In particular, as shown in fig. 7, the coil stock mechanism further includes a limiting portion 1580, where the limiting portion 1580 is movably disposed on the mounting frame 1200 and located in an extending direction of the shovel portion transmission rack 1510, and the limiting portion 1580 moves toward or away from the shovel portion transmission rack 1510 to limit a moving distance of the shovel portion transmission rack 1510 so as to adjust a rotation range of the shovel portion transmission gear 1520. The turning angle of the shovel material part can be adjusted through the arrangement.
In this embodiment, as shown in fig. 7, the shovel transmission rack 1510 is vertically disposed, and in order to implement the movement of the shovel transmission rack 1510, the material rolling mechanism further includes a shovel driving cylinder 1530, where the shovel driving cylinder 1530 is in driving connection with the shovel transmission rack 1510, so that the shovel transmission rack 1510 moves up and down under the action of the shovel driving cylinder 1530.
Preferably, the shovel drive cylinder 1530 is a two-bar cylinder.
In this embodiment, as shown in fig. 7 and 8, the material rolling mechanism further includes a material shoveling portion connecting sleeve 1540, at least a portion of the material shoveling portion connecting sleeve 1540 is disposed in the mounting frame 1200, the material shoveling portion connecting sleeve 1540 is fixedly connected with the material shoveling portion transmission gear 1520, and the material shoveling portion 1500 is connected with the material shoveling portion connecting sleeve 1540, so that the material shoveling portion 1500 moves under the driving of the material shoveling portion transmission gear 1520 and the material shoveling portion connecting sleeve 1540.
In particular, as shown in fig. 8, the material rolling mechanism includes a roll shaft sleeve 1410, the roll shaft sleeve 1410 is fixedly connected with the mounting frame 1200, a shovel portion connecting sleeve 1540 is sleeved on at least part of the outer side of the roll shaft sleeve 1410, and the material rolling mechanism further includes a first shovel portion bearing assembly 1550, where the first shovel portion bearing assembly 1550 is disposed between the roll shaft sleeve 1410 and the shovel portion connecting sleeve 1540 to support the shovel portion connecting sleeve 1540. Such arrangement serves to support and fix the shovel portion connecting sleeve 1540, and enables the shovel portion connecting sleeve 1540 to rotate more smoothly.
In particular, as shown in fig. 8, the roll mechanism further includes a roll bearing assembly 1440, wherein the roll bearing assembly 1440 is disposed between the roll 1400 and the roll shaft housing 1410 to support the roll 1400. Such an arrangement serves to support and fix the winding roller 1400 and to make the rotation of the winding roller 1400 smoother.
In particular implementations, the first shovel portion bearing assembly 1550 includes two second bearing members that are located within the cavity of the shovel portion connecting sleeve 1540 and are disposed opposite to each other at two ends of the shovel portion connecting sleeve 1540; wherein the second bearing member comprises two second bearings.
Preferably, the second bearing is a 6906 bearing.
In particular, as shown in fig. 8, the shovel connecting sleeve 1540 has a mounting portion 1541, the mounting portion 1541 is an annular protrusion provided around an outer circumferential surface of the shovel connecting sleeve 1540, and the mounting portion 1541 has a first end surface and a second end surface; wherein, shovel portion transmission gear 1520 is sleeved on shovel portion connecting sleeve 1540, shovel portion transmission gear 1520 is in contact with the first end face of mounting portion 1541.
In this embodiment, as shown in fig. 8, the coil stock mechanism further includes: the mounting frame end cover 1210, the mounting frame end cover 1210 is provided with a through hole, the mounting frame end cover 1210 is arranged on the shovel connecting sleeve 1540 in a penetrating way through the through hole, so that the mounting frame end cover 1210 is arranged on the mounting frame 1200 in a covering way after penetrating through the shovel connecting sleeve 1540; second shovel bearing assembly 1560. Second shovel bearing assembly 1560 is disposed between a second end surface of mounting portion 1541 and mounting bracket end cap 1210 to limit axial movement of shovel coupling sleeve 1540.
Preferably, second blade bearing assembly 1560 is a 6211 bearing.
In particular, the shoveling portion 1500 is disposed obliquely with respect to the winding skin 1100, so that the winding skin 1100 climbs up the shoveling portion 1500, and the shoveling portion 1500 extends along the extending direction of the winding roller 1400, so as to lift the winding skin integrally.
In this embodiment, as shown in fig. 7, the pressing portion 1600 has a straight plate segment 1620 and a curved plate segment 1630 connected to the straight plate segment 1620, the straight plate segment 1620 is connected to the pressing portion driving cylinder 1610, and the curved plate segment 1630 is disposed at an end of the straight plate segment 1620 away from the pressing portion driving cylinder 1610 so that the curved surface of the curved plate segment 1630 is pressed against the roll 1400 when the pressing portion 1600 is pressed against the roll 1400. Such an arrangement ensures that the roll skin is not damaged.
In specific implementation, the pressing portion 1600 is obliquely arranged relative to the winding roller 1400, so that the winding roller wound with the winding roller rotates smoothly on the basis that the pressing portion 1600 plays a role in pressing the winding roller; and the straight plate section 1620 and the bent plate section 1630 extend along the extending direction of the roller 1400 so as to be convenient for integrally pressing the roller skin on the roller, and ensure that the diameters of the roller skin in the extending direction are equal after the roller skin is manufactured into a product.
In this embodiment, as shown in fig. 8, the coil stock mechanism includes a first floating joint 1570, one end of the first floating joint 1570 is connected to the shovel portion transmission rack 1510, and the other end of the first floating joint 1570 is connected to the shovel portion driving cylinder 1530.
In the present embodiment, as shown in fig. 8, the winding mechanism includes a first coupling 1460, one end of the first coupling 1460 is connected to the winding roller driving motor 1430, and the other end of the first coupling 1460 is connected to the winding roller 1400.
To fix the roll driving motor 1430, as shown in fig. 8, the roll mechanism includes a motor mount 1450, the motor mount 1450 is mounted on the mounting frame 1200, and the roll driving motor 1430 is mounted on the motor mount 1450.
The specific implementation mode of the material rolling mechanism comprises the following steps:
As shown in fig. 4, the shoveling action in the coiling of the coiling mechanism: the baking sheet 3 moves in the direction of arrow a, and the winding roller 1400 actively rotates counterclockwise. The roasted egg roll skin without the roll 1400 stuck thereto is scooped up by the scooping section 1500 at an angle, and the length of the scooped egg roll skin exceeds the scooping section 1500.
As shown in fig. 5, the shovel 1500 is driven by the shovel driving rack and the shovel driving gear in fig. 7 to turn over, the baking plate 3 and the roller 1400 stop moving at the moment, and the baked egg roll skin is folded to 3/4 of the roller 1400.
As shown in fig. 6, the shovel 1500 in the coil mechanism is reset, and the pressing unit 1600 presses down: the shovel 1500 is turned back to the first position by the shovel drive rack in fig. 7 driving the shovel drive gear. The pressing portion driving cylinder 1610 drives the pressing portion 1600 to press the baked egg roll skin, and at this moment, the baking plate 3 continues to translate in the direction of arrow a, the winding roller 1400 actively rotates counterclockwise, and the egg roll winding operation starts.
As shown in fig. 7, the power of the shovel driving cylinder 1530 is transmitted to the shovel driving gear 1520 through the shovel driving rack 1510, and the shovel connecting sleeve 1540 is rigidly connected to the shovel driving gear 1520 and the shovel 1500, so that the vertical movement of the shovel driving rack 1510 is converted into the rotational movement of the shovel driving gear 1520, that is, the shovel 1500 performs a turning movement, and the turning angle of the shovel is adjustable by the limit part 1580; the pressing portion driving cylinder 1610 drives the pressing portion 1600 to lift and press down.
As shown in fig. 8, the power of the roller driving motor 1430 is transmitted to the roller 1400 through the first coupling 1460, the roller 1400 is supported and fixed by the roller bearing assembly 1440 sleeved on the roller shaft sleeve 1410, the shovel portion transmission gear 1520 and the shovel portion 1500 are fixed to the shovel portion connecting sleeve 1540, the first shovel portion bearing assembly 1550 supports and fixes the shovel portion connecting sleeve 1540, and the second shovel portion bearing assembly 1560 fixes the shovel portion connecting sleeve 1540 to the mounting frame 1200.
The invention solves the following technical problems:
1. the loss rate of the egg roll material is reduced;
2. Improving the quality of the egg roll finished product.
According to the material rolling mechanism, the material shoveling part 1500 is driven by the gear rack to realize rotary shoveling and rotary resetting of the material shoveling part 1500; the press part 1600 driven by the air cylinder in the process of coiling the egg roll meets the molding quality requirement. The beneficial effects are as follows:
The material rolling mechanism increases the material shoveling part 1500 and the components for driving the material shoveling part 1500, so that the loss rate of egg roll materials is reduced; meanwhile, in the coil stock, the egg roll forming diameter meets the technical requirement because of the auxiliary pressure of the pressing part 1600, and compared with the traditional coil stock mechanism, the egg roll finished product quality is improved from 80% to 99.5%.
In the making process of the egg roll, firstly, the upper baking plate of the baking plate positioned at the grouting position is in an open state, at the moment, the baking plate is heated, a grouting signal is sent to a grouting mechanism after the baking plate is heated to a preset temperature, and a grouting nozzle of the grouting mechanism moves to the upper side of the lower baking plate to perform grouting; after grouting is completed, the baking plate moves to an adjusting position, the grouting nozzle leaves the grouting position, and the baking plate moving to the adjusting position is closed under the action of the stirring component and toasts the slurry into a roll skin; then, the baking plate is opened under the action of the stirring component and moves to the coil stock position along the moving guide rail under the action of the moving component, and at the moment, the coil stock mechanism starts to work to make the coil skin on the baking plate into a coil shape.
The egg roll forming equipment adopts a mode of combining servo grouting, baking by an electric heating tube with a signal output temperature controller and moving of a servo driving baking plate, has the characteristics of monitoring temperature, automatically adjusting grouting amount and automatically adjusting moving speed of the baking plate, meets the production requirements of multi-specification weight egg rolls, improves production efficiency and reduces material loss.
From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
According to the egg roll forming device, the baking plate 3 is movably arranged on the first frame 2, the baking plate 3 is provided with the grouting position and the rolling position, grouting operation and rolling operation of the baking plate 3 can be respectively realized, each procedure operation is separately executed, but each procedure can be sequentially and continuously operated, so that the quality point is controllable, and the production efficiency is high.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Egg roll forming equipment, characterized by, include:
A first frame (2);
A baking sheet (3), the baking sheet (3) being movably disposed on the first frame (2), the baking sheet (3) having a grouting position and a coil position to inject slurry into the baking sheet (3) when the baking sheet (3) in the grouting position reaches a predetermined temperature, and after the slurry injected into the baking sheet (3) forms a coil, the baking sheet (3) is moved to the coil position to coil the coil, so that the coil is rolled;
A moving assembly (7), wherein the moving assembly (7) comprises a moving part (7100) and a transmission assembly (7200), the baking plate (3) is arranged on the moving part (7100), the moving part (7100) is connected with the first frame (2), and the transmission assembly (7200) is in transmission connection with the moving part (7100) so that the moving part (7100) and the baking plate (3) move under the action of the transmission assembly (7200);
Wherein the roasting plate (3) comprises an upper roasting plate (3100) and a lower roasting plate (3200), the upper roasting plate (3100) being rotatably provided on the lower roasting plate (3200) such that the upper roasting plate (3100) has a closed state of being covered on the lower roasting plate (3200) and an open state of being separated from the lower roasting plate (3200); the upper baking plate (3100) is in an open state at the grouting position and the coil stock position;
The stirring assembly (5), the stirring assembly (5) comprises a stirring part (5100), the stirring part (5100) is rotatably arranged on the first rack (2), and the stirring part (5100) is connected with the upper baking plate (3100);
Wherein, an inserting part (3110) is arranged on the upper baking plate (3100), the stirring part (5100) is provided with an accommodating space, and the inserting part (3110) is arranged in the accommodating space so that the inserting part (3110) moves along with the accommodating space of the stirring part (5100);
A moving support part (6) arranged on the first frame (2), wherein the moving support part (6) is provided with a guide space (6100), when the upper baking plate (3100) is driven by the stirring part (5100) to be in the open state, the accommodating space of the stirring part (5100) is communicated with the guide space (6100), so that when the baking plate (3) moves, the inserting part (3110) moves into the guide space (6100) from the accommodating space, and the upper baking plate (3100) is in the open state under the action of the guide space (6100) in the moving process of the baking plate (3);
The movable supporting part (6) comprises two supporting rods (6200), the two supporting rods (6200) are located above the first frame (2), and the two supporting rods (6200) extend along the moving direction of the baking plate (3) to form the guiding space (6100), so that the inserting part (3110) is clamped in the guiding space (6100);
The first frame (2) is provided with a moving guide rail (8100), the moving part (7100) is provided with a sliding block (7110) matched with the moving guide rail (8100), and the sliding block (7110) is clamped on the moving guide rail (8100) so that the moving part (7100) moves along the moving guide rail (8100).
2. The egg roll forming apparatus according to claim 1, characterized in that the baking sheet (3) further has an adjustment position, that the upper baking sheet (3100) is in an open state for grouting onto the lower baking sheet (3200) when the baking sheet (3) is in the grouting position, and that the baking sheet (3) is moved to the adjustment position after grouting is completed; when the baking plate (3) moves to the adjustment position, the upper baking plate (3100) is changed from an open state to a closed state to cause the baking plate (3) to bake the slurry; after the slurry is baked into the roll skin of the material to be rolled, the upper baking plate (3100) is changed from a closed state to an open state and is moved to a material rolling position for rolling the material.
3. The egg roll forming apparatus of claim 1, wherein the egg roll forming apparatus further comprises:
The grouting mechanism (4) comprises a grouting nozzle, and the grouting nozzle is movably arranged to move to the grouting position for grouting on the lower baking plate (3200).
4. The egg roll forming apparatus of claim 1, wherein the egg roll forming apparatus further comprises:
A coiling mechanism (1) comprising a coiling roller (1400), wherein the coiling roller (1400) is arranged at the coiling position and is positioned above the lower baking plate (3200), and an accommodating gap for accommodating the coiling leather is arranged between the coiling roller (1400) and the lower baking plate (3200); the winding roller (1400) is rotatably arranged along a first rotation direction so as to drive the winding leather to be wound on the winding roller (1400).
5. The egg roll forming apparatus according to claim 2, wherein,
The stirring assembly (5) is arranged on one side of the adjusting position, so that the upper baking plate (3100) positioned at the adjusting position is opened or closed under the driving of the stirring part (5100).
6. Egg roll forming apparatus according to claim 1, wherein the toggle portion (5100) comprises two fixing bars (5110), the two fixing bars (5110) extending in the direction of movement of the baking sheet (3), the two fixing bars (5110) being arranged at a distance to form the accommodation space, the insertion portion (3110) being arranged between the two fixing bars (5110) such that the insertion portion (3110) is opened or closed by the stop of the two fixing bars (5110).
7. Egg roll forming device according to claim 5, wherein the toggle assembly (5) further comprises:
The driving cylinder (5200), one end of the driving cylinder (5200) is arranged on the first frame (2), and the other end of the driving cylinder (5200) is in driving connection with the stirring part (5100), so that the stirring part (5100) rotates under the action of the driving cylinder (5200).
8. Egg roll forming device according to claim 4, wherein the roll mechanism (1) further comprises:
-a mounting frame (1200), the winding roller (1400) being arranged on the mounting frame (1200);
A shovel (1500), the shovel (1500) being disposed on the mounting frame (1200), the shovel (1500) having a first position and a second position, the shovel (1500) being reversibly disposed between the first position and the second position; when the shoveling part (1500) is located at the first position, the shoveling part (1500) is used for lifting one end of the roll sheet located on the baking plate (3), and when the shoveling part (1500) moves from the first position towards the second position, the shoveling part (1500) places one end of the roll sheet on the roll (1400), so that after the roll sheet is connected with the roll (1400), the roll sheet is wound on the roll (1400) under the driving of the roll (1400) and the baking plate (3).
9. The egg roll forming device according to claim 8, wherein a predetermined gap is provided between the shovel (1500) and the baking plate (3), the predetermined gap being smaller than the thickness of the roll skin, so that when the baking plate (3) drives the roll skin to move towards the shovel (1500), the roll skin climbs along a side of the shovel (1500) close to the roll (1400), and when the roll skin climbs to a predetermined height, the roll (1400) and the baking plate (3) stop moving.
10. Egg roll forming device according to claim 8, wherein the roll mechanism (1) further comprises:
The pressing part (1600), the pressing part (1600) is arranged above the roller (1400), the pressing part (1600) is arranged towards or away from the roller (1400) in a movable way, so that after the shovel part (1500) places one end of the roller (1400) and returns to the first position, the pressing part (1600) presses the roller (1400), and the roller (1400) start to move.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811163415.5A CN109043384B (en) | 2018-09-30 | 2018-09-30 | Egg roll forming equipment |
| PCT/CN2018/120654 WO2020062601A1 (en) | 2018-09-30 | 2018-12-12 | Egg roll cookie forming apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811163415.5A CN109043384B (en) | 2018-09-30 | 2018-09-30 | Egg roll forming equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109043384A CN109043384A (en) | 2018-12-21 |
| CN109043384B true CN109043384B (en) | 2024-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811163415.5A Active CN109043384B (en) | 2018-09-30 | 2018-09-30 | Egg roll forming equipment |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN109043384B (en) |
| WO (1) | WO2020062601A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110236134B (en) * | 2019-07-11 | 2024-02-27 | 珠海格力智能装备有限公司 | Egg roll forming device and egg roll processing equipment |
| CN110250450B (en) * | 2019-07-11 | 2023-10-24 | 珠海格力智能装备有限公司 | Egg roll forming device and egg roll processing equipment |
| CN111150008A (en) * | 2020-02-20 | 2020-05-15 | 珠海格力智能装备有限公司 | Egg roll processing equipment |
| CN111488021B (en) * | 2020-05-25 | 2021-07-06 | 珠海格力智能装备有限公司 | Control method and control device of egg roll machine, storage medium and processor |
| CN114467991B (en) * | 2022-02-28 | 2022-10-14 | 江西顺宇机电科技有限公司 | Automatic feeding device for ice cream egg rolls |
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| CN102640941A (en) * | 2012-05-18 | 2012-08-22 | 中山市奥斯精工机械科技有限公司 | Handwork imitation full-automatic egg-biscuit-roll machine |
| CN206659037U (en) * | 2016-11-10 | 2017-11-24 | 上海海洋大学 | Egg roll automatic curled cutting all-in-one machine |
| TWM566995U (en) * | 2018-04-12 | 2018-09-21 | 林逸昇 | Egg roll machine baking tray |
| CN209359569U (en) * | 2018-09-30 | 2019-09-10 | 珠海格力智能装备有限公司 | Egg roll molding equipment |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101229439B1 (en) * | 2012-05-16 | 2013-02-05 | (주)파머스 | Apparatus for folded eggs |
| TW201424602A (en) * | 2012-12-21 | 2014-07-01 | Kuan-Zong Lin | Reciprocating egg roll making machine |
| CN204191521U (en) * | 2014-09-28 | 2015-03-11 | 苏勤仓 | Intelligence egg-biscuit-roll machine |
| KR101528560B1 (en) * | 2014-10-27 | 2015-06-12 | (주)로뎀푸드 | Egg roll manufacture machine |
| CN105212098B (en) * | 2015-10-27 | 2018-09-25 | 刘红旗 | A kind of full-automatic phoenix volume machine |
| CN205512147U (en) * | 2016-01-28 | 2016-08-31 | 佛山市南海区俊派机械有限公司 | Machine is rolled up to full -automatic phoenix |
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2018
- 2018-09-30 CN CN201811163415.5A patent/CN109043384B/en active Active
- 2018-12-12 WO PCT/CN2018/120654 patent/WO2020062601A1/en active Application Filing
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102640941A (en) * | 2012-05-18 | 2012-08-22 | 中山市奥斯精工机械科技有限公司 | Handwork imitation full-automatic egg-biscuit-roll machine |
| CN206659037U (en) * | 2016-11-10 | 2017-11-24 | 上海海洋大学 | Egg roll automatic curled cutting all-in-one machine |
| TWM566995U (en) * | 2018-04-12 | 2018-09-21 | 林逸昇 | Egg roll machine baking tray |
| CN209359569U (en) * | 2018-09-30 | 2019-09-10 | 珠海格力智能装备有限公司 | Egg roll molding equipment |
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| WO2020062601A1 (en) | 2020-04-02 |
| CN109043384A (en) | 2018-12-21 |
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